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Drying Technology: An International Journal


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Dewatering and Drying Methods for Microalgae


a abc d
Ching-Lung Chen , Jo-Shu Chang & Duu-Jong Lee
a
Department of Chemical Engineering, National Cheng Kung University (NCKU), Tainan,
Taiwan
b
University Center for Bioscience and Biotechnology, National Cheng Kung University
(NCKU), Tainan, Taiwan
c
Research Center for Energy Technology and Strategy, National Cheng Kung University
(NCKU), Tainan, Taiwan
d
Department of Chemical Engineering, National Taiwan University of Science and
Technology, Taipei, Taiwan
Accepted author version posted online: 06 Jan 2015.Published online: 22 Jan 2015.
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To cite this article: Ching-Lung Chen, Jo-Shu Chang & Duu-Jong Lee (2015) Dewatering and Drying Methods for Microalgae,
Drying Technology: An International Journal, 33:4, 443-454, DOI: 10.1080/07373937.2014.997881

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Drying Technology, 33: 443–454, 2015
Copyright # 2015 Taylor & Francis Group, LLC
ISSN: 0737-3937 print=1532-2300 online
DOI: 10.1080/07373937.2014.997881

Dewatering and Drying Methods for Microalgae


Ching-Lung Chen,1 Jo-Shu Chang,1,2,3 and Duu-Jong Lee4
1
Department of Chemical Engineering, National Cheng Kung University (NCKU), Tainan, Taiwan
2
University Center for Bioscience and Biotechnology, National Cheng Kung University (NCKU),
Tainan, Taiwan
3
Research Center for Energy Technology and Strategy, National Cheng Kung University (NCKU),
Tainan, Taiwan
4
Department of Chemical Engineering, National Taiwan University of Science and Technology,
Taipei, Taiwan
Downloaded by [North Dakota State University] at 09:31 11 March 2015

2. Microalgae can be cultured at sea, in ponds, or in bar-


Microalgae can efficiently fix carbon dioxide through their ren regions, and thus engage in less competition with
phototropic metabolism, and have been recognized as a promising food crops for arable lands.[4]
bioresource for animal feed, health food, fuel, cosmetic, and 3. Microalgae can grow faster than higher plants,[5–7] and
pharmaceutical products. However, since microalgae in cultivated also accumulate oil more efficiently than oilseed crops.[5,8]
medium have a low biomass concentration (0.1–1% w/w), both
harvesting and concentration of microalgal biomass are often 4. Microalgae can also produce valuable co-products (e.g.,
required prior to the production of commercial products. Efficient proteins, pigments, unsaturated fatty acids, carotenoids,
and cost-effective dewatering and drying methods for microalgae and vitamin),[9,10] which are then used as raw materials
heavily affect the overall energy consumption and production cost in the animal feed, food, cosmetics, and pharmaceutical
of microalgal products. This review describes the characteristics industries.
of commonly used dewatering and drying technologies, and critically
evaluates the feasibility for their use to treat microalgal biomass. 5. Microalgae can convert CO2 into biomass with a high
No single dewatering or drying method can satisfactorily handle efficiency of CO2 utilization.[11,12] In general, 1 kg dry
all types of microalgae. The suitability of each method depends on microalgal biomass is produced at the consumption of
the properties of the microalgae suspension, the required process 1.83 kg CO2.[5]
design, the quality of the end product, and the related capital and
production costs. Although using microalgae as the raw materials for bio-
fuels and bio-based chemicals has numerous advantages
Keywords Dewatering; Drying; Harvesting; Microalgae over the use of higher plants, there are still a number of
drawbacks. For example, the harvesting of microalgal bio-
mass from dilute microalgae culture is very difficult, due to
INTRODUCTION the low biomass concentration in microalgae broth (e.g.,
The atmospheric CO2 concentration rose by 148% from 0.6 g=L)[13]; the small size of cells (<20 mm); nearly neutral
1975 to 2007,[1] and this considered to be the main cause of buoyancy of cells (density ¼ 1.08–1.13 g=mL); and strongly
global climate change. CO2 capture technologies, such as negative surface charge.[14] In addition, the water content
chemical absorption, solid adsorption, membrane tech- remaining in the microalgal biomass could cause problems
nology, cryogenic fractionation, and biological carbon in downstream processing and product isolation or conver-
capture (e.g., using microalgae) have been developed to sion. For example, the presence of high water content in
address this issue.[2,3] Microalgae have the following the microalgal biomass may have negative effects on the
advantages over terrestrial plants: extraction of oil or non-polar components (e.g., carote-
noids and omega-3 fatty acids) and transesterification of
1. Microalgae can grow in saline or contaminated water, microalgal oil to biodiesel. As a result, drying or dewater-
and have less need for fresh water. ing of microalgae to an appropriately low water content
may be necessary to obtain target products from microal-
Correspondence: Jo-Shu Chang, Department of Chemical gae in an efficient manner. Harvesting technologies for
Engineering, National Cheng Kung University (NCKU), No. 1
University Rd., Tainan 70101, Taiwan; E-mail: changjs@mail.ncku.
microalgae include flocculation, sedimentation, flotation,
edu.tw filtration, and centrifugation, as well as combinations of
Color versions of one or more of the figures in the article can be these. However, there is no all-purpose harvesting method
found online at www.tandfonline.com/ldrt.

443
444 CHEN ET AL.

that is able to treat all microalgae suspensions under Chitosan, which is generated by deacetylation of chitin,
consideration of both cost and energy consumption.[15,16] is a naturally hydrophilic polymer with positive charge.[28]
In addition, although harvesting can result in a 50- to Because of its unique combination of properties, including
200-fold concentration of algal biomass, the moisture in biodegradability, biocompatibility, renewability, bioactiv-
the harvested biomass slurry is still high enough to spoil ity, ecological acceptability, and attractive physical=
the slurry within a few hours at room temperature.[17] A mechanical properties,[29] chitosan is regarded an impor-
drying process is thus often needed to convert the slurry tant biopolymer with a variety of applications.[22,29–42]
into a stable, storable form.[13] Compared with the traditional flocculants, such as polya-
crylamides, alum, Al2(SO4)3, FeCl3, and PAC, chitosan
MICROALGAL HARVESTING AND DEWATERING can achieve the same or better flocculation efficiency at a
Flocculation is used in drinking water and wastewater lower dose.[22,33,40] Furthermore, the production of biodie-
treatment to increase the size of particles by a process of sel from chitosan-flocculated microalgae by lipase catalytic
aggregation,[15] in order to ease the application of sub- transesterification can compete with that from the centri-
sequent sedimentation or flotation.[18] Flocculation can fuged microalgae, indicating that chitosan is nontoxic
help separate microalgae from large quantities of the sus- and causes no harm to the subsequent processes. However,
pension, and the process has been adapted for use with a the drawback of chitosan is its high cost, as the cost of
Downloaded by [North Dakota State University] at 09:31 11 March 2015

wide range of microalgae,[15] making it one of the most flocculation with chitosan is 21.7 times that of PAC floccu-
popular technologies for microalgae dewatering. lation under the cheapest operating conditions.[40]
In addition to chitosan, there are other natural floccu-
Chemical Flocculation lants, such as starch and its derivatives. Starch-based floc-
The major mechanism of flocculation is neutralization of culants are widely used in microalgae harvesting and
the charge on the surface of the microalgae.[19] Adding dewatering,[43–48] because they are cheap and there is wide
cations with þ3 charge, such as aluminum sulfate range to choose from. Compared with the traditional floc-
(Al2(SO4)3) and poly aluminum chloride (PAC), can effec- culants, such Al2(SO4)3 and FeCl3, starch-based floccu-
tively neutralize the negative charge of microalgae lants have less efficiency with regard to the harvesting of
cells.[20–22] For example, Phaeodactylum tricornutum, with most microalgae strains.[47,48] However, the cell density of
a cell density of 3.11  0.09  106 cells=mL and minimal the floc formed by starch-based flocculants is higher than
dewatering efficiency by sedimentation over 1 week, can that achieve with the traditional flocculants.[45,47] More-
be flocculated by Al2(SO4)3 (82.6%) and PAC (66.6%) with over, using starch-harvested microalgae as feedstock has
a dose of 0.27 kg flocculant per kg of algae (dry weight).[23] been shown to produce better performance in the follow-up
Chlorella vulgaris, with a zeta potential of about 20 mV, downstream processes, such as fermentation, lipid
can be flocculated and settled within 10 min under a PAC extraction, and in situ transesterification.[45]
dose of 0.18 g=g, giving a flocculation efficiency of over The sedimentation of most microalgae is considered as
90%.[20] However, flocculation with multivalent metal salts free-settling, except for those microalgae that coagulate
will contaminate the algal biomass, thus complicating by themselves, because the biomass concentration of the
downstream processing.[24] For example, when using microalgae suspension is too low for the cells to interfere
lipid-laden C. vulgaris biomass as the oil feedstock for direct with each other. Stokes’ Law, which assumes that sedimen-
transesterification catalyzed by an immobilized lipase, the tation velocity is proportional to the square of the radius of
catalytic ability of the lipase is completely inhibited by the the microalgae and the density difference between the
residual PAC present in harvested algal biomass.[20] microalgae and the medium, is thus used to describe the
Polymeric flocculants, both natural (e.g., polysaccharides) behavior of the microalgae in sedimentation. The Stokes’
and synthetic (e.g., polyacrylamide), can achieve satisfactory Law equation is as follows:
dewatering of microalgal biomass. However, a higher dosage
of natural flocculants might be required to achieve satisfac- 2 ðqs  ql Þ 2
Settling velocity ¼ gr
tory flocculation performance compared to synthetic floccu- 9 g
lants, since the former have lower molecular weights and
shorter shelf lives.[25] In contrast, the cationic polymers can where qs and ql are the solid and liquid densities, respect-
assist in the flocculation of algal biomass, based on both ively, g is medium dynamic viscosity, and r is the microal-
charge neutralization and the bridging mechanism. More- gal cell radius. According to Stokes’ Law, the expected
over, the molecular weights of these types of polymers are settling velocity of Chlorella sp., which is nearly spherical,
high, and thus they have a greater flocculation efficiency than is 0.1 m=day.[49] In practice, however, there are too many
natural polymers.[26] However, some cationic polyacryla- influential factors, such as type of species, shape, surface
mides are less effective than the traditional flocculants, such charge, suspension pH, and medium composition, to affect
as Al3þ or Fe3þ, with regard to microalgae harvesting.[27] the rate of microalgae settling. For example, the settling
DEWATERING AND DRYING METHODS FOR MICROALGAE 445

rate for Chlorella sp. is 3.575 m=day.[50] In addition, the flocculation processes.[55] Since the microalgal aggregates
predicted settling velocity of Cyclotella sp., which has a yielded by the electro-flocculation process are usually
similar size to Chlorella sp., is 0.04 m=day, but the observed accompanied by small microbubbles generated from metal
velocity is 0.16 m=day.[51] While it is a good thing if the anodes, the most commonly used method for collecting
actual settling velocity of microalgae is faster than the the resulting aggregates is flotation.[56]
predicted one, in most case they are very reluctant to The operational factors in this process include the
settle.[52] For example, sedimentation of diatom Phaeodac- electrode material, electrolysis voltage, current density,
tylum tricornutum is poor, as it tends to resist settling no electrolysis time, and the other properties, such as pH
matter what conditions its suspension is kept in.[22] The and the composition of the microalgae suspension. The dis-
examples noted above suggest that it is difficult to directly persion destabilization effect of the microalgae suspension
achieve microalgae dewatering by free settling. by electro-flocculation with an aluminum electrode is much
Flocculation is thus a routine procedure before to better than that with an iron electrode.[55,57] The floccu-
increase the settling velocity of microalgae.[53] Traditional lation efficiency rises along with the energy consumption,
flocculants, such as FeCl3, Al2(SO4)3, and alum, are used which increases due to the addition of electrolysis voltage
to coagulate Scenedesmus sp. at doses of 0.15, 0.3 and or the current.[22,57,58] Moreover, the flocculation efficiency
0.3 g=L, respectively. These can achieve a flocculation also increases with the reaction time. An earlier study
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efficiency of over 95% in a relatively short time, with FeCl3 reported that the operational cost of electro-flocculation
able to achieve this efficiency in only 2 min.[33] PAC is used for Tetraselmis sp. is low (ca. $0.19=kg-dry biomass), with
to assist flocculation and sedimentation of Chlorella sp. a potential capacity of 5.748  107 kg per year.[59]
When using a dose of 1.49 mg-PAC [as aluminum (Al)]=
L, the microalgae suspension with a turbidity of 200 Bio-Flocculation
NTU (i.e., 9.7  107 cell=mL of Chlorella sp.) fell from Bio-flocculants can be products from bacteria,[60–62]
200 NTU to 3 NTU with only a settling time of only microalgae,[63,64] and fungi.[65–68] The bio-flocculants, of
300 s. The optimal PAC dosage for freshwater Spirulina which the major components are carbohydrates, proteins,
sp. suspension is 43.2 mg-PAC (as Al)=L, and the corre- humic substances, nucleic acids, lipids, and surfactants
sponding residual turbidity values after settling for 300 s, from bacteria, are defined as capsular, slime, loosely
600 s, and 1 h are only 7.4, 4.3, and 1.6 NTU, respect- bound, and tightly bound on the basis of the nature of their
ively.[54] Tetraselmis suecica, which can settle itself by about association with the cells or the method used to extract=
30% within 15 minutes, but then re-disperse after 1 hour, is separate them from the bacterial cells.[69] Bacterial
used to examine the influence of Al2(SO4)3 and Fe2(SO4)3 bio-flocculants have been widely used in applications
on flocculation and sedimentation. Three mg=L of related to water treatment, wastewater flocculation and
Fe2(SO4)3 enables about 95% settling of Tetraselmis suecica settling, sludge dewatering, metal removal or recovery,
in 5 min, and the dose of Al2(SO4)3 needed to achieve the removal of toxic organic compounds, landfill leachate
same result within 5 min is 4 mg=L.[27] treatment, and soil remediation and reclamation.[69] Some
When Chlorella sp., which has an average size of of the bacterial bio-flocculants used for wastewater treat-
3–5 mm, is flocculated by chitosan, the size of the floc can ment can also be used for the harvesting of microalgae,
increase to about 180 mm, and the settling time decreases such as Botryococcus braunii, Scenedesmus quadricauda,
as this rises. For example, when the floc size increases to Selenastrum capricornutum, and C. vulgaris. The results
30 mm, the settling time is 30 min. As the size further show that bio-flocculants have considerable potential,[62]
increases to about 180 mm, the settling time decreases to and are more effective with regard to microalgae floccu-
less than 10 min.[30] The dose of chitosan needed to achieve lation than chemical flocculants (e.g., Al2(SO4)3 and
flocculation efficiency of over 95% within 10 minutes by polyacrylamide).[61] However, the problem with bacterial
coagulation, and sedimentation is just 0.08 g=L.[33] When bio-flocculants is the high costs for purification, which
Phaeodactylum tricornutum is coagulated by chitosan at consists of centrifugation at low temperature and solvent
the optimal conditions of pH 9.9 and 0.18 g-chitosan= washing. It is thus important to establish a low cost
g-dry biomass, the flocculation efficiency achieves 91.8% purification method for bioflocculants.
in a settling time of 30 min. Another type of bio-flocculation is using self-flocculating
microalgae (e.g., Ankistrodesmus falcatus, Scenedesmus
Electro-Flocculation obliquus, Tetraselmis suecica, and C. vulgaris) to concen-
Electro-flocculation is a mature technology in waste- trate the target non-flocculating microalgae.[63,70] The
water treatment, which has the advantages of easy advantage of this method is its low energy consumption,[63]
operation, low chemical usage, and no residual anions (e.g., but the best flocculation efficiency is only around 72%.[64,70]
chloride and sulfate) remaining in the solution. Electro- On the other hand, the purified polysaccharides from
flocculation has thus become a key alternative to conventional C. vulgaris are an effective bio-flocculant, which result in
446 CHEN ET AL.

TABLE 1
Harvesting efficiency of microalgal biomass using chemical flocculation methods
Microalgae species Flocculant pH Flocculant dosea Flocculation efficiency (%) Reference
Chaetoceros calcitrans Chitosan 8.0 0.08 g=g-DW 80 [29]
Chaetoceros muelleri Chitosan 8.0 0.15 g=g-DW 95 [29]
Chlorella Chitosan 7.0 0.005 g=g-DW 90 [29]
Chlorella consortium Chitosan 0.025 g=g-DW 58  8 [29]
Chlorella sorokiniana Chitosan 6.0 0.01 g=g-DW 99 [29]
0.025 g=g-DW 30  11
Chlorella sp. Chitosan 0.01 g=g-DW 99.0  0.4 [29]
Chlorella vulgaris Chitosan 8.7 0.20 g=g-DW 99.7 [29]
0.03 g=g-DW 92
C. vulgaris Chitosan 0.08 g=g-DW 75 [38]
0.04 g=g-DW 95
0.08 g=g-DW 70
Downloaded by [North Dakota State University] at 09:31 11 March 2015

0.25 g=g-DW 9
0.02 g=g-DW 80
0.10 g=g-DW 20
0.08 g=g-DW 86
0.12 g=g-DW 99
C. vulgaris and Microcystis sp. Chitosan 0.214 g=g-DW 91.9 [29]
Chlorococcum sp. Al2(SO4)3 9.56–8.71 0.0096 g=g-DW 90.7 [27]
Fe2(SO4)3 9.73–9.13 0.0074 g=g-DW 97.3
Dunaliella tertiolecta Al2(SO4)3 8.86–6.90 0.033 g=g-DW 98.3 [27]
Fe2(SO4)3 8.86–7.15 0.081 g=g-DW 98.2
Isochrysis galbana Al2(SO4)3 9.25–5.25 0.068 g=g-DW 93.1 [27]
Fe2(SO4)3 9.44–8.41 0.12 g=g-DW 60.1
Nannochloropsis salina Al2(SO4)3 9.84–6.94 0.048 g=g-DW 87.5 [27]
Fe2(SO4)3 9.89–8.92 0.048 g=g-DW 97.5
Zetag 7570 0.048 g=g-DW 10.9
Nannochloropsis sp. Chitosan 9.0 0.1 g=g-DW 92 [29]
Neochloris oleoabundans Chitosan 0.10 g=g-DW 95 [29]
Pavlova lutheri Chitosan 8.0 0.08 g=g-DW 80 [29]
Phaeodactylum tricornutum Chitosan 9.9 0.02 g=g-DW 92 [29]
Scenedesmus costatum Chitosan 7.0 0.002 g=g-DW 95-100 [29]
Scenedesmus obliquus Chitosan 0.025 g=g-DW 20  15 [29]
Scenedesmus obliquus Chitosan 0.025 g=g-DW 20  15 [29]
Scenedesmus quadricauda Chitosan 8.0 0.01 g=g-DW 90 [29]
Synechocystis Chitosan 7.0 0.015 g=g-DW >90 [29]
Tahitian Isochrysis Chitosan 8.0 0.04 g=g-DW 90 [29]
Tetraselmis chui Chitosan 8.0 0.04 g=g-DW 80 [29]
Tetraselmis suecica Al2(SO4)3 8.76–7.96 0.0087 g=g-DW 97.5 [27]
Fe2(SO4)3 8.78–8.45 0.0058 g=g-DW 98.7
Zetag 7570 8.71–8.66 0.0099 g=g-DW 92.4
Thalassiosira pseudonana Chitosan 8.0 0.04 g=g-DW 90 [29]
Phaeodactylum tricornutum Al2(SO4)3 7.5 0.27 g=g-DW 66.6 [22]
PAC 5.9 0.27 g=g-DW 83.6
Chitoasn 9.9 0.18 g=g-DW 91.8
a
The dose of flocculants based on the drying weight of microalgae biomass.

good flocculation efficiency for C. vulgaris and S. obliquus, about 85% per hour flocculation efficiency can be obtained
which are non-flocculating strains. Using this approach, with a flocculating agent dose of as low as 0.5 mg=L.[70]
DEWATERING AND DRYING METHODS FOR MICROALGAE 447

TABLE 2
Harvesting efficiency of microalgal biomass using electro-flocculation and bio-flocculation methods
Flocculation Microalgae Flocculant= Electro-flocculation timea= Flocculation
method species anode pH Bio-flocculants dose efficiency (%) Reference
Electro-flocculation Chlorella Aluminium 8.0 30 min 92 [58]
vulgaris electrode (current density ¼ 3 mA=cm2)
Phaeodactylum Aluminium 8.0 20 min 78 [58]
tricornutum electrode (current density ¼ 3 mA=cm2)
Tetraselmis sp. Aluminium 60 sec 85 [59]
electrode 60 sec 95
30 sec (current ¼ 9.9 A) 92
Bio-flocculation C. vulgaris Paenibacillus 20 mL=L-suspensionb 83 [61]
sp. AM49
C. vulgaris Chlorella JSC-7=CNW11 ¼ 1=5 (v=v)d 34.8 [70]
CNW11 vulgaris JSC-7 JSC-7=CNW11 ¼ 1=2 (v=v)d 68.2
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C. vulgaris Aspergillus 7.6  10E6=L-solc 100 [66]


flavus
Aspergillus 80.3
niger
Aspergillus 100
versicolor
Aerococcus 93.7
viridans
Leucogyrophana 100
arizonica
Scenedesmus Chlorella JSC-7=FSP ¼ 1=5 (v=v)d 41.2 [70]
obliquus FSP vulgaris JSC-7 JSC-7=FSP ¼ 1=2 (v=v)d 62.7
a
The electro-flocculation time.
b
The added volume of bacterial broth based on the volume of the microalgae suspension.
c
The concentration of spores in the solution consisting of the culture medium and microalgae seed broth.
d
The volume ratio of the spontaneous microalgae suspension to the non-flocculating microalgae suspension.

The other bio-flocculation approach is to utilize filamen- and then fine bubbles with an average size of 40 mm are
tous fungi, such as Aspergillus sp. and Cunninghamella echi- produced in the suspension because of the release of press-
nulatato.[65–68] The process of pelletization that occurs by ure.[71] Electrolytic flotation combines electro-flocculation
co-cultivation of microalgae with fungi enables almost and bubble production from the anode (O2) and cathode
the complete removal of microalgae from the liquid (H2). However, the bubble production is sometimes not
medium. Moreover, the cell pellets can be directly har- intensive enough to efficiently float the cells. Dispersed
vested using a sieve due to their large size. Furthermore, air flotation utilizes agitation combined with air injection
the yields of the biomass, lipid, and other bioproducts (froth flotation) or bubbling air through a porous media
increase significantly when Cunninghamella echinulatato is (foam flotation) to produce large bubbles with a size of
used as the bio-flocculant.[65] The drawback of this method about 1 mm.
is the long co-culture time of over two days. Tables 1 and 2 The factors that influence the flotation efficiency include
summarize the details of settling using different floccu- the type of collector (surfactant or flocculant), pH and
lation methods, as reported in the literature. ionic strength in the medium, and the type of bubble
formation. Three surfactants, such as cationic N-cetyl-
FLOTATION N,N,N-trimethylammonium bromide (CTAB), anionic
Flotation is another common method to assist in the sodium dodecylsulfate (SDS), and the nonionic Triton
harvesting of microalgal flocs, and the approaches used X-100, have been used for flotation of Scenedesmus quadri-
can be classified as dissolved air flotation, electrolytic cauda. Under the natural pH of the microalgae suspen-
flotation, and dispersed air flotation.[13] Dissolved air sions, the removal efficiency by CTAB can reach 90%
flotation utilizes high pressure to dissolve air into water, when the flotation time is longer than 600 s, whereas the
448 CHEN ET AL.

removal efficiencies of SDS or X-100 remain poor, even The dynamic microfiltration process is used for the
when the flotation time is as long as 1200s. However, the harvesting of microalgae.[77,78] The pore size, rotational
removal efficiencies of these two surfactants can be velocity, and transmembrane pressure (TMP) all affect
improved by the addition of chitosan or pH adjustment, the permeability in this form of filtration, while the type
which neutralizes the charge, giving over 90% removal of membrane also directly affects the permeability and
within 400 s.[32] Flocculation with Al2(SO4)3, Fe2(SO4)3, rejection of the solute. A ceramic membrane is more suit-
and chitosan is used as a pretreatment for concentration able for the recovery of microalgae than polymeric ones,[77]
of Tetraselmis sp. by dissolved air floatation. Under the with TMP and the rotational speed being the important
optimal conditions of 1.2 g=L and pH 5–6 for Al2(SO4)3, operational factors in this microfiltration system. An
0.7 g=L and pH 4–8 for Fe2(SO4)3, and 5.0 mg=mL and increase in TMP can slightly promote the permeation flux,
pH 7–8 for chitosan, all highest efficiencies can be over but also increases the degree of fouling. On the other hand,
90%, except for that with Fe2(SO4)3. A freshwater microal- an increase in the shear stress over the membrane by
gae, Chlorella sp., was compared with a marine microalga, increasing the rotational speed can reduce both fouling
Tetraselmis sp., with regard to C14TAB-assisted flotation. and concentration polarization.[77,78] Dynamic filtration
The ionic strength of the flotation medium influences is not only more efficient with regard to microalgae
the flotation efficiency, which results in a recovery of harvesting, but also more economic than cross-flow=
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Chlorella sp. that is greater than 95% at 4 min of flotation tangential microfiltration.[78]
time, while that of Tetraselmis sp. is only about 80% Ultrafiltration is another possible alternative for
even if the flotation time is 6 min.[71] The time required microalgae harvesting, with Scenedesmus quadricauda
to concentrate Botryococcus braunii by electrolytic being harvested by a cross-flow ultrafiltration system, and
flotation to achieve the removal efficiency of 93.6% the resulting harvesting efficiency and average flux of being
is 30 min, although this can be reduced to 14 min by 46.01 g=m2-h and 45.50 L=m2-h, respectively.[79] Moreover,
combining dispersed-air flotation and electrolytic flota- the concentration of Arthrospira platensis suspension
tion to enhance the flotation efficiency. The removal concentrated by cross-flow ultrafiltration can increases
efficiency of this modified flotation approach reached from 50 mg=L to 1 g=L.[80] The permeation flux of
as high as 98.9%.[55] cross-flow ultrafiltration is the same or even higher as that
seen with microfiltration, as the microalgae suspension
FILTRATION is actually concentrated by the two systems.[73,76]
Filter press operation under pressure or a vacuum, such
as seen with a chamber filter press or a rotary drum CENTRIFUGATION
vacuum=pressure filter, can recover relatively large-sized Centrifugation utilizes centrifugal force to replace grav-
microalgae, such as Coelastrum proboscideum and Spirulina ity for the separation of microalgae from the suspension.[81]
platensis. Moreover, using diatomaceous earth or cellulose The harvesting efficiency depends on the settling character-
as a pre-coated layer can promote the filtration efficiency of istics of the microalgae, the retention time of the slurry in
a rotary drum filter, and thus enable it to recover more the centrifuge (which is controlled by the flow rate), and
microalgal biomass.[72] However, it is difficult to separate the settling depth, which can be kept small through the
the pre-coated layer from the recovered microalgae, which design of the centrifuge. For example, harvesting efficien-
limits the utilization of the dewatered biomass obtained cies of >95%, 60%, and 40% were obtained at 13,000 g,
with this process. 6,000 g, and 1,300 g, respectively, using nine different
Membrane filters are often used for microalgal recovery. microalgae strains for the centrifugation tests.[82]
Microfiltration membranes can meet the needs of cell har- The common types of centrifuges include disc stack,
vesting for small-sized microalgae species (2–40 mm).[18,72] decanter (also known as a solid bowl centrifuge), and
The energy consumption of cross-flow microfiltration for hydro-cyclones.[72,81] Among these, hydro-cyclones have
concentrations of microalgae cells from 0.06% to 8.88% the lowest energy consumption,[72] although an efficiency
is only 2.06 kWh=m3, but this increases to 14.81 kWh=m3 of only 0.4% solid content with a concentration factor of
when using polymer flocculation to concentrate the 4, which is the worst among all three technologies.[72] The
microalgal biomass from 0.042% to 15%.[73] disc stack centrifuge applies a force that ranges from
The operational factors in cross-flow microfiltration 4,000–14,000 g, and is ideally suitable for the separation
include the pore size, cross-flow velocity, and transmem- of microalgae with particle sizes between 3 mm and 30 mm
brane pressure. The permeation flux increases along with and concentrations between 0.02% and 0.05%.[81] Because
the increase in cross-flow velocity from 1 m=s to 2.5 m= a disc stack centrifuge can separate materials with different
s.[74,75] The problem of membrane fouling can be reduced densities into several thin layers, it can separate not only
in cross-flow microfiltration with the use of flow turbulence solid=liquid, but also liquid=liquid or liquid=liquid=solid
and shear force on the membrane surface.[76] on a continuous basis.[83] Compared with a disc stack
DEWATERING AND DRYING METHODS FOR MICROALGAE 449

centrifuge, a decanter centrifuge has a lower microalgae as that obtained with freeze drying. In contrast, the FFAs
recovery efficiency, but can provide a more concentrated content in the oil extracted from microalgae dried in natu-
output,[81] although it consumers more energy.[72] ral sunlight was three times higher than that from microal-
Although centrifugation can be successfully applied to gae subjected to freeze drying.[89] It is known that the
microalgal harvesting, it still has some disadvantages. presence of FFAs could decrease the efficiency of transes-
These include the following: terification when using alkaline catalysts (such as NaOH)
due to the saponification effect. Hence, sunlight drying
1. The cell structure may be destroyed under the high
may not be a suitable process for biodiesel production from
gravitational and shear forces.
microalgae.
2. The treatment time for a large amount of microalgae
suspension is tediously long, and sometimes costly
equipment, such as a continuous centrifuge, is required.[84] Spray Drying
3. The energy consumption and capital cost of centrifuga- Spray drying is the preferred method of drying high
tion are also very high.[15] value micro-algal products, and can produce a dark green
powder of dry microalgae,[81] with the aspect and color of
the powder being highly dependent on the spray drying
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DRYING process and temperature.[87] Compared with convective


After microalgae dewatering processes have been carried drying, the products yielded by spray drying can retain
out, the dry solid content of the biomass slurry is still more nutrients, with the former process seeing a 10–20%
low.[85] Therefore, a drying process, such as solar drying, loss in proteins.
convective drying, spray drying, and freeze drying, is Compared with freeze drying, the microalgal biomass
usually needed, depending on the requirement of the final treated by spray drying is less susceptible to lipolysis
products.[18,86,87] upon storage, but the carotenoids in spray-dried micro-
algae oxidize more readily than those in freeze-dried
Solar Drying microalgae.[94]
Solar drying is the cheapest method, but it requires long
drying times and a large drying surface.[18] Moreover, it is
Freeze Drying
difficult to maintain the quality of the end product with
traditional open solar drying methods, and the slow drying Like spray drying, freeze drying is widely used in the
rate due to a low temperature can cause biomass degradati- food industry,[81] as well as in much research, because all
on and thus a rise in the bacterial count.[88] Some closed the cell constituents are preserved without rupturing the
solar drying devices can raise the environmental tempera- cell wall.[90] Compared with convective drying, infrared
ture from 35 C to 60 C, and the moisture in the end drying, and spray drying, freeze drying keeps the most
product is less than 10% within 3–5 h of drying.[88] amount of proteins in dry microalgae biomass, with the
Although the quality of the dry biomass yielded from open protein loss being below 10%.[95] In addition, a small change
solar drying methods may not be stable, it seems to have no in the operational factor of the freeze drying process may
significant influence on some of the following processes, have significant effects on the cell disruption efficiency.
such as oil extraction, when compared with oven drying For example, when samples freeze slowly, larger intracellu-
and freeze drying.[89,90] lar ice crystals form, causing disruption of the cell wall.[96]

Convective Drying Other Drying Technologies


Convective drying, which is also a popular process for Roller=drum drying is a mature technology that is often
microalgae dehydration, is commonly performed by a type used in the food industry.[81] When roller=drum drying is
of convective hot air drying, such as oven drying.[87,88,90–93] used for algae, especially for Scenedesmus sp., sterilizing
The optimal temperature range for Spirulina sp. using this of the samples and disruption of the cell wall can be
method is 40–55 C,[91,92] and the phycocyanin loss percent- achieved simultaneously.[97,98]
age is about 37%. Moreover, the fatty acid composition of Fluidized-bed drying is a common method to dry par-
the resulting dry biomass is not significantly different to ticulate materials, such as grain and fruits,[99] due to its
that in fresh biomass. excellent heat and mass transfer efficiencies, short drying
Although there is no significant difference in the oil yield time, high quality of products, and short reconstitution
between convective and solar dried biomass, the drying time.[100] When fluidized-bed drying is used to dry the
efficiency of the former is substantially better than the lat- microalgae Dunaliella salina, the total carotenoid loss is
ter,[90] and the content of free fatty acids (FFAs) in the oil between 13% and 20%, which is lower than that seen with
extracted from convective dried biomass is almost as much spray drying of Spirulina sp.[101]
450 CHEN ET AL.

FINDING SUITABLE PROCESSES FOR MICROALGAE spoilage or inhibition of downstream processing. For
DEWATERING AND DRYING example, when the microalgae are harvested and concen-
The selection of an appropriate dewatering method or trated with some chemical flocculants, such as Al2(SO4)3,
drying technology for microalgae is highly dependent on FeCl3, and PAC, the base catalysts for transesterification
the properties of the microalgae suspension (e.g., content of microalgal oil to biodiesel could be inactivated.
of target component, cell size, shape and surface charge, Figure 1 shows a simplified flow chart for the choice of
salt concentration, pH, etc.), the subsequent downstream dewatering and drying methods for microalgae.
processes used for the isolation and conversion of final Moreover, the water content present in the microalgae
products, and the acceptable cost with regard to producing feedstock usually has negative effects on the one-step direct
the target products. Some valuable components in micro- transesterification of the wet microalgae. The process of
algae, such as C-phycocyanin, lutein, and astaxanthin, are transesterification is greatly inhibited when the water content
precious and easily damaged or degraded by heat, light, or is higher than a certain threshold level.[115,116] Our recent
oxidation. In such cases it might be necessary to use more work[117] showed that by using immobilized lipase as
delicate (and usually more expensive) drying technologies, a catalyst, biodiesel could be produced from wet microalgal
such as freeze drying or spray drying, to process microalgae biomass (water content ¼ 71%) at a high conversion rate of
for high-value products.[102–109] Microalgae-containing 97%. Although there are some examples in the literature
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target components [such as eicosapentaenoic acid (EPA), showing that wet microalgal biomass with high water content
docosapentaenoic acid (DPA), and docosahexaenoic acid can be used for oil extraction or for direct transesterification
(DHA)] that are more resistant to the downstream proces- to produce biodiesel, most such cases were conducted under
sing conditions and are able to tolerate extraction tempera- a large solvent=sample ratio, with strict reaction conditions.
tures of 60 C to 105 C,[110–114] can be dewatered by The processes involving the use of wet microalgal biomass
centrifugation or membrane filtration, and dried by spray as the starting material might thus be difficult or costly to
or convective drying to decrease the operational cost. scale up, and so at present, dried microalgae are still a better
However, when the microalgae are used for biofuel pro- feedstock for biodiesel production. Similar conclusions can be
duction and fermentation, low-cost dewatering consisting made when the target products of microalgae are non-polar
of flocculation and solid–liquid separation (e.g., sedimen- compounds, such as carotenoids, omega-3 fatty acids, and
tation and flotation) and a low-cost drying method (e.g., so forth. However, in the case of protein or carbohydrate
solar drying and convective drying) are more suitable. It production from microalgae, since they are water soluble,
is worth noting that the cell harvesting and dewatering= the drying requirement would be low and the dewatering pro-
drying methods used should avoid causing microalgae cess could be considered as a viable step for cell concentration.

FIG. 1. The processes of microalgae dewatering and drying for different end products. aChitosan was used as a flocculant; bstarch and its derivatives;
c
self-flocculating microalgal strains; dFe3þ=Al3þ salts and polymers; eoil-rich fungi; fthe carbon resource of the fermentation is reducing sugars derived
from microalgal biomass.
DEWATERING AND DRYING METHODS FOR MICROALGAE 451

CONCLUSIONS 10. Spolaore, P.; Joannis-Cassan, C.; Duran, E.; Isambert, A.


Commercial applications of microalgae. Journal of Bioscience and
A combination of flocculation and sedimentation pro-
Bioengineering 2006, 101(2), 87–96.
vides a low cost dewatering method for microalgae that is 11. Khan, S.; Rashmi; Hussain, M.Z.; Prasad, S.; Banerjee, U.C. Prospects
better than flotation, filtration, and centrifugation. How- of biodiesel production from microalgae in India. Renewable and
ever, the flocculant and moisture in the concentrated slurry Sustainable Energy Reviews 2009, 13, 2361–2372.
will have an influence on the subsequent processes, such as 12. Li, Y.; Horsman, M.; Wu, N.; Lan, C.Q.; Dubois-Calero, N.
Biofuels from microalgae. Biotechnology Progress 2008, 24, 815–820.
increasing the energy consumption needed during drying
13. Shelef, G.; Sukenik, A.; Green, M. Microalgae harvesting and
and inhibiting the work of the enzymes and bacterial fer- processing: A literature review. NREL Report No. STR-231-2396,
mentation. Conversely, centrifugation has high capital Technion Research and Development Foundation, 1984.
and operation costs, but can yield a highly concentrated 14. Park, J.B.K.; Craggs, R.J.; Shilton, A.N. Wastewater treatment high
product. Therefore, determination of the appropriate rate algal ponds for biofuel production. Bioresource Technology
2011, 102, 35–42.
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15. Mata, T.M.; Martins, A.A.; Caetano, N.S. Microalgae for biodiesel
algae suspension, the follow-up downstream processes, and production and other applications: A review. Renewable and Sustain-
cost considerations. Similar conclusions can be applied to able Energy Reviews 2010, 14(1), 217–232.
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based fuels. Journal of Renewable and Sustainable Energy 2010, 2,


may change the compositions of the microalgae products,
012701.
but can be applied in mass operations. Freeze drying can 17. Milledge, J.J.; Heaven, S. A review of the harvesting of micro-algae
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and Technology [Grant Number MOST103-3113-E-006- 20. Chen, C.Y.; Yeh, K.L.; Aisyah, R.; Lee, D.J.; Chang, J.S.
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