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Use of Biomass Ash From Different Sources and Processes in Cement
Use of Biomass Ash From Different Sources and Processes in Cement
Christoph Maschowski, Peter Kruspan, Ali Talib Arif, Patxi Garra, Gwenaëlle
Trouvé & Reto Gieré
To cite this article: Christoph Maschowski, Peter Kruspan, Ali Talib Arif, Patxi Garra, Gwenaëlle
Trouvé & Reto Gieré (2020): Use of biomass ash from different sources and processes in cement,
Journal of Sustainable Cement-Based Materials, DOI: 10.1080/21650373.2020.1764877
Article views: 19
Substitution of cement clinker with suitable excess materials from other processes is an
effective way to reduce CO2 emissions of cement production. Moreover, specific
properties of the resulting mortar or concrete can be designed with different clinker
replacement materials and their mixing ratios. In this study, bottom and fly ashes from
six biomass power plants with different power scales and various flue-gas treatment
strategies were admixed to mortars, whose properties (influence of water requirement
and final compressive strength) were then assessed in the laboratory by following
industrial standard procedures. Results reveal that fly ash from a cyclone of a medium-
scale combustor burning Miscanthus straw amended with 2 wt % Ca(OH)2 (to prevent
slagging during combustion) turned out to be well suited as a clinker replacement
material, even boosting final compressive strength of the mortar. Wood-chip bottom
ashes and fly ash from a cyclone exhibited acceptable results, whereas fly ash from
electrostatic precipitators (ESPs) and baghouse filters lowered final compressive
strength of the mortar when admixed. The scale of the power plant is positively
correlated with final compressive strength in the case of ESPs. Cenospheres, typical fly
ash particles present in cyclone ash, seem to have a positive effect on water-to-binder
ratio and final compressive strength. In contrast, potassium salts, which are most
abundant in ash from ESPs and baghouse filters, appear to have a negative influence on
these properties. Grinding of the biomass ashes to a typical Portland cement fineness
had a positive effect on mortar quality. All fly ashes had high contents of Cd, and
baghouse filter ash contained As in amounts about four times the Swiss limit value for
cement of 30 ppm; only bottom ash and cyclone ash from Miscanthus exhibited
concentrations below respective limit values for all critical trace elements. To assess
the immobilization potential of contaminating elements during the cement hardening
process, blended mortars were crushed and subjected to multistep leaching, followed
by subsequent analysis of the leachates by atomic absorption spectroscopy.
Immobilization of Cd by the mortar was particularly effective. Our results indicate that
fly ash from wood-chip combustion is most suitable as an amendment to cement when
it was trapped by a cyclone rather than by the ESPs or baghouse filters.
Keywords: cement; biomass; ash; crm; leaching; recycling
Table 1. Sources of fly ash samples with corresponding information on installation site, fuel
and boiler type, total thermal power, and flue-gas treatment device; CYC: cyclone; ESP: elec-
trostatic precipitator; BAG: baghouse filter.
Total Flue-gas
Installation site Fuel type Boiler type thermal power treatment device
Ammertzwiller Wood chips Fixed bed 400 kW CYC
(France)
Ammertzwiller Miscanthus straw þ Fixed bed 400 kW CYC
(France) 2 wt % Ca(OH)2
St. Peter Wood chips Fixed bed 1.7 MW ESP
(Germany)
Freiburg i.Br. Wood chips Fixed bed 2.3 MW ESP þ CYC
(Germany)
Rixheim Wood chips Fixed bed 2.8 MW BAG
(France)
Colmar Wood chips Fixed bed 8.0 MW ESP
(France)
Saint- Wood chips þ 2 wt % Fluidized bed 17.3 MW BAG
Louis (France) corn residues
Figure 1. Slump-flow test of fresh mortar; left photograph shows filling of cone with mortar,
right photograph shows spread of mortar on glass plate and measuring of width in two perpen-
dicular directions.
average of these measurements is the so- the determination of the slump flow after
called ‘mortar slump flow’ of the respect- 45 min. These molds allow for hardening at
ive mix. a relative humidity of 100% and a tempera-
The very same procedure was then ture 20 ± 2 C, which are both held constant
applied for the two additional mortar during the entire hardening period. The
mixes, in which the water and binder con- compressive strength of one prism was
tents—and hence the w/b ratios—were var- determined according to EN 196-1 after
ied in such a way that finally three 24 h, that of the second after 2 days, and
measured mortar slump-flow values suffi- that of the third after 28 days. The set of
ciently covered the range between 150 mm compressive strengths at those ages was
(sticky mortar) and 250 mm (fluid mortar) used together with the mortar slump-flow
after 10 min. The determination of the values at 10 min to calculate the compres-
resulting linear curve in such a ‘w/b ratio’ sive strengths at a mortar slump flow of
to ‘mortar slump flow’-plot ultimately 200 mm (Table 2). Finally, in order to be
allowed for calculation of the needed w/b able to directly compare the compressive
ratio of a chosen binder type to obtain strength of mortars made with reference
200 mm after 10 min (Table 2). 200 mm cement Normo 4 taken from different
mortar slump flow corresponds to a regular batches, index values were calculated by
workable concrete slump flow of F3/F4 defining the compressive strength results of
(480–500 mm) according to EN 206 [39], the 100% Normo 4 mix as being 100% at
when determined with EN 12350-5 [40]. 1 day, 2 days and 28 days, respectively
By applying this procedure, the water (Table 2). Yearly averages of EN 196-1
requirement of different binder types is compressive strengths of 100% Normo 4
determined in a statistically robust manner are at 17 MPa (1 day), 28 MPa (2 days),
so that direct comparisons can be realized and 56 MPa (28 days).
also quantitatively (Table 2).
2.4. Leaching tests
2.3.2. Determination of compres- Leaching behavior was investigated on
sive strength both selected biomass ashes (raw materials)
From each of the three mortars prepared and hardened mortar prisms after prior
for a specific binder, one EN 196-1 steel compressive strength tests to provide data
mold for three mortar prisms of the dimen- for calculation of the immobiliza-
sion 4 4 16 cm was filled right after tion potential.
Journal of Sustainable Cement-Based Materials 7
Figure 2. Final compressive strength (after 28 days) of hardened mortar prisms according to
Holcim methodology; arrows indicate improvement of maximum compressive strength due to
grinding (solid arrow) and due to lower cement substitution levels (dashed arrow).
MCA from Ammertzwiller produced with 9% pt. (at 1 day), 14% pt. (at 2 days) and
Miscanthus straw plus Ca(OH)2, both, 19% pt. (at 28 days).
water requirement and strengths, are When the fraction of cement replace-
achieved at similar and thus sufficient lev- ment is lowered from 30 wt % to levels of
els of 100% Normo 4. 5 and 2.5 wt %, the corresponding w/b
The biomass ash samples from St. ratios can be reduced to the levels of the
Peter (Table 2) allow for a direct compari- pure Portland cement (around 0.50). This
son between bottom ash (BA) and fly ash results in a significant increase in compres-
(in this case ESPA), when the same fuel sive strength (see dashed arrow in Figure
type (in this case wood chips) is used. 2); the effect in this case is much more pro-
Furthermore, the effect of sample grinding nounced at early ages (i.e. at one and two
can be studied (see arrows in Figures 2 and days, see Table 2), pointing to a pore-filling
3; in Table 2 indicates ground sample). instead of pozzolanic effect.
Water demand of BA is always 20% lower
than that of ESPA, irrespective of whether 3.2. Leaching behavior of selected
or not it was ground. Due to excessively wood-chip ash samples
high w/b ratios of ESPA (0.92 and 1.04), Concentrations of the contaminant ele-
the corresponding mortars fail the strength ments Zn, Ni, Pb, Cd, and As in the leach-
test at 1 day. Grinding of ESPA to cement ates of BA and their corresponding FA are
fineness (from 87.4 to 9.9 mm d50) lowers presented in Table 3, which also lists the
the water demand by 10% and therefore AAS-determined concentrations (bold val-
slightly improves strengths at 2 days (plus ues) for the elements of interest in the two
4% pt.) and 28 days (plus 7% pt.). bulk FA samples used for the leaching
Grinding of BA to cement fineness (from experiments (data from 37].
29.7 to 14.8 mm d50) also lowers the water After leaching with ultrapure water
demand by 10%, but increases strengths by (Step 1), significant amounts of Zn were
Journal of Sustainable Cement-Based Materials 9
Figure 3. Particle size distribution of reference cements (Normo 4) and ESPA (St. Peter) before
and after grinding.
observed in the leachates from the FA sam- (108 ppm). Nickel was low and relatively
ples only (St. Peter ESPA, 6.21 ppm; constant in the leachates of all samples,
Freiburg ESPA þ CA, 5.76 ppm; ranging from 0.95 ppm for Ammertzwiller
Ammertzwiller CA, 0.85 ppm; Rixheim CA to 2.25 ppm for Rixheim BA. Lead
BAGA, 7.24 ppm). Zinc concentrations was relatively low for all leachates, with
were at or near the detection limit of concentrations ranging from 0.099 ppm for
0.04 ppm in the leachates from all BA. St. Peter BA to 3 ppm in Freiburg
Concentrations of Ni were near or below ESPA þ CA, except for Rixheim BAGA
the detection limit of 0.05 ppm for all sam- (Pb ¼ 31.4 ppm). Cadmium was detectable
ples, except for St. Peter ESPA and in the leachate from FAs (0.31 ppm for
Rixheim BAGA (each 0.11 ppm). Lead Ammertzwiller CA, 0.46 ppm for Freiburg
concentration was relatively high in the ESPA þ CA, 0.65 ppm for St. Peter ESPA,
leachates from Freiburg ESPA þ CA and 0.84 ppm for Rixheim BAGA), but in
(1.14 ppm) and Rixheim BAGA (5.8 ppm), the leachates from BA samples, Cd con-
but near or below the detection limit of centrations were below the detection limit
0.005 ppm in all other samples. Both Cd of 0.017 ppm. Arsenic was low and rela-
and As were not detectable in the leachates tively constant in all leachates, with a max-
from any sample (< 0.017 and < imum concentration of 11.1 ppm
0.01 ppm, respectively). (Rixheim BAGA).
After leaching with ammonium acetate The elemental concentrations in the
(Step 2), Zn concentrations in the leachates leachates were compared to the respective
were elevated in all FA samples, ranging bulk compositions in the original FAs of
from 4.05 ppm for Ammertzwiller CA to two samples, St. Peter ESPA and
49.8 ppm for Rixheim BAGA. Nickel con- Ammertzwiller CA (also measured by
centrations in the leachates from ashes AAS after total digestion, Table 3), to cal-
ranged from 0.11 ppm (Ammertzwiller culate the relative amount of each element
CA) to 1.25 ppm (Freiburg ESPA þ CA). released, or mobilized, at each leaching
Cadmium had variable concentrations in step, and thus, to estimate the extent of
the leachates, ranging from 0.068 ppm (St. leaching (Figure 4). The first mobilization
Peter BA) to 1.2 ppm (Rixheim BAGA). of Zn took place during step 1 from St.
Both Pb and As were near or below their Peter ESPA (which had a greater initial Zn
respective detection limits in all leachates. concentration), but only during step 2 from
After leaching with hydrochloric acid Ammertzwiller CA. During the final step
(Step 3), Zn concentrations in the leachates (step 3), more than 50% of the original Zn
were high in leachate of Ammertzwiller content in the ashes became mobile for
CA (58.8 ppm) and Freiburg ESPA þ CA both ash types. A qualitatively similar
10 C. Maschowski et al.
Detection
Table 3. Elemental concentrations (in ppm) in leachates of the 3-step extraction from wood-chip ashes. BA: bottom ash; ESPA: electrostatic precipitator
0.005
0.017
limit
0.04
0.05
0.01
final relative amount released is signifi-
cantly higher for St. Peter ESPA (63%)
than for Ammertzwiller CA (16%). Lead
31.40
0.840
1.70
11.1
268
3
BAGA was retained in Ammertzwiller CA until
the last step, where about 31% had been
0.009
1.200
ash; CA: cyclone ash; BAGA: baghouse filter ash; bulk: concentration in bulk ash n.d.: not detected. All concentrations represent AAS data.
49.8
0.70
0.11
2
released, whereas in the case of St. Peter
ESPA, it was mobilized during steps 1 and
5.800
7.24
0.11
n.d.
n.d.
Rixheim
0.15
3
0.03
BA
n.d.
2
0.11
0.02
2
n.d.
n.d.
1
67.8
42.4
0.54
108
3
0.007
0.760
24.3
1.25
0.01
2
mortar samples
n.d.
n.d.
Freiburg
0.12
n.d.
n.d.
BA
n.d.
n.d.
1
0.65
3
0.01
2
n.d.
n.d.
1
15.32
8.571
2076
bulk
102
0.09
n.d.
n.d.
3
0.06
0.83
n.d.
2
Cd
Zn
As
Pb
Ni
Figure 4. Leaching behavior of selected elements (Zn, Ni, Pb, Cd, As) in Ammertzwiller CA
and St. Peter ESPA; Cumulative percentage of released elements (circles) and absolute concen-
tration (columns) in ppm (mg kg1) in leachates shown on the secondary y-axis (on right-hand
side); Initial conc.: initial concentration in leachates.
concentrations were relatively low and uni- Pb was detected at considerable concentra-
form for the mortar leachates tions in all leachates was after step 3, with
(0.23–0.3 ppm). Cadmium was detectable highest concentration of 1.270 in mortar
only in the leachate from mortars with with ESPA þ CA (28 d). Cadmium con-
ESPA þ CA (0.025 and 0.031 ppm). Both centrations in the leachates from mortar
Pb and As were near or below their samples were mostly near or below the
respective detection limits in all leachates. detection limit of 0.017 ppm. Arsenic was
After leaching with hydrochloric acid low and relatively constant in all leachates,
(Step 3), Zn concentrations in the leachates with a maximum concentration of
from the mortar specimens with amend- 0.22 ppm for mortar with ESPA þ CA
ment of Ammertzwiller CA and Freiburg (28 d).
ESPA þ CA were 7.86–8.15 ppm and
13.4–13.8 ppm, respectively. Nickel was
low and relatively constant in the leachates 4. Discussion
of all samples, ranging from 0.63 ppm for Density of total binder, relative water
mortar with CA (2 d) to 0.81 ppm for mor- amounts or w/b ratio required to produce
tar with ESPA þ CA (28 d). The first time workable mortars, and compressive
12 C. Maschowski et al.
Detection
28 days). ESPA: electrostatic precipitator ash; CA: cyclone ash; BAGA: baghouse filter ash; w/b: water-to-binder ratio; n.d.: not detected. All concentrations
Table 4. Elemental concentrations (in ppm) in leachates of the 3-step extraction from crushed mortar samples after different curing times (1, 2 and
0.005
0.017
limit
0.04
0.05
0.01
vary depending on the type and dosage of
cement replacement, as our results and lit-
erature (e.g. [48]) show. Normo 4 is an
1.270
0.059
13.4
0.81
0.22
industrial Portland cement and was taken
30% ESPA 1 CA 1 70% Normo 4 (w/b ¼ 0.7)
3
as a reference and base cement for the bio-
mass ash additions, because it has well-
0.031
1.08
0.30
n.d.
n.d.
28
2
known properties as well as reliable work-
ability and final strength.
0.007 In contrast to the standard EN 196-1
n.d.
n.d.
n.d.
n.d.
1
0.20
3
0.01
n.d.
0.041 n.d.
n.d.
1
0.42
0.26
28
n.d.
n.d.
n.d.
0.11
3
way forward.
1
0.662
0.044
7.93
0.65
0.12
3
mortar quality
0.05
0.05
n.d.
n.d.
n.d.
1
0.21
n.d.
3
0.18
n.d.
n.d.
n.d.
n.d.
1
Cd
Zn
As
Pb
Ni
Figure 5. Correlation between w/b ratio and final compressive strength (28 days) of the reference
mortars and mortars with blended cements; arrows indicate lowering of w/b ratio and improve-
ment of maximum compressive strength due to grinding.
as well as lower total content of strength- the size-distribution pattern after grinding
enhancing mineral phases, such as belite, is quite similar to those of Portland cement,
lime, portlandite and the amorphous frac- including only particles <100 mm in diam-
tion initiating the pozzolanic reaction [37]. eter. In addition, depending on the flue-gas
The light color observed for the mortar treatment strategy, there are significant dif-
blended with ESPA [49] is also consistent ferences in water requirement to obtain
with this interpretation. In contrast, CA workable mortars and reasonable compres-
seems to have a positive effect on water sive strength of the hardened mortar prisms
consumption. The chosen w/b ratio of 0.7 (Figure 5), which is also reflected by their
for CA turned out to be too high to produce color: mortar prisms blended with CA have
a workable mortar paste and therefore, we a markedly darker color than those blended
conclude that the workability of this ash with ESPA or ESPA þ CA, or the pure
type was underestimated in our study, as Normo 4 [49].
was probably its final compressive strength Boiler size and design were not specif-
(not plotted in Figure 5). The dark color of ically addressed in the experiments
this blend [49] points to the presence of reported here but the available data point to
small particles in CA and lesser amounts of a general correlation with mortar quality:
potassium salts. the larger the boiler, the higher the tem-
The compressive-strength data further perature and thermal energy content within
show a notable positive effect of reduced the combustion chamber, the more com-
grain size of the ashes due to grinding pletely the processes of calcination, mineral
(Figure 5; see also Figure 2), because of transformation as well as elimination of
improved kinetics of water-mineral interac- organics can take place, all of which is
tions during the hardening process and bet- favorable for ash reactivity in mortar sys-
ter particle packing of the whole mortar tems. Another positive effect of bigger
system. As shown in Figure 3, the original boiler size is the variety of flue-gas treat-
ESPA from St. Peter was rich in particles ment devices installed; final ash mixtures
with physical diameters >100 mm, whereas could be designed for virtually every need
14 C. Maschowski et al.
Figure 6. Immobilization potential of the blended mortars at each leaching step for the contami-
nating elements Zn, Ni, Pb, Cd, and As; green columns represent normalized concentrations in
leachates from the wood-chip ashes, grey columns indicate normalized concentrations in leach-
ates from the crushed mortar prisms. Dotted lines represent detection limits. Immobilization rate
was rounded to integers.
where: mash ¼ weighed mass of ash, and of Zn (ESPA and ESPA þ CA) and Pb
msand, mbinder, mwater ¼ mass of mor- (ESPA þ CA) were released from the ashes
tar components. (Figure 6, Table S2). The corresponding
The immobilization can be quantified mortars seem to have an immobilization
as immobilization rate (the ratio of the nor- effect on Zn and Pb, as indicated by the
malized concentrations in ash and in mor- low or undetectable Zn and Pb concentra-
tar, cash/cmortar), which is shown as rounded tions in their leachates. Nevertheless,
integers in Figure 6 and underlines the immobilization rates vary from relatively
immobilization effect for Zn and Pb of the high (11, 10, 6) to intermediate (3, 2).
mortars blended with ESPA The second leaching step (leaching
and ESPA þ CA. with ammonium acetate) washed some
During the first leaching step (leaching additional Zn as well as Ni from both the
with ultrapure water), significant amounts ashes and the blended mortars. Cadmium
16 C. Maschowski et al.
started to be leached from pure ashes only, elements, including As, Cd, and Zn exceed
albeit only a very small amount of Cd was the limit values in some of the ashes. The
leached from CA, and remained fixed in exceedance is most notable in BAGA from
the mortars. Rixheim and in ESPA from Colmar
During the final leaching step (leaching (Table 5).
with hydrochloric acid), additional Zn, Ni, To assess the overall rating of the ashes
and Pb, but also As were washed from all and the ash-amended mortars, however, the
specimens. However, only small amounts full set of physical and chemical data must
of Cd were released from mortars by be considered. Inspection of the combined
hydrochloric acid. data sets shown in Tables 2–5 suggests that
The immobilization of Zn and Pb dur- none of the investigated wood-chip ash
ing the first step (immobilization rates 2) types receives a good rating with respect to
and of Cd during the second step (immobil- all three quality parameters, i.e. trace elem-
ization rate ¼ 2) is probably due to fixation ent concentrations and immobilization,
in the structure of cement phases, such as workability (w/b ratio), and final compres-
ettringite [55]. These results suggest that sive strength: either one or more limit val-
fixation rates of contaminating elements ues of certain elements are exceeded, or the
are good at neutral pH, representing normal rating of physical cement properties are
handling and utilization. Only Cd remains insufficient, or both. However, of the
fixed at lower pH and thus is mostly wood-chip ashes studied here, CA from
unaffected by weathering processes. In Ammertzwiller has a promising overall rat-
contrast, long-term degeneration of con- ing: the concentration of only one element
crete debris might release all contaminat- (Cd) exceeds the Swiss limit value as listed
ing elements. in Table 5, but the Cd is well retained by
Because none of the ashes contained the cement during leaching until and
Cr(VI) that could be detected with our ana- including step three (see Figure 6), and
lytical method (Table 5), its immobilization although final compressive strength tests
potential by the blended mortars could not could not be completed due to insufficient
be investigated. However, in a recent study sample volume available, water require-
by Zhang et al. [56], the immobilization ment was unexpectedly low, which should
potential of Cr(VI) was positively corre- have a positive effect on final compressive
lated with final compressive strength of strength (Figure 5). MCA has the best
alkali-activated slag cement due to struc- overall rating without any limitations in
tural encapsulation and the reduction of terms of trace element concentrations
chromium from hexavalent to trivalent. (lower than all other FAs; leaching data not
available), workability and final compres-
sive strength, but this is primarily due to
4.3. Overall rating of ash-
the chemistry of the amendment (calcium
blended cements
hydroxide) rather than a result of the
According to Swiss regulations [57] and fuel itself.
SIA 2049 [58], the contents of some critical
chemical elements in biomass ash deter-
mine whether the ash can be used in 5. Conclusions
cement systems or must be disposed of in The mineralogical composition of ash par-
landfills. The ICP data of this study show ticles resulting from the thermal conversion
that most of the critical elements in the of inorganic species in wood, and, more
wood-chip ashes occurred in concentra- specifically, the calcination reaction, which
tions below the respective limit values. can produce lime, portlandite and C2S
However, the concentrations of some phases, is a crucial parameter that needs to
Table 5. Concentrations of critical elements (in mg 1 kg1 (ppm)) and total organic carbon (TOC Leco, in wt %) in the studied biomass ashes (data from
[37]) and the respective limit values according to Swiss (CH) regulations. Data for MCA obtained by AAS analysis, data for other ashes by ICP-AES (Cr
and Zn) and ICP-MS (all other elements). n.d.: not detected; bold values represent exceedance of one or more limit values. n.a.: no data available.
Limit SIA Limit VVEA Limit VVEA Type
St. Peter Freiburg Ammertzwiller 2049 Type B_'Inertstoff' D_'KVA
Critical elements Rixheim Colmar (CH) (CH) Schlacke' (CH)
SIA 2049 BA ESPA BA ESPA þ CA BA CA MCA BAGA ESPA Cement Landfill Landfill
As < 30 < 30 < 30 < 30 < 30 < 30 2 125 43 30 30 50
Cd < 0.9 16 < 0.9 16 < 0.9 25 2 30 52 5 10 10
Co 7 5 7 5 6 7 n.a. 6 <3 250
Cr 114 48 96 43 57 98 n.a. 69 50 500 500 1000
Cu 214 231 912 204 88 193 23 259 281 500 500 5000
Ni 31 28 49 32 116 72 19 33 34 500 500 1000
Pb < 30 131 45 130 < 30 142 4 572 341 500 500 2000
Sb < 30 < 30 < 30 < 30 < 30 < 30 n.a. < 30 < 30 30 30 50
Sn < 20 < 20 59 < 20 < 20 < 20 n.a. 28 < 20 10
Zn 135 1790 66 1780 19 1030 383 4570 7090 2000 1000 5000
TOC Leco 0 7 0 7 2 2 n.a. 1 0 2 2
Cr(VI) < 50 < 50 < 50 < 50 < 50 < 50 n.a. < 50 < 50 2 1 5
Journal of Sustainable Cement-Based Materials
17
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