flexican Bellows & Hoses Pvt.

Limited
283, GIDC, Makarpura, Vadodara - 10.
CIRCULAR Bellows Design Analysis (UNREINFORCED)
Customer : LNV Technology Pvt Ltd QTN No : F14544
Sr No. : 1 Date : 05/03/2019
Item Code / Tag No. : HA EJ101 Rev. : 3
Enquiry No : By Email Type of Bellow : SINGLE
Project : PW-18-445, Sree Jayajothi Cements
DESIGN INPUT PARAMETERS
Nominal Size 3350 NB Bellow ID 3347 mm
Manufacturing Over All Length / Install. Length 350/350 mm Bellow OD 3539 mm
Design Pressure ±1000.000 mm of WC Thickness Of Ply t= 1.20 mm
Design Temperature 500 Deg C No. Of Ply n= 1 Nos
BELLOW MATERIAL SA 240 Gr. 304 Pitch Of Convolution q= 76.0 mm
Design Movement Non - Concurrent
Axial Compression 40.0 mm Depth Of Convolution w= 95.0 mm
Axial Extension 0.0 mm No. Of Convolution (Total) N= 3 Nos
Lateral Movement - Y (Principle) 20.0 mm Length of Convolution Lb = 228 mm
Lateral Movement - Z (Transverse) 0.0 mm Center Piece Length Z= 0 mm
Angular Movement 0.00 Deg Active Length over Convolution Lu = 228 mm
COLLAR MATERIAL SA 240 Gr. 304 Mean Dia Of Bellow 3443.20 mm
Collar Thickness 1.50 mm Bellow effective area at mean dia 93151 cm²
Collar Length 25 mm Cm x Sa 2448 Kg/cm²
Allowable Stress value of Bellow Material @ Design Temp. Sab = 1020 Kg/Cm²
Allowable Stress value of Collar Material @ Design Temp. Sac = 1020 Kg/Cm²
Modulus of Elasticity of Bellow Material @ Design Temp. Ebd = 1636465 Kg/Cm²
Modulus of Elasticity of Bellow Material @ Room Temp. Ebr = 1989687 Kg/Cm²
Yield Stress of Bellow material @ Design Temp. after forming Sy = 1818 Kg/Cm²
Stress Analysis Result due to Pressure
Bellows Tangent Circumferential membrane Stress S1 = 28 Kg/Cm²
Collar Circumferential Membrance Stress S1` = 28 Kg/Cm²
Bellows Circumferential Membrance Stress S2 = 62 Kg/Cm²
Bellows Meridional Membrance Stress S3 = 4 Kg/Cm²
Bellows Meridional Bending Stress S4 = 227 Kg/Cm²
Stress Analysis Result Due to Deflection
Bellows Meridional Membrance Stress S5 = 48 Kg/Cm²
Bellows Meridional Bending Stress S6 = 12247 Kg/Cm²
Total Stress St = 12456 Kg/Cm²
Limiting Design Pressure
Due to Column Stability Psc = 18.93 Kg/Cm²
Due to plane Stability Psi = 0.74 Kg/Cm²
Design fatigue life cycle 10202 Cycles
Bellow Spring Rate ( +/- 30%)
Axial 40.330 Kg/mm Lc 25.00 mm
Lateral 16764.24 Kg/mm Lt 25 mm
Angular 1043.34 Kgm/Deg Cwb 0.85
Total equivelent axial movement per convol (e) 45.31 mm Cwc 0.85
Torsional Springrate 426109.86 Kg-m/deg Ku 0.000
Natural Frequency 34.51 hz Rm 19.000 mm
Factors
Cp = 0.7030 Cm = 2.4000
Cf = 1.5295 K= 0.2600
Cd = 1.6082 Kr = 1.3000
Condition Result
S1 <= Cwb x Sab Satisfied
S1` <= Cwc x Sab Satisfied
S2 <= Cwb x Sab Satisfied
S3 + S4 <= Cm x Sab Satisfied

Bellow is Design as per code EJMA, 9th Edition Addenda 2011 and Found ok.
For, flexican Bellows & Hoses Pvt. Limited