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NR83242R 2020/10/12

1104D-E44TA
The information given within this parts book was correct at the time of printing and is subject to
change without notice. Always refer to your local Perkins outlet for the latest information. Only
fully trained personnel should carry out servicing of engines. Before working on any engine
always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts.
Subject to any existing rights of third parties, the information given in this document is the
property of Perkins Engines Limited and should not be copied, in whole or part, without the prior
written consent of the Company.
Contents

Perkins Platinum Protection ......................................................................................................... 4


Introduction ..................................................................................................................................... 5
How to use your Parts Book......................................................................................................... 5
Engine Breakdown ........................................................................................................................ 6
Symbols and Notes ..................................................................................................................... 11

3
Perkins Platinum Protection

Perkins Platinum Protection is the best value cover for Perkins engines. Available to purchase
in flexible packages.

What benefits will I receive?


• Unbeatable value for money, with absolutely no excess to pay
• Our global network of fully trained professional Perkins technicians will ensure that you
always receive a trustworthy and reliable service
• The same cover as your standard warranty - we won’t charge for parts, labour, or travel
when we repair your engine (subject to Terms and Conditions)

Upgrade to Perkins Platinum Protection before your standard warranty expires:


• Comprehensive cover for up to 100 percent of components*
• Flexible packages from two to five years
• Support from Perkins global network of fully trained technicians
• We will provide electrical updates at the same time as your engine repairs should you need
this, in the event of a claim
• No unexpected charges in getting your engine back up and running
• Talk to your local Perkins distributor today, or visit www.perkins.com/platinumprotection for
more information.

* Terms and Conditions apply

4
Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find the
parts you require

Front Page
This lists your build list number and the date of publication of this book.

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you locate
the page within the Parts Lists & Illustrations section where the part appears.

5
Engine Breakdown

Section Page
Service Kits
ACKS402379.................................................................................................................................. 12
Cylinder Block
4153299.......................................................................................................................................... 14
Cylinder Block
4153299.......................................................................................................................................... 16
Crankshaft, Main Bearings & Big End Bearings
5105297.......................................................................................................................................... 18
Crankshaft, Main Bearings & Big End Bearings
5105297.......................................................................................................................................... 20
Pistons & Connecting Rods
4155518.......................................................................................................................................... 22
Cylinder Head
4155520.......................................................................................................................................... 24
Cylinder Head
4155520.......................................................................................................................................... 26
Rocker Shaft Assembly
4157947.......................................................................................................................................... 28
Rocker Shaft Assembly
4157947.......................................................................................................................................... 30
Camshaft
4706153.......................................................................................................................................... 32
Piston Cooling Jets
4157948.......................................................................................................................................... 34
Short Engine
4527366.......................................................................................................................................... 36
Cylinder Head Assembly
4527394.......................................................................................................................................... 40
Mountings
4157949.......................................................................................................................................... 42
Atomisers
4155522.......................................................................................................................................... 44
Fuel Injection Pump
4155523.......................................................................................................................................... 46
Fuel Injection Pump Breakdown
4155523.......................................................................................................................................... 48
Fuel Rail
4155527.......................................................................................................................................... 50
Fuel Rail

6
4155527.......................................................................................................................................... 52
Fuel Rail
4155527.......................................................................................................................................... 54
Fuel Rail
4155527.......................................................................................................................................... 56
Electronic Sensors
4259760.......................................................................................................................................... 58
Electronic Sensors
4259760.......................................................................................................................................... 60
Electronic Sensors
4259760.......................................................................................................................................... 62
Electronic Sensors
4259760.......................................................................................................................................... 64
Electronic Sensors
4259760.......................................................................................................................................... 66
Electronic Sensors
4259760.......................................................................................................................................... 68
Engine Control Module
4155535.......................................................................................................................................... 70
Flashfile Software
AAG00500 ...................................................................................................................................... 72
Flywheel Housing
4449659.......................................................................................................................................... 74
Flywheel & Starter Ring
4473881.......................................................................................................................................... 76
Starter Motor
4187475.......................................................................................................................................... 78
Fan Drive
4187478.......................................................................................................................................... 80
Fan Drive
4187478.......................................................................................................................................... 82
Belt Tensioner
4677586.......................................................................................................................................... 84
Sump
4231280.......................................................................................................................................... 86
Oil Strainer
4231280.......................................................................................................................................... 88
Dipstick & Tube
4419155.......................................................................................................................................... 90
Breather
4677587.......................................................................................................................................... 92
Cylinder Head Cover
4186381.......................................................................................................................................... 94

7
Cylinder Head Cover Base
4186381.......................................................................................................................................... 96
Lubricating Oil Filler
4187536.......................................................................................................................................... 98
Lubricating Oil Filler
4187536........................................................................................................................................ 100
Oil Filter
4174190........................................................................................................................................ 102
Oil Cooler
4187659........................................................................................................................................ 104
Oil Filter
4187659........................................................................................................................................ 106
Oil Filter
4187659........................................................................................................................................ 108
Oil Filter
4173393.........................................................................................................................................110
Crankshaft Pulley
4187661.........................................................................................................................................112
Water Pump
4161864.........................................................................................................................................114
Water Outlet Housing
4161864.........................................................................................................................................116
Thermostat
4161867.........................................................................................................................................118
Fan & Extension
4450296........................................................................................................................................ 120
Fan Extension
4200291........................................................................................................................................ 122
Alternator
4324944........................................................................................................................................ 124
Alternator Bracket & Fixings
4324944........................................................................................................................................ 126
Alternator Bracket & Fixings
4324944........................................................................................................................................ 128
Timing Case
4677637........................................................................................................................................ 130
Timing Case
4677637........................................................................................................................................ 132
Timing Cover
4677637........................................................................................................................................ 134
Gear Drive Auxiliary Drive Option
4173401........................................................................................................................................ 136
Oil Pump

8
4168723........................................................................................................................................ 138
Turbocharger
4677639........................................................................................................................................ 140
Feed Pipes
4677639........................................................................................................................................ 142
Leak-Off Pipes
4677639........................................................................................................................................ 144
Pipework & Connections
4677639........................................................................................................................................ 146
Exhaust Outlet
4186475........................................................................................................................................ 148
Blanking Plates
4169543........................................................................................................................................ 150
Blanking Plates
4169543........................................................................................................................................ 152
Air Cleaner & Restriction Indicator
4187676........................................................................................................................................ 154
Air Cleaner & Restriction Indicator
4187676........................................................................................................................................ 156
Exhaust Manifold
4169552........................................................................................................................................ 158
Low Pressure Fuel Pipes
4157119 ........................................................................................................................................ 160
Low Pressure Fuel Pipes
4157119 ........................................................................................................................................ 162
Blanking Plugs
4157119 ........................................................................................................................................ 164
Low Pressure Fuel Pipes
4157119 ........................................................................................................................................ 166
Low Pressure Fuel Pipes
4157119 ........................................................................................................................................ 168
Miscellaneous
4157119 ........................................................................................................................................ 170
Miscellaneous
4157119 ........................................................................................................................................ 172
Pipework & Connections
4157119 ........................................................................................................................................ 174
Fuel Filter
4537155........................................................................................................................................ 176
Heater Plugs
4173453........................................................................................................................................ 178
Engine Lifting Eyes
4173458........................................................................................................................................ 180

9
Mountings (Front & Rear)
4653612........................................................................................................................................ 182
Drain Tap
4174187........................................................................................................................................ 184
Temperature Gauge & Sender
4305204........................................................................................................................................ 186
Radiator & Cowling
4188565........................................................................................................................................ 188
Radiator & Hoses
4188565........................................................................................................................................ 190
Radiator & Hoses
4188565........................................................................................................................................ 192
Radiator & Hoses
4188565........................................................................................................................................ 194
Guards
4188565........................................................................................................................................ 196
Radiator Bracket & Fixings
4188565........................................................................................................................................ 198
Radiator Bracket & Fixings
4188565........................................................................................................................................ 200
Wiring Harness
4922945........................................................................................................................................ 202
Wiring Harness
4922945........................................................................................................................................ 204
Wiring Harness
4922945........................................................................................................................................ 206
Fuel Pre-Lift Pump
4857215........................................................................................................................................ 208
Pipework & Connections
4857215........................................................................................................................................ 210
Application Miscellaneous & Auxiliaries
4174286........................................................................................................................................ 212

10
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative
F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

11
Service Kits Plate A
ACKS402379

12
Service Kits Plate A
ACKS402379

Item Part No. References Qty. Description Notes


1 T402379 1 SERVICE KIT
2 2654407 2 OIL FILTER
3 3611274 4 FUEL FILTER
4 4395038 1 PRE-FUEL FILTER
5 F 4395038 1 PRE-FUEL FILTER
6 F 4395038 1 SEALING RING
7 F 4395038 1 SEALING RING
8 2652C845 1 MAIN AIR FILTER
9 2652C847 1 SAFETY AIR FILTER
10 2614B955 1 BELT
11 T414784 1 SEAL - ROCKER BOX
COVER

Footnotes

13
Cylinder Block Plate A
4153299

14
Cylinder Block Plate A
4153299

Item Part No. References Qty. Description Notes


1 T418216 E 1 CYLINDER BLOCK
ASSEMBLY
2 F T418216 1 CYLINDER BLOCK
3 F T418216 1 BEARING CAP
4 F T418216 2 BEARING CAP
5 F T418216 1 BEARING CAP
6 F T418216 1 BEARING CAP
7 32166329 10 SCREW

8 33142111 10 DOWEL
9 3112D075 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 2 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 1 PLUG
15 3212P008 1 PLUG
16 3244A009 2 DOWEL

15
Cylinder Block Plate A
4153299

16
Cylinder Block Plate A
4153299

Item Part No. References Qty. Description Notes


1 2418F704 1 SEAL - REOS HOUSING
2 3211C002 10 BOLT

17
Crankshaft, Main Bearings & Big End Bearings Plate A
5105297

18
Crankshaft, Main Bearings & Big End Bearings Plate A
5105297

Item Part No. References Qty. Description Notes


1 T418367 1 CRANKSHAFT
2 3117C221 1 CRANKSHAFT GEAR
3 0500012 1 WOODRUFF KEY
4 T427334 E 1 MAIN BEARING KIT
R a.

5 T427336 P 1 THRUST WASHER KIT


R b.

6 T422292 P 2 THRUST WASHER


R b.

7 T422291 P 2 THRUST WASHER


R b.

Service Options

4 T427333 J (-)0.25MM 1 MAIN BEARING KIT - U/S

4 T427329 J (-)0.50MM 1 MAIN BEARING KIT - U/S

4 T427327 J (-)0.75MM 1 MAIN BEARING KIT - U/S

4 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S

4 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S

4 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S

5 U5TW0002B 1 THRUST WASHER KIT - O/S


5 T427337 1 THRUST WASHER KIT - O/S
5 T427339 1 THRUST WASHER KIT - O/S

6 31137312 J (+)0.007" 2 THRUST WASHER

6 T422289 2 THRUST WASHER


7 31137322 J (+)0.007" 2 THRUST WASHER

7 T422290 2 THRUST WASHER

History

a.
4 U5MB0033 P 1 MAIN BEARING KIT

b.
5 U5TW0002 P 1 THRUST WASHER KIT

6 31137551 P 2 THRUST WASHER

7 31137561 P 2 THRUST WASHER

19
Crankshaft, Main Bearings & Big End Bearings Plate B
5105297

20
Crankshaft, Main Bearings & Big End Bearings Plate B
5105297

Item Part No. References Qty. Description Notes


1 3116L022 1 TIMING DEVICE
2 3313A036 1 DOWEL
3 2316T244 3 SCREW

21
Pistons & Connecting Rods Plate A
4155518

22
Pistons & Connecting Rods Plate A
4155518

Item Part No. References Qty. Description Notes


1 T417728 P 4 PISTON AND RING KIT

2 F T417728 1 PISTON AND RING KIT


3 F T417728 1 PISTON
4 F T417728 1 GUDGEON PIN
5 UPRK0005 P 1 PISTON RING KIT (2)
3MM OIL RING
6 2721332 2 CIRCLIP
7 P 4 CON ROD

8 F SERVICE OPTION 1 CON ROD


9 3112A005 E 1 SMALL END BUSH
10 T400001 2 CON ROD BOLT (1)

11 T410927 P 1 BIG END BEARING KIT

Service Options

1 T417955 J (+)0.50MM 4 PISTON AND RING KIT

1 T418001 J (+)1.0MM 4 PISTON AND RING KIT

7 4 CON ROD (3)


GRADE:R - RED
7 4115C362 4 CON ROD (4)
GRADE:O - ORANGE
7 4115C363 4 CON ROD (5)
GRADE:W - WHITE
7 4115C364 4 CON ROD (6)
GRADE:G - GREEN
7 4115C365 4 CON ROD (7)
GRADE:P - PURPLE
7 4115C366 4 CON ROD (8)
GRADE:B - BLUE
11 T420153 J (+) 0.75MM 1 BIG END BRG KIT - U/S

11 T420155 J (+) 0.25MM 1 BIG END BRG KIT - U/S

11 T420154 J (+) 0.50MM 1 BIG END BRG KIT - U/S

5 UPRK0005B J (+)0.50MM 1 PISTON RING KIT -


OVERSIZE
5 UPRK0005D J (+)1.00MM 1 PISTON RING KIT -
OVERSIZE

Footnotes
(1) DO NOT RE-USE ONCE REMOVED

(2) 3MM OIL RING

(3) GRADE:R - RED

(4) GRADE:O - ORANGE

(5) GRADE:W - WHITE

(6) GRADE:G - GREEN

(7) GRADE:P - PURPLE

(8) GRADE:B - BLUE

23
Cylinder Head Plate A
4155520

24
Cylinder Head Plate A
4155520

Item Part No. References Qty. Description Notes


1 T414514 1 CYLINDER HEAD ASSEMBLY
2 F T414514 1 CYLINDER HEAD
3 3314A261 8 VALVE SEAT INSERT
4 3314A251 8 VALVE SEAT INSERT
5 2485A524 1 PLUG

6 2485A517 9 PLUG
7 2485A509 1 PLUG
8 3241A201 4 PLUG

25
Cylinder Head Plate B
4155520

26
Cylinder Head Plate B
4155520

Item Part No. References Qty. Description Notes


1 3681E074 P 1 GASKET - CYLINDER HEAD

2 3218A011 10 CYLINDER HEAD BOLT


3 2485A307 1 PLUG
Service Options

1 T409648 J (+) 0.25MM 1 GASKET - CYLINDER HEAD

27
Rocker Shaft Assembly Plate A
4157947

28
Rocker Shaft Assembly Plate A
4157947

Item Part No. References Qty. Description Notes


1 4115R819 1 ROCKER SHAFT ASSEMBLY
2 F 4115R819 1 ROCKER ARM SHAFT
3 2485A105 2 PLUG
4 2727A015 1 CIRCLIP
5 4115R317 4 ROCKER ARM ASSEMBLY

6 F 4115R317 1 ROCKER ARM


7 R a. 1 INSERT
F 4115R317
8 R a. 1 CUP
F 4115R317
9 3211C004 1 SCREW
10 3331A004 1 NUT
11 4115R316 4 ROCKER ARM ASSEMBLY
12 F 4115R316 1 ROCKER ARM
13 R a. 1 INSERT
F 4115R316
14 R a. 1 CUP
F 4115R316
15 3211C004 1 SCREW
16 3331A004 1 NUT
17 3174A023 3 ROCKER SHAFT SPRING
18 3174A024 1 ROCKER SHAFT SPRING
19 3818X161 4 PEDESTAL
20 3241A024 4 RETAINER
21 3218A201 8 SCREW
22 T406248 8 BRIDGE PIECE

History

a.
7 F 1 INSERT
8 F 1 PIVOT
13 F 1 INSERT
14 F 1 PIVOT

29
Rocker Shaft Assembly Plate B
4157947

30
Rocker Shaft Assembly Plate B
4157947

Item Part No. References Qty. Description Notes


1 3142A181 8 EXHAUST VALVE
2 2418M522 8 SEAL - VALVE STEM
3 T417713 8 VALVE SPRING
4 3311A025 8 CAP
5 3142W005 16 VALVE COLLET

6 3142H091 8 INTAKE VALVE


7 2418M522 8 SEAL - VALVE STEM

8 T417713 8 VALVE SPRING


9 3311A025 8 CAP
10 3142W005 16 VALVE COLLET

31
Camshaft Plate A
4706153

32
Camshaft Plate A
4706153

Item Part No. References Qty. Description Notes


1 4112K073 1 CAMSHAFT
2 F 4112K073 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY
4 3142U061 8 TAPPET
5 3142V011 8 PUSHROD

33
Piston Cooling Jets Plate A
4157948

34
Piston Cooling Jets Plate A
4157948

Item Part No. References Qty. Description Notes


1 2113A003 4 PISTON COOLING JET
2 2314F001 4 SCREW

35
Short Engine Plate A
4527366

36
Short Engine Plate A
4527366

Item Part No. References Qty. Description Notes


1 T419174 1 SHORT ENGINE -
ASSEMBLY
2 T418216 E 1 CYLINDER BLOCK
R a. ASSEMBLY

3 F T418216 1 CYLINDER BLOCK


4 F T418216 1 BEARING CAP
5 F T418216 2 BEARING CAP
6 F T418216 1 BEARING CAP
7 F T418216 1 BEARING CAP

8 32166329 10 SCREW
9 33142111 10 DOWEL
10 3112D075 1 CAMSHAFT BUSH
11 3241A011 2 PLUG
12 3241A012 2 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 32141316 1 PLUG
16 3212P008 1 PLUG
17 3244A009 2 DOWEL
18 2418F704 1 SEAL - REOS HOUSING
19 3211C002 10 BOLT
20 T417728 P 4 PISTON AND RING KIT

21 P 4 CON ROD

22 T410927 P 1 BIG END BEARING KIT

23 2113A003 4 PISTON COOLING JET


24 2314F001 4 SCREW
25 T415205 1 CRANKSHAFT
26 3117C221 1 CRANKSHAFT GEAR
27 0500012 1 WOODRUFF KEY
28 U5MB0033 P 1 MAIN BEARING KIT

29 U5TW0002 P 1 THRUST WASHER KIT

30 3116L022 1 TIMING DEVICE


31 3313A036 1 DOWEL
32 2316T244 3 SCREW
33 3627P041 1 BRIDGE PIECE
34 2311D039 2 SCREW
Service Options

20 T417955 J (+)0.50MM 4 PISTON AND RING KIT

20 T418001 J (+)1.0MM 4 PISTON AND RING KIT

21 4 CON ROD (1)


GRADE:R - RED
21 4115C362 4 CON ROD (2)
GRADE:O - ORANGE

37
Short Engine Plate A
4527366

Item Part No. References Qty. Description Notes


21 4115C363 4 CON ROD (3)
GRADE:W - WHITE
21 4115C364 4 CON ROD (4)
GRADE:G - GREEN
21 4115C365 4 CON ROD (5)
GRADE:P - PURPLE
21 4115C366 4 CON ROD (6)
GRADE:B - BLUE
22 T420153 J (+) 0.75MM 1 BIG END BRG KIT - U/S

22 T420155 J (+) 0.25MM 1 BIG END BRG KIT - U/S

22 T420154 J (+) 0.50MM 1 BIG END BRG KIT - U/S

28 U5MB0033B J (-)0.50MM 1 MAIN BEARING KIT - U/S

28 U5MB0033C J (-)0.75MM 1 MAIN BEARING KIT - U/S

28 U5MB0033A J (-)0.25MM 1 MAIN BEARING KIT - U/S

29 U5TW0002B 1 THRUST WASHER KIT - O/S

History

a.
2 1 CYLINDER BLOCK
ASSEMBLY

38
39
Cylinder Head Assembly Plate A
4527394

40
Cylinder Head Assembly Plate A
4527394

Item Part No. References Qty. Description Notes


1 T419169 1 CYLINDER HEAD ASSEMBLY
2 T414514 1 CYLINDER HEAD ASSEMBLY
3 F T414514 1 CYLINDER HEAD
4 3314A261 8 VALVE SEAT INSERT
5 3314A251 8 VALVE SEAT INSERT

6 2485A524 1 PLUG
7 2485A517 9 PLUG
8 2485A509 1 PLUG
9 3241A201 4 PLUG
10 2485A307 1 PLUG
11 2415H003 1 SEAL - O RING
12 3278A006 1 PLUG
13 3311A025 16 CAP
14 T417713 R a. 8 VALVE SPRING

15 T417713 8 VALVE SPRING


16 3142W005 32 VALVE COLLET
17 2418M522 16 SEAL - VALVE STEM
18 3142H091 8 INTAKE VALVE
19 3142A181 8 EXHAUST VALVE

History

a.
14 3174A028 8 VALVE SPRING

41
Mountings Plate A
4157949

42
Mountings Plate A
4157949

Item Part No. References Qty. Description Notes


1 T415086 1 BRACKET
2 2314H033 4 SCREW

43
Atomisers Plate A
4155522

44
Atomisers Plate A
4155522

Item Part No. References Qty. Description Notes


1 T417829 4 INJECTOR
2 F T417829 1 INJECTOR
3 T410713 1 INJECTOR WASHER
4 T410706 1 SEAL - O RING
5 T410383 4 INJECTOR CLAMP

6 3218A016 4 SCREW
7 T426378 R a. 4 SLEEVE

8 T410437 1 PROTECTION KIT

History

a.
7 3271A013 4 SLEEVE

45
Fuel Injection Pump Plate A
4155523

46
Fuel Injection Pump Plate A
4155523

Item Part No. References Qty. Description Notes


1 T423559 R a. b. 1 FUEL INJECTION PUMP
GEAR
2 T417252 1 PIPE - OIL
3 3218R048 1 BANJO BOLT
4 2415D253 1 WASHER
5 2415D253 1 WASHER
6 T410484 1 BRACKET
7 2314H003 2 SCREW

8 2314J003 1 SCREW
9 2318A604 1 NUT
10 T417609 1 BRACKET
11 2314J002 2 SCREW
12 2314J035 4 SCREW
13 T410437 1 PROTECTION KIT

History

a.
1 T419670 1 FUEL INJECTION PUMP
GEAR
b.
1 T415250 1 FUEL INJECTION PUMP
GEAR

47
Fuel Injection Pump Breakdown Plate A
4155523

48
Fuel Injection Pump Breakdown Plate A
4155523

Item Part No. References Qty. Description Notes


1 T410930 P 1 FUEL INJECTION PUMP

2 F T410930 1 FUEL INJECTION PUMP


3 T412402 1 SEAL - O RING
4 T412423 1 NUT
5 T412437 1 RETAINER
6 T412397 1 WOODRUFF KEY
7 T412395 2 WASHER

8 T412486 2 WASHER
9 T410807 1 VALVE
Service Options

1 T410930P H 1 FUEL INJ PUMP - EXCH

49
Fuel Rail Plate A
4155527

50
Fuel Rail Plate A
4155527

Item Part No. References Qty. Description Notes


1 T414085 1 FUEL RAIL
2 F T414085 1 FUEL RAIL
3 T410762 1 FUEL PRESSURE SENSOR
KIT
4 T413278 1 PRESSURE VALVE
5 T413745 1 BRACKET

6 2314H004 2 SCREW
7 2314H006 2 BOLT

8 2314H004 2 SCREW

51
Fuel Rail Plate B
4155527

52
Fuel Rail Plate B
4155527

Item Part No. References Qty. Description Notes


1 T413840 1 PIPE - FUEL INJ NO 1 CYL
2 T413796 1 PIPE - FUEL INJ NO 2 CYL
3 T413432 1 HP FUEL PIPE CLIP
4 T413806 1 PIPE - FUEL INJ NO 3 CYL
5 T413809 1 PIPE - FUEL INJ NO 4 CYL

6 T413432 1 HP FUEL PIPE CLIP


7 T410437 1 PROTECTION KIT

53
Fuel Rail Plate C
4155527

54
Fuel Rail Plate C
4155527

Item Part No. References Qty. Description Notes


1 T413808 1 PIPE - HP PUMP TO RAIL
2 T413810 1 PIPE - HP PUMP TO RAIL
3 T413432 1 HP FUEL PIPE CLIP
4 T413432 1 HP FUEL PIPE CLIP

55
Fuel Rail Plate D
4155527

56
Fuel Rail Plate D
4155527

Item Part No. References Qty. Description Notes


1 T419471 1 PIPE CLIP
2 F T419471 1 BRACKET
3 F T419471 1 DAMPER
4 F T419471 1 PLATE
5 T415109 1 SPACER

6 2314F010 1 SCREW

57
Electronic Sensors Plate A
4259760

58
Electronic Sensors Plate A
4259760

Item Part No. References Qty. Description Notes


1 T413231 1 SPEED SENSOR
2 2415H014 1 SEAL - O RING
3 2314H002 1 SCREW

Footnotes

59
Electronic Sensors Plate B
4259760

60
Electronic Sensors Plate B
4259760

Item Part No. References Qty. Description Notes


1 T406711 1 OIL PRESSURE SENSOR
2 2415H002 1 SEAL - O RING

61
Electronic Sensors Plate C
4259760

62
Electronic Sensors Plate C
4259760

Item Part No. References Qty. Description Notes


1 T415042 1 ADAPTOR
2 2314F306 1 SCREW
3 T413425 1 SPEED SENSOR
4 2415H014 1 SEAL - O RING
5 T409659 1 SCREW

Footnotes

63
Electronic Sensors Plate D
4259760

64
Electronic Sensors Plate D
4259760

Item Part No. References Qty. Description Notes


1 U5MK1089 1 AIR TEMPERATURE
SENSOR KIT
2 F U5MK1089 1 TEMPERATURE SENSOR
3 2415H523 1 SEAL - SENSOR (1)

Footnotes
(1) DO NOT RE-USE ONCE REMOVED

65
Electronic Sensors Plate E
4259760

66
Electronic Sensors Plate E
4259760

Item Part No. References Qty. Description Notes


1 U5MK1089 1 AIR TEMPERATURE
SENSOR KIT
2 F U5MK1089 1 TEMPERATURE SENSOR
3 2415H523 1 SEAL - SENSOR (1)

Footnotes
(1) DO NOT RE-USE ONCE REMOVED

67
Electronic Sensors Plate F
4259760

68
Electronic Sensors Plate F
4259760

Item Part No. References Qty. Description Notes


1 T407180 1 SENSOR
2 2415H001 1 SEAL - O RING

69
Engine Control Module Plate A
4155535

70
Engine Control Module Plate A
4155535

Item Part No. References Qty. Description Notes


1 T411185 1 ENGINE CONTROL MODULE
2 2634C501 4 MOUNTING
3 2634C501 4 MOUNTING
4 2314H008 4 SCREW
5 3313A027 4 SPACER

6 3311A015 4 WASHER
7 2131A008 1 WASHER

71
Flashfile Software Plate A
AAG00500

72
Flashfile Software Plate A
AAG00500

Item Part No. References Qty. Description Notes


1 1 FLASHFILE SOFTWARE

73
Flywheel Housing Plate A
4449659

74
Flywheel Housing Plate A
4449659

Item Part No. References Qty. Description Notes


1 3713M049 1 FLYWHEEL HOUSING
2 36212132 1 PLATE
3 2314H102 2 SCREW
4 T413928 R a. 1 SEAL

5 2487A452 1 PLUG
6 2487204 3 PLUG
7 3245A011 2 DOWEL

8 2314J204 6 SCREW
9 2314J603 2 SCREW
10 T410815 2 PLUG

History

a.
4 36843154 1 SEAL

75
Flywheel & Starter Ring Plate A
4473881

76
Flywheel & Starter Ring Plate A
4473881

Item Part No. References Qty. Description Notes


1 4111D155 E 1 FLYWHEEL ASSEMBLY
2 F 4111D155 1 FLYWHEEL
3 31162121 1 STARTER RING
4 0096803 10 SCREW
5 33117127 10 WASHER

77
Starter Motor Plate A
4187475

78
Starter Motor Plate A
4187475

Item Part No. References Qty. Description Notes


1 T400268 1 STARTER MOTOR
2 2313C077 3 STUD
3 2318A604 3 NUT

79
Fan Drive Plate A
4187478

80
Fan Drive Plate A
4187478

Item Part No. References Qty. Description Notes


1 4113K005 1 FAN DRIVE HOUSING
2 2314J005 4 SCREW

81
Fan Drive Plate A
4187478

82
Fan Drive Plate A
4187478

Item Part No. References Qty. Description Notes


1 3115C113 1 FAN DRIVE PULLEY
2 2614B955 1 BELT

Footnotes

83
Belt Tensioner Plate A
4677586

84
Belt Tensioner Plate A
4677586

Item Part No. References Qty. Description Notes


1 3115H003 1 ALTERNATOR PULLEY

85
Sump Plate A
4231280

86
Sump Plate A
4231280

Item Part No. References Qty. Description Notes


1 3717Y061 1 SUMP
2 T420777 R a. 1 GASKET - SUMP

3 3627P041 1 BRIDGE PIECE


4 2311D039 2 SCREW
5 2314H031 2 SCREW

6 2314H002 18 SCREW

History

a.
2 3681K037 1 GASKET - SUMP

87
Oil Strainer Plate A
4231280

88
Oil Strainer Plate A
4231280

Item Part No. References Qty. Description Notes


1 T410748 1 PIPE - OIL SUCTION
2 2314H004 2 SCREW

89
Dipstick & Tube Plate A
4419155

90
Dipstick & Tube Plate A
4419155

Item Part No. References Qty. Description Notes


1 T407556 1 DIPSTICK ASSEMBLY
2 F T407556 1 DIPSTICK
3 2413681 2 SEAL - O RING
4 F T407556 1 DIPSTICK TUBE
5 T408416 1 SEAL - O RING

6 33812116 1 OLIVE

91
Breather Plate A
4677587

92
Breather Plate A
4677587

Item Part No. References Qty. Description Notes


1 T420239 1 HOSE - AIR
2 0180067 E 1 CLIP

3 T409393 1 CABLE TIE


4 T414122 1 PIPE CLIP
5 T415183 1 SPACER
6 2314H018 1 SCREW

93
Cylinder Head Cover Plate A
4186381

94
Cylinder Head Cover Plate A
4186381

Item Part No. References Qty. Description Notes


1 T415064 1 VALVE COVER
2 F T415064 1 VALVE COVER
3 T411474 1 CAP
4 2415H545 1 SEAL - O RING
5 2152A034 3 SCREW

6 T412013 P 1 OIL FILLER CAP

7 F T412013 1 OIL FILLER CAP


8 2415A131 1 SEAL - O RING
9 T421596 1 SEAL - ROCKER BOX
COVER
10 2314H006 7 BOLT
11 2314H020 4 SCREW

Service Options

6 T403272 1 OIL FILLER CAP


BLUETOOTH®

95
Cylinder Head Cover Base Plate A
4186381

96
Cylinder Head Cover Base Plate A
4186381

Item Part No. References Qty. Description Notes


1 T415028 E 1 BASE
2 T414784 1 SEAL - ROCKER BOX
COVER
3 2314H003 10 SCREW

97
Lubricating Oil Filler Plate A
4187536

98
Lubricating Oil Filler Plate A
4187536

Item Part No. References Qty. Description Notes


1 4134C073 1 OIL FILLER
2 2415H651 1 SEAL - O RING
3 F 4134C073 1 OIL FILLER
4 4142X098 P 1 OIL FILLER CAP

5 E 1 OIL FILLER CAP


F 4142X098
6 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H008 1 SCREW
Service Options

4 T403270 1 OIL FILLER CAP


BLUETOOTH®

99
Lubricating Oil Filler Plate B
4187536

100
Lubricating Oil Filler Plate B
4187536

Item Part No. References Qty. Description Notes


1 2485A124 1 PLUG

101
Oil Filter Plate A
4174190

102
Oil Filter Plate A
4174190

Item Part No. References Qty. Description Notes


1 3278A007 1 PLUG
2 2415H009 1 SEAL - O RING

103
Oil Cooler Plate A
4187659

104
Oil Cooler Plate A
4187659

Item Part No. References Qty. Description Notes


1 2486A023 1 OIL COOLER
2 F 2486A023 1 HOUSING
3 2486A019 E 1 OIL COOLER
4 3687M042 1 GASKET
5 2486A016 R a. 2 GASKET

6 F 2486A023 4 SCREW
7 2314H012 2 SCREW

8 2314H004 7 SCREW
9 2314H003 2 SCREW
10 2314H007 1 SCREW

History

a.
5 2486A021 2 GASKET

105
Oil Filter Plate A
4187659

106
Oil Filter Plate A
4187659

Item Part No. References Qty. Description Notes


1 3773A061 1 OIL FILTER HEAD
2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H034 4 SCREW

107
Oil Filter Plate B
4187659

108
Oil Filter Plate B
4187659

Item Part No. References Qty. Description Notes


1 3623A009 1 PLATE
2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

109
Oil Filter Plate A
4173393

110
Oil Filter Plate A
4173393

Item Part No. References Qty. Description Notes


1 2654407 1 OIL FILTER

111
Crankshaft Pulley Plate A
4187661

112
Crankshaft Pulley Plate A
4187661

Item Part No. References Qty. Description Notes


1 3114C111 1 CRANKSHAFT PULLEY
2 32186146 3 BOLT

113
Water Pump Plate A
4161864

114
Water Pump Plate A
4161864

Item Part No. References Qty. Description Notes


1 T423548 R a. 1 WATER PUMP KIT

2 R a. 1 WATER PUMP
F T423548
3 R a. 1 PLATE
F T423548
4 24880239 R a. 1 GASKET

5 2314H743 3 SCREW

6 3682A011 1 GASKET - WATER PUMP


7 2314H005 2 SCREW
8 2314K164 2 SCREW
9 2314H013 5 SCREW

History

a.
2314H743 3 SCREW
1 U5MW0204 1 WATER PUMP KIT
2 F 1 WATER PUMP
3 F 1 COVER
4 24880239 1 GASKET

115
Water Outlet Housing Plate A
4161864

116
Water Outlet Housing Plate A
4161864

Item Part No. References Qty. Description Notes


1 4133L055 1 CONNECTION
2 F 4133L055 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 3789A005 1 GASKET
5 2314H003 2 SCREW

117
Thermostat Plate A
4161867

118
Thermostat Plate A
4161867

Item Part No. References Qty. Description Notes


1 T413847 1 THERMOSTAT ASSEMBLY
2 3682A022 1 SEAL - WATER OUTLET
3 2314J006 2 SCREW

119
Fan & Extension Plate A
4450296

120
Fan & Extension Plate A
4450296

Item Part No. References Qty. Description Notes


1 2485C520 1 FAN

121
Fan Extension Plate A
4200291

122
Fan Extension Plate A
4200291

Item Part No. References Qty. Description Notes


1 T418644 R a. 1 EXTENSION

2 2313H236 4 STUD
3 2318D208 4 NUT

History

a.
1 3748W242 1 EXTENSION

123
Alternator Plate A
4324944

124
Alternator Plate A
4324944

Item Part No. References Qty. Description Notes


1 T415894 1 ALTERNATOR

125
Alternator Bracket & Fixings Plate A
4324944

126
Alternator Bracket & Fixings Plate A
4324944

Item Part No. References Qty. Description Notes


1 T418352 1 ALTERNATOR BRACKET
2 2314J007 2 SCREW
3 2314H022 1 SCREW
4 2318D208 1 NUT
5 0920433 1 WASHER

127
Alternator Bracket & Fixings Plate B
4324944

128
Alternator Bracket & Fixings Plate B
4324944

Item Part No. References Qty. Description Notes


1 T424090 R a. 1 ALTERNATOR BRACKET

2 2314J003 2 SCREW
3 36155429 1 LEVER
4 2314J004 1 SCREW
5 2318A604 1 NUT
6 2314H005 1 SCREW
7 0920497 1 WASHER

History

a.
1 T420324 1 ALTERNATOR BRACKET

129
Timing Case Plate A
4677637

130
Timing Case Plate A
4677637

Item Part No. References Qty. Description Notes


1 T413550 1 TIMING CASE
2 3681P053 1 GASKET - TIMING CASE
3 2314H003 6 SCREW
4 2314H006 2 BOLT
5 2314H034 4 SCREW

6 2418F437 1 SEAL - FRONT END OIL

131
Timing Case Plate B
4677637

132
Timing Case Plate B
4677637

Item Part No. References Qty. Description Notes


1 3117N061 1 IDLER GEAR
2 3311A054 1 HUB
3 3272A033 1 PLATE
4 2314J011 3 SCREW
5 T418682 R a. 1 CAMSHAFT GEAR

6 3321A003 1 WASHER
7 2116053 1 DOWEL

8 3112X011 1 THRUST WASHER


9 2314J606 1 SCREW

History

a.
5 3117N001 1 CAMSHAFT GEAR

133
Timing Cover Plate A
4677637

134
Timing Cover Plate A
4677637

Item Part No. References Qty. Description Notes


1 4142A503 1 FRONT COVER KIT
2 E 1 TIMING COVER
F 4142A503
3 3681P046 1 GASKET - TIMING CASE
COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW

135
Gear Drive Auxiliary Drive Option Plate A
4173401

136
Gear Drive Auxiliary Drive Option Plate A
4173401

Item Part No. References Qty. Description Notes


1 2314C049 1 SCREW
2 2415D053 1 WASHER

137
Oil Pump Plate A
4168723

138
Oil Pump Plate A
4168723

Item Part No. References Qty. Description Notes


1 T418992 R a. 1 OIL PUMP

2 2314J008 5 SCREW

History

a.
1 4132F071 1 OIL PUMP

139
Turbocharger Plate A
4677639

140
Turbocharger Plate A
4677639

Item Part No. References Qty. Description Notes


1 T431036 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 2318A634 4 NUT

141
Feed Pipes Plate A
4677639

142
Feed Pipes Plate A
4677639

Item Part No. References Qty. Description Notes


1 4127A135 1 PIPE - TURBO OIL FEED
2 F 4127A135 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER

6 3218R036 1 BANJO BOLT


7 2131A506 1 WASHER
8 2131A506 1 WASHER

143
Leak-Off Pipes Plate A
4677639

144
Leak-Off Pipes Plate A
4677639

Item Part No. References Qty. Description Notes


1 3584A001 1 PIPE - TURBO OIL DRAIN
2 3688A053 1 GASKET
3 3688A054 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW

145
Pipework & Connections Plate A
4677639

146
Pipework & Connections Plate A
4677639

Item Part No. References Qty. Description Notes


1 3766A131 1 EXHAUST ELBOW
2 3824A261 1 BRACKET
3 3347A091 1 ADAPTOR
4 2314J003 3 SCREW
5 2314J004 2 SCREW

6 T409161 3 STUD
7 2318A634 3 NUT

147
Exhaust Outlet Plate A
4186475

148
Exhaust Outlet Plate A
4186475

Item Part No. References Qty. Description Notes


1 3623E006 1 FLANGE
2 3688C018 1 GASKET - EXHAUST
OUTLET
3 2313C077 3 STUD
4 2318A634 3 NUT

149
Blanking Plates Plate A
4169543

150
Blanking Plates Plate A
4169543

Item Part No. References Qty. Description Notes


1 3611M009 1 PLATE
2 2314H002 4 SCREW
3 3611M009 1 PLATE
4 2314H032 4 SCREW

151
Blanking Plates Plate A
4169543

152
Blanking Plates Plate A
4169543

Item Part No. References Qty. Description Notes


1 T414018 1 CONNECTION
2 F T414018 1 CONNECTION
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H004 4 SCREW

153
Air Cleaner & Restriction Indicator Plate A
4187676

154
Air Cleaner & Restriction Indicator Plate A
4187676

Item Part No. References Qty. Description Notes


1 T418062 1 AIR FILTER ASSEMBLY
2 F T418062 1 AIR FILTER BODY
3 2652C845 1 MAIN AIR FILTER
4 2652C847 1 SAFETY AIR FILTER
5 T418070 1 COVER

6 26510350 1 VALVE
7 2652C805 1 INDICATOR
8 2652C810 1 CAP
9 2652C839 1 BRACKET
10 T418061 1 CLAMP

155
Air Cleaner & Restriction Indicator Plate B
4187676

156
Air Cleaner & Restriction Indicator Plate B
4187676

Item Part No. References Qty. Description Notes


1 T419727 1 BRACKET
2 2314H004 2 SCREW
3 3311A015 2 WASHER
4 2314J010 4 SCREW
5 3783R041 1 HOSE - AIR

6 2481873 1 HOSE CLIP


7 0180071 1 CLIP

157
Exhaust Manifold Plate A
4169552

158
Exhaust Manifold Plate A
4169552

Item Part No. References Qty. Description Notes


1 3778E341 1 EXHAUST MANIFOLD
2 3681V516 1 GASKET - EXHAUST
MANIFOLD
3 3218A018 8 SCREW
4 T409161 4 STUD

159
Low Pressure Fuel Pipes Plate A
4157119

160
Low Pressure Fuel Pipes Plate A
4157119

Item Part No. References Qty. Description Notes


1 T415249 1 PIPE - ECM TO FUEL FILTER
2 T407782 1 CONNECTOR
3 F T407782 1 CONNECTOR
4 2415H221 1 SEAL - O RING
5 T407782 1 CONNECTOR

6 F T407782 1 CONNECTOR
7 2415H221 1 SEAL - O RING

161
Low Pressure Fuel Pipes Plate B
4157119

162
Low Pressure Fuel Pipes Plate B
4157119

Item Part No. References Qty. Description Notes


1 T415245 1 PIPE - HP PUMP TO ECM
2 T407782 1 CONNECTOR
3 F T407782 1 CONNECTOR
4 2415H221 1 SEAL - O RING
5 T410905 1 CONNECTION

6 2411D016 1 WASHER
7 2481D458 1 CLIP

163
Blanking Plugs Plate A
4157119

164
Blanking Plugs Plate A
4157119

Item Part No. References Qty. Description Notes


1 T418340 2 PLUG
2 2415H011 2 SEAL - O RING

165
Low Pressure Fuel Pipes Plate C
4157119

166
Low Pressure Fuel Pipes Plate C
4157119

Item Part No. References Qty. Description Notes


1 T415149 1 PIPE - FILTER TO HP PUMP
2 2447A201 1 BANJO BOLT
3 2411D014 1 WASHER
4 2411D014 1 WASHER
5 3218R046 1 BANJO BOLT

6 2411D012 1 WASHER
7 2411D012 1 WASHER

167
Low Pressure Fuel Pipes Plate D
4157119

168
Low Pressure Fuel Pipes Plate D
4157119

Item Part No. References Qty. Description Notes


1 T419197 1 PIPE - FUEL FILTER TO
TANK
2 F T419197 1 PIPE - FUEL FILTER TO
TANK
3 2415H221 1 SEAL - O RING
4 3218R046 1 BANJO BOLT
5 2411D012 2 WASHER

6 2314H001 1 SCREW

169
Miscellaneous Plate A
4157119

170
Miscellaneous Plate A
4157119

Item Part No. References Qty. Description Notes


1 T418939 1 BRACKET
2 2314J004 2 SCREW
3 2314J017 1 SCREW
4 2314H005 3 SCREW

171
Miscellaneous Plate B
4157119

172
Miscellaneous Plate B
4157119

Item Part No. References Qty. Description Notes


1 2314J031 1 SCREW

173
Pipework & Connections Plate A
4157119

174
Pipework & Connections Plate A
4157119

Item Part No. References Qty. Description Notes


1 T415537 1 PIPE - LOW PRESSURE
FUEL
2 F T415537 1 PIPE - LOW PRESSURE
FUEL
3 T412515 1 CONNECTION
4 2411D016 2 WASHER
5 3218R024 1 BANJO BOLT

6 2411D010 2 WASHER

175
Fuel Filter Plate A
4537155

176
Fuel Filter Plate A
4537155

Item Part No. References Qty. Description Notes


1 4528548 1 FUEL FILTER ASSEMBLY
2 F 4528548 1 FUEL FILTER HEAD
3 3611272 2 FUEL FILTER ASSEMBLY
4 F 3611272 1 FUEL FILTER BODY
5 3611274 1 FUEL FILTER
6 T410736 1 DRAIN PLUG
7 T410737 2 PLUG

8 F T410737 1 PLUG
9 F T410737 1 SEAL - O RING
10 T410731 3 PLUG
11 F T410731 1 PLUG
12 F T410731 1 SEAL - O RING
13 T410437 1 PROTECTION KIT

177
Heater Plugs Plate A
4173453

178
Heater Plugs Plate A
4173453

Item Part No. References Qty. Description Notes


1 T419164 R a. 4 GLOWPLUG

2 T409533 1 BUSBAR

History

a.
1 T409125 4 GLOWPLUG

179
Engine Lifting Eyes Plate A
4173458

180
Engine Lifting Eyes Plate A
4173458

Item Part No. References Qty. Description Notes


1 3617A031 1 LIFTING BRACKET
2 2314J003 2 SCREW
3 3617A032 1 LIFTING BRACKET
4 2314J003 2 SCREW

181
Mountings (Front & Rear) Plate A
4653612

182
Mountings (Front & Rear) Plate A
4653612

Item Part No. References Qty. Description Notes


1 2487207 4 PLUG
2 2487207 6 PLUG

183
Drain Tap Plate A
4174187

184
Drain Tap Plate A
4174187

Item Part No. References Qty. Description Notes


1 32186405 1 PLUG
2 T407088 1 SEAL - SUMP DRAIN PLUG
3 32186405 1 PLUG
4 T407088 1 SEAL - SUMP DRAIN PLUG

185
Temperature Gauge & Sender Plate A
4305204

186
Temperature Gauge & Sender Plate A
4305204

Item Part No. References Qty. Description Notes


1 3278A006 1 PLUG
2 2415H003 1 SEAL - O RING

187
Radiator & Cowling Plate A
4188565

188
Radiator & Cowling Plate A
4188565

Item Part No. References Qty. Description Notes


1 2485B297 1 RADIATOR
2 T401529 1 RADIATOR
3 T401530 1 CHARGE COOLER
4 T401531 1 COWL
5 T401532 E 1 BRACKET
6 T401533 1 HOSE
7 T401534 2 CLAMP

8 T401535 1 DRAIN PLUG


9 F T401535 1 DRAIN PLUG
10 F T401535 1 SEAL - O RING
11 CH10136 15 BOLT
12 CH12672 4 NUT
13 24850073 1 RADIATOR CAP

189
Radiator & Hoses Plate A
4188565

190
Radiator & Hoses Plate A
4188565

Item Part No. References Qty. Description Notes


1 3482E047 1 HOSE - COOLANT
2 21825194 1 HOSE CLIP
3 21825194 1 HOSE CLIP
4 3383A031 1 HOSE - COOLANT
5 21825194 1 HOSE CLIP

6 2481D074 1 HOSE CLIP

191
Radiator & Hoses Plate B
4188565

192
Radiator & Hoses Plate B
4188565

Item Part No. References Qty. Description Notes


1 3477A002 1 PIPE
2 3383A032 1 HOSE
3 2481D074 1 HOSE CLIP
4 2481D074 1 HOSE CLIP
5 3383A034 1 HOSE

6 2481D075 1 HOSE CLIP


7 2481D075 1 HOSE CLIP

193
Radiator & Hoses Plate C
4188565

194
Radiator & Hoses Plate C
4188565

Item Part No. References Qty. Description Notes


1 T420223 1 PIPE - AIR
2 3383A034 1 HOSE
3 2481D075 1 HOSE CLIP
4 2481D075 1 HOSE CLIP
5 3383A034 1 HOSE

6 2481D075 1 HOSE CLIP


7 2481D075 1 HOSE CLIP

195
Guards Plate A
4188565

196
Guards Plate A
4188565

Item Part No. References Qty. Description Notes


1 3756V131 1 RADIATOR GUARD
2 4113A201 1 FAN GUARD
3 F 4113A201 1 FAN GUARD
4 2314H004 2 SCREW
5 2318A401 2 NUT
6 3756V146 1 FAN GUARD
7 2314H001 2 SCREW

8 2314H001 3 SCREW
9 2314H001 3 SCREW

197
Radiator Bracket & Fixings Plate A
4188565

198
Radiator Bracket & Fixings Plate A
4188565

Item Part No. References Qty. Description Notes


1 3827A017 1 BRACKET
2 2314J634 8 SCREW
3 3661A078 1 BRACKET
4 T419444 1 BRACKET
5 2634A115 1 MOUNTING

6 2318A604 1 NUT
7 2318A604 1 NUT
8 2314J002 2 SCREW
9 2314H002 2 SCREW

199
Radiator Bracket & Fixings Plate B
4188565

200
Radiator Bracket & Fixings Plate B
4188565

Item Part No. References Qty. Description Notes


1 2635A053 2 MOUNTING
2 2314J008 2 SCREW
3 0920471 2 WASHER
4 33115117 2 SPACER
5 2311F055 4 SCREW

201
Wiring Harness Plate A
4922945

202
Wiring Harness Plate A
4922945

Item Part No. References Qty. Description Notes


1 T417805 1 WIRING HARNESS
2 F T417805 1 WIRING HARNESS
3 28170044 1 ELECTRICAL CONNECTOR
4 T405558 1 ELECTRICAL CONNECTOR
5 T409329 1 CABLE TIE

6 T409240 1 CABLE TIE


7 T409240 1 CABLE TIE
8 T409240 1 CABLE TIE
9 T409240 1 CABLE TIE
10 28170044 1 ELECTRICAL CONNECTOR
11 28170027 1 CONNECTOR
12 28170027 1 CONNECTOR
13 T410689 1 CONNECTOR
14 28170049 1 ELECTRICAL CONNECTOR
15 T409393 1 CABLE TIE
16 T409393 1 CABLE TIE
17 T409393 1 CABLE TIE
18 T409393 1 CABLE TIE
19 T409933 1 CONNECTOR
20 2817152 5 CABLE TIE
21 T410522 1 CONNECTOR
22 T410522 1 CONNECTOR
23 2817152 1 CABLE TIE
24 T405558 1 ELECTRICAL CONNECTOR

203
Wiring Harness Plate B
4922945

204
Wiring Harness Plate B
4922945

Item Part No. References Qty. Description Notes


1 T419638 2 WIRING HARNESS
2 F T419638 1 WIRING HARNESS
3 2817A006 1 CABLE TIE
4 T409869 1 SEAL - O RING
5 T409866 2 SCREW

History

a.
T409869 2 SEAL - O RING

205
Wiring Harness Plate C
4922945

206
Wiring Harness Plate C
4922945

Item Part No. References Qty. Description Notes


1 T405657 1 SCREW
2 2481D501 1 CLIP
3 2817152 1 CABLE TIE
4 T409393 1 CABLE TIE
5 T422313 1 BRACKET

6 T422237 1 WIRING CLIP


7 T410340 1 BRACKET
8 F T410340 1 BRACKET
9 2314E949 1 SCREW

207
Fuel Pre-Lift Pump Plate A
4857215

208
Fuel Pre-Lift Pump Plate A
4857215

Item Part No. References Qty. Description Notes


1 4387764 1 PRE-FUEL FILTER ASSY
2 F 4387764 1 FUEL FILTER HEAD
3 1 PLUG KIT
4 T416402 1 PLUG
5 T416352 1 WASHER
6 4395038 1 PRE-FUEL FILTER
7 F 4395038 1 PRE-FUEL FILTER
8 F 4395038 1 SEALING RING
9 F 4395038 1 SEALING RING
10 T416346 1 FUEL FILTER BOWL
11 F T416346 1 FUEL FILTER BOWL
12 F T416346 1 SEALING RING
13 T434860 R a. 1 SENSOR

History

a.
13 T416329 1 SENSOR

209
Pipework & Connections Plate A
4857215

210
Pipework & Connections Plate A
4857215

Item Part No. References Qty. Description Notes


1 T416354 1 CONNECTION
2 T416352 1 WASHER
3 T416354 1 CONNECTION
4 T416352 1 WASHER
5 T410437 1 PROTECTION KIT

211
Application Miscellaneous & Auxiliaries Plate A
4174286

212
Application Miscellaneous & Auxiliaries Plate A
4174286

Item Part No. References Qty. Description Notes


1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

213
214
Parts Index

ADAPTOR T409533 ......................................................... 179


3347A091 ....................................................... 147
T415042 ........................................................... 63
CABLE TIE
AIR FILTER ASSEMBLY
2817152 ................................................. 203, 207
T418062 ......................................................... 155
2817A006 ....................................................... 205
AIR TEMPERATURE SENSOR KIT
T409240 ......................................................... 203
U5MK1089 ................................................. 65, 67
T409329 ......................................................... 203
ALTERNATOR
T409393 ........................................... 93, 203, 207
T415894 ......................................................... 125
CAMSHAFT
ALTERNATOR BRACKET
4112K073 ......................................................... 33
T418352 ......................................................... 127
CAMSHAFT BUSH
T420324 ......................................................... 129
3112D075 ................................................... 15, 37
T424090 ......................................................... 129
CAMSHAFT GEAR
ALTERNATOR PULLEY
3117N001 ....................................................... 133
3115H003 ......................................................... 85
T418682 ......................................................... 133
CAP
BANJO BOLT 2652C810....................................................... 155
2447A201 ....................................................... 167 3311A025 ................................................... 31, 41
3218R024....................................................... 175 T411474 ........................................................... 95
3218R036....................................................... 143 CHARGE COOLER
3218R046............................................... 167, 169 T401530 ......................................................... 189
3218R048......................................................... 47 CIRCLIP
BASE 2721332 ........................................................... 23
T415028 ........................................................... 97 2727A015 ......................................................... 29
BELT CLAMP
2614B955 ................................................... 13, 83 T401534 ......................................................... 189
BIG END BEARING KIT T418061 ......................................................... 155
T410927 ..................................................... 23, 37 CLIP
BIG END BRG KIT - U/S 0180067 ........................................................... 93
T420153 ..................................................... 23, 38 0180071 ......................................................... 157
T420154 ..................................................... 23, 38 2481D458....................................................... 163
T420155 ..................................................... 23, 38 2481D501....................................................... 207
BOLT CON ROD
2314H006........................................... 51, 95, 131 4115C361 ................................................... 23, 37
3211C002 ................................................... 17, 37 4115C362 ................................................... 23, 37
32186146 ........................................................113 4115C363 ................................................... 23, 38
CH10136 ........................................................ 189 4115C364 ................................................... 23, 38
BRACKET 4115C365 ................................................... 23, 38
2652C839....................................................... 155 4115C366 ................................................... 23, 38
3661A078 ....................................................... 199 CON ROD BOLT
3824A261 ....................................................... 147 T400001 ........................................................... 23
3827A017 ....................................................... 199 CONNECTION
T401532 ......................................................... 189 4133L055 ........................................................117
T410340 ......................................................... 207 T410905 ......................................................... 163
T410484 ........................................................... 47 T412515 ......................................................... 175
T413745 ........................................................... 51 T414018 ......................................................... 153
T415086 ........................................................... 43 T416354 ..........................................................211
T417609 ........................................................... 47 CONNECTOR
T418939 ......................................................... 171 28170027 ....................................................... 203
T419444 ......................................................... 199 T407782 ................................................. 161, 163
T419727 ......................................................... 157 T409933 ......................................................... 203
T422313 ......................................................... 207 T410522 ......................................................... 203
BRIDGE PIECE T410689 ......................................................... 203
3627P041 ................................................... 37, 87 COVER
T406248 ........................................................... 29 T418070 ......................................................... 155
BUSBAR COWL

215
Parts Index

T401531 ......................................................... 189 FLYWHEEL ASSEMBLY


CRANKSHAFT 4111D155 ......................................................... 77
T415205 ........................................................... 37 FLYWHEEL HOUSING
T418367 ........................................................... 19 3713M049 ........................................................ 75
CRANKSHAFT GEAR FRONT COVER KIT
3117C221 ................................................... 19, 37 4142A503 ....................................................... 135
CRANKSHAFT PULLEY FUEL FILTER
3114C111.........................................................113 3611274.................................................... 13, 177
CYLINDER BLOCK ASSEMBLY FUEL FILTER ASSEMBLY
T418216 ..................................................... 15, 37 3611272.......................................................... 177
CYLINDER HEAD ASSEMBLY 4528548 ......................................................... 177
T414514 ..................................................... 25, 41 FUEL FILTER BOWL
T419169 ........................................................... 41 T416346 ......................................................... 209
CYLINDER HEAD BOLT FUEL INJ PUMP - EXCH
3218A011 ......................................................... 27 T410930P......................................................... 49
FUEL INJECTION PUMP
T410930 ........................................................... 49
DIPSTICK ASSEMBLY
FUEL INJECTION PUMP GEAR
T407556 ........................................................... 91
T415250 ........................................................... 47
DOWEL
T419670 ........................................................... 47
2116053.......................................................... 133
T423559 ........................................................... 47
3244A009 ................................................... 15, 37
FUEL PRESSURE SENSOR KIT
3245A011 ......................................................... 75
T410762 ........................................................... 51
3313A036 ................................................... 21, 37
FUEL RAIL
33142111.................................................... 15, 37
T414085 ........................................................... 51
DRAIN PLUG
T401535 ......................................................... 189
T410736 ......................................................... 177 GASKET
2486A016 ....................................................... 105
2486A021 ....................................................... 105
ELECTRICAL CONNECTOR
24880239 ........................................................115
28170044 ....................................................... 203
3687M042 ...................................................... 105
28170049 ....................................................... 203
3688A053 ....................................................... 145
T405558 ......................................................... 203
3688A054 ....................................................... 145
ENGINE CONTROL MODULE
3789A005 ........................................................117
T411185............................................................ 71
GASKET - CYLINDER HEAD
EXHAUST ELBOW
3681E074 ......................................................... 27
3766A131 ....................................................... 147
T409648 ........................................................... 27
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
3778E341 ....................................................... 159
3681V516 ....................................................... 159
EXHAUST VALVE
GASKET - EXHAUST OUTLET
3142A181 ................................................... 31, 41
3688C018....................................................... 149
EXTENSION
GASKET - IND MANIFOLD
3748W242 ...................................................... 123
3682A013 ....................................................... 153
T418644 ......................................................... 123
GASKET - OIL FILTER HEAD
3688A039 ............................................... 107, 109
FAN GASKET - SUMP
2485C520....................................................... 121 3681K037 ......................................................... 87
FAN DRIVE HOUSING T420777 ........................................................... 87
4113K005 ......................................................... 81 GASKET - TIMING CASE
FAN DRIVE PULLEY 3681P053 ....................................................... 131
3115C113 ......................................................... 83 GASKET - TIMING CASE COVER
FAN GUARD 3681P046 ....................................................... 135
3756V146 ....................................................... 197 GASKET - TURBOCHARGER
4113A201 ....................................................... 197 3688A029 ....................................................... 141
FLANGE GASKET - WATER PUMP
3623E006 ....................................................... 149 3682A011 ........................................................115

216
Parts Index

GLOWPLUG MOUNTING
T409125 ......................................................... 179 2634A115 ....................................................... 199
T419164 ......................................................... 179 2634C501......................................................... 71
2635A053 ....................................................... 201
HOSE
3383A032 ....................................................... 193 NUT
3383A034 ............................................... 193, 195 2318A401 ....................................................... 197
T401533 ......................................................... 189 2318A604 ................................... 47, 79, 129, 199
HOSE - AIR 2318A634 ....................................... 141, 147, 149
3783R041....................................................... 157 2318D208............................................... 123, 127
T420239 ........................................................... 93 3331A004 ......................................................... 29
HOSE - COOLANT CH12672 ........................................................ 189
3383A031 ....................................................... 191 T412423 ........................................................... 49
3482E047 ....................................................... 191
HOSE CLIP
OIL COOLER
21825194 ....................................................... 191
2486A019 ....................................................... 105
2481873 ......................................................... 157
2486A023 ....................................................... 105
2481D074............................................... 191, 193
OIL FILLER
2481D075............................................... 193, 195
4134C073......................................................... 99
HP FUEL PIPE CLIP
OIL FILLER CAP
T413432 ..................................................... 53, 55
4142X098 ......................................................... 99
HUB
T412013 ........................................................... 95
3311A054 ....................................................... 133
OIL FILLER CAP BLUETOOTH®
T403270 ........................................................... 99
IDLER GEAR T403272 ........................................................... 95
3117N061 ....................................................... 133 OIL FILTER
INDICATOR 2654407 .................................................... 13, 111
2652C805....................................................... 155 OIL FILTER HEAD
INJECTOR 3773A061 ....................................................... 107
T417829 ........................................................... 45 OIL PRESSURE SENSOR
INJECTOR CLAMP T406711 ........................................................... 61
T410383 ........................................................... 45 OIL PUMP
INJECTOR WASHER 4132F071 ....................................................... 139
T410713 ........................................................... 45 T418992 ......................................................... 139
INTAKE VALVE OLIVE
3142H091................................................... 31, 41 33812116.......................................................... 91

LEVER PEDESTAL
36155429 ....................................................... 129 3818X161 ......................................................... 29
LIFTING BRACKET PIPE
3617A031 ....................................................... 181 3477A002 ....................................................... 193
3617A032 ....................................................... 181 PIPE - AIR
T420223 ......................................................... 195
PIPE - ECM TO FUEL FILTER
MAIN AIR FILTER
T415249 ......................................................... 161
2652C845................................................. 13, 155
PIPE - FILTER TO HP PUMP
MAIN BEARING KIT
T415149 ......................................................... 167
T427334 ........................................................... 19
PIPE - FUEL FILTER TO TANK
U5MB0033 ................................................. 19, 37
T419197 ......................................................... 169
MAIN BEARING KIT - U/S
PIPE - FUEL INJ NO 1 CYL
T427327 ........................................................... 19
T413840 ........................................................... 53
T427329 ........................................................... 19
PIPE - FUEL INJ NO 2 CYL
T427333 ........................................................... 19
T413796 ........................................................... 53
U5MB0033A............................................... 19, 38
PIPE - FUEL INJ NO 3 CYL
U5MB0033B............................................... 19, 38
T413806 ........................................................... 53
U5MB0033C............................................... 19, 38

217
Parts Index

PIPE - FUEL INJ NO 4 CYL T410731 ......................................................... 177


T413809 ........................................................... 53 T410737 ......................................................... 177
PIPE - HP PUMP TO ECM T410815 ........................................................... 75
T415245 ......................................................... 163 T416402 ......................................................... 209
PIPE - HP PUMP TO RAIL T418340 ......................................................... 165
T413808 ........................................................... 55 PRE-FUEL FILTER
T413810 ........................................................... 55 4395038 ................................................... 13, 209
PIPE - LOW PRESSURE FUEL PRE-FUEL FILTER ASSY
T415537 ......................................................... 175 4387764 ......................................................... 209
PIPE - OIL PRESSURE VALVE
T417252 ........................................................... 47 T413278 ........................................................... 51
PIPE - OIL SUCTION PROTECTION KIT
T410748 ........................................................... 89 T410437 ................................45, 47, 53, 177, 211
PIPE - TURBO OIL DRAIN PUSHROD
3584A001 ....................................................... 145 3142V011 ......................................................... 33
PIPE - TURBO OIL FEED
4127A135 ....................................................... 143
RADIATOR
PIPE CLIP
2485B297 ....................................................... 189
T414122 ........................................................... 93
T401529 ......................................................... 189
T419471 ........................................................... 57
RADIATOR CAP
PISTON AND RING KIT
24850073 ....................................................... 189
T417728 ..................................................... 23, 37
RADIATOR GUARD
T417955 ..................................................... 23, 37
3756V131 ....................................................... 197
T418001 ..................................................... 23, 37
RETAINER
PISTON COOLING JET
3241A024 ......................................................... 29
2113A003 ................................................... 35, 37
T412437 ........................................................... 49
PISTON RING KIT
ROCKER ARM ASSEMBLY
UPRK0005 ....................................................... 23
4115R316 ......................................................... 29
PISTON RING KIT - OVERSIZE
4115R317 ......................................................... 29
UPRK0005B..................................................... 23
ROCKER SHAFT ASSEMBLY
UPRK0005D..................................................... 23
4115R819 ......................................................... 29
PLATE
ROCKER SHAFT SPRING
3272A033 ....................................................... 133
3174A023 ......................................................... 29
3611M009....................................................... 151
3174A024 ......................................................... 29
36212132 ......................................................... 75
3623A009 ....................................................... 109
PLUG SAFETY AIR FILTER
0650588 ..................................................... 15, 37 2652C847................................................. 13, 155
0650710 ..................................................... 15, 37 SCREW
2431154.......................................................... 213 0096803 ........................................................... 77
2485A105 ......................................................... 29 2152A034 ......................................................... 95
2485A124 ....................................................... 101 2311D039 ................................................... 37, 87
2485A307 ................................................... 27, 41 2311F055 ....................................................... 201
2485A509 ................................................... 25, 41 2314C049....................................................... 137
2485A517 ................................................... 25, 41 2314E949 ....................................................... 207
2485A524 ................................................... 25, 41 2314F001 ................................................... 35, 37
2487204 ........................................................... 75 2314F004 ....................................................... 145
2487207 ......................................................... 183 2314F010 ......................................................... 57
2487A452 ......................................................... 75 2314F306 ......................................................... 63
3212P008 ................................................... 15, 37 2314H001............................................... 169, 197
32141316 ................................................... 15, 37 2314H002........................... 59, 87, 135, 151, 199
32186405 ....................................................... 185 2314H003................... 47, 97, 105, 117, 131, 145
3241A011 ................................................... 15, 37 2314H004................... 51, 89, 105, 153, 157, 197
3241A012 ................................................... 15, 37 2314H005........................................115, 129, 171
3241A201 ................................................... 25, 41 2314H007....................................................... 105
3278A006 ................................................. 41, 187 2314H008................................................... 71, 99
3278A007 ....................................................... 103 2314H012............................................... 105, 135

218
Parts Index

2314H013........................................................115 T410706 ........................................................... 45


2314H018......................................................... 93 T412402 ........................................................... 49
2314H020......................................................... 95 SEAL - REOS HOUSING
2314H022....................................................... 127 2418F704 ................................................... 17, 37
2314H031......................................................... 87 SEAL - ROCKER BOX COVER
2314H032....................................................... 151 T414784 ..................................................... 13, 97
2314H033................................................. 43, 109 T421596 ........................................................... 95
2314H034............................................... 107, 131 SEAL - SENSOR
2314H102......................................................... 75 2415H523................................................... 65, 67
2314H743........................................................115 SEAL - SUMP DRAIN PLUG
2314J002.................................................. 47, 199 T407088 ......................................................... 185
2314J003.................................. 47, 129, 147, 181 SEAL - VALVE STEM
2314J004........................................ 129, 147, 171 2418M522 .................................................. 31, 41
2314J005.......................................................... 81 SEAL - WATER OUTLET
2314J006.........................................................119 3682A022 ........................................................119
2314J007........................................................ 127 SEALING RING
2314J008................................................ 139, 201 2415633 ........................................................... 99
2314J010........................................................ 157 SENSOR
2314J011........................................................ 133 T407180 ........................................................... 69
2314J017........................................................ 171 T416329 ......................................................... 209
2314J031........................................................ 173 T434860 ......................................................... 209
2314J035.......................................................... 47 SERVICE KIT
2314J204.......................................................... 75 T402379 ........................................................... 13
2314J603.......................................................... 75 SHORT ENGINE - ASSEMBLY
2314J606........................................................ 133 T419174 ........................................................... 37
2314J634........................................................ 199 SLEEVE
2314K161 ......................................................... 99 3271A013 ......................................................... 45
2314K164 ........................................................115 T426378 ........................................................... 45
2316T244 ................................................... 21, 37 SMALL END BUSH
3211C004 ......................................................... 29 3112A005 ......................................................... 23
32166329 ................................................... 15, 37 SPACER
3218A016 ......................................................... 45 33115117 ........................................................ 201
3218A018 ....................................................... 159 3313A027 ......................................................... 71
3218A201 ......................................................... 29 T415109 ........................................................... 57
T405657 ......................................................... 207 T415183 ........................................................... 93
T409659 ........................................................... 63 SPEED SENSOR
T409866 ......................................................... 205 T413231 ........................................................... 59
SEAL T413425 ........................................................... 63
36843154 ......................................................... 75 STARTER MOTOR
T413928 ........................................................... 75 T400268 ........................................................... 79
SEAL - FRONT END OIL STARTER RING
2418F437 ....................................................... 131 31162121.......................................................... 77
SEAL - O RING STUD
2413681 ........................................................... 91 2313C077................................................. 79, 149
2415A131 ......................................................... 95 2313H236....................................................... 123
2415H001......................................................... 69 T409161 ................................................. 147, 159
2415H002......................................................... 61 SUMP
2415H003................................................. 41, 187 3717Y061 ......................................................... 87
2415H009....................................................... 103
2415H011 ....................................................... 165
TAPPET
2415H014................................................... 59, 63
3142U061......................................................... 33
2415H221....................................... 161, 163, 169
THERMOSTAT ASSEMBLY
2415H545......................................................... 95
T413847 ..........................................................119
2415H651......................................................... 99
THRUST WASHER
2418F002 ........................................................117
3112X011 ....................................................... 133
T408416 ........................................................... 91
31137312.......................................................... 19
T409869 ......................................................... 205

219
Parts Index

31137322.......................................................... 19 WIRING CLIP


31137551.......................................................... 19 T422237 ......................................................... 207
31137561.......................................................... 19 WIRING HARNESS
T422289 ........................................................... 19 T417805 ......................................................... 203
T422290 ........................................................... 19 T419638 ......................................................... 205
T422291 ........................................................... 19 WOODRUFF KEY
T422292 ........................................................... 19 0500012 ............................................... 19, 33, 37
THRUST WASHER KIT T412397 ........................................................... 49
T427336 ........................................................... 19
U5TW0002 ................................................. 19, 37
THRUST WASHER KIT - O/S
T427337 ........................................................... 19
T427339 ........................................................... 19
U5TW0002B............................................... 19, 38
TIMING CASE
T413550 ......................................................... 131
TIMING DEVICE
3116L022.................................................... 21, 37
TURBOCHARGER
T431036 ......................................................... 141

VALVE
26510350 ....................................................... 155
T410807 ........................................................... 49
VALVE COLLET
3142W005 .................................................. 31, 41
VALVE COVER
T415064 ........................................................... 95
VALVE SEAT INSERT
3314A251 ................................................... 25, 41
3314A261 ................................................... 25, 41
VALVE SPRING
3174A028 ......................................................... 41
T417713 ..................................................... 31, 41

WASHER
0920433 ......................................................... 127
0920471 ......................................................... 201
0920497 ......................................................... 129
2131A008 ......................................................... 71
2131A506 ....................................................... 143
2411D010 ....................................................... 175
2411D012 ............................................... 167, 169
2411D014 ....................................................... 167
2411D016 ............................................... 163, 175
2415D053....................................................... 137
2415D253......................................................... 47
33117127.......................................................... 77
3311A015 ................................................. 71, 157
3321A003 ....................................................... 133
T412395 ........................................................... 49
T412486 ........................................................... 49
T416352 ..................................................209, 211
WATER PUMP KIT
T423548 ..........................................................115
U5MW0204 .....................................................115

220
221

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