Attachment-F5

For Discussion

METOR-Expansion

F-1201 STEAM REFORMER

REFRACTORY INSTALLATION PROCEDURE
FOR TRANSFER LINE
(FOR STA2014)

配 布 先
METOR
1
P M
-
E M
-

品 証 *

資 材 -

工 契 -

運 輸 -

コスト -

ＳＣＨ -

sheets with cover 建 設 -

炉 １

Process -

計 装 -

配 管 -

1 18/7/’14 Updated - 機 器 -

APP’D APP’D 機 械 -
NO. DATE DESCRIPTION REFERENCE NO.
SECTION PROJECT TEAM
533650 電 気 -
ORDER NO. CUSTOMER
PROJECT TEAM
APPROVED
METOR-Expansion
Y.Morinaga
METOR S.A. 土 建
INE
-

- -
T.Kondo MGC-NF -
PROJECT
SECTION Furnace Eng’g Gr.
REC -
APPROVED H.Tsutsumi
-
METOR-Expansion PROJECT
Technip -
-
- DWG. NO. REV. 現 地 -
T.Katayama 3827 U340-R75822 1 計
DRAWN DATE JUN. 16, 2014

MITSUBISHI HEAVY INDUSTRIES, LTD. MCEC

 METOR-EXP / Transfer Line Refractory Repair
2014 July 18
MHI Furnace Gr.
Index

1. Identification of the repair location

2. Installation Procedure

3. Schedule

4. Dry Out

1. Identification of the Repair Location

Internal inspection by visual and hammering will be done by Refractory SV,

and decide extent of repair portion.
The delivered materials are as follows, which is corresponding to around
8m length of the transfer line, as it is assumed that around 7-8 m straight
portion of the transfer line outlet upto the inlet of the WHB based on the
report in October 2013.

- Plicast #40 (for hot layer) : 6,600 kg

- Plicast LWI-606 (for cold layer) : 7,400 kg
- YB + PN anchors (for hot layer) : 644 sets
- V anchors (for cold layers) : 644 sets

The refractory shall be replaced for both cold and hot layers as well as the
anchors for the repaired portion, thus not only for the refractory of both cold
and hot layers but also the anchors shall be demolished.

2. Installation Procedure

3.1 The installation procedure is as per the Attachment-1.

3.2 New anchors shall be welded as per the dwg in the Attachment-1.
Typical WPS is as per the attached (Attachment-2), and it is required to
prepare WPS/PQR with qualified welder accordingly. PWHT is not required.

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3. Schedule
Typical schedule is as per the attached for reference. (Attachment-3)

4. Dry Out

Dry out of the refractory is required, which may be done during the start up
of the reformer. Typical instruction is as per the Attachment-4.
(note :temporary external insulation is required)

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 Attachment-1

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 Attachment-2

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 Metor-Exp / Transfer Line Refractory - Modification Work Attachment-3

WORK ITEM -1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

TL : TransfurLine D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N D N

1 Internal Inspection

2 Lining dismantle( Incd. V/Y anchor)

3 Welding anchor at TL (approx.1300pcs.)

4 Make wooden form

TL : Bottom of Cold layer by puring

5
Material : PLICAST LWI-606

TL : Bottom of Hot layer by handpacking

6
Material : PLICAST #40

TL : Wall of Cold layer by pouring

7
Material : PLICAST LWI-606

TL : Wall of Hot layer by pouring

8
Material : PLICAST #40

TL : Top of Cold layer by Handpacking

9
Material : PLICAST LWI-606

TL : Top of Hot Layer by handpacking

10
Material : PLICAST #40

11 Finishing work

Refractory SV (1 person)

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 Attachment‐4
[℃]
TYPICAL / DRY‐OUT CURVE FOR REFORMER (AFTER REAPIR OF TRASMFER LINE REAFARCTORY) [MPa]
800 2.0

750 ― TI‐1226 (Reformer Bridge Wall Temperature)
― TI‐1207 (Reformer Outlet Temperature)
700 ― PC‐1206 (Reformer Outlet Pressure)
To Normal Operation at 30℃/hr
30℃/hr
650

600 1.5
④12hrs@550℃
550 Steaming operation will be 
REMARKS
started after completion of  1) Insulation(50mm) around repired
500
step‐③ ④12hrs@510℃ portion is required. Insulation will be
15℃/hr To be controled by TI‐1207 removed when surface temp become
450
160‐170℃.
(0.96MPa) 2) During step‐② and ③, the level of
400 1.0
downstream vessel(V‐1221, V‐1203, and
350 V‐1204) and Transferline surface
③12 hrs@300℃2) temperature should be checked. Based
300 on this level variation, the duration and
temperature will be determined by MHI
250 15℃/hr ③12hrs@280℃2) SV. The level should be confirmed by
10℃/hr3) To be controled by TI‐1207 local LG.
200 (0.49MPa) 0.5 In case level keep increasing even after
holding hours (②:24hrs, ③:12hrs);
150 ①24hrs@120℃
A) Increase temperature 10℃ more
To be controled by TI‐1226 ②Min24hrs@150‐170℃2) 4) 
To be controled by TI‐1207 B) Check water level
100 C) Repeat step‐A and B until no level
changes are observed.
50
10℃/hr3) 3) 10℃/hr will be achieved 15℃/hr +
0 0.0 30min hold.
0 6 12 18 0 6 12 18 0 6 12 18 0 6 12 18 0 6 12 18 0 6 12 18 0
1 st Day 2nd Day 3rd Day 4th Day 5th Day 6th Day
LT
N2 Circulation Steaming HT Steaming

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