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HALFEN Framing channels as

compression elements

HALFEN SHEAR DOWEL SYSTEMS HSD 13-US

Concrete
HALFEN HSD-LD Lockable Dowels.
For temporary movement joints in posttensioned slabs.

The Lockable Dowel accommodates


initial concrete shrinkage and is then
locked in position with a mechanical
plate and epoxy resin.

Traditional "pour strips"


▪ Additional formwork
▪ Trip hazard
▪ Restricted access
▪ Slabs propped for several weeks

HALFEN HSD-LD Lockable Dowel


▪ Minimal formwork Many advantages with one result:
▪ Improved site access HALFEN provides safety, reliability and
efficiency for you and your customers.
▪ Reduced propping time

Read more about the advantages of the HALFEN


HSD-LD Lockable Dowels on the pages 18 to 25.

HALFEN USA Inc. · PO Box 547 · Converse, TX · 78109


Phone: +1 800.423.9140 · www.halfenusa.com · info@halfenusa.com

2 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S H E A R D OW E L S Y S T E M s
Ta b l e o f c o n te n t

Public Health Facility

HALFEN HSD Shear Dowel Systems 4


- Product Range 4-5
- Introduction 6
- Applications 7-9
- HSD/HSD-ULTRA design capacities 10

HALFEN HSD-ULTRA High Capacity Shear Dowels 11


- Introduction 11
- Performance Data 12-13
- Installation Procedure 14

HALFEN HSD Shear Dowels 15


- Introduction 15
- Performance Data 16-17

HALFEN HSD-LD Lockable Dowels 18


- Introduction 18
- Applications 19
- Product Range 20-21
- Performance Data 22-23
- Reinforcement Details 24
- Installation Procedure 25

HALFEN HSD-AD Acoustic Dowels 26


- Introduction 26
- Performance Data 27

© 2013 HALFEN ·HSD 13-US · www.halfenusa.com 3


H A L F E N H S D S H E A R D OW E L S Y S T E M S
Product Range

HALF E N Shear Dowels

The HALFEN range of shear dowels provides HALFEN HSD HALFEN HSD-V
solutions for a wide range of applications, The HALFEN HSD Shear Dowel is used The HALFEN HSD-V Shear Dowel uses the
loads, slab depths and joint thicknesses. where loads are small, but where alignment same dowel as the HSD, but the cylindrical
Each connector is a two-part assembly com- is critical. It is available in four sizes. sleeve is contained within a rectangular box
prising a sleeve and a dowel component. The dowel component is Duplex stainless section to allow lateral movement or rotati-
The sleeve is nailed to the formwork ensu- steel. on in addition to longitudinal movement.
ring subsequent alignment with the dowel.
This alignment is essential for effective
movement. The complete installation proce-
dure is shown on page 14. HALFEN Shear
Dowels are manufactured from stainless
steel to ensure a high degree of corrosion re-
sistance with no requirements for additional
protection.

HALFEN HSD-ULTRA
The HALFEN HSD-ULTRA is a two-part, high HALFEN HSD-ULTRA HALFEN HSD-ULTRA-V
capacity, shear dowel. The dowel compo-
nent moves longitudinally within the sleeve
to accommodate movement. The connector
is available in seven sizes with design capa-
cities from 5.5 kip to over 120 kip. The load
tables on page 12-13 include slab depths
from 6 1/2" to 20" and joints up to 2" wide.
The dowel bar is Duplex stainless steel and
all other components are manufactured
from grade 1.4301 (304) stainless steel.

HALFEN HSD-ULTRA-V HALFEN HSD HALFEN HSD-V


The HALFEN HSD-ULTRA-V, high load Shear
Dowel uses the same dowel component as
the HALFEN HSD-ULTRA, but the cylindrical
sleeve is contained within a rectangular box
section. This sleeve allows lateral movement
or rotation in addition to longitudinal move-
ment. Available sizes, performance data and
material specifications are the same as for
the HSD-ULTRA.

4 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S H E A R D OW E L S Y S T E M S
Product Range

Locking Plate (notches HALFEN HSD-LD Lockable Dowel*


indicate minimum resin The dowel component is manufactured from
depth) 13/16" diameter stainless steel; one end is
Sleeve Component threaded with a fixed nut and washer, and
featuring void former the other features a series of grooves to
supplied with label on
nailing plate accept a Locking Plate. The cylindrical sleeve
which accepts the dowel component is con-
tained within a box-section to allow lateral,
longitudinal, and rotational movement. The
HALFEN HSD-LD Dowel Component
epoxy resin is poured into the L-shaped void
Slab-to-Slab
former. This product has a maximum design
Locking Plate (notches shear strength of over 15 kip. See pages
indicate minimum resin 18-25 for full technical details.
depth)
Sleeve Component
featuring void former HALFEN HSD-LD-ULTRA Lockable Dowel*
supplied with label on
nailing plate
The HSD-LD-ULTRA is a high capacity Lockable
Dowel with a design shear strength of up to
30.6 kip. See pages 18-25 for full technical details.

HALFEN HSD-LD-W Lockable Dowel*


HALFEN-LD-ULTRA Dowel Component The dowel component is manufactured from
Slab-to-Slab 13/16" diameter stainless steel, but is shorter
than the HSD-LD dowel. One end of the dowel
is designed to fit into the stainless steel Threa-
ded Anchor cast into the face of the concrete
Locking Plate (notches
indicate minimum resin and the other end features a series of grooves
depth) to accept a Locking Plate. The sleeve compo-
Sleeve Component
featuring void former nent is the same as used in the HSD-LD. See
supplied with label on pages 18-25 for full technical details.
nailing plate
HALFEN HSD-AD Acoustic Dowels
The HALFEN HSD-AD Acoustic Dowels are
designed to transfer shear loads and limit
Dowel Component sound transmission across joints in concrete.
HALFEN HSD-LD-W
Slab-to-Wall The sleeve has Elastomer sound absorbing
Threaded Anchor supplied material between two stainless steel tubes
with a nailing plate
and a nail plate for fixing to formwork. The
sound transmission properties are generally
unaffected by either joint width or service
load. Tests in the frequency range of 100 -
3150 Hz have shown a reduction in sound
Sound absorbing
transmission of 20 dB. When the standard
material solid dowel (HSD-AD Type B) was replaced
by an anti-vibration dowel (HSD-AD Type A)
HALFEN HSD-AD a reduction of 25 dB was recorded.See
Acoustic Dowel *US Patent No. 8209933 pages 26-27 for more technical details.

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 5


H A L F E N H S D S H E A R D OW E L S Y S T E M S
Introduction

Dowelled Joint s Keyed Joint s

Dowels are used to transfer shear across formwork to be drilled for the dowels to Keyed joints require complicated formwork
construction and movement joints in con- pass through, or concrete to be drilled for to create the tongue and groove. If the joint
crete. They are often either cast or drilled dowels to be resin fixed in one side. At is not formed correctly, differential move-
into the concrete. A single row of short movement joints, dowels will need to be ac- ment can take place. Load is transferred
thick dowels provides reasonable shear curately aligned in both directions to ensure through the locally reduced section of the
transfer but demands additional accuracy movement can actually take place, other- joint which can at times result in cracking.
during construction. Skewed installation of wise cracking is likely to occur. Plain dowels
dowels can lead to stress concentrations, are not very effective when used across
resulting in subsequent spalling of the con- joints wider than 3/8".
crete. Where dowels are used across expan-
sion and contraction joints, half the length
of the bar is debonded to allow movement
to take place. Dowelled joints either require

HALFEN HSD-ULTRA
Sleeve Component

HALFEN HSD-ULTRA
Dowel Component
The two-part assembly
of HALFEN Shear Dowels
ensures dowel alignment

6 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S H E A R D OW E L S Y S T E M S
Applications

HALF E N Solutions to Joint s

In most cases conventional dowelled or Traditional solution HALFEN solution


keyed joints can be replaced by joints in- Floor-to-floor connection with columns
corporating HALFEN Shear Dowels. These
connectors are more effective at transferring
load and allowing movement to take place,
easier to fix on site, and can prove to be a
more cost-effective solution.

HALFEN connectors can be used for mo-


vement joints in floor slabs, suspended
slabs, and for replacing double columns and Single Column with
Double Columns
beams at structural movement joints. Ap- HALFEN HSD-ULTRA
plications in civil engineering include joints
in bridge parapets, bridge abutments and Floor Slab
diaphragm wall constructions.

Dowel Bar HALFEN HSD-ULTRA

Wall

Keyed Joint HALFEN HSD-ULTRA

Slab/wall connection

Corbel Support HALFEN HSD-ULTRA

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 7


H A L F E N H S D S H E A R D OW E L S Y S T E M S
Applications

There are many applications for HALFEN Suspended Floor Slabs Beam to Wall or Slab Connections
HSD Shear Dowels in all types of reinforced In suspended slabs, connectors should be Corbel and half lap joints are a problem
concrete constructions ‒ both building and placed at points of contraflecture where to design and difficult and expensive to
civil engineering projects. there is little or no bending moment and construct. The use of HALFEN HSD Shear
maximum shear force. Dowels simplifies design and construction,
Building Applic ations producing a better detail.

Ground Floor Slabs


Movement joints are usually required to divide
a reinforced concrete ground slab into bays.
HALFEN HSD Shear Dowels are used to trans- Structural Movement Joints in Frames
fer shear load from slab to slab and to A common requirement in framed buildings
prevent differential settlement. Where adjoin- is a structural movement joint to isolate one
ing bays are different sizes, movement in two part of the building from another. Traditi-
directions will occur, HALFEN HSD-V Shear onal practice is to provide a line of double
Dowels should be used in this situation. columns. The use of HALFEN Shear Dowels Post-Tensioned Building Frames
reduces costs, speeds construction, and The HALFEN range includes Lockable
increases the useable floor area. Dowels which replace pour strips in post-
tensioned concrete frames. See page 18 to
25 for more information.

8 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S H E A R D OW E L S Y S T E M S
Applications

Civil Engineering Applic ations Diaphragm Wall/Slab Connections


Connecting road slabs to diaphragm walls
Movement Joints in Carriageways can be a difficult and expensive operation.
HALFEN HSD Shear Dowels are used in car- Forming recesses or using post fixed
riageway joints to transfer high shear loads dowels into site drilled holes presents many
caused by traffic loading and for eliminating problems on site. HALFEN HSD Shear
differential settlement. Dowels provide a cost effective solution.
The sleeve components are nailed to
plywood formwork which is rigidly fixed
to the reinforcement cage. After excavation
the plywood is removed to reveal the faces
of the sleeves. The dowel components can
now be inserted ready to support the slab.

Bridge Abutments
HALFEN HSD Shear Dowels are used vertically
at bridge abutments to fix the bridge deck to
the abutment. In addition to ease of installa-
tion, the use of HALFEN HSD Shear Dowels
allows for the bridge deck to be jacked up for
bearings to be replaced.

Joints in Parapets
The use of HALFEN Shear Dowels in the
vertical joints in parapets is a simple and cost
effective way of connecting the sections. The
HALFEN HSD-V facilitates significant rotation
at the joint without reducing the horizontal
shear capacity.

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 9


H A L F E N H S D S H E A R D OW E L S Y S T E M S
H S D / H S D - U LT R A - D e s i g n c a p a c i t i e s

Design c apacities HALF E N H S D - U LTR A Shear Dowels

HALFEN HSD-ULTRA/HSD-ULTRA-V design capacities FRd [kip] for various joint widths at a maximum slab thickness in 4000 psi concrete.

120
HSD-ULTRA-52(-V)
115.6
112.2
105.2
100
94.6
HSD-ULTRA-42(-V)
82.7 87.5
80
78.9

HSD-ULTRA-35(-V) 71.3
FRd [kip]

64.1
60 61.4 59.8
55.5 52.2
HSD-ULTRA-30(-V)
45.6 45.9
40 43.4
HSD-ULTRA-24(-V) 38.7 38.4
30.1
HSD-ULTRA-22(-V) 28.3 30.6
25.9 24.3 24.7 25.0
20
HSD-ULTRA-18(-V) 20.5 18.4
14.8 13.7 14.2 14.8
11.9 11.5
7.9
6.3
0
/4 "
1 1
/2 " 1" 11/2" 2"
Joint width

Design c apacities HALF E N H S D Shear Dowels

HALFEN HSD/HSD-V design capacities FRd [kip] for various joint widths at a maximum slab thickness in 4000 psi concrete.

14
HSD-30(-V)
13.5 13.5
13.0
12
11.8

10.8
10 HSD-25(-V)
9.8
9.2
HSD-22(-V)
8 8.2 8.2
FRd [kip]

HSD-20(-V) 7.6
6.7 6.9
6.7
6 6.2 6.2
5.4 5.6
5.0
4 4.4
3.9

0
/4"
1 1
/2" 1" 11/2" 2"
Joint width

10 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D - U LT R A S he a r D owel sys t em
I n t r o d u c t i o n H S D - U LT R A / H S D - U LT R A - V

The HALFEN HSD-ULTRA is a shear dowel HALFEN HSD-ULTRA shear dowels come in Dimensions of the dowels and sleeves can
system for high loads. The steel plates in two parts. The set always consists of the do- be found on this page. Additional informa-
the area around the dowel and the sleeve wel (HSD-ULTRA-D) and the corresponding tion like design capacities and required rein-
distribute the load in the concrete and al- sleeve (HSD-ULTRA-S and HSD-ULTRA-SV, forcement can be found on pages 12-13.
low higher loads than conventional shear respectively). The HSD-ULTRA does not
dowels. allow any movement perpendicular to the
dowel. The HSD-ULTRA-V allows lateral mo-
vement in one direction. Both, HSD-ULTRA
and HSD-ULTRA-V allow movement in longi-
tudinal direction.

HALFEN HSD-ULTRA-Set HALFEN HSD-ULTRA-Set-V


HSD-ULTRA-D Dowel HSD-ULTRA-S Sleeve HSD-ULTRA-SV Sleeve Maximal lateral movement
Diameter
Height Height Height
Projection
Length Width Length 1
/2" Width 1
/2" Length /2"
1
Width
1
/2"

HALFEN HSD-ULTRA and HSD-ULTRA-V ‒ Dimensions


Dowel HSD-ULTRA-D Sleeve HSD-ULTRA-S Sleeve HSD-ULTRA-SV
Diameter Length Projection Height Width Length Height Width Length Height Width lat.
[Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] movement
[Inch]
HSD-ULTRA18(-V) 11
/16 10 5/8 5 7/8 3 2 3/4 6 1/8 3 2 3/4 6 3/4 3 3 7/8 1
HSD-ULTRA22(-V) 7
/8 12 1/4 6 1/4 3 3/4 3 1/2 6 1/2 3 3/4 3 1/2 6 7/8 3 3/4 4 1/2 /8
7

HSD-ULTRA24(-V) 15
/16 13 6 3/4 4 3/8 3 7/8 6 7/8 4 3/8 3 7/8 7 1/8 4 3/8 4 3/4 /8
7

HSD-ULTRA30(-V) 1 3/16 14 3/8 7 1/4 5 1/2 4 1/2 7 1/2 5 1/2 4 1/2 8 1/4 5 1/2 6 3/8 1 5/8
HSD-ULTRA35(-V) 1 3/8 16 1/2 8 1/4 6 1/4 5 1/4 8 1/2 6 1/4 5 1/4 9 1/4 6 1/4 6 3/4 1 1/4
HSD-ULTRA42(-V) 1 5/8 18 1/2 9 7 1/8 6 7/8 9 5/8 7 1/8 6 7/8 9 5/8 7 1/8 8 1 7/8
HSD-ULTRA52(-V) 2 1/16 22 1/2 11 8 5/8 8 1/4 11 5/8 8 5/8 8 1/4 11 5/8 8 5/8 9 5/8 1 1/2

Edge Distance and Spacing


The minimum edge distance and spacing of the HALFEN HSD- H
ULTRA shear dowels is determined by the depth of slab and is
illustrated in the adjacent drawing.
min. 0.75 H min. 1.50 H

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 11


H A L F E N H S D - U LT R A S H E A R D OW E L S Y S T E M
Pe r f o r m a n c e d a t a H S D - U LT R A 1 8 , 2 2 , 2 4 / H S D - U LT R A - 1 8 V, 2 2 V, 2 4 V

Load bearing capacities


Design capacities FRd [kip] for various joint widths [Inch] in 3000/4000 psi concrete

Slab thickness
Dowel 1
/4 1
/2 1 1 1/2 2
[Inch]

6 1/2 7.9 9.4 7.9 9.0 7.9 8.1 7.9 7.9 6.3 6.3
7 8.7 10.6 8.3 10.1 7.9 9.2 7.9 7.9 6.3 6.3
7 1/2 9.9 11.9 9.6 11.5 9.0 10.3 7.9 7.9 6.3 6.3
HSD-ULTRA-18(-V) 8 10.4 12.6 10.1 12.1 10.2 11.0 7.9 7.9 6.3 6.3
9 11.2 13.5 10.7 12.8 10.8 11.7 7.9 7.9 6.3 6.3
10 11.9 14.2 11.9 13.7 11.9 11.9 7.9 7.9 6.3 6.3
11 13.1 14.8 12.3 13.7 11.9 11.9 7.9 7.9 6.3 6.3
7 1/2 13.5 16.4 13.2 16.0 12.2 14.8 11.7 14.2 11.5 11.5
8 15.7 20.2 15.8 19.3 15.7 18.2 14.2 14.2 11.5 11.5
9 18.1 21.8 18.1 21.1 18.0 19.8 14.2 14.2 11.5 11.5
HSD-ULTRA-22(-V)
10 20.6 23.4 20.7 22.9 20.2 20.5 14.2 14.2 11.5 11.5
11 23.9 25.2 23.8 24.3 20.2 20.5 14.2 14.2 11.5 11.5
12 25.2 25.9 23.8 24.3 20.2 20.5 14.2 14.2 11.5 11.5
8 16.3 19.8 16.0 19.3 15.1 18.2 14.8 15.3 14.8 14.8
9 19.4 23.6 19.1 23.2 19.1 21.8 18.4 18.4 14.8 14.8
HSD-ULTRA-24(-V) 10 25.0 27.9 25.0 27.2 24.5 24.7 18.4 18.4 14.8 14.8
11 28.8 29.9 27.7 28.3 24.5 24.7 18.4 18.4 14.8 14.8
12 29.3 30.1 27.7 28.3 24.5 24.7 18.4 18.4 14.8 14.8

Reinforcement details

Local reinforcement is required around each e1 e1


e2 e2 e2 e2
connector to guarantee that the forces are
transferred between the connectors and the Longitudinal reinforcement
concrete. Correct detailing in accordance above shear dowel
with appropriate design codes and the Longitudinal reinforcement
recommendations provided here will ensure below shear dowel
HALFEN HSD-ULTRA and HSD-ULTRA-V
shear dowels attain their full capacity. The Main reinforcement each
side of shear dowel
tables below show proposals for the type
Longitudinal reinforcement
and spacing of the main reinforcement, above shear dowel
together with details of reinforcement Main reinforcement
above and below the shear dowels. each side of shear dowel
Longitudinal reinforcement
below shear dowel

Local reinforcement around the dowels in 3000/4000 psi concrete

Dowel Main reinforcement [total per shear dowel] Longitudinal bars top and bottom

U-bars each side of the dowel distance e1 [inches] distance e2 [inches]


HSD-ULTRA-18(-V) (2) No. 4 (2) No. 4 1 1 2 2 (2) No. 4 (2) No. 4
1 /4 1 /4
HSD-ULTRA-22(-V) (4) No. 4 (4) No. 4 1 1/4 1 1/4 1 1/4 2 (2) No. 4 (2) No. 4
HSD-ULTRA-24(-V) (5) No. 4 (4) No. 4 1 1/4 1 1/4 1 1/2 1 1/4 (2) No. 4 (2) No. 4
Minimum longitudinal bars are based on minimum dowel centres (1.5 * hmin). If spacing greater than this is adopted, the longitudinal bars are to be designed assuming
slab edge acts as a beam spanning between the dowels.

12 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D - U LT R A S H E A R D OW E L S Y S T E M
Pe r f o r m a n c e d a t a H S D - U LT R A 3 0 , 3 5 , 4 2 , 5 2 / H S D - U LT R A - 3 0 V, 3 5 V, 4 2 V, 5 2 V

Load bearing capacities


Design capacities FRd [kip] for various joint widths [Inch] in 3000/4000 psi concrete

Slab thickness
Dowel 1
/4 1
/2 1 1 1/2 2
[Inch]

10 30.0 33.9 30.0 33.9 29.7 33.5 29.7 30.1 25.0 25.0
11 32.3 36.6 32.3 36.6 32.4 36.6 30.6 30.6 25.0 25.0
HSD-ULTRA-30(-V) 12 35.2 39.8 35.3 39.8 35.3 38.7 30.6 30.6 25.0 25.0
13 38.8 42.7 38.9 42.7 38.0 38.7 30.6 30.6 25.0 25.0
14 44.3 45.6 42.3 43.4 38.0 38.7 30.6 30.6 25.0 25.0
12 50.4 57.1 50.4 57.1 50.4 55.5 45.6 45.9 38.4 38.4
HSD-ULTRA-35(-V)
14 62.3 64.1 60.1 61.4 54.6 55.5 45.6 45.9 38.4 38.4
14 66.1 74.0 66.1 74.0 66.1 71.3 59.8 59.8 52.2 52.2
HSD-ULTRA-42(-V)
16 82.7 82.7 78.9 78.9 71.3 71.3 59.8 59.8 52.2 52.2
16 87.9 99.6 87.9 99.6 87.9 99.6 87.9 94.6 86.3 87.5
HSD-ULTRA-52(-V) 18 103.8 111.5 103.8 111.5 102.4 105.2 92.9 94.6 86.3 87.5
20 111.4 115.6 108.5 112.2 102.4 105.2 92.9 94.6 86.3 87.5
All values in the tables on page 12 and 13 are design load capacities (LRFD) and have to be compared to factored loads.

Reinforcement details

Longitudinal reinforcement
above shear dowel

Main reinforcement
each side of the shear dowel

e2
Longitudinal reinforcement e1
e1
below shear dowel e2

Local reinforcement around the dowels in 3000/4000 psi concrete

Dowel Main reinforcement [total per shear dowel] Longitudinal bars top and bottom

U-bars each side of the dowel distance e1 [Inches] distance e2 [Inches]


HSD-ULTRA-30(-V) (5) No. 4 (5) No. 4 1 /41 1
1 /4 1 1/4 1 1/4 (3) No. 4 (3) No. 4
HSD-ULTRA-35(-V) (5) No. 5 (5) No. 5 1 /41 1
1 /2 1 /21 2 (2) No. 5 (2) No. 5
HSD-ULTRA-42(-V) (6) No. 5 (5) No. 5 1 1/4 1 1/4 1 1/2 1 1/2 (3) No. 5 (3) No. 5
HSD-ULTRA-52(-V) (8) No. 5 (7) No. 5 1 1/4 1 1/4 1 1/2 1 1/2 (4) No. 5 (4) No. 5
Minimum longitudinal bars are based on minimum dowel centres (1.5 * hmin). If spacing greater than this is adopted, the longitudinal bars are to be designed assuming
slab edge acts as a beam spanning between the dowels.

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 13


H A L F E N H S D - U LT R A S he a r d owel sys t em
Installation Procedure

Ins tallation Procedure


The two-part assembly of all HALFEN Shear HSD and HSD-ULTRA Shear Dowels normally Direction of load
Dowels removes the need for drilling formwork transfer vertical loads across a joint. The face
on site, supporting dowel bars and fitting debond- marked ‘Top’ on both the sleeve and the dowel
ing sleeves and end caps. The installation is a fast should be uppermost. For applications where the
and accurate process. load is not vertical, the face marked ‘Top’ will
need to be in the same direction as the load.

1 2

Nail the sleeve component to the formwork


ensuring that the sleeve is correctly orientated
for the direction of the load. Check that the
minimum spacing and edge distances are not Fix the local reinforcement in position around the sleeve component together with any other reinforce-
exceeded. The label prevents debris from enter- ment that is required, ensuring that the correct cover to the reinforcement is maintained. Pour the con-
ing into the sleeve aperture and should not be crete to complete the installation of the sleeve component.
removed at this stage.

3 4 5

When the concrete has achieved sufficient Position the compressible joint filler of the Push the dowel component through the joint filler
strength, strike the shuttering. Peel off or appropriate width for applications where (if applicable) until it is fully located in the sleeve
puncture the label to reveal the hole for the do- movement is expected between the two sections component. It may be necessary to tap the dowel
wel. Where HSD-V or HSD-ULTRA-V are being of concrete. component to overcome the dimple which pinch
used, the label should only be punctured enough holds the dowel in the sleeve and prevents dis-
to allow the dowel into the cylindrical sleeve. location when the concrete is vibrated.

Fix the local reinforcement in position around Notes: (i) Although installation is shown for (ii) Where deep concrete pours are proposed,
the dowel component together with any other HALFEN HSD-ULTRA, the procedure is the same the installation will require further consideration.
reinforcement that is required, ensuring that the for all HALFEN HSD Shear Dowels. More robust fixing of the sleeve and dowel com-
correct cover to the reinforcement is maintained. ponents will be necessary, to avoid displacement
Pour the concrete to complete the installation of during pouring of the concrete.
the shear connector.

14 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S he a r d owel sys t em
Introduction HSD/HSD-V

The HALFEN HSD is a shear dowel system (HSD-D) and the corresponding sleeve HSD-V allow movement in longitudinal
for applications with smaller loads where (HSD-S and HSD-SV) respectively. The HSD direction. Dimensions of the dowels and
the alignment of the dowels is critical. does not allow any movement perpendicular sleeves can be found on this page. Additio-
HALFEN HSD Shear Dowels come in two to the dowel. The HSD-V allows lateral nal information such as design capacities and
parts. The set always consists of the dowel movement in one direction. Both, HSD and required reinforcement can be found on page
16 and 17.

HALFEN HSD HALFEN HSD-V

HSD-D Dowel Component HSD-S Sleeve Component HSD-SV Sleeve Component


Maximum lateral
Internal Diameter movement Internal Diameter
height

Dowel
Diameter

Length 3" Sleeve Length Sleeve Length


width width

HALFEN HSD- and HSD-V ‒ Dimensions


Dowel HSD-D Sleeve HSD-S Sleeve HSD-SV
Diameter Length Length Height Width Length Height Width lat. movement
[Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch] [Inch]
HSD 20(-V) 13
/16 11 3/4 * 6 3/4 3 3 6 3/4 3 3 3
/4
HSD 22(-V) 7
/8 11 3/4 * 6 3/4 3 3 6 3/4 3 3 3
/4
HSD 25(-V) 1 11 3/4 * 6 3/4 3 3 6 3/4 3 3 5
/8
HSD 30(-V) 1 /16
3
13 /4 *
3
7 /8
5
3 /8
7
3 /8
7
7 /8
5
3 /8
7
4 /83
1 5/8
* Different dowel length are available on request

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 15


H A L F E N H S D S H E A R D OW E L S Y S T E M
Pe r f o r m a n c e d a t a H S D 2 0 , 2 2 , 2 5 , 3 0 / H S D - 2 0 V, 2 2 V, 2 5 V, 3 0 V

Load bearing capacities


Design capacities FRd [kip] for various joint widths [Inch] in 3000/4000 psi concrete

Slab thickness
Dowel 1
/4 1
/2 1 1 1/2 2
[Inch]

7 4.9 5.6 4.9 5.6 4.9 5.4 4.4 4.4 3.9 3.9
7 1/2 5.1 5.8 5.1 5.8 5.1 5.4 4.4 4.4 3.9 3.9
HSD-20(-V) 8 6.7 6.7 6.2 6.2 5.4 5.4 4.4 4.4 3.9 3.9
9 6.7 6.7 6.2 6.2 5.4 5.4 4.4 4.4 3.9 3.9
10 6.7 6.7 6.2 6.2 5.4 5.4 4.4 4.4 3.9 3.9
7 5.5 6.3 5.5 6.3 5.5 6.3 5.5 5.6 5.0 5.0
7 1/2 5.7 6.5 5.7 6.5 5.7 6.5 5.6 5.6 5.0 5.0
HSD-22(-V) 8 7.4 7.8 7.4 7.6 6.7 6.7 5.6 5.6 5.0 5.0
9 8.2 8.2 7.6 7.6 6.7 6.7 5.6 5.6 5.0 5.0
10 8.2 8.2 7.6 7.6 6.7 6.7 5.6 5.6 5.0 5.0
8 7.0 7.9 7.0 7.9 7.0 7.9 6.9 6.9 6.2 6.2
9 8.8 9.3 8.8 9.2 8.2 8.2 6.9 6.9 6.2 6.2
10 9.8 9.8 9.2 9.2 8.2 8.2 6.9 6.9 6.2 6.2
HSD-25(-V)
11 9.8 9.8 9.2 9.2 8.2 8.2 6.9 6.9 6.2 6.2
12 9.8 9.8 9.2 9.2 8.2 8.2 6.9 6.9 6.2 6.2
8 8.0 9.1 8.0 9.1 8.0 9.1 8.0 9.1 8.0 9.1
9 9.4 10.6 9.4 10.6 9.4 10.6 9.4 10.6 9.4 10.6
HSD-30(-V) 10 10.9 12.3 10.9 12.3 10.9 12.3 10.9 11.8 10.8 10.8
11 11.6 13.5 11.6 13.5 11.6 13.0 11.6 11.8 10.8 10.8
12 11.6 13.5 11.6 13.5 11.6 13.0 11.6 11.8 10.8 10.8
All values in the table above are design load capacities (LRFD) and have to be compared to factored loads.

Edge Distances and Spacing


The minimum edge distance and spacing
H
of the HALFEN HSD shear dowels is
determined by the depth of the slab
min. 0.75 H min. 1.50 H and illustrated in the adjacent drawing.

16 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S H E A R D OW E L S Y S T E M
Pe r f o r m a n c e d a t a H S D 2 0 , 2 2 , 2 5 , 3 0 / H S D - 2 0 V, 2 2 V, 2 5 V, 3 0 V

Reinforcement details

e1 e1
Local reinforcement is required around each e2 e2 e2 e2
connector to guarantee that the forces are Longitudinal
reinforcement
transferred between the connectors and the
above shear dowel
concrete. Correct detailing in accordance
with appropriate design codes and the Longitudinal
recommendations provided here will ensure reinforcement
below shear dowel
HALFEN HSD and HSD-V shear dowels
Main reinforcement each
attain their full capacity. The tables below side of shear dowel
show proposals for the type and spacing of
the main reinforcement, together with de-
tails of reinforcement above and below the Longitudinal
shear dowels. reinforcement
above shear dowel Main reinforcement
each side of shear dowel
Longitudinal
reinforcement
below shear dowel

Design capacities FRd [kip] for various joint widths [Inch] in 3000/4000 psi concrete

Longitudinal bars top and bottom


Dowel Main reinforcement [total per shear dowel]

U-bars each side of the dowel distance e1 [Inches] distance e2 [Inches]


3
HSD-20(-V) (2) No. 3 (2) No. 3 1 /4 2 1 3/4 2 (2) No. 3 (2) No. 3
HSD-22(-V) (2) No. 4 (2) No. 4 2 2 2 2 (2) No. 3 (2) No. 3
HSD-25(-V) (2) No. 4 (2) No. 4 1 1/2 2 1 1/2 2 (2) No. 3 (2) No. 3
HSD-30(-V) (2) No. 5 (2) No. 5 2 1/4 2 1/4 2 1/4 2 1/4 (2) No. 3 (2) No. 3

The minimum longitudinal bars are based on a dowel distance of 1.5 times the slab thickness h. If the spacing is greater than this, the
longitudinal bars are to be designed assuming the slab edge acts as a beam spanning between the dowels.

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 17


H A L F E N H S D - L D Lo ck a ble D OW E L S Y S T E M
Introduction HSD-LD

Lockable Dowels
HALFEN HSD-LD Lockable Dowels have
been designed for use at temporary move-
ment joints, most commonly found in post-
tensioned concrete frames. These dowels
allow initial shrinkage of the concrete to
take place and are then locked in position
with a mechanical plate and a controlled
amount of epoxy resin. The locked dowels
continue to transfer shear, but prevent
further movement taking place.

Advantages
The use of HALFEN HSD Lockable Dowels
can save a significant amount of time and
materials over other construction methods.
Concrete shrinkage has traditionally been
accommodated by leaving gaps in the slabs
called ‘pour strips’ or ‘closure strips’. These
strips are filled once movement has stabi- and accelerate the rate of construction. The Lockable Dowel is closer to a true
lized, however until they are filled the slabs With a Lockable Dowel, there is less requi- pin-ended joint and, being manufactured
must be propped, restricting site access and rement for the slabs to be propped or a from stainless steel, provides additional
delaying site progress. Gaps in the slab also support corbel to be constructed, as shear corrosion protection over systems using
create a trip hazard for site workers, require load is transferred by the dowel. The time carbon steel reinforcement. The design
additional formwork and can leave the soffit saved by early removal of slab props can capacities shown on page 24 are backed
face marked. Lockable Dowels improve site be significant. by independent test data and the unique
access, minimize formwork requirements, void former allows inspection of the
In addition, engineers have found the dowel before the joint is locked. Standard
HALFEN HSD Lockable Dowel to be the HALFEN systems are available for use at
preferred design solution for pin-ended slab joints and retaining/core walls, requir-
joints. Although it is customary for practical ing permanent movement.
reasons to use U-bars or other rebar
continuity systems at these connections,
these options do not truly act as hinges
and so rotation of the slab under load can
induce cracking at the wall-to-slab interface
with potential integrity issues.

Pour Strips restrict site access, cause a trip hazard and


delay progress on site

18 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D - L D Lo ck a ble D OW E L S Y S T E M
Applications

Applications
In most cases, HALFEN Lockable Dowels
can be used to replace pour strips at tem-
porary movement joints in post-tensioned
concrete structures. Standard HALFEN sys-
tems are available for use at slab joints and
retaining/core walls, requiring permanent
movement.

Slab-to-Slab
Traditional solution HALFEN solution

HALFEN HSD-LD Lockable Dowel


▪ Additional formwork
▪ Minimal formwork
▪ Trip hazard
▪ Improved site access
▪ Restricted access
▪ Reduced propping time
▪ Slabs propped for several weeks

Pour strip in slab

Slab-to-Wall
Traditional solution HALFEN solution

▪ Improved site access


▪ Restricted access
▪ Reduced propping time
▪ S labs propped for
several weeks

Pour strip at wall-to-slab junction HALFEN HSD-LD-W Lockable Wall Dowel

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 19


H A L F E N H S D - L D Lo ck a ble D OW E L S Y S T E M
P r o d u c t R a n ge

Range of Lockable Dowels accept the Locking Plate. The cylindrical HSD-LD-ULTRA 30* Lockable High Capacity
sleeve which accepts the dowel component Dowel
HALFEN HSD-LD Lockable Dowels allow in- is contained within a box-section to allow The HSD-LD-ULTRA 30 is a high load Lock-
itial shrinkage of the concrete to take place lateral, longitudinal, and rotational move- able Dowel with a design capacity of up to
and then, after a pre-determined time peri- ment. The epoxy resin is poured into the 30.6 kip.
od (generally 28-120 days), the dowels are L-shaped void former. This product has a
locked in position with a mechanical plate maximum design strength of over 15 kip.
and a controlled amount of epoxy resin. The See pages 22 to 24 for full technical details.
range comprises three products; HSD-LD 30
Lockable Dowel, HSD-LD-ULTRA 30 Lock-
able High Capacity Dowel, and HSD-LD-W
Lockable Wall Dowel.

Slab - to - Slab Lockable Dowels


HSD-LD 30* Lockable Dowel
The dowel component is manufactured from
1 3/16 " diameter stainless steel; one end is
threaded with a fixed nut and washer, and
the other features a series of grooves to Reinforcement around HSD-LD-S 30 Sleeves HSD-LD-ULTRA-S 30 Sleeve nailed to formwork

Locking Plate Locking Plate


(notches indicate (notches indicate
minimum resin depth) Two-part Epoxy Resin minimum resin depth)

HALFEN HSD-LD-S 30 HALFEN HSD-LD-ULTRA-S 30


Sleeve Component featuring Sleeve Component featuring
void former and lid supplied void former and lid supplied
with label on nailing plate with label on nailing plate

HALFEN HSD-LD-ULTRA-D 30
Dowel Component

HALFEN HSD-LD-D 30
Dowel Component
HALFEN HSD-LD 30
for Slab-to-Slab connections
HALFEN HSD-LD-ULTRA 30
grooves for adjustable for Slab-to-Slab connections
locking position
grooves for adjustable
locking position

Example Specification Clause


Delete/Amend blue text as appropriate
<HALFEN HSD-LD 30 or HALFEN HSD-LD-ULTRA 30> lockable shear load connector comprising dowel, sleeve and locking components to
be installed at the temporary movement joint between two slabs. Product to be positioned at <insert centers> inch horizontal centers at
<the center line of the slab or XXX inch from the top of the slab>. The dowel is to be locked in position after <insert time period> using
the locking plate and resin supplied. System should be installed in accordance with HALFEN’s instructions and engineer’s drawings.

* US Patent No. 8209933

20 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D - L D Lo ck a ble D OW E L S Y S T E M
P r o d u c t R a n ge

Slab - to - Wall Lockable Dowel


Locking Plate
(notches indicate
HSD-LD-W-D 30* Lockable Wall Dowel minimum resin depth)
The HSD-LD-W-D 30 dowel component is Two-part Epoxy Resin
also manufactured from 1 3/16 " diameter
stainless steel, but is shorter than the HSD-
HSD-LD-D 30 dowel. One end of the dowel HSD-LD-S 30
is designed to screw into the stainless steel Sleeve Component featuring
HALFEN HSD-LD-W Anchor 40 cast into void former supplied and lid
with label on nailing plate
the face of the concrete and the other end
features a series of grooves to accept the
HSD-LD-W-D 30
Locking Plate. The sleeve component is the Dowel Component
same as used in the HALFEN HSD-LD 30. HALFEN HSD-LD-W Anchor 40
See pages 22 to 24 for full technical details. HALFEN HSD-LD-W 30
Threaded Anchor supplied with
for Slab-to-Wall
a nailing plate

grooves for adjustable


locking position

Sleeve pushed over dowel component at core wall

Example Specification Clause


Delete/Amend blue text as appropriate
HALFEN HSD-LD-W 30 Lockable Wall
Dowel comprising dowel, sleeve, threaded
anchor and locking components to be
installed at the temporary movement joint Void formers shown at Slab-to-Wall joint Slab-to-Wall Application
between slab and wall. Product to be po-
sitioned at <insert centers> inch horizontal Epoxy Resin
centers at <the center line of the slab or Each dowel is locked after a pre-determined
XXX inch from the top of the slab>. The time period (generally 28-120 days) with a
dowel is to be locked in position after high quality, two-part epoxy resin. The resin
<insert time period> using the locking is mixed and poured into the L-shaped void
plate and resin supplied. System should former. Each dowel requires 1.5 liters of re-
be installed in accordance with HALFEN’s sin which is supplied in a single can for each
instructions and engineer’s drawings. dowel to control the quantity.

* US Patent No. 8209933

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 21


H A L F E N H S D - L D Lo ck a ble D owel S ys t em
Pe r f o r m a n c e D a t a

Vertical load transfer Vertical load transfer


Movement between slabs Locked between slabs

Load transfer
between slabs

Performance Data
HSD-LD 30 Lockable Dowel [slab-to-slab]
Slab Thickness Design Strength Vertical Design Strength [kip] for Various Design Joint
Longitudinal Load Widths in 4000 psi Concrete
[kip] 1
/4 " 1
/2 " 3
/4 " 1" 11/4 " 11/2 " 2"
6 /4 "
1
10.0 2.7 2.7 2.7 2.7 2.7 2.7 2.7
6 1/2 " 10.0 3.4 3.4 3.4 3.4 3.4 3.4 3.4
7" 14.6 5.1 5.1 5.1 5.1 5.1 5.1 5.1
7 1/2 " 14.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6
8" 18.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0
8 5/8 " 22.5 12.0 12.0 12.0 12.0 12.0 12.0 10.8
9" 22.5 13.0 13.0 13.0 12.8 12.2 11.8 10.8
10 " 22.5 14.0 14.0 14.0 14.0 13.6 13.0 12.4
11 " and above 22.5 15.7 15.7 14.9 14.2 13.6 13.0 12.5

HSD-LD-ULTRA 30 Lockable Dowel [slab-to-slab]


Slab Thickness Design Strength Vertical Design Strength [kip] for Various Design Joint
Longitudinal Load Widths in 4000 psi Concrete
[kip] 1
/4 " 1
/2 " 3
/4 " 1" 11/4 " 11/2 " 2"
9 1/2 " and above 22.5 30.6 30.6 30.6 30.6 30.6 30.6 30.6

HSD-LD-W 30 Lockable Dowel [slab-to-wall]


Slab Thickness Design Strength Vertical Design Strength [kip] for Various Design Joint
Longitudinal Load Widths in 4000 psi Concrete
[kip] 1
/4 " 1
/2 " 3
/4 " 1" 11/4 " 11/2 " 2"
6 /4 "
1
10.0 2.7 2.7 2.7 2.7 2.7 2.7 2.7
6 1/2 " 10.0 3.4 3.4 3.4 3.4 3.4 3.4 3.4
7" 14.6 5.1 5.1 5.1 5.1 5.1 5.1 5.1
71/2 " 14.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6
8" 18.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0
8 5/8 " 18.0 12.0 12.0 12.0 12.0 12.0 12.0 10.8
9" 18.0 13.0 13.0 13.0 12.8 12.2 11.8 10.8
10 " 18.0 14.0 14.0 14.0 14.0 13.6 13.0 12.4
11 " and above 18.0 15.7 15.7 14.9 14.2 13.6 13.0 12.5

All values in the table above are design load capacities (LRFD) and have to be compared to factored loads.

22 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D S H E A R D OW E L S Y S T E M
Pe r f o r m a n c e D a t a

Dimensions
HSD-LD 30 Lockable Shear Dowel Components:
HSD-LD-D 30 Dowel HSD-LD-S 30 Sleeve

11/4 "
13/16 " Internal Diameter 61/2 "
Max. 11/2"
lateral 4"
movement
18 " 91/2 " 41/2"
HSD-LD-ULTRA 30 Lockable Shear Dowel Components: HSD-LD-ULTRA-S 30 Sleeve
HSD-LD-ULTRA-D 30 Dowel

11/4 "
1 3/16 " Internal Diameter 61/2 "
Max. 11/2"
5 1/2 " lateral 5 1/2 "
movement
10 1/2 "
4 1/2 " 19 " 11 " 1
/4 " 7" /4 "
1

HSD-LD-W 30 Lockable Wall Dowel Components:


HSD-LD-W-Anchor 40 Threaded Anchor
HSD-LD-W-D 30 wall dowel HSD-LD-S 30 Sleeve
1 5/8 "
11/4 "
3 5/8 " 1 3/16 " Internal Diameter 61/2 "
6" Max. 11/2"
lateral 4"
4 /16 "
1
movement
10 1/2 " 9 1/2" 41/2"
M 30 x 3.5 mm

Edge Distance and Spacings


For connectors working at or near their maximum capacity, the
minimum spacing should be 1.5 times the slab thickness. Where 10"
the allowable load of the connector could be used in a thinner min.

slab, a spacing of 1.5 times the thinner slab thickness can be used.
The minimum end distance is always 0.5 times the spacing. 71/2" min. 15" min.
HSD-LD-ULTRA 30 Minimum Edge Distance and Spacings

0.75h min. 1.5h 0.75h 1.5h


HSD-LD 30 Minimum Edge Distance and Spacings HSD-LD-W 30 Minimum Edge Distance and Spacings. h = depth of adjoining slab

HALFEN HSD-LD 30 Lockable Dowel sample calculation


Slab thickness = 10 "
Joint width = 3/4 "
Concrete strength = 4,000 psi
Characteristic permanent action (dead load) = 3.0 kip/ft factor = 1.2
Characteristic variable action (imposed load) = 3.5 kip/ft factor = 1.6
Factored load = 3.0 x 1.2 + 3.5 x 1.6 = 9.2 kip/ft
Design strength = 14 kip (10 " slab 3/4" joint)
Therefore centers for vertical load = 14 / 9.2 = 1.52 ft use 18" centers
Once it is locked, this dowel will provide a design longitudinal capacity of 22.5 kip / 1.5 ft = 15 kip/ft.

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 23


H A L F E N H S D - L D LO C K A B L E D OW E L S Y S T E M
Re i n f o rc e m e n t D e t a i l s

Reinforcement Details
Local reinforcement is required around each HALFEN Lockable Dowel to guarantee that the forces are transferred between the connectors
and the concrete. Correct detailing in accordance with appropriate design codes and the recommendations provided here will ensure the
dowels attain their full capacity. The tables show the main reinforcement required, together with details of reinforcement above and below
the connectors. Although only the sleeve components are illustrated, the same reinforcement is required around the dowel component.

Main Reinforcement HSD-LD 30 2" 2" 2" 2"

Dowel slab thickness reinforcement


on each side Longitudinal
6 1/4 " and 6 1/2 " (1) No. 4 reinforcement
HSD-LD 30 above dowels
7 " and above (2) No. 4
HSD-LD-ULTRA 30 9 1/2 " and above (3) No. 4
Longitudinal
Longitudinal Reinforcement reinforcement
Lockable Dowel Longitudinal bars top and bottom below dowels
HSD-LD 30 (2) No. 3 Main reinforcement
HSD-LD-ULTRA 30 (3) No. 4 each side of connector
Longitudinal
reinforcement
above dowels

Main reinforcement each


side of connector

Longitudinal
reinforcement
below dowels
2" 2"
2" 2" 2" 2"
HSD-LD-ULTRA 30

HSD-LD-S 30 with required reinforcement Longitudinal


reinforcement
above dowels

Longitudinal
reinforcement
below dowels

Main reinforcement
each side of connector
Longitudinal
reinforcement
HSD-LD-ULTRA-S 30 with required reinforcement above dowels

Main reinforcement each


side of connector

Longitudinal
reinforcement
below dowels

Threaded Anchor
Reinforcement around the HALFEN Threaded Anchor should be
a minimum #4, installed at maximum 8" vertical and horizontal
HSD-LD-W-Anchor 40 with required reinforcement centers.

24 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D - L D Lo ck a ble D owel S ys t em
I n s t a l l a t i o n P r o c e d u re H S D - L D 3 0 , H S D - L D - U LT R A 3 0 a n d H S D - L D - W 3 0

Ins tallation H S D - LD 30 and H S D - LD - U LTR A 30 (slab - to - slab)

Although installation is shown for the HSD-LD 30, the procedure is the same for the HLD-LD-ULTRA 30.
1 2 3

Nail the sleeve to the formwork either central in Pour the concrete, and when the required Place the local reinforcement around the dowel
the slab or for slab depths over 12" so the top of strength is attained, remove the formwork. Punc- component and pour the concrete.
the void former is level with the top of the slab. ture the label to reveal the cylindrical sleeve only
Do not remove the label over the nailing plate as and insert the dowel until it is approximately 3/4 "
this prevents ingress of concrete into the sleeve. from the back of the void former.
Place the local reinforcement, as specified on
engineer’s drawings.

4 5 6

After a predetermined time period (generally Mix the two-part epoxy resin and pour into the After 24 hours the void former can be filled with
28-120 days), when movement between the slabs void former. It is essential the resin flows along cementitious material, level with the top of the
has stabilized and the joint between the slabs has the stainless steel box section towards the joint slab, to complete the installation. The locked
been filled, the dowel is ready to be locked. Fit and reaches the notches on the locking plate, dowel continues to transfer vertical load between
the Locking Plate on a groove in the center of the which indicate minimum resin depth. Joint must the slabs, but movement can no longer take
void former. The fan-shaped Locking Plate allows be filled before resin is installed. place.
the dowel to be locked in any position.

Ins tallation H S D - LD 30 (slab - to - wall)


1 2 3

Nail the threaded anchor to the formwork so When concrete reaches sufficient strength, Puncture the label of the sleeve to reveal the
the dowel will be central in the adjoining slab or remove the formwork and remove nailing plate. cylindrical sleeve only. Push the sleeve over the
within 6" of the top of slabs over 12". Place the Screw the dowel into the anchor. dowel until it is flush with the concrete. Tie sleeve
local reinforcement as specified on engineer’s to reinforcement and pour concrete. See steps
drawings and cast the concrete. 4 to 6 above to complete installation.

Notes: Where deep concrete pours are proposed, the installation will require further consideration. More robust anchoring of the sleeve
and dowel components will be necessary, to avoid displacement during casting of the concrete.

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 25


H A L F E N H S D - A D Aco us t ic d owel S ys t em
Introduction

HALFEN HSD-AD Acoustic Dowel


HALFEN HSD-AD is a high load capacity
shear stainless steel shear connector: it
enables acoustic as well as thermal insula-
tion. Typical applications include shear load
transfer at joints subjected to impact noises
(stairway ramps, landings, corridors, loggias
etc.).

HALFEN HSD-AD Acoustic Dowels replace


standard corbels and bearings. They are
easy to use and can be installed for cast-in-
place concrete wall and landing construction
as well as with pre-cast concrete elements
and masonry walls.

HALFEN HSD-AD Acoustic Dowels are safe, HALFEN HSD-AD Acoustic Dowels are high ductility dowels Type B, which is a solid
provide optimum acoustic insulation proper- available as Type A, which is a diameter diameter 1 3/8″ stainless steel dowel. Both
ties, and long durability. 5
/8″ reinforcement bar sealed in grout with dowels can be used in combination with the
ASTM 316 protection tube around it and HALFEN HSD-AD Sleeve.

S TAI S I L Over view


HALFEN HSD-AD-D-A Protection Tube Connector Reinforcement
5
/8" diameter B500B reinforcement sealed
using Sika Grout 212 mortar within a V4A,
1 3/8" protection tube.
Suitable for joint widths up to 2".
HSD-AD-S-AB
HALFEN HSD-AD-D-B
High ductility shear dowel.1 3/8" diameter
solid dowel, grade 1.4462
Suitable for joint widths up to 4".

HALFEN HSD-AD-D-C Dowel Component


Solid stainless steel high load capacity
shear dowel.13/8" diameter, steel grade
1.4462 with elastomeric compound
F8042 and V4A external shell.
Suitable for joint widths up to 4".

HALFEN HSD-AD-S-C Sleeve Component


Sleeve in grade 1.4301 steel.

26 © 2013 HALFEN · HSD 13-US · www.halfenusa.com


H A L F E N H S D - A D Aco us t ic d owel S ys t em
H A L F E N H S D - A D A c o u s t i c D owe l s Ty p e A , B a n d C

HALF E N H S D - AD Acous tic Dowels Type A and B


Dimensions [inch]

Dowel Component Dowel Length Dowel Diameter ∅ Max. Embedment Sleeve Sleeve Length Sleeve Diameter ∅
Component
HSD-AD-A HSD-AD-D-A 15 3/4 " 1 3/8 " 4 5/8 " HSD-AD-S-AB* 5" 2 1/2 "
HSD-AD-B HSD-AD-D-B 15 3/4 " 1 3/8 " 4 5/8 " HSD-AD-S-AB* 5" 2 1/2 "
* The HALFEN HSD-AD-A-SET and the HALFEN HSD-AD-B-SET contain the same sleeve; HSD-AD-S-AB

HSD-AD-S-AB Sleeve Component


Maximum
embedment
HSD-AD-D-A/B Dowel Component
Diameter

Diameter

4"

Length Length 4"

Edge Distances and Spacing


The edge distances and connector spacing
H
required, as shown in the drawing on the
left, are defined by the slab thickness.

min. 0.75 H min. 1.50 H

HALF E N H S D - AD Acous tic Dowel Type C


Dimensions [inch]

Dowel Component Dowel Length Dowel Diameter ∅ Max. Embedment Sleeve Component Sleeve Length Sleeve Diameter ∅
HSD-AD-C HSD-AD-D-C 18 /2 " 1
1 /8 "
3
4 /8 "
5
HSD-AD-S-C 5 2 1/2 "

HSD-AD-D-C Dowel Component HSD-AD-S-C Sleeve Component

∅ ∅ 4"

Bearing length Length 4"


Length

Edge Distances and Spacing


The edge distances and connector spacing
H
required, as shown in the drawing on the
left, are defined by the slab thickness.

min. 0.75 H min. 1.50 H

© 2013 HALFEN · HSD 13-US · www.halfenusa.com 27


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