Applied 525 Green Machine

Catalog Number YM045 Issue 8 - April 2006
Applied Sweepers
Parts Catalog
525HS Green Machine
1
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The information contained within this document conforms wherever possible to The European Machinery
Directive 89/392/EEC as amended by Directive 91/368/EEC
Green Machines 2004-2005. The document is confidential and the document and the copyright
therein are the property of Green Machines.
The document and any information therein may not be used, copied or disclosed to any third party
without the prior written authorization of Green Machines
When ordering parts from this catalog, please ensure you can provide the following:
The Model number of the unit. (on the Chassis Plate)

The Chassis number of the unit. (on the Chassis Plate)
The CIN number of the unit. (on the Chassis Plate)
The part number of the part you require.
If in doubt please refer to your Green Machines Authorized Distributor.
Threaded fasteners - Replacement Hexagon head threaded screws must be Grade 8.8 minimum
and Socket head screws Grade 12.9 minimum except where stated otherwise.
All Nuts must be Grade 8 minimum.
All fasteners must be zinc plated and passivated unless stated otherwise.
Green Machines reserve the right to change and or modify or discontinue to supply the
parts listed in this catalog without notice.
Green Machines cannot be held responsible for faults or delays due to parts suppliers.
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525HS Green Machine

Parts Guide
Cab & Controls
Cab - Controls on Seat Panel 525019-4 5
Cab - External View 525016-7 6
Cab - Seat Armrest Controls 525018-7 8
Cab Console 525020-6 9
Cab -Fascia Panel & Switch Panel Controls 525017-7 11
Chassis, Axles, Brakes
Braking System 525010-7 13
Front Axle & Steering Linkage 525001-4 15
Rear Trailing Arms 525002-8 17
Electrical & Electronic Control
Electronic Machine Management Wiring Loom 525009-4 18
IQAN Chassis Box 525037-8 19
Engine & Ancillaries
Engine - Cooling System 525043-8 20
Engine - Fuel System 525042-8 21
Engine - Gaskets and Seals 525044-8 22
Engine - Left Side 525038-8 23
Engine - Miscellaneous Parts 525045-8 24
Engine - Rear 525040-8 25
Engine - Right Hand Side 525039-8 26
Engine - Top View 525041-8 27
Exhaust System 525026 28
General
Final Assembly 1 525021-4 29
Final Assembly 2 525022-7 31
Recommended Stockholding - Larger Fleets 525048-8 32
Recommended Stockholding - Medium Size Fleets 525047-8 35
Recommended Stockholding - Smaller Fleets 525046-8 37
Hydraulics
Hydraulic System 525006-7 38
Hydraulic System - Brush and Fan Manifold Block 525049-9 39
Hydraulic System - Cylinder Manifold Block 525050-9 40
Hydraulic System - Hydraulic Motors 525052-9 42
Hydraulic System - Tank, Pumps & Steering 525004-7 43
Hydraulic System - Transmission Manifold Block 525051-9 44
Hydraulic System-Auxiliary Cylinder System 525007-7 45
Pressure Washer Option
Pressure Washer - Hydraulics (from CIN 5) 525024-7 46
Pressure Washer - Pump/Lance (from CIN 5) 525023-7 47
Pressure Washer - Tank/Manifold (from CIN 5) 525025-7 48
Street Washer
Street Washer - Hopper & Filter 525029-7 49
Street Washer - Hydraulics & Valves 525028-7 50
Street Washer - Spray Bar 525030-7 52
Sweeping Systems
Front Brushes & Brush Arms 525011-4 54
Suction System - Fan Casing & Impeller 525013-4 55
Suction System - Front Nozzle 525012-4 57
Vacuum System - hopper 525014a-6 58
Vacuum System - Hopper & Cyclones 525014b-6 59
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525HS Green Machine

Parts Guide
Water System
Water System - Fan Casing Spray 525035-8 61
Water System - Front Brush Sprays 525036-8 62
Water System - General Arrangement 525031-8 63
Water System - Main Water Tank 525033-8 64
Water System - Side Water Tank 525034-8 65
Water System - Water pump and manifold 525032-8 66
4/21/2006
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Model: 525HS Green Machine

Cab - Controls on Seat Panel From CIN: 1 To CIN: 999
Drawing: 525019-4 Rev:
Please note Item 1 Seat: For machines prior to chassis 0310403 that were not fitted with air-conditioning, then an
alternative seat was fitted. Please order MA378 - Seat.
1 MC519 - Cab Seat 1 11a MC280 - Bulkhead Brkt. Gasket, Heater Hose 1
1a MC501 - Cab Seat Wedge 1 12 PC114 - Heater Box Hose, Valve to Heater 2
2 MC225 - Lap Belt 1 13 MC221 - Flow/Temperature Control Valve 1
3 ES243 - XT2 1 15 MC342 - Hot Air Duct, 200mm lg. 2
4 GG259 - Knob, Heater Control Valve 1 16 MC397 - Heater Unit c/w connector 1
4a BB116 - Heater Control Cable 1 18 PC115 - Heater Box Hose, Return 1
5 HV134 - Brush Pressure Valve 1 19 MC343 - Hot Air Duct, Crossover 400mm lg. 1
6 WA121 - Needle Valve 1
7 CP197 - Seat Box Moulding 1
8 MC222 - Heater Outlet Vent 2
8a MC344 - Hot Air Duct, Left Hand 300mm lg 1
9 BB115 - Control Lever/Cable - brush/impeller 2
9a BB143 - Cable Only 2
10 ES275 - Microswitch,Handbrake 1
11 MC277 - Bulkhead Bracket, Heater Hose 1
5

Cab - External View From CIN: 1 To CIN: 999
Please note Item 6: Upgraded work lights (ES347) were fitted from chassis ????. Prior to this ES246 work lights were
fitted. Bulb for ES347 is ES298. Bulb for older ES246 is ES217.
1 MC364 - Wing Mirror, Unbreakable 2 7 MC226 - Wiper Arm, 450mm 1

2 MC122 - Window Cassette, RH 1 8 MC227 - Wiper Blade, 600mm Curved 1
2a MC121 - Window Cassette, LH 1 9 MC582 - Heated Windscreen 1
2b MC370 - Window Cassette, Fixed Glass 2 9a AT019 - Foam Windscreen Protector 1
2c MC355 - Window Glass - sliding 2 10 ES244 - Headlamp/Indicator/Side Light (RHD) 2
2d MC553 - Window Catch 2 10a ES245 - Headlamp/Indicator/Side Light (LHDri 2
3 ES186 - Rotating Beacon 1 10b ES298 - Bulb, Dipped Beam & Work Light 2
3a ES218 - Bulb for Rotating Beacon 1 10c ES217 - Bulb, Main Beam & Work Light 2
3b GM406 - Velcro, Beacon Lock Down 1 10d ES032 - Bulb 12V 21W 2
4 MC258 - Wing Mirror Arm 2 11 CP193 - Brush Covers - 500 Series 2
5 EC007 - Wiper Motor 1 12 MC118 - Fixed Glass, Lower Door 2
5a EC013 - Wiper Motor Guard 1 13 MC318 - Cab Door Assembly, RH 1
6 ES347 - Work Light 2 13a MC317 - Cab Door Assembly, LH 1
6a ES298 - Bulb, Dipped Beam & Work Light 2 14 TW047 - Wheel Trim 4
6b ES217 - Bulb, Main Beam & Work Light 2 14a CB946 - Wheel Trim Bracket 4
6

Cab - External View From CIN: 1 To CIN: 999
15 CB890 - Mudguard, Right Hand 1 23 GM264 - Decal, UK Side Panel LH & RH 2

15a CB878 - Mudguard, Left Hand 1 25 GM396 - Tyre Pressure Label 4
15b CD007 - Plate, Fixing - Left Hand Mudguard 1 26 MC405 - Outer fixing plate - for handle 1
16 MC351 - Door Kit, Latch/Lock 2 27 MC549 - Fabricated Cab Body Shell & Carpets 1
16a MC392 - Replacement Door Key 2 28 MC384 - Door Seal, Rear 2
17 CP191 - RH Side Panel 1
17a CP192 - LH Side Panel 1
18 VH276 - Hopper Body 1
19 VH003 - Hopper Door 1
19a GM391 - Hopper Door Seal 1
20 GM299 - Decal, RH Door (Middle) 1
20a GM300 - Decal, LH Door (Middle) 1
21 GM297 - Decal, RH Door (Bottom) 1
21a GM298 - Decal, LH Door (Bottom) 1
22 GM306 - Decal, RH Side Panel (bottom) 1
22a GM307 - Decal, RH Bottom Side Panel 1
22b GM301 - Decal, LH Side Panel (bottom) 1
22c GM302 - Decal, LH Bottom Side Panel 1
7

Cab - Seat Armrest Controls From CIN: 1 To CIN: 999
1 MC351 - Door Kit, Latch/Lock 1

2 ES215 - Multifunction Column Switch 1
3 CP205 - Control Arm Moulding 1
3a MC378 - Facia Plate 1
3b MC380 - Armrest Support Bracket 1
4 ES286 - Brush Control Joystick 1
5 ES350 - Switch, Joystick - Forward/Neutral/Re 1
6 MC270 - Door Stay, Gas Strut Base Unit 2
6a MC271 - Ball Joints, Door Stay 4
7 MC488 - Seat Adaptor Plate 1
8 MC490 - Armrest Support Bracket 1
8

Cab Console From CIN: 4 To CIN: 999
For early models not fitted with sun visor please see drawing 525020-4.
1 MC551 - Standard (Square) Roof Hatch 1 5 CP214 - Console Moulding, Cab Roof 1
1a MC550 - Extended Roof Hatch 1 5a CP213 - Roof Liner, Extended Hatch, Air Con 1
2 MC272 - Hatch Stay, Double Hinge 1 5b CP201 - Headrest Mounting 1
3 ES210 - Switch, Off/On Single Pole 1 5c CP202 - External Moulding, Air Conditioning 1
3a ES252 - Switch Surround 2 6 ES250 - Speaker 1
3b ES271 - Switch Blanking Plate 2 6a GM310 - Speaker Mesh 2
3c GM380 - Legend, Pressure Washer 1 7 CP212 - Cab Roof Liner, extended hatch 1
4 ES305 - IQAN Master Display English/French 1 8 ES272 - Power Socket 1
4a ES312 - IQAN Master Display German language 1 9 EC020 - Monitor, 5 1
4b ES313 - IQAN Master Display Spanish language 1 9a EC021 - Rear View Camera, Low Light 1
4c ES314 - IQAN Master Display Portuguese langu 1 9b MC624 - Bracket, Fixing - Monitor 1
4d ES315 - IQAN Master Display Italian language 1 9c MC626 - Bracket, Mounting - Monitor 1
4e ES316 - IQAN Master Display Swedish language 1 9d GM357 - Blanking Plug, monitor not fitted 1
4f ES317 - IQAN Master Display Norwegian langua 1 10 ES247 - Interior Light 1
4g ES318 - IQAN Master Display Dutch language 1 10a ES332 - Bulb - Interior Light 1
9

Cab Console From CIN: 4 To CIN: 999
10b ET129 - 2 Amp Fuse 1

11 ES248 - Radio/CD 1
11a EC019 - Blanking Plug, radio not fitted 1
12 MC479 - Sun Visor 1
12a MC480 - Sun Visor Cap 1
10

Cab -Fascia Panel & Switch Panel Controls From CIN: 1 To CIN: 999
Drawing: 525017-7 Rev: A
Switches do NOT include legends. All legends for switch panel are listed below.
1 ES232 - Switch, Off / On double pole, double 2 14 ES130 - Warning Light, Amber 1
1a ES266 - Bulb & Holder 8 15 EH015 - Temperature Gauge 1
1b ES271 - Switch Blanking Plate 1 16 CP194 - Cab Crossbrace Panel 1
2 ES214 - Switch, On/Off/On Double Pole 1 17 ES017 - Warning Light - Amber 1
3 ES210 - Switch, Off/On Single Pole 1 18 EH025 - Tachometer c/w Hour Counter 1
4 ES232 - Switch, Off / On double pole, double 1 19 ES209 - Main Beam Warning Light (Blue) 1
5 ES212 - Switch, Off/On (MOM) 1 20 EH018 - Fuel Gauge 1
6 ES219 - Switch, Off/On/On Double Pole 1 20a PG069 - Fuel Level Sensor 1
7 ES213 - Switch, Off/On/On 1 21 ES277 - Ignition Switch 1
8 ES221 - Hazard Flasher Switch 1 21a ES180 - Relay - Multi Use - 12V, 35/40 1
9 ES252 - Switch Surround 6 22 FS015 - Steering Wheel 1
10 EW160 - Wiring Loom MMU Cab 525 1 23 MC120 - Glass Floor Window 1
11 EW156 - Wiring Loom - Cab Instr./Sw. Automot 1 24 MC050 - Brake Pedal 1
12 ES018 - Warning Light - Red 2 25 BB121 - Brake Pedal Rubber 1
13 ES192 - Warning Light (Green) 1 26 ES284 - Accelerator Pedal 1
11

Cab -Fascia Panel & Switch Panel Controls From CIN: 1 To CIN: 999
26a ES348 - Potentiometer for Accelerator Pedal 1

27 GM311 - Rubber Mat 1
28 GM257 - Legend, Sweep / Transit 1
29 GM255 - Legend, Impeller Engagement 1
30 GM248 - Legend, Work Light 1
31 GM247 - Legend, Main Light 1
32 GM253 - legend, Heater Fan 1
33 GM252 - Legend, Warning Lamp 1
34 GM254 - Legend, Hopper Lift 1
35 GM381 - Legend, Air Conditioning 1
36 GM251 - Legend, Windscreen Defrosting 1
37 GM249 - Legend, Rear Fog Lamp 1
38 GM258 - Legend, Water Pump 1
39 GM250 - Legend, Rotating Beacon 1
12

Braking System From CIN: 1 To CIN: 999
1 ES230 - Brake Light Switch 1 17 BB127 - Manual Adjuster 2

2 BB119 - Footbrake Master Cylinder 1 18 BB136 - Lower Tension Spring 2
2a BB148 - Master Cylinder - Footbrake - Front B 1 19 BB134 - Brake Shoe Steady Spring 4
3 BB120 - Footbrake Reservoir 1 20 BB135 - Brake, Upper Tension Spring 4
4 BB154 - Hose - Brake Reservoir to Master Cyli 1 21 BB133 - Wheel Cylinder 2
5 MC062 - Clevis, Master Cylinder 1 22 BB129 - Brake Cable, Front 1
6 MA200 - Clevis Pin 1 23 BB130 - Brake Cable, Right Rear - 1150 1
7 MC050 - Brake Pedal 1 24 BB131 - Brake Cable, Left Rear - 1350 1
8 BB140 - Brake Pipe T-Piece 1 25 BB132 - Brake Cable Balance Bar 1
9 BB168 - Brake Pipe, Rear to Cab - Rear Brakes 1 26 GW081 - Cup Washer 2
10 BB118 - Hand Brake Lever 1 27 BB139 - Brake Pipe Nut, Male 3
11 MC312 - Tie Rod, machined, Handbrake Bellcran 1 28 BB138 - Brake Pipe Nut, Female 2
12 MC309 - Handbrake Bellcrank Weldment 1 29 CT031 - Rear Brake Drum 2
13 MC298 - Handbrake Pivot Bracket Weldment 1 30 FA158 - Brake Drum, Front 2
14 CC219 - Clevis Pin. 1 31 BB149 - Pressure Limiter - Front Brakes 1
15 BB126 - Brake Shoe Replacement Kit 1 31a CB986 - Bracket, Pressure Limiter 1
16 BB125 - Brake Cable Adaptor 2 32 BB179 - Tension Spring, Upper - Front Brake 1
13

Braking System From CIN: 1 To CIN: 999
33 BB171 - Wheel Cylinder, Front Brake 1

34a BB173 - Shoe Steady Spring, Front Brake 2
34b BB176 - Spring Buckle, Front Brake 2
35 BB178 - Tension Spring, Lower - Front Brake 1
36a BB174 - Adjuster Bolt, Front Brake 1
36b BB175 - Adjuster Wedge, Front Brakes 1
37 BB177 - Brake Shoe Replacement Kit, Front 1
38 BB164 - Brake Pipe - Rear - Left side 1
39 BB165 - Brake Pipe - Rear - Right side 1
40 BB166 - Brake Pipe - Front - Left side 1
41 BB167 - Brake Pipe - Front - Right side 1
42a BB169 - Brake Pipe, Rear to Centre (Front & R 1
42b BB170 - Brake Pipe, Centre to Cab (Front & Re 1
43 CT039 - Flexible Hose 4
14

Front Axle & Steering Linkage From CIN: 1 To CIN: 999
1 CT025 - Pivot Pin 2 16 FA067 - Wheel Hub Assy, Front c/w studs 2
2 FA130 - Pivot Pin, Front Shock Absorber Lower 2 16a FA159 - Wheel Hub Assembly - Front c/w Studs 2
3 CT040 - Shock Absorber Assembly (Red Spring) 2 17 HM035 - Wheel Motor, 100cc 2
3a CT053 - Shock Absorber Assembly (Yellow Sprin 2 17a HM031 - Key, Wheel Motor 2
4 FA127 - Pivot Pin, Tracking Cylinder Anchor 2 17b HM033 - Seal Kit, Wheel Motor 1
5 FA123 - Pivot Pin, Tracking Cylinder 2 18 FA151 - Axle Assy c/w lower ball joints 1
5a FA129 - Spacer for Tracking Cylinder 2 19a FA092 - Hub Carrier R.H. 1
6 FA085 - Pivot Pin, Trailing Arm 2 19b FA052 - Hub Carrier L.H. 1
6a GB091 - Bushes for Brush Arms 8 19c FA155 - Hub Carrier, LH 1
7 GG229 - Ball Joint, Track Rod/Drag Link End 7 19d FA156 - Hub Carrier, RH 1
8 FS016 - Drag Link Assy. R.H. inc ball joint 1 20 FA117 - Bulkhead, RH Transmission 1
9 FS007 - Drag Link Assy. L.H. inc ball join 1 21 FA089 - Pivot Pin, Bell Crank 2
10 FS010 - Track Rod Assembly 1 22 FA069 - Pivot Pin, Steering Cylinder 1
11 FS001 - Bell Crank Steering Lever R.H. assy 1 23 HC137 - Hydraulic Cylinder - Steering 1
12 FS005 - Bell Crank Steering Lever L.H. assy 1 23a HC139 - Seal Kit, Steering Cylinder 1
14 FA072 - Trailing Arm Assy R.H inc ball joint 1 24 GG039 - Grease nipple 2
15 FA082 - Trailing Arm Assy L.H. inc ball join 1 25 FA064 - Bearing Housing, Top King Pin 2
15

Front Axle & Steering Linkage From CIN: 1 To CIN: 999
26 GG244 - - Spherical Bearing, 30 i/d x 55 2

27 GM260 - Snap Ring, Internal 55mm bore 2
28 HC163 - Scraper 56 o/d x 50 i/d x 7mm 2
29 FA093 - Pivot Pin, Top Kingpin 2
30 FA134 - Washer, Top Kingpin 2
31 GN091 - Nut, Stover - M16 x 1.5P 2
32 ES280 - Tracking Sensor, IN 1
33 ES281 - Tracking Sensor, OUT 1
34 FA176 - Bearing Housing Assembly, Top King Pi 2
16

Rear Trailing Arms From CIN: 1 To CIN: 999
2 CT019 - Rear Axle L.H. 1 13 CT025 - Pivot Pin 2

2a CT002 - Rear Axle R.H. 1 16 CT021 - Pivot Pin, Rear Axle 2
3 GG234 - Conical Stop 72mm o/d x 58mm 2 17 GT309 - Wheel Bolt 8
4 FA130 - Pivot Pin, Front Shock Absorber Lower 2
5 GB089 - Bush, 30 i/d x 34 o/d x 37 lg 4
6 GG039 - Grease nipple 2
7 CT029 - Rear Wheel Hub cpt. with Studs 2
8 CT031 - Rear Brake Drum 2
9 HM032 - Nut, Rear Wheel Drive Motors 2
10 TW049 - Wheel & Tyre Assembly - 525 4
10a TW043 - Tyre only 1
10b TW045 - Tube only 1
10c TW046 - Thornguard only 1
10d GM396 - Tyre Pressure Label 4
11 GN074 - Wheel Nut, M12 x 1.5p 16
12 CT040 - Shock Absorber Assembly (Red Spring) 2
12a CT053 - Shock Absorber Assembly (Yellow Sprin 2
17

Electronic Machine Management Wiring From CIN: 1 To CIN: 999
Loom Drawing: 525009-4 Rev:
1 ES278 - Pressure Transducer c/w Plug 1

2 ES294 - Forward/Reverse Solenoid 1
3 ES282 - E-Gas Actuator c/w connections 1
4 ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu 1
5 ES257 - Engine Temperature Switch 1
6 ES289 - Water Level Sensor c/w plug 1
7 WP169 - Water Pump c/w Connector 1
8 ES285 - Speed Sensor, Wheel Motor with plug 1
9 ES295 - Air Filter Minder 1
10 ES253 - Temperature Switch - Hydraulic Oil 1
11 EW189 - Wiring Loom MMU Chassis 525 1
11a EW185 - Solenoid Lead Kit 1
12 ES243 - XT2 1
13 ET045 - In-line Fuse Holder 4
18

IQAN Chassis Box From CIN: 1 To CIN: 999
Applies from chassis 0404184. Older machines used 14-pin work & transit relays. Newer machines use 5 pin relays.
Key to relays: (a)Work mode relay; (b)Transit mode relay; (c)Water pump relay; (d)Tracking relay; (e)Pressure washer
relay (where fitted).
14 ES338 - Relay 2
15 ES339 - Relay Base, Work/Transit 2
16 ES180 - Relay - Multi Use - 12V, 35/40 3
17 EW167 - Circuit Cluster 1
20 GM402 - Cover for Chassis Junction Box 1
19

Engine - Cooling System From CIN: 1 To CIN: 999
1 PC131 - Emmegi Radiator oil/water cooler 1

2 PP092 - Bottom Hose, Oil Cooler 1
4 PC140 - Fan Cowling for Emmegi Radiator 1
6 PC103 - Debris Guard, Fan Cowl 1
8 PC086 - Header Tank 1
9 PC087 - Header Tank Pressure Relief Cap 1
12 PC138 - Hose, Thermostat to Top Radiator 1
13 PP182 - Gasket, Thermostat 1
14 PD058 - Thermostat 1
17 PP121 - Fan, Pusher - Multiwing - 8 Blade - 3 1
20

Engine - Fuel System From CIN: 1 To CIN: 999
1 PG049 - Diesel Tank Assembly. 1

2 PG050 - Diesel Tank - moulding only 1
3 PG038 - Fuel Tank Cap (screw-on style) 1
5 PG069 - Fuel Level Sensor 1
8 WP131 - Valve, on/off 1
9 WP036 - Hose Tail - 1/4 BSP -3/8 Hose 1
10 PG030 - Fuel Pipe 5
11 PP085 - Fuel Filter Assembly 1
11a CB799 - Bracket, Support, Fuel Filter 1
12 PP082 - Fuel Filter Element 1
13 PP179 - Fuel Lift Pump, Mechanical 1
14 GG045 - Hose Clamp (16mm) 6
21

Engine - Gaskets and Seals From CIN: 1 To CIN: 999
14a PP089 - Muffler Gasket 2 69 PP281 - Seal, Heat - Injector - Lower 1

36 GM296 - O - Ring - 875 x 1.78mm 1 71 PP286 - Gasket, Oil Pipe 1
51 PP185 - Gasket, Exhaust Manifold 1
53 PP188 - Gasket, Turbo Charger to Exhaust Mani 1
54 PP189 - Gasket, Turbo Oil Pipe 1
56 PP214 - Gasket, Drain Plug 1
58 PP216 - Gasket, Engine Water Pump 1
59 PP230 - Gasket, Inlet Manifold 1
60 PP232 - Gasket, Water Pump Flange 1
62 PP236 - Cylinder Head Gasket 1
64 PP238 - 'O' Ring, Gasket Cylinder Head 1
65 PP239 - Gasket, Main Bearing Casing 1
66 PP240 - Oil Seal - Main Bearing Case 1
67 PP241 - Gasket, Bearing Casing 1
68 PP280 - Gasket, Injector - Lower 1
22

Engine - Left Side From CIN: 1 To CIN: 999
Please note that although a 4-cylinder turbo unit is shown, all part numbers quoted apply to the 3-cylinder turbo unit
fitted to the 525HS.
17 EH016 - Temperature Sender 1 73 PP245 - Pipe, Water - Water Pump 1

28 PP035 - Mounting Bracket LH, Engine 1 74 AC058 - Compressor, Air Conditioning 1
28a GG230 - Rubber Anti-Vibration Mount, Engine 1 75 AC086 - Belt, Compressor - Micro-V - Air Cond 1
29 HP021 - Hydraulic Pump, Steering 1 76 PD039 - Oil Filler Cap 1
30 CB797 - Link Rod Assy., E-Gas Actuator 1 77 AC072 - Compressor Bracket, Air Conditioning 1
30a BB007 - Rose Bearing 2
31 PP088 - Pulley Fan 1
32 ES282 - E-Gas Actuator c/w connections 1
33 CB793 - Bracket, Support, E Gas Actuator 1
37 PP115 - Fuel Stop Solenoid 1
45 PP178 - Glow Plug 3
46 PP179 - Fuel Lift Pump, Mechanical 1
57 PP215 - Water Pump Assembly 1
58 PP216 - Gasket, Engine Water Pump 1
23

Engine - Miscellaneous Parts From CIN: 1 To CIN: 999
18 WP154 - Hose Tail, 3/8 BSP to 1/2" internal 1

52 PP186 - Nut, Exhaust Manifold 1
70 PP285 - Oil Pipe Complete 1
72 PP160 - Collar, Crankshaft 1
24

Engine - Rear From CIN: 1 To CIN: 999
1 PP096 - Fan Belt 1

2 PP083 - Oil Filter Element 1
3 PP193 - Rear Mounting Bracket 1
3a GG231 - Rubber Anti-Vibration Mount, 2 Piece 2
5 PP034 - Mounting Bracket RH, Engine 1
5a GG230 - Rubber Anti-Vibration Mount, Engine 2
8 PP121 - Fan, Pusher - Multiwing - 8 Blade - 3 1
9 PP093 - Water Pipe 1
10 PP206 - Bracket 1
19 PP133 - 60 Amp Alternator 1
19a PP159 - 90 Amp Alternator 1
20 GG231 - Rubber Anti-Vibration Mount, 2 Piece 1
21 PP095 - Muffler Exhaust 1
28 PP035 - Mounting Bracket LH, Engine 1
25

Engine - Right Hand Side From CIN: 1 To CIN: 999
Although a 4-cylinder turbo unit is shown in the diagram, all part numbers refer to the 3-cylinder turbo unit as fitted to
the 525HS.
2 PP083 - Oil Filter Element 1 56 PP214 - Gasket, Drain Plug 1

3a GG231 - Rubber Anti-Vibration Mount, 2 Piece 2
4 PP097 - Starter Assembly 1
5 PP034 - Mounting Bracket RH, Engine 1
5a GG230 - Rubber Anti-Vibration Mount, Engine 2
6 PP004 - Engine Housing 1
6a PP005 - Flanged Tooth Drive for Pump 1
6b PP006 - Hub - Toothed Drive for Pump 1
19b PP163 - Connector Kit for PP159 1
27 HP023 - Transmission Pump c/w connection 1
37 PP112 - Dipstick/Oil Gauge 1
51 PP185 - Gasket, Exhaust Manifold 1
55 PP213 - Plug, Drain - Sump 1
26

Engine - Top View From CIN: 1 To CIN: 999
Although a 4-cylinder turbo unit is shown in the diagram, all part numbers refer to the 3-cylinder turbo unit as fitted to
the 525HS.
1 PP096 - Fan Belt 1 49 PP182 - Gasket, Thermostat 1

2 PP083 - Oil Filter Element 1 50 PP183 - Washer, Spring - Turbo Manifold 4
4 PP097 - Starter Assembly 1 76 PD039 - Oil Filler Cap 1
14 PP008 - Elbow for Exhaust Manifold 1
14a PP089 - Muffler Gasket 2
15 PP087 - Flange, Turbo 1
16 PP098 - Turbocharger Assembly 1
17 EH016 - Temperature Sender 1
19b PP163 - Connector Kit for PP159 1
22 PP104 - Hose, Pipe to Turbo 1
44 PP169 - Gasket, Turbo to Muffler Flange 1
47 PP180 - Stud, Turbo Charger 4
48 PP181 - Stud, Exhaust Manifold 4
27

Exhaust System From CIN: 1 To CIN: 999
Drawing: 525026 Rev:
Flexible exhaust now standard on 525HS. If you have an earlier version please contact your dealer for retro-fit details.
1 GT049 - M8 x 25 Hex Screw 6 16 PP218 - Pipe Exhaust 1

2 GW060 - M8 Washer Form A st.st. 12 17 PP221 - Pipe Exhaust Flexible 1
3 GN052 - Nut 6 18 PP217 - Exhaust Pipe 1
4 PP208 - Bracket 1 19 PP206 - Bracket 1
5 PP207 - Bracket 1 20 GN019 - M10 Locknut - Nylon 3
6 GT298 - Bolt 3 21 PP095 - Muffler Exhaust 1
7 PP211 - Exhaust Shield 1 22 GW026 - Washer M10 3
8 GT203 - M6 x 12 Hex Flanged Sheet Metal Screw 2
9 GW027 - Dished Washer 3
10 GG231 - Rubber Anti-Vibration Mount, 2 Piece 3
11 PP222 - Clamp Exhaust 2
12 GT042 - M8 x 30 Hex Screw 8
13 GW060 - M8 Washer Form A st.st. 16
14 GN052 - Nut 8
15 PP089 - Muffler Gasket 2
28

Final Assembly 1 From CIN: 1 To CIN: 999
1 ET061 - Battery Cable - Negative (Black) 1 15 PP073 - Battery Clamp Plate 1

2 EM011 - Battery 1 16 CB861 - Hopper Scraper Assembly 1
3 ET062 - Battery Cable - Positive (Red) 1 17 BB142 - Hand Pump Lever Assembly 1
4 PC086 - Header Tank 1 18 GG044 - Door Stop - female 1
4a PC087 - Header Tank Pressure Relief Cap 1 19 CB913 - Access Door RH 1
5 PG038 - Fuel Tank Cap (screw-on style) 1 19a CB920 - Access Door LH 1
6 PG049 - Diesel Tank Assembly. 1 21 ES283 - Safety Limit Switch c/w cable gland 1
6a PG069 - Fuel Level Sensor 1 22 PP145 - Air Intake c/w Hand Grip 1
7 WA105 - Water Bottle c/w Pump (windscreen was 1 23 CB902 - Parking Clamp, Hopper Stay 1
11 BB006 - Clevis yoke 1 24 CB894 - Hopper Stay Weldment 1
12 PP101 - Air Cleaner 1 25 CB898 - Mounting Bracket, Hopper Stay 1
12a PP102 - Air Cleaner Band 1 26 ES162 - English Language Voice Box (standard 1
12b PP103 - Hose. Air Cleaner to Pipe 1 26a ES319 - French Language Voice Box (standard m 1
12c PP104 - Hose, Pipe to Turbo 1 27 EW189 - Wiring Loom MMU Chassis 525 1
12d PP084 - Air Filter Element 1 28 GG233 - Conical Progressive Stop, Cab Mounti 2
13 PP040 - Air Cleaner Pipe 1 29 HV133 - Valve Assembly, Brush Height 1
14 PC113 - Air Cleaner Intake Hose 1 30 GG241 - Gas Strut, Cab Tilt 2
29

30a GG242 - Gas Strut Elbow (Rod End) 4

31 PP107 - Hot Air Duct, Crossover - 400mm long. 1
32 CB924 - Bracket, Hinge Pin 4
33 CB927 - Bracket - Hinge Tube 1
34 ET063 - Earth Cable 1
30

1 EC021 - Rear View Camera, Low Light 1 9c GG105 - Cotter Pin (1/8 in x 1 in) 1
2 GG156 - Adjustable Latch 1 9d GW065 - Washer M20 1
3 VH163 - Rubber Aprons Retaining Plates 1 10 CB873 - Rear Light Guard - Right Hand 1
4 VH164 - Rubber Apron 1 10a CB874 - Rear Light Guard - Left Hand 1
5 GB111 - Boss, 16 I/D x 6.2 I/D x 12.5 long (S 5 11 CB823 - Bumper Weldment 1
6c GM266 - Decal - Rear Door 1 12 ES256 - Indicator / Reverse Lamp 1
6d GM272 - Decal - Rear Door - France 1 20 ES062 - Light - number plate 2
6e GM275 - Decal - Rear Door - Germany 1 20a ES053 - Bulb - festoon type - 12V 5W 2
6f GM281 - Decal, Rear Door - Spanish 1 21 WA136 - Number Plate Fixing Bracket 1
6g GM304 - Decal, Rear Door - Scotland 1 22 CA032 - Restraining Cable 1
7 ES255 - Indicator / Fog Lamp 1 23 VH145 - Pin for Hopper, Chassis/Hopper 2
7a ES032 - Bulb 12V 21W 1 24 CB980 - Safety Chain - Rear Door 1
8 ES254 - Rear / Brake Lamp 2 25 CB976 - Bracket - Safety Chain Fixing 1
8a ES276 - Bulb for ES254 2 27a GM394 - Decal, Chevron - Bumper 1
9 CB836 - Swivel Pin 2 27b GM395 - Decal, Chevron - Hopper 1
9a GB073 - DU Flanged Bush 20 id x 23 od x 22 l 2
9b GG039 - Grease nipple 1
31

Recommended Stockholding - Larger Fleets From CIN: 1 To CIN: 999
This shows the recommended stockholding of faster moving parts suitable for customers or distributors maintaining
over 7 machines. Please note that photos for items 1 through 20 are shown in drawing 525046-8, and photos for items
40 through 70 are shown in drawing 525047-8.
1 BB143 - Cable Only 4 16 WP020 - Filter with anti-drip valve 8

2 ES276 - Bulb for ES254 8 17 WP060 - - Spray Jet - Green 4
3 ET045 - In-line Fuse Holder 4 18 WP160 - Jet Spray 8
4 HC058 - Filter Element 4 19 WP165 - Spray Nozzle Holder Assy (Brushes) 8
5 HC154 - Filter Element, Suction & Return 4 20 WP221 - Spray Jet - Red 4
6 NA058 - Horseshoe Wear Pad 8 41 CB861 - Hopper Scraper Assembly 2
7 NB058 - Brush - Poly - 500/600 Series 32 42 CC255 - Wearplate, Bottom 2
8 NB059 - Brush - P.E.T. - 500/600 Series 8 43 ES032 - Bulb 12V 21W 2
9 NB061 - Brush - Poly/wire mix - 500/600 Serie 16 44 ES186 - Rotating Beacon 2
10 NN112 - Side Skid Shoe 16 45 ES218 - Bulb for Rotating Beacon 2
11 PP082 - Fuel Filter Element 24 46 ES258 - Safety Limit Switch 2
12 PP083 - Oil Filter Element 24 47 ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu 2
13 PP084 - Air Filter Element 8 48 ES285 - Speed Sensor, Wheel Motor with plug 2
14 VF061 - Impeller 4 49 ES347 - Work Light 2
15 VH373 - Cyclone Spinner Bearing Kit 4 50 ES350 - Switch, Joystick - Forward/Neutral/Re 2
32

51 FA064 - Bearing Housing, Top King Pin 2 69 VT188 - Front Nozzle Hose 2
52 GB080 - Impeller Bearing, Front 2 70 WA041 - Strainer - Drain Cap 2
53 GB081 - Impeller Bearing, Rear 2 81 BB115 - Control Lever/Cable - brush/impeller 1
54 GB094 - Nylos Ring, Front Bearing 2 82 CC303 - Wearplate, Exit Trunking 1
55 GG021 - Panel Knob - black M8 2 83 CC323 - Wear Plate, Side - Nihard 1
56 GG044 - Door Stop - female 2 84 CC324 - Wear Plate, Top - Nihard 1
57 GG146 - Knurled panel screw 2 85 CC329 - Wear Plate, RH - Exit Trunking 1
58 GG148 - Retaining washer - plastic 2 86 ES280 - Tracking Sensor, IN 1
59 GG235 - Locking Knob 2 87 ES281 - Tracking Sensor, OUT 1
60 GM292 - Fan Casing Door Seal 2 88 ES298 - Bulb, Dipped Beam & Work Light 1
61 GM391 - Hopper Door Seal 2 89 FA093 - Pivot Pin, Top Kingpin 2
62 HC152 - Suction Strainer, Steering Pump 2 90 GG033 - Door Stop - male 1
63 HC153 - Suction Strainer, Auxiliary Pump 2 91 GG236 - Retaining Knob 1
64 HM039 - Motor for Impeller Fan Drive 2 92 GG244 - - Spherical Bearing, 30 i/d x 55 2
65 NA054 - Flap Fixing Plate 2 93 GM260 - Snap Ring, Internal 55mm bore 2
66 PP096 - Fan Belt 2 94 MC384 - Door Seal, Rear 1
67 TW049 - Wheel & Tyre Assembly - 525 2 95 MC582 - Heated Windscreen 1
68 VF058 - Impeller Shaft 2 96 NA056 - Rubber Flap 1
33

97 NA101 - Nozzle Body 1

98 PP115 - Fuel Stop Solenoid 1
99 VT190 - Gasket, 12 hole fixing 2
34

Recommended Stockholding - Medium Size From CIN: 1 To CIN: 999
Fleets Drawing: 525047-8 Rev:
This shows the recommended stockholding of faster moving parts suitable for customers or distributors maintaining
between 3 and 6 machines. Please note that photos for items 1 through 20 are shown in drawing 525046-8.

6 NA058 - Horseshoe Wear Pad 4 41 CB861 - Hopper Scraper Assembly 1
7 NB058 - Brush - Poly - 500/600 Series 16 42 CC255 - Wearplate, Bottom 1
8 NB059 - Brush - P.E.T. - 500/600 Series 4 43 ES032 - Bulb 12V 21W 1
9 NB061 - Brush - Poly/wire mix - 500/600 Serie 8 44 ES186 - Rotating Beacon 1
10 NN112 - Side Skid Shoe 8 45 ES218 - Bulb for Rotating Beacon 1
11 PP082 - Fuel Filter Element 12 46 ES258 - Safety Limit Switch 1
12 PP083 - Oil Filter Element 12 47 ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu 1
13 PP084 - Air Filter Element 4 48 ES285 - Speed Sensor, Wheel Motor with plug 1
14 VF061 - Impeller 2 49 ES347 - Work Light 1
15 VH373 - Cyclone Spinner Bearing Kit 2 50 ES350 - Switch, Joystick - Forward/Neutral/Re 1
35

Recommended Stockholding - Medium Size From CIN: 1 To CIN: 999
51 FA064 - Bearing Housing, Top King Pin 2 69 VT188 - Front Nozzle Hose 1
52 GB080 - Impeller Bearing, Front 1 70 WA041 - Strainer - Drain Cap 1
53 GB081 - Impeller Bearing, Rear 1
54 GB094 - Nylos Ring, Front Bearing 1
55 GG021 - Panel Knob - black M8 1
56 GG044 - Door Stop - female 1
57 GG146 - Knurled panel screw 1
58 GG148 - Retaining washer - plastic 1
59 GG235 - Locking Knob 1
60 GM292 - Fan Casing Door Seal 1
61 GM391 - Hopper Door Seal 1
62 HC152 - Suction Strainer, Steering Pump 1
63 HC153 - Suction Strainer, Auxiliary Pump 1
64 HM039 - Motor for Impeller Fan Drive 1
65 NA054 - Flap Fixing Plate 1
66 PP096 - Fan Belt 1
67 TW049 - Wheel & Tyre Assembly - 525 1
68 VF058 - Impeller Shaft 1
36

Recommended Stockholding - Smaller From CIN: 1 To CIN: 999
This list shows the faster moving parts that we recommend owners of smaller fleets (1 or 2 machines) should keep in
stock.

6 NA058 - Horseshoe Wear Pad 2
7 NB058 - Brush - Poly - 500/600 Series 8
8 NB059 - Brush - P.E.T. - 500/600 Series 2
9 NB061 - Brush - Poly/wire mix - 500/600 Serie 4
10 NN112 - Side Skid Shoe 4
11 PP082 - Fuel Filter Element 6
12 PP083 - Oil Filter Element 6
13 PP084 - Air Filter Element 2
14 VF061 - Impeller 1
15 VH373 - Cyclone Spinner Bearing Kit 1
37

Hydraulic System From CIN: 1 To CIN: 999
1 HV133 - Valve Assembly, Brush Height 1

2 CB839 - Accumulator Clamp Assembly 1
3 HV090 - Accumulator 1
4 HV119 - Sequence Valve, Direct Acting 1
5 HC187 - HC187 - Hydraulic Cylinder - Tracking 2
5a HC140 - Seal Kit for HC138, HC148 & HC165 2
6 HC141 - Hydraulic Cylinder, Hopper 2
6a HC142 - Seal Kit for HC141 1
7 HC148 - Hydraulic Cylinder, Hopper Roof 1
7a HC140 - Seal Kit for HC138, HC148 & HC165 1
38

Hydraulic System - Brush and Fan Manifold From CIN: 1 To CIN: 999
Block Drawing: 525049-9 Rev:
14 HV095 - Solenoid Valve 1 19a HV040 - Seal Kit for HV039 1

14a HV123 - Coil, EYZ type for SV10 & SV58 1 20 HV039 - Valve, priority flow 1
14b HV142 - E Coil Nut 1 20a HV040 - Seal Kit for HV039 1
14c HV096 - Seal Kit for HV116, HV095 & HV097 1 21 HV099 - Manual Rotary Valve 1
15 HV093 - D/A Relief Valve 1 21a HV036 - Seal Kit 1
15a HV094 - Seal Kit for HV093 1 21b HV038 - Lever Arm Kit for HV035 1
16 HV100 - Solenoid Valve 1 22 HV035 - Valve Rotary, brush speed 1
16a HV121 - Coil, EYZ Type for SV08 1 22a HV036 - Seal Kit 1
16b HV122 - E Coil Nut 1 22b HV038 - Lever Arm Kit for HV035 1
16c HV045 - Seal Kit 1 31 HC157 - Hydraulic Block Assy. - Motors 1
17 HV097 - Solenoid Valve 1 38 HF066 - Pressure Test Port - Stauff 1
17a HV123 - Coil, EYZ type for SV10 & SV58 1
17b HV122 - E Coil Nut 1
17c HV096 - Seal Kit for HV116, HV095 & HV097 1
18 HV062 - Valve, Check 1
18a HV045 - Seal Kit 1
19 HV098 - Priority By-Pass P. C, Element 1
39

Hydraulic System - Cylinder Manifold Block From CIN: 1 To CIN: 999
1 HV062 - Valve, Check 2 5c HV045 - Seal Kit 1

1a HV120 - Double Pilot Piston 1 6 HV101 - Relief Valve - 210 bar 1
1b HV045 - Seal Kit 2 6a HV045 - Seal Kit 1
2 HV111 - Solenoid Valve 2 7 HV103 - Solenoid Valve 2
2a HV121 - Coil, EYZ Type for SV08 4 7a HV121 - Coil, EYZ Type for SV08 4
2b HV125 - Coil Spacer for twin coil valves 2 7b HV125 - Coil Spacer for twin coil valves 2
2c HV122 - E Coil Nut 2 7c HV122 - E Coil Nut 2
2d HV104 - Seal Kit for HV111 2 7d HV104 - Seal Kit for HV111 2
3 HV108 - Solenoid Valve 4 8 HV115 - Relief Valve - 50 bar 1
3a HV121 - Coil, EYZ Type for SV08 4 8a HV045 - Seal Kit 1
3b HV122 - E Coil Nut 4 9 HV106 - Shuttle Valve 1
3c HV051 - Seal Kit 4 9a HV107 - Seal Kit for HV106 1
4 HV039 - Valve, priority flow 1 10 HV137 - Pressure Reducing Valve 1
4a HV139 - Seal Kit 1 10a HV110 - Seal Kit 1
5 HV102 - Solenoid Valve 1 11 HV112 - P.O. Check Valve 1
5a HV121 - Coil, EYZ Type for SV08 1 11a HV113 - Seal Kit for HV112 1
5b HV124 - E-Coil Nut for SV08 1 12 HV116 - Check Valve 1
40

Hydraulic System - Cylinder Manifold Block From CIN: 1 To CIN: 999
12a HV096 - Seal Kit for HV116, HV095 & HV097 1

13 HV163 - Relief Valve - 100 bar 2
13a HV062 - Valve, Check 2
30 HC158 - Hydraulic Block Assy. - Cylinders 1
33 HF066 - Pressure Test Port - Stauff 1
41

Hydraulic System - Hydraulic Motors From CIN: 1 To CIN: 999
2 HM042 - Wheel Motor, Left Side Rear 80 cc (wi 1

2a HM052 - Wheel Motor, Left Side Rear 100 cc (w 1
3 HM030 - Wheel Motor, 80cc 1
3a HM035 - Wheel Motor, 100cc 1
4 HM035 - Wheel Motor, 100cc 2
8 HM031 - Key, Wheel Motor 1
9 HM033 - Seal Kit, Wheel Motor 1
10 HM032 - Nut, Rear Wheel Drive Motors 1
20 HM036 - Brush Motor 2
21 HM038 - Seal Kit for Brush Motor 1
22 HM037 - Key for Brush Motor 1
30 HM039 - Motor for Impeller Fan Drive 1
31 HM041 - Seal Kit for impeller fan drive motor 1
42

Hydraulic System - Tank, Pumps & Steering From CIN: 1 To CIN: 999
1 HT050 - Gasket, Hydraulic Tank 1 11 GM407 - Filler Breather Cover 1

2 HT054 - Filter Breather 1
2a HT061 - Foam Element for Breather 1
3 HC151 - Filter, Suction & Return 1
3a HC154 - Filter Element, Suction & Return 1
3b HC155 - Visual Indicator, Suction/Return Filt 1
4 HT040 - Hydraulic Tank 1
4a HC156 - Oil Level/Temperature Gauge 1
5 HC153 - Suction Strainer, Auxiliary Pump 1
6 HC152 - Suction Strainer, Steering Pump 1
7 FS014 - Steering Column Assembly 1
7a FS018 - Handle & Screw, Steering Column 1
8 HV138 - Steering Control Unit 1
9 HC137 - Hydraulic Cylinder - Steering 1
9a HC139 - Seal Kit, Steering Cylinder 1
10 HC004 - Filter, Auxiliary Circuit Pressure 1
10a HC058 - Filter Element 1
43

Hydraulic System - Transmission Manifold From CIN: 1 To CIN: 999
Block Drawing: 525051-9 Rev:
For 525HS machines built prior to February 2005, an earlier version of the manifold block - HC159 - was fitted. Please
contact your Green Machine distributor for details of how to upgrade.
23 HV117 - Flow Divider 1

23a HV118 - Seal Kit for HV117 1
24 HF099 - Plug, 1/4 BSP Socket Head 4
27 ES278 - Pressure Transducer c/w Plug 1
32a HC180 - Hydraulic Block Assy. with Valves - T 1
32b HF149 - Banjo Bolt, 1 5/16 x 42AF 2
32c HF150 - Spacer, Manifold 2
32d HF148 - 'O' Ring Kit (8 'O' Rings) 1
44

Hydraulic System-Auxiliary Cylinder System From CIN: 1 To CIN: 999
1 HV131 - Hand Pump Valve 1

2 HC145 - Hyd. Cylinder, Nozzle Up/Down 1
3 HC160 - Hydraulic Cylinder - Brush Up/Down 2
4 HC143 - Hydraulic Cylinder, Brush In/Out 2
5 HV136 - Valve, In-line Needle - 1/4 1
45

Pressure Washer - Hydraulics (from CIN 5) From CIN: 5 To CIN: 999
Use this drawing for machines from CIN 5.
1 HJ194 - Hose Assy. Cylinder Manifold to Moto 1 19 CD004 - Bracket, Pressure Washer Block 1
2 HJ263 - Hydraulic Hose, Relief Valve to Tee P 1 20 HJ152 - Hydraulic Hose 1
3 HV145 - Valve Block 1 21 HJ249 - Hydraulic Hose, Cylinder Manifold to 1
3a HV152 - Solenoid Valve 1 23 HM026 - Hydraulic Motor 1
3b HV140 - Seal Kit, Solenoid Valve 1 25 HF128 - Tee BSP 1/2 M - 1/2 F x 3/8 M 1
4 HF006 - Hydraulic Stud Coupling - 3/8 Male to 4
5 HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm 4
7 HJ125 - Hydraulic Hose 1
10 HF017 - Hydraulic Adaptor Coupling - 1/2 Male 1
12 HF126 - Adaptor 3/8 - 3/8 BSP M/M 1
14 HV039 - Valve, priority flow 1
14a HV040 - Seal Kit for HV039 1
15 HF105 - Adjustable Connector, 3/8 BSP 90 Deg 2
16 HV146 - Valve Block 1
18 HF052 - Tee Connector 3/8 BSP F/F/F 1
46

Pressure Washer - Pump/Lance (from CIN 5) From CIN: 5 To CIN: 999
1 WA184 - Hose Reel, Pressure Washer 1 16 TC016 - Coupling Housing (pressure washer) 1
1a GG281 - Handle for Reel 1 17 WA172 - 'O' Ring 1
1b WA182 - Swivel, 90 deg. 1 18 WA168 - Nipple - Water Inlet 3/4 BSP x 3/4 1
3 CD050 - Lance Holder Assembly 1 19 WA171 - Fly Nut, 3/4 1
4 WA160 - Lance Jet 1/4 - 15 Degrees 1 20 WA170 - Hosetail 90 deg. for 3/4 Fly nut 1
5 CD002 - Bracket, Water Hose 1 21 HF014 - Swivel Coupling - 90deg 3/8 BSP Fema 1
6 WA175 - Lance Extention 1 22 HF006 - Hydraulic Stud Coupling - 3/8 Male to 1
7 WA180 - Swivel Connector - Pressure Washer 1 24 WP171 - Plunger Pump 1
8 WA179 - Adaptor, Pressure Washer 1 25 WA178 - Swivel, Pressure Washer Hose 1
9 WA161 - Lance Body (pressure washer) 1 26 HF151 - Plug, 3/8 1
10 WA193 - Hose Assembly, Reel to Lance - Pressu 1 27 HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm 1
11 TC036 - Plastic Gear for Drive Coupling 1
12 TC015 - Flexible Coupling 1
13 TC023 - Coupling Guard (pressure washer) 1
14 HM026 - Hydraulic Motor 1
47

Pressure Washer - Tank/Manifold (from CIN From CIN: 5 To CIN: 999
5) Drawing: 525025-7 Rev:
6 WA107 - Manifold - Water Filter Assembly 1

6a WA130 - Strainer/Cap Assembly 1
6b WA041 - Strainer - Drain Cap 1
7 GG051 - Hose Clamp (22mm to 30mm) 2
8 WA181 - Hose, Manifold to Pressure Washer 1
9 WA146 - Water Tank (pressure washer) 1
10 WA158 - Bracket, Pump Mounting 1
48

Street Washer - Hopper & Filter From CIN: 1 To CIN: 999
1 WP220 - Plate, Locating - Hose Barb & Swivel 1

2 WP213 - Connector, 3/4" BSP to 3/4" Barb 1
2a WA200 - Connector, QR Coupling to Hose (16/19 1
2b WA202 - Connector, 90 Swivel 1
3 CD129 - Bracket, Hose Support 1
4 VH411 - Cover, Rear Side Right Hand - Street 1
4a GG284 - Safety Wire, Rear Side RH Cover - Str 1
4b GG033 - Door Stop - male 2
4c GG044 - Door Stop - female 2
5 WA227 - Hose, Suction - Filter to Swivel (Hop 1
6 VH379 - Hopper Body, Street Washer 1
6a VH003 - Hopper Door 1
7 WP219 - Cap Assembly, Strainer/Filter 1
8 WA199 - Strainer/Filter, Street Washer 1
9 WP218 - Sock, Filter - Street Washer 1
10 WP191 - Filter Bar, Street Washer 1
49

Street Washer - Hydraulics & Valves From CIN: 1 To CIN: 999
1 HJ169 - Hose Assy. LH Front Wheel, Drain 1 18 WP184 - Elbow, Male/Hose Barb - 3/4 M x 3/4 2
2 HV164 - Solenoid Valve, - 1/4 BSP 1 19 WP180 - Filter, Medium Profile - 3/4 F - 80 M 1
3 HJ166 - Hose Assy. Rear Wheel Mtr Drains to 1 20 WP185 - Nipple, Hex - Nylon - 3/4 x 3/4 M/M 1
4 HJ262 - Hydraulic Hose, Hydraulic Drive to Cy 2 21 CD063 - Bracket, Tank/Hopper Valve 1
5 HJ173 - Hose Assy. RH Front Wheel, Drain 1 22 PP287 - Clamp, 42mm 1
6 HV166 - Valve, Shuttle - Ball Type - 1/4 BSP 1 23 WA223 - Hose, Suction - Manifold to Valve 1
7 CD059 - Bracket, Mounting - Valve to Chassis 1 24 WP190 - Valve, Ball - 3 Way Brass - T Ported 1
8 HV165 - Valve, PRV - 1/4 BSP - 1/4 Hex Allen 1 25 WA224 - Hose, Suction - Valve to Swivel (Chas 1
9 HF042 - Hydraulic Adaptor Coupling - 3/8 Male 1 26 WP182 - Hose Barb, 3/4 M x 3/4 1
10 HF046 - Hydraulic Stud Coupling - 1/4 Male to 5 27 WA225 - Hose, Suction - Filter to Pump 1
11 HF113 - Coupling, 90 1/4 Female to Male Swive 3 28 WP188 - Valve, Ni Plated - Brass - 3/8 F 1
12 HF138 - Adaptor, M/F Swivel - 1/4 BSP 3 29 HJ188 - Hose Assy. LH Brush Motor to Motor M 1
13 HF137 - Adaptor, Fixed - 1/4 BSP F/F 2 30a HF042 - Hydraulic Adaptor Coupling - 3/8 Male 2
14 HF139 - Adaptor, 1/4 BSP M/M with 1.0mm Bore 1 30b HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm 2
15 HF014 - Swivel Coupling - 90deg 3/8 BSP Fema 1 31 PP287 - Clamp, 42mm 2
16 HF050 - Tee Connector, 1/4 1 32 CD061 - Bracket, Mounting - Hopper/Jetwash Va 1
17 HF086 - Tee Connector, 1/4 1 33 HJ260 - Hydraulic Hose, HP Pump to Tee 1
50

Street Washer - Hydraulics & Valves From CIN: 1 To CIN: 999
34 CC336 - Blanking Diaphragm, Fan Casing/Inlet 1
51

Street Washer - Spray Bar From CIN: 1 To CIN: 999
1 NF265 - Handle, Adjuster Stop 1 12d GN004 - M8 Locknut - Nylon 3

2 NF258 - Spray Bar Tube, Right Hand 1 13 NF045 - Adjuster screw for brush height 1
3 WP179 - Nozzle Assembly, 1/4" - Spray Bar 8 14 NF254 - Lock-Up Hook, Spray Bar 1
4 NF249 - Support Bar, Right Hand - Spray Bar 1 15 GG283 - Oval Buffer, Spray Bar 1
4a GT167 - Bolt, Hex HEad - M6 x 45 2 15a GT056 - M6 x 45 Hex Screw 2
5 NF251 - Spray Bar Tube, Left Hand 1 16 NF259 - Bracket, Mounting - Mid - Spray Bar 1
6 NF242 - Support Bar, Left Hand - Spray Bar 1 16a GT315 - Bolt, Hex HEad - M12 x 110 2
6a GT167 - Bolt, Hex HEad - M6 x 45 2 16b GW051 - M12 Washers Form A 2
7 HJ262 - Hydraulic Hose, Hydraulic Drive to Cy 2 16c GN020 - M12 Locknut - Nylon 2
8 HJ261 - Hydraulic Hose, Tee to Spray Bar 2 17 NF233 - Link Arm, Top - Spray Bar 1
9 HJ188 - Hose Assy. LH Brush Motor to Motor M 1 17a GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 4
10 HC179 - Hydraulic Cylinder - Street Washer 2 18 NF232 - Link Arm, Bottom - Spray Bar 1
11 NF277 - Shield, Safety - Spray Bar 1 18a GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 4
12 NF235 - Bracket, Mount - Front -Spray Bar 1 19 NF228 - Bracket, Mount - Rear - Spray Bar 1
12a GN020 - M12 Locknut - Nylon 2 19a GT315 - Bolt, Hex HEad - M12 x 110 2
12b GT049 - M8 x 25 Hex Screw 2 19b GW051 - M12 Washers Form A 2
12c GW041 - M8 Washer Form A 6 19c GN020 - M12 Locknut - Nylon 2
52

Street Washer - Spray Bar From CIN: 1 To CIN: 999
20 NF227 - Hinge Pin, Spray Bar 1

21 NF222 - Bracket, Street Washer Mounting 1
22a NF255 - Bracket, Mounting - Right Hand - Spra 1
22b NF257 - Bracket, Mounting - Left Hand - Spray 1
53

Front Brushes & Brush Arms From CIN: 1 To CIN: 999
1 NF184 - Brush Drive Plate Weldment 2 10 NF193 - Lower Brush Arm RH c/w Bushes 1
2 WP165 - Spray Nozzle Holder Assy (Brushes) 2 10a NF194 - Lower Brush Arm LH c/w Bushes 1
2a WP160 - Jet Spray 2 11 NF168 - Front Pivot Mounting Bracket 2
2b WP020 - Filter with anti-drip valve 2 12 HM037 - Key for Brush Motor 2
3 NF210 - Mounting Plate, Water Hose 2 13 NB058 - Brush - Poly - 500/600 Series 2
4 NF178 - Motor Mounting Plate 2 14 NF205 - Anchor Pin - Brush In/Out 2
5 HM036 - Brush Motor 2 15 NF128 - Brush Shock Arm Outer Tube RH 1
5a HM038 - Seal Kit for Brush Motor 2 15a NF137 - Brush Shock Arm Outer Tube LH 1
6 NF171 - Motor Swivel Plate - Right Side 1 15b NF147 - Brush Shock Spring 2
6a NF175 - Motor Swivel Plate -Left Side 1 15c NF199 - Wear Strip, Brush Arm 4
6c NF177 - Brush Cover Bracket - Left Side 1
6d NF173 - Brush Cover Bracket - Right Side 1
7 NF191 - Brush Upper Arm RH c/w Bushes 1
7a GB073 - DU Flanged Bush 20 id x 23 od x 22 l 20
7b NF192 - Brush Upper Arm LH c/w Bushes 1
8 NF141 - Brush Shock Arm Inner Tube 2
9 NF164 - Cylinder Pivot Pin Weldment 4
54

Suction System - Fan Casing & Impeller From CIN: 1 To CIN: 999
1 GG070 - Key for impeller 1 18 CC307 - Fan Casing c/w Ni-hard Wearplates 1
2 GB080 - Impeller Bearing, Front 1 18a CC255 - Wearplate, Bottom 1
2a GB094 - Nylos Ring, Front Bearing 1 18b CC257 - Wearplate, Side 1
3 VF059 - Distance Piece, PTO Shaft 1 18c CC259 - Wearplate, Top 1
4 GW082 - Lock Washer, 30 i/d 49 o/d x 1.25 1 18d CC261 - Wearplate, LH Side 1
5 GN076 - Locknut, M30 x 1.5P 1 18e CC229 - Fan Casing (Shell Only) 1
6 GB081 - Impeller Bearing, Rear 1 18f CC309 - Wearplate, Side 1
7 GM065 - Journal for seal 1 18g CC228 - Fan Casing Assy. c/w Door & Ni-Hard W 1
8 VF058 - Impeller Shaft 1 18h CC330 - Wear Plate, Exit Trunking 1
9 VF080 - Impeller Shaft Assembly 1 18j CC303 - Wearplate, Exit Trunking 1
11 GG021 - Panel Knob - black M8 12 18k CC333 - Wear Plate, Rear 1
12 VF068 - Access Cover for Casing 1 18m CC329 - Wear Plate, RH - Exit Trunking 1
13 VT190 - Gasket, 12 hole fixing 1 18n CC323 - Wear Plate, Side - Nihard 1
14 GT109 - Bolt for Impeller 1 18p CC324 - Wear Plate, Top - Nihard 1
15 GG068 - Washer - disc spring (12.2 x 25mm) 2 18q GM291 - Seal, Fan Casing to Hopper 1
16 GB013 - Boss, Impeller retention 1 19 CB790 - Door Lock Pin 2
17 VF061 - Impeller 1 20 CB789 - Turn Buckle Weldment 2
55

Suction System - Fan Casing & Impeller From CIN: 1 To CIN: 999
21 GG236 - Retaining Knob 2

22 GG235 - Locking Knob 2
23 GM064 - Seal - teflon 2
24 VF066 - Seal Housing, Impeller Drive 1
25 CC305 - Door Weldment, Fan Casing with Seal 1
26 GM292 - Fan Casing Door Seal 1
27 CC260 - Spring, Locking Pin 1
28 CC246 - Hinge Pin, Casing 1
29 CC240 - Locking Pin 1
30 CC245 - Door Hinge 1
31 GM291 - Seal, Fan Casing to Hopper 1
32 WP016 - Cap Nut 1
33 WP060 - - Spray Jet - Green 1
34 WP020 - Filter with anti-drip valve 1
35 WA103 - Nozzle Holder/Hosetail 1
36 VF075 - Water Nozzle Bracket 1
37 GG021 - Panel Knob - black M8 1
38 PG008 - O Clip - 1/2 in. 1
56

Suction System - Front Nozzle From CIN: 1 To CIN: 999
1 GG229 - Ball Joint, Track Rod/Drag Link End 1 18 NA054 - Flap Fixing Plate 1
2 HC145 - Hyd. Cylinder, Nozzle Up/Down 1 19 NA056 - Rubber Flap 1
3 NN112 - Side Skid Shoe 2 20 NA087 - Backing Strip - Nozzle Flap 1
3a GT311 - M16 x 100 lg Setscrew 4 21 NA088 - Inner Protection Plate for flap - Rig 1
3b GN068 - M16 Nylon Nut 8 22 NA054 - Flap Fixing Plate 1
3c GN075 - M16 Thin Nut 8
3d GW084 - M16 Washer 8
4 GG015 - Hose Clamp (8.5 inch) 2
5 VT188 - Front Nozzle Hose 2
6 GM013 - Rubber band - 8 in. diameter 2
12 NA058 - Horseshoe Wear Pad 1
14 GG263 - Ball Joint, Track Rod End 1
15 NA101 - Nozzle Body 1
16 NA059 - 'A' Frame Assembly 1
17 NA082 - Chain & Shackles 2
18 NA089 - Inner Protection Plate for flap - Lef 1
18 NA054 - Flap Fixing Plate 1
57

Vacuum System - hopper From CIN: 1 To CIN: 999
Drawing: 525014a-6 Rev:
1 VH276 - Hopper Body 1 17a VH125 - Hinge Plate LH - Rear Door 1

2 VH003 - Hopper Door 1 18 VH134 - Fixing Plate 1
3 VH386 - Door Hinge Weldment 1 18a VH140 - Cork Gasket, 3mm Tan Grain 1
4 VH145 - Pin for Hopper, Chassis/Hopper 2 19 VH130 - Inlet Duct, Hopper 1
5 GB092 - Bush, Hopper Pivot 4 20 VH213 - Inlet Duct Weldment 1
6 GW078 - Washer M30 2 21 VH155 - Mesh Cover for Drain, Hopper 1
7 GG250 - Split Pin 2 22 VH104 - Hinge Tube 1
8 VH165 - Cover Weldment, Hopper 1 23 GB093 - Bush 10
9 GG156 - Adjustable Latch 2 24 VH181 - Lynch Pin Assembly - Hopper 2
10 GT386 - Screw, Skt hd. M5 x 16 st st 2
11 GM391 - Hopper Door Seal 1
12 VH150 - Rear Side Cover RH, Hopper 1
12a VH153 - Rear Side Cover LH, Hopper 1
13 HF092 - Bulkhead Adaptor, 1/4 2
14 VH216 - Mounting Plate - Hopper 1
15 VH177 - Rear Mesh Door, Hopper 1
17 VH122 - Hinge Plate RH - Rear Door 1
58

Vacuum System - Hopper & Cyclones From CIN: 1 To CIN: 999
Drawing: 525014b-6 Rev: B
1 GN069 - M8 Locknut - Nylon (Stainless Steel) 1 17 VH244 - Pivot Arm, Cyclone Mesh Door 1
1a VH274 - Cyclone Assembly Complete 2 18 VH253 - Pin, Hydraulic Cylinder 1
1b VH373 - Cyclone Spinner Bearing Kit 1 19 GB099 - Bush, Flanged DU - 20 I/D x 23 O/D x 1
2 GW079 - M10 Washer - Form A (Stainless Steel) 1 21 GG272 - Split Pin - Stainless Steel (4.0 x 30 1
3 VH272 - Spinner Spacer (Cyclone) 2 22 GW077 - M20 Washer - Form A (Stainless Steel) 1
4 GM401 - Felt Washer - 22 O/D x 10.5 I/D 1 23 VH251 - Pin, Hydraulic Cylinder 1
5 GG276 - Internal Circlip 22 mm bore 2 24 GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 1
6 GB100 - Bearing, Single Row 2 25 GT287 - M8 x 20 Hex Head Screw (Stainless Ste 1
7 VH271 - Spinner Shaft Bearing (Cyclone) 1 26 VH295 - Hinge Bracket - Left Hand (Hopper) 1
8 GM399 - Blanking Plug 1 26a VH296 - Hinge Bracket - Right Hand (Hopper) 1
9 VH273 - Cyclone Spinner 1 27 GB093 - Bush 2
10 GG277 - Clamp, Heavy Duty 1 28 VH228 - Front Mesh Door 1
11 VH283 - Cyclone Vent Plate 1 29 HC148 - Hydraulic Cylinder, Hopper Roof 1
12 VH293 - Sleeve, Cyclone to Hopper Body 1 30 GW077 - M20 Washer - Form A (Stainless Steel) 1
13 VH259 - Hopper Cyclone Body 1 31 GG272 - Split Pin - Stainless Steel (4.0 x 30 1
14 VH181 - Lynch Pin Assembly - Hopper 2 32 VH142 - Pin, Door Hydraulic Cylinder 1
15 GG264 - Split Pin - Stainless Steel (4.0 x 20 1 35 HJ224 - Hose Assy. Bulkhead to Hopper Door C 1
59

Vacuum System - Hopper & Cyclones From CIN: 1 To CIN: 999
Drawing: 525014b-6 Rev: B
36 HJ225 - Hose Assy. Bulkhead to Hopper Door C 1

37 HF092 - Bulkhead Adaptor, 1/4 2
38 HF046 - Hydraulic Stud Coupling - 1/4 Male to 2
39 HF044 - Hydraulic Bonded Seal - 1/4 BSP (12mm 2
60

Water System - Fan Casing Spray From CIN: 1 To CIN: 999
1 WP016 - Cap Nut 1

2 WP060 - - Spray Jet - Green 1
2a WP221 - Spray Jet - Red 1
4 WA103 - Nozzle Holder/Hosetail 1
5 VF075 - Water Nozzle Bracket 1
61

Water System - Front Brush Sprays From CIN: 1 To CIN: 999
1 WP165 - Spray Nozzle Holder Assy (Brushes) 2

2 WP160 - Jet Spray 2
3 WP118 - - Sealing Disc 2
62

Water System - General Arrangement From CIN: 1 To CIN: 999
1 WA121 - Needle Valve 1

2 WP005 - Tee Piece 3.16, 3.16, 3.16 2
63

Water System - Main Water Tank From CIN: 1 To CIN: 999
1 WA078 - Main Water Tank 1

2 WA138 - Cap, Water Tank 1
3 WP100 - Elbow 1/8 2
4 PC081 - Water Level Tube 1
5 WA202 - Connector, 90 Swivel 1
6 WA076 - O'-Ring, 2.62diax23.81 I/D 2
7 WA100 - Swivel Connection, Annulus 1
8 GW080 - Washer, Swivel Connection 1
9 GG238 - Circlip 29dia x 1.5Thk St.St. 1
10 CA032 - Restraining Cable 1
11 CA276 - Locking Pin Assembly 1
12 GG240 - Lever Knob, Black 1
12a CB939 - Handle Retaining Pin 1
12b GG239 - Spring 1
13 CB937 - Locking Handle for Water Tank 1
14 CB904 - Locking Handle Pin 1
14b GB091 - Bushes for Brush Arms 2
64

Water System - Side Water Tank From CIN: 1 To CIN: 999
1 WA077 - Side Water Tank Assy. 1

2 WA146 - Water Tank (pressure washer) 1
3 WP166 - Hose tail - 3/8 BSPT x 1/4" barb 1
4 WP182 - Hose Barb, 3/4 M x 3/4 1
5 WA128 - Water Hose, Small Water Tank to Manif 1
65

Water System - Water pump and manifold From CIN: 1 To CIN: 999
1 WP169 - Water Pump c/w Connector 1 20 GG045 - Hose Clamp (16mm) 1

2 WP112 - Elbow - 3/8 male - 3/8 female 1 21 GG051 - Hose Clamp (22mm to 30mm) 1
3 WP163 - Nylon Hosetail 3/8 BSP x 1/4 1
4 WP112 - Elbow - 3/8 male - 3/8 female 1
5 WP164 - Nylon Hosetail 3/8 BSP x 3/8 1
6 WA107 - Manifold - Water Filter Assembly 1
7 GM400 - End Cap, Water Manifold 1
8 ES289 - Water Level Sensor c/w plug 1
9 WA130 - Strainer/Cap Assembly 1
10 WA041 - Strainer - Drain Cap 1
13 WA120 - Hose Assy. Water Manifold to Pump 1
14 WA127 - Water Hose - Large Water Tank/Manifol 1
15 WA128 - Water Hose, Small Water Tank to Manif 1
16 WA004 - Black Water Hose 10
19 GG051 - Hose Clamp (22mm to 30mm) 1
66
67

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Catalog Number YM045 Issue 8 - April 2006

525HS Green Machine

The Model number of the unit. (on the Chassis Plate)

If in doubt please refer to your Green Machines Authorized Distributor.

525HS Green Machine

525HS Green Machine

Model: 525HS Green Machine

Model: 525HS Green Machine

1 MC364 - Wing Mirror, Unbreakable 2 7 MC226 - Wiper Arm, 450mm 1

Model: 525HS Green Machine

15 CB890 - Mudguard, Right Hand 1 23 GM264 - Decal, UK Side Panel LH & RH 2

Model: 525HS Green Machine

1 MC351 - Door Kit, Latch/Lock 1

Model: 525HS Green Machine

Model: 525HS Green Machine

10b ET129 - 2 Amp Fuse 1

Model: 525HS Green Machine

Model: 525HS Green Machine

26a ES348 - Potentiometer for Accelerator Pedal 1

Model: 525HS Green Machine

1 ES230 - Brake Light Switch 1 17 BB127 - Manual Adjuster 2

Model: 525HS Green Machine

33 BB171 - Wheel Cylinder, Front Brake 1

Model: 525HS Green Machine

Model: 525HS Green Machine

26 GG244 - - Spherical Bearing, 30 i/d x 55 2

Model: 525HS Green Machine

2 CT019 - Rear Axle L.H. 1 13 CT025 - Pivot Pin 2

Model: 525HS Green Machine

1 ES278 - Pressure Transducer c/w Plug 1

Model: 525HS Green Machine

Model: 525HS Green Machine

1 PC131 - Emmegi Radiator oil/water cooler 1

Model: 525HS Green Machine

1 PG049 - Diesel Tank Assembly. 1

Model: 525HS Green Machine

14a PP089 - Muffler Gasket 2 69 PP281 - Seal, Heat - Injector - Lower 1

Model: 525HS Green Machine

17 EH016 - Temperature Sender 1 73 PP245 - Pipe, Water - Water Pump 1

Model: 525HS Green Machine

18 WP154 - Hose Tail, 3/8 BSP to 1/2" internal 1

Model: 525HS Green Machine

1 PP096 - Fan Belt 1

Model: 525HS Green Machine

2 PP083 - Oil Filter Element 1 56 PP214 - Gasket, Drain Plug 1

Model: 525HS Green Machine

1 PP096 - Fan Belt 1 49 PP182 - Gasket, Thermostat 1

Model: 525HS Green Machine

1 GT049 - M8 x 25 Hex Screw 6 16 PP218 - Pipe Exhaust 1

Model: 525HS Green Machine

1 ET061 - Battery Cable - Negative (Black) 1 15 PP073 - Battery Clamp Plate 1

Model: 525HS Green Machine

30a GG242 - Gas Strut Elbow (Rod End) 4

Model: 525HS Green Machine

Model: 525HS Green Machine

1 BB143 - Cable Only 4 16 WP020 - Filter with anti-drip valve 8

Model: 525HS Green Machine

Model: 525HS Green Machine

97 NA101 - Nozzle Body 1