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Simple To Sophisticated: Products For Pumping Systems
Simple To Sophisticated: Products For Pumping Systems
Contents
4 Doing more than meeting expectations
24 Global life cycle services offer more than just spare parts
26 This is ABB
− 0.37 to 400 kW
− 0.5 to 535 hp
− 200 to 480 V AC
Industrial Ethernet
AC drive
MCCB Motor
Network
analyzer AC drive Softstarter
Flow meter
Temperature
sensor
Automation network
Motor MV AC drive Industrial Ethernet
Electrical hardwire
Pump specific applications built-in to the drives offer Single drives, 200 to 690 V
solutions for common challenges such as multi-pump − 0.37 to 5,600 kW
control, flow and pressure monitoring, PID control, level − 0.5 to 7,500 hp
control and cavitation protection. Energy use and saved
CO2 information let our customers easily keep track of Multidrives, 380 to 690 V
their savings. − 1.5 to 5,600 kW
− 2 to 7,500 hp
− Saved MWh
− Money saved (in local currency)
− CO 2 reduction
ABB low voltage IEC and Baldor Reliance NEMA AC IEC Process performance motors
motors offer robust and reliable performance for a wide − IEC frame sizes 71 to 450, up to 1,000 kW
variety of pumping applications. The motor selection − Efficiency classes IE2, IE3 and IE4
includes induction motors, permanent magnet motors,
synchronous reluctance motors, and motors for explosive General performance motors
atmospheres. − IEC frame sizes 56 to 355, up to 355 kW
− Efficiency class IE2
Synchronous motors
− IEC sizes 0710 to 2500, 1 to 60 MW
When motor bearings and windings heat up, energy is lost, and
reliability is lowered. Our synchronous reluctance motor (SynRM)
and drive packages offer a new rotor design that significantly
increases efficiency and improves system reliability, all without
the use of rare earth magnets.
High output SynRM motor and drive package IE4 SynRM motor and drive package
Reduce energy
losses by up to
40%
The high output SynRM motor can be up to two IEC frame Losses in the IE4 (super premium efficiency) SynRM motors
sizes smaller when compared to traditional induction motors. are cut up to 40% compared to IE2 motors. This helps pump
This space savings helps design more compact pumping system designers to meet the ever increasing demands for
systems. more efficient pumping systems.
Alternatively, replacing an induction motor with the same The IE4 SynRM motors are available with the same output
frame size high output SynRM motor is a convenient way to size combinations compared to traditional induction motors.
increase a pumping systems’s power. This allows existing pumping systems to be upgraded easily
for increased system efficiency.
Circuit breakers
− Air circuit breakers
− High performance and miniature circuit breakers
− Moulded case circuit breakers
Control products
− Arc guard systems
− Contactors
− Manual motor starters
− Electronic relays
Fusegear
− Switch fuses
− Fuse switch disconnectors
− Fuse bases
− Fuse links
− Fuse monitors
Switches
− Switch-disconnectors
− Change-over switches
− Transfer switches
Enclosures
− Main distribution boards
In pumping systems, it’s not always the motor starting that can
be challenging. Direct motor stops can quickly wear out valves,
gaskets and pipe connections. ABB softstarters offer convenient
and reliable solutions.
PST range
− Most advanced functionality
− Torque control with programmable functionality
− Up to 1,050 A, 690 V
ABB flow, temperature, pressure and level sensors as well Flow measurement products
as analytical measurement products provide the reliable − Self diagnostics
and accurate data needed to fine tune the performance − High accuracy
of your pumping systems. With a wide range of input − Quick and simple startup
and outputs they easily integrate into pumping systems.
Developed with over century of experience and backed by Pressure, temperature and level measurement products
worldwide sales and service, our measurement products − Long term stable measurements
provide pump system designers with the right data for − Designed for demanding environmental and operational
any pump system design. conditions
Our global service offering starts even Pre-sales engineering connects our technical engineers
with your engineers. They work together to understand your
before you decide to buy ABB products, unique product and integration requirements and together,
and continues through installation, determine and specify correctly dimensioned products.
commissioning, and daily operation to
the eventual recycling of the products. ABB global manufacturing, central
Our local and global technical support stocks and advanced logistics solutions
networks answer questions and solve ensure high availability and quick
problems quickly and efficiently. delivery, including spare parts.
Installation and commissioning
Pre-sales services Time and cost efficient installation and commissioning helps
Energy appraisals help you find out where and how you can get pumping systems up and running safely and quickly. We
save energy. offer a wide range of installation and commissioning services
to help you stay on schedule.
The appraisal, conducted on your site by trained ABB
engineers, documents types and powers of motors, control Preventive and predictive maintenance
methods used, and typical duty cycle characteristics. The Planned preventive maintenance helps you extend the return
information is used to produce a report showing possible on your investment. Our preventive maintenance programs let
energy savings, the estimated annual operational savings, and you tailor the best service to meet your needs. From product-
recommended products as well as payback period to achieve specific maintenance schedules to convenient preventive
these savings. maintenance spare parts kits, these services help you keep
your pumping systems running reliably.
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