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Heat and Mass Transfer Analysis of A Clay-Pot Refrigerator by A W Date
Heat and Mass Transfer Analysis of A Clay-Pot Refrigerator by A W Date
a r t i c l e i n f o a b s t r a c t
Article history: The simple clay-pot refrigerator is ideally suited for preserving vegetarian foods in hot and dry climates.
Received 5 May 2011 The refrigerator works on the evaporative cooling principle. In this paper, steady-state performance of the
Received in revised form 22 February 2012 refrigerator is analysed using Reynolds flow model of convective heat/mass transfer. For the assumed
Accepted 23 February 2012
respiratory cooling load, the preservation temperature is predicted under a variety of ambient tempera-
Available online 3 May 2012
tures and relative humidities.
Ó 2012 Elsevier Ltd. All rights reserved.
Keywords:
Reynolds flow model
Heat/mass transfer
Clay-pot refrigerator
1. Introduction ity U1 (or, vapour mass fraction xv,1) and irreversible heat and
mass transfer processes. On the other hand, if the moist ambient
In rural areas of India, vegetarian food is often preserved in a air was cooled at constant pressure then the moisture will begin to
clay-pot refrigerator. The cooling space is a smaller clay pot in- condense at what is called the dew point temperature Tdp. We may
serted within a larger clay pot (see Fig. 1 - left). The annular space now imagine that our refrigerator is used to bring about this ideal
between the two pots is filled with sand or tiny pebbles. The voids cooling. Then, gth = 1 will represent maximum cooling performance.
in the annular space are occupied by water . Convective and radi- The main irreversible heat and mass transfers are influenced by
ative heat transfer Qin from the hot and dry surroundings evapo- the thermal conductivity of clay walls and sand + water as well as
rates this water and brings about cooling of the space in the by surface areas of inner and outer pots which determine the inter-
inner pot where food is kept. Once the sensible heats are removed, nal resistance to heat transfer whereas the external resistance to
the preserved foods give out respiratory cooling load qload (typically heat transfer is influenced by the external (usually by natural con-
0.05 0.2 W/kg ).1 Thus, the Steady-State Coefficient of Performance vection) heat transfer coefficient ao. Similarly, the evaporation rate
(COP) of such a refrigerator may be defined as is influenced by the effective hydraulic conductivity (KH) of the
outer clay wall and the external mass transfer coefficient g.
Q load qload mfood
COP ¼ ¼ ð1Þ Fig. 1 (right) shows the assumed model of the refrigerator. The
Q in Q in curved surfaces are replaced by straight cylindrical surfaces of radii
This definition is of course different from that used for a con- ri and ro with height H. The inner and outer clay wall thicknesses
ventional refrigerator in which Qin is replaced by work input Win. are bi and bo respectively. The thermal conductivity of clay is des-
But, whereas one pays for Win, Qin is free. Also, Win of a conven- ignated kcl and effective conductivity of sand+water is designated
tional refrigerator is under designer’s control whereas Qin depends as keff. Then, dependence of gth (or COP) and Tcold will be given by
on ambient conditions and therefore not under designer’s control.
In order to circumvent the above difficulty, here an efficiency ½gth ; T cold ¼ FfðT 1 ; U1 Þ; ðr i ; r o ; H; bi ; bo Þ; ðkcl ; keff ; ai ; ao ; Þ; K H g ð3Þ
gth is newly defined based on thermodynamic considerations as
where is emissivity of the outer surface of the outer pot and ai,o
T T cold are heat transfer coefficients associated with inner and outer pots.2
gth ¼ 1 ð2Þ
T 1 T dp The objective of the present paper is to establish this functional
dependence using the Reynolds flow model due to Spalding [1]. This
where the preservation temperature in the inner pot Tcold depends
on the ambient conditions viz. temperature T1 and relative humid- 2
It must be mentioned that, as a cooling device, although the clay-pot refrigerator
has been in use for very long in history (see, for example, http://en.wikipedia.org/
E-mail address: awdate@me.iitb.ac.in wiki/Pot-in-pot-refrigerator) the present author has found no heat/mass transfer
1
In addition, there may be cooling load due to heat transfers from the top and related technical lierature in any professional hand-books, research journals or text-
bottom of the refrigerator. books.
0017-9310/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2012.03.028
3978 A.W. Date / International Journal of Heat and Mass Transfer 55 (2012) 3977–3983
Nomenclature
where Ti and To are temperatures of the outer surface of the inner pot and Bim g/(qw KH) may be viewed as mass transfer Biot number.
and inner surface of the outer pot, respectively as shown in Fig. 2.
2.2.2. Energy conservation principle
2.2. Reynolds flow hypothesis Writing the energy conservation principle for the air-water va-
pour mixture between 1 1 and w-w surfaces, we have
The Reynolds Flow Model postulates two mass flows (see Fig 2).
_ w hMw ¼ Q rad þ Q nc þ ðm
gAo h1 þ m _ w þ gAo Þhw ð11Þ
1. A mass flow g Ao (kg / s) crossing the 1 1 surface flowing
where hMw = Cpw (Tw Tref) is the enthalpy of the transferred sub-
towards the w-w surface but carrying with it properties of the
stance (water) in the w-state and Qrad and Qnc are heat transfers
1-state.
due to radiation and natural convection respectively.
2. A mass flow (gAo þ m_ w ) crossing the 1 1 surface away from
Similarly, between 1 1 and M-M surfaces
the w-w surface but carrying with it properties of the w-state.
_ w hM þ Q load ¼ Q L þ ðm
gAo h1 þ m _ w þ gAo Þhw ð12Þ
where Ao = 2proH. Now, since m _ w enters the considered phase at
the w-w surface, mass balance over the width of the considered where hM = Cpw (TM Tref). QL is the heat conduction in the sand+
phase shows that hypothesising existence of fictitious mass flow water layer. Combining Eqs. (11) and (12) gives
(g Ao) does not create or destroy any mass in the considered phase.
As such, the hypothesis claims that all phenomena of the real flow _ w ðhMw hM Þ Q rad Q nc
Q load Q L ¼ m ð13Þ
in the considered phase and their effects on the heat/mass transfer T þ To
¼m _ w Cpw T w i Q rad Q nc ð14Þ
processes at the w-w surface will be unaffected by the Reynolds 2
flow model hypothesis. With this claim, we invoke conservation
of mass and energy principles. where the left hand side of this equation can be evaluated from heat
conduction considerations as
2.2.1. Mass conservation principle keff Ai
Thus, invoking the mass conservation principle for water-vapour Q load Q L ¼ ðT i T o Þ ð15Þ
ri ln ðr o =r i Þ
between w-w and 1 1 states, we have
kcl Ao
¼ ðT o T w Þ ð16Þ
gAo xv ;1 þ m _ w þ gAo Þxv ;w
_ w ¼ ðm ð5Þ bo
where xv is vapour mass-fraction. Of course, mass fraction of air Combining the last two equations, it can be shown that
will be xa = 1 xv. Upon rearrangement,
bo ri lnðr o =r i Þ
xv ;1 xv ;w Ti Tw ¼ þ ðQ load Q L Þ ð17Þ
_ w;m ¼ gAo B where B ¼
m ð6Þ kcl Ao keff Ai
xv ;w 1
Similarly, heat transfer across S-S surface gives
and, since the Lewis number Le ’ 1 (for our air-water vapour sys-
tem) the mass transfer coefficient g (kg/m2-s) can be estimated Q load 1 bi
T cold T i ¼ þ ð18Þ
[1,2] from natural convection heat transfer coefficient ao as Ai ai kcl
ao Adding the last two equations,
g’ ð7Þ
Cpm Q load 1 bi bo r i ln ðr o =r i Þ
T cold T w ¼ þ þ þ ðQ load Q L Þ
In Eq. (6), subscript m designates that m _ w;m is evaluated from Ai ai kcl kcl Ao keff Ai
mass-conservation principle and B is called the Spalding number. ð19Þ
The value of xv,1 is known but that of xv,w is not known. The latter
will be determined from equilibrium condition at the w-w surface Now, using Eqs. (16) and (17), it can be shown that
when Tw is known. Ti þ To 2bo ri ln ðr o =r i Þ
Further, this evaporation rate meets with resistance of the out- Tw ¼ þ ðQ load Q L Þ ð20Þ
2 kcl Ao keff Ai
er-pot clay wall thickness. Therefore, using Darcy’s law, the aver-
age mass flow rate over height H is Substituting this equation in Eq. (14), we have
qw kp Ao pa pH=2 pw;sat 1
_ w;m ¼
m ð8Þ _ w Cpw 2bo
m ri ln ðr o =r i Þ
lw bo pa pa Q load Q L ¼ ðQ rad þ Q nc Þ 1 þ þ
2 kcl Ao keff Ai
where kp (m2) is permeability. Note that pH/2/pa = 1 + 0.05 H because ð21Þ
pa 10 m of water. Also, since saturation conditions prevail at the
w-w surface, pw, sat/pa = xv,w/(0.622 + 0.378 xv,w), we have Hence, substitution in Eq. (19) gives
0:622ð1 þ 0:05HÞ þ ð0:0189H 0:622Þ xv ;w bo r i ln ðr o =r i Þ
_ w;m ¼ qw K H Ao
m T cold T w ¼ þ ðQ rad þ Q nc Þ
0:622 þ 0:378 xv ;w kcl Ao keff Ai
1
ð9Þ m_ w Cpw 2bo r i ln ðr o =r i Þ Q 1 bi
1þ þ þ load þ
2 kcl Ao keff Ai Ai ai kcl
where K H ¼ ðk pa Þ=ðlw bo Þ is hydraulic conductivity expressed
ð22Þ
in (m/s).
Combining Eq. (9) with Eq. (6), we can write _ w from the energy conser-
Finally, using Eq. (11), we evaluate m
vation principle as
m_ w;m ¼ gAo B where
ð0:622 0:0189HÞxv ;1 0:622ð1 þ 0:05HÞ Q rad þ Q nc þ gAo ðh1 hw Þ
B ¼ ð10Þ _ w;e ¼
m ð23Þ
ð:622 0:0189HÞðxv ;w 1Þ Bim ð0:622 þ 0:378xv ;w Þ hMw hw
3980 A.W. Date / International Journal of Heat and Mass Transfer 55 (2012) 3977–3983
where 1. Hydraulic conductivity: Abu-Zeig and Atoun [4] and Gil et al.
[5], among others, report considerable variation 2 109 <
h1 ¼ Cpa ðT 1 T ref Þ þ ½ðCpv Cpa ÞðT 1 T ref Þ þ kref xv ;1
KH(m/s) < 3 108.
hw ¼ Cpa ðT w T ref Þ þ ½ðCpv Cpa ÞðT w T ref Þ þ kref xv ;w 2. Thermal conductivity of clay: The values vary 1 < kcl
hMw ¼ Cpw ðT w T ref Þ (W/m-K) < 2.5; the higher value is typically taken for fired brick.
3. Thermal conductivity of sand + water: The value of keff depends
and kref is latent heat of water at Tref.
on the material of solid particles used and the void space
occupied by water. The plausible range of values is 1 < keff
2.3. Solution procedure
(W/m-K) < 3.5.
4. Respiratory load: For different food materials the values of
Eqs. (10)–(23) are solved iteratively since the temperature Tw at
respiratory load vary 0.2 < qload(W/kg of food) < 2 [6].
the outer surface of the outer pot is unknown. The main steps are:
In view of the above variations, we set-up a reference case with
2.3.1. Preliminary steps
values shown in Table 1. The total cooling heat load comprising
respiratory (3 kg food) + leakage from top and bottom of the reg-
1. Specify geometry parameters: ri, ro, bi, bo and H.
frigerator (0.4 W) is taken as Qload = 3 0.2 + 0.4 = 1 W.
2. Specify ambient parameters T1 and U1 (or xv,1, see Appen-
Calculations are first presented for the reference case. Then, ef-
dix) and respiratory load Qload.
fects of parameters are individually assessed keeping all other val-
3. Specify properties: Cpw, Cpa, Cpv, KH, ka, kcl and keff.
ues corresponding to the reference case. In all calculations, the
inner heat transfer coefficient is taken as ai = ao, Pr = 0.7 and emis-
2.3.2. Begin iterations
sivity = 1.
F ¼
100
T1. It is seen that at each value of T1, compared to dry ambient, the
m_ w;m
evaporation rate m _ w decreases whereas the outer pot surface tem-
If F > 0.01, revise Tw and go to step 4. perature Tw increases with increase in U1. Since the temperature
11. Continue till convergnce and evaluate COP = Qload/(Qrad + Qnc) difference T1 Tw deceases with increase in U1, value of anc de-
and Tcold from Eq. (22) with m _w¼m _ w;e ¼ m
_ w;m . Also evaluate creases. Due to higher absolute temperatures, however, arad in-
gth from Eq. (2). creases. The value of Spalding number B, as expected, decreases
with increase in U1 but that of B⁄, though smaller than B due to
Solutions Tcold, gth and COP for given T1, U1 and Qload are of Darcy resistance, increases somewhat. The value of COP increases
interest.
Table 2
3. Results and discussion
Results for the reference case: T1 = 40 °C, U1 = 10% (Tdp = 2.57 °C) , Qload = 1 W.
Table 1
Parametric values-reference case
Table 3
Effect of T1 and U1 – Qload = 1 W.
U1 _ w 106
m Tw anc arad B B⁄ COP Tcold Tdp gth
T1 = 35 °C
0 2.228 22.852 3.84 6.25 0.0179 0.00208 0.0288 17.94
10 2.216 24.38 3.71 6.29 0.016 0.00214 0.0333 20.44 1.176 0.4025
20 2.21 25.78 3.58 6.34 0.0142 0.00222 0.0387 22.74 8.66 0.4655
30 2.2 27.15 3.44 6.38 0.0124 0.0023 0.0458 24.97 14.8 0.4965
40 2.193 28.47 3.28 6.419 0.0106 0.00241 0.0558 27.15 19.35 0.5016
50 2.184 29.87 3.09 6.46 0.0087 0.00255 0.072 29.47 23.0 0.4608
T1 = 40 °C
0 2.24 25.667 3.99 6.49 0.0124 0.0020 0.0235 19.16
10 2.233 27.536 3.85 6.55 0.0189 0.00206 0.0273 22.23 2.57 0.4747
20 2.19 29.317 3.70 6.61 0.0167 0.00214 0.0321 25.16 12.74 0.5444
30 2.233 30.947 3.55 6.66 0.0145 0.00222 0.0382 27.85 19.09 0.5811
40 2.163 32.518 3.38 6.71 0.0124 0.00233 0.0468 30.45 23.79 0.5891
50 2.16 33.967 3.204 6.75 0.0104 0.00245 0.0588 32.87 27.56 0.5732
T1 = 45 °C
0 2.226 28.323 4.13 6.74 0.0248 0.00193 0.0195 20.03
10 2.208 30.556 3.98 6.81 0.0221 0.00199 0.0227 23.73 6.3 0.5500
20 2.19 32.62 3.82 6.87 0.0195 0.00206 0.0267 27.18 16.79 0.6317
30 2.172 34.55 3.67 6.94 0.017 0.00214 0.0319 30.38 23.54 0.6813
40 2.153 36.345 3.50 7.0 0.0146 0.00224 0.0389 33.37 28.22 0.6930
50 2.134 38.14 3.30 7.06 0.01207 0.00236 0.0497 36.376 32.12 0.6700
of Qload = 1 W, both COP and Tcold increase but gth decreases with
T = 40 °C
increase in Qload as expected.
8
0.6
0.5
Table 5 shows the effect of thermal conductivity of sand + water
keff. The table shows that compared to reference case of keff = 2 W/
0.4 m-K, the values of Tcold are reduced for keff = 1 at each U1. At
keff = 3, the corresponding values of Tcold are higher. The table con-
firms our expectation that value of keff should be as low as possible
10 20 30 40 50 so as to enhance COP and gth.
Φ(%)
Fig. 3. Typical variation of gth with U1-data of Table 3. 3.3.4. Effect of kcl
Table 6 shows the effect of thermal conductivity of clay kcl. It is
seen that compared to the reference value of kcl = 1.5 W/m-K, Tcold
reduces for kcl = 1 and increases for kcl = 2, though these effects are
with U1 because of reduced Qin. Finally, the temperature inside the very marginal.
inner pot Tcold increases with U1, as expected. Most importantly,
the value of Tcold remains greater than dew-point temperature Tdp 3.3.5. Effect of KH
(see Appendix) corresponding to T1 and U1 with the difference Finally, Table 7 shows effect of hydraulic conductivity KH to be
(Tcold Tdp) decreasing with increase in U1. Finally, note that very marginal irrespective of the value of U1.
Table 4
Effect of Qload at T1 = 40 °C.
Table 5
Effect of keff (W/m-K) at T1 = 40 °C and Qload = 1 W.
Table 6
Effect of kcl (W/m-K) at T1 = 40 °C and Qload = 1 W.
Table 7
Effect of KH (m/s) at T1 = 40 °C and Qload = 1 W.
4. Conclusions
Correlation is valid for 20 < Tw (C) < 100.
In this paper, the steady state performance of a clay-pot refrig-
erator is analysed using the Reynolds flow model of mass transfer 2. Knowing relative humidity U1,xv,1 is evaluated from [7]
due to Spalding [1]. The main conclusions are !
W1 pv ;1
1. For a given geometry, thermal and hydraulic conductivities and
xv ;1 ¼ where W 1 ¼ 0:622 and
1 þ W1 ptot pv ;1
cooling load, all parameters including COP, gth and inner pot
temperature Tcold show expected magnitudes irrespective of pv ;1 U1 p F T1
¼ and sat ¼ exp where s ¼ 1
ambient T1 and U1. psat 100 pcr 1s T cr
2. For a given T1, COP and Tcold increase with increase in U1 but,
(Tcold Tdp) decreases with increase in U1. Consequently, gth F ¼ a1 s þ a2 s1:5 þ a3 s3 þ a4 s3:5 þ a5 s4 þ a6 s7:5
increases with increase in T1 for a given U1.
a1 ¼ 7:85951783; a2 ¼ 1:84408295; a3 ¼ 11:7866497;
3. The effect of increasing Qload is to increase Tcold as expected.
4. The effect of thermal conductivity of sand + water keff is most a4 ¼ 22:6807411; a5 ¼ 15:9618719; a6 ¼ 1:80122502
pronounced. Lower value of keff is to be preferred to reduce Tcold
and increase gth.
Here, Tcr = 647.096 K, pcr = 220.64 bar and ptot = 1.01324 bar
5. The effects of thermal conductivity kcl and hydraulic conductiv-
3. Dew point temperature Tdp may be evaluated from [7]
ity KH on Tcold are found to be marginal.
237:7 c 17:271 T 1 U1
T dp ¼ where c ¼ þ ln
17:271 c 237:7 þ T 1 100
Appendix A
[4] M.M. Abu-Zreig, M.F. Atoun, Hydraulic chrarcteristics and seepage modelling of [6] Y.A. Cengel, A.J. Ghajjar, Heat and Mass Transfer: Fundamentals and
clay pitchers produced in jordan, Canadian Biosystems Engineering 46 (2004) Applications, 4th ed., McGraw-Hill, Ryerson, 2006.
1.15–1.20. [7] W. Wagner, A. Pruss, International equations for the saturation properties of
[5] M. Gil, L.R. Sinobas, L. Juana, Evolution of spherical cavity radius generated ordinary water substance. revised according to the international temperature
around a subsurface drip emitter, Biosciences Discussion 7 (2010) 1935–1958. scale of 1990, J. Phy. Chem. Ref. Data 22 (3) (1993) 783–787.