21012022, 23:08 Doorbell Phone
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Bakelite
tps web. archive.orgiweb/20200821112732%htpsww bryanzimmernebMain/Doarbell Phone.himl
DE 200,
wr21012022, 23:08 Doorbell Phone
uld hi
ly on a wall or other ver
the new button ve to look c tuld have to be mounted
in a retro way, and the phon
ical surface.
non-per
janet
Restore the phone
You could really use any phone for this project, so don't worry if you
can't get or don’t want the same model as mine. If you do get an
antique bakelite phone, he
@ are some basic steps for restoration.
Clean your phone with a rag
dampened in one of those
y orange based cleaners. If the b
environmentally frie
elite is
heavily worn, cracked, or sun bleached, you're out of luck. It’s pretty
much impossible to restore bakelite in that condition. Trust me. If your
bak: g, you might be
Polishing it with
antique snobs will ha
way with
ck shoe polish. As a last resort some people paint it black (I see a red door), but
y at the mere mention of this. | say ifit's your last and you're
mint condition’, go for it. Here's a good site on bakelite restoration
not trying to resell the ph:
The painted numbers on my dial were chipping badly
model paint to touch them up a little. The black paint on the dial was wom just enough to look good
but not ratty so I it was. The chrome (or nickel) on the dial was tami cleaned it
with some generic metal polish that was white and smelled like ammonia. Don't rub too hard or you
the plating, exposing the yellow metal underneath.
so | used a toothpick and some white Testors
ds
might take o
In the the DE 200 there's a giant capaci
Capacitors go bad over the years and need to be replaced, and mine was
to ring weakly. You can try to find an equiva
for the phone, or go the route I did and just
nnect the two incoming wires from the wall directly to the coils on
the ringer by either soldering them or using alligator oli
cord with a newer and longer one, nothing special, just dis
IF (lab
d “condenser’) inside.
ve a schemati
ps. | replaced the wall
the old one,
in the wires where the old ones ws
strip the end of the new one, and s
One of the plungers (the metal posts that pop up from under the handset when
you pick it up) was missing so | found a metal collar and rivet at my local
hard ment. You can see them
re store and improvised a fairly close replac
ft net in the picture bel
sitting
As long as the ringer works you can ignore any other electrical problems w
need to use the dial or handset. It's possible that in a future version of this project we would want to
use them because board (more on that later) has the capability, but for now we're
ping it simp
ih the phone, we don't
the phone interface
Mount the phone
a renter like m
If you're using a walll phone and yor dlord
probably won't appreciate you drilling holes in her walls so you can mount the phone like a normal
human being. Instead, try mounting it on the side of some shelves, cabinet, or other vertical surface
r
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you own, You could get some strong velcro with a glue backing from your local hardware store and
mount the phone to the cabinet. The only problem is that if you get tired of the phone you'll probably
have trouble removing the velcro from the cabinet thanks to the glue
| got lucky and found that my cabinet was held together with bolts
going from the top down into the sides. | loosened one so that it stuck
up about 1/4 inch from the surface and threaded a zip tie around it
and through the mounting holes in the phone. Sure, it's not the
prettiest or most elegant way of doing it, but it works and you don't
really notice it unless you're right up next to it. In this picture you'll
see how the phone is mounted, plus the rivet and collar | mentioned
earlier.
If you're able to fit all the receiver electronics | mention later inside the phone it will need to be
mounted near a power outlet. If you put the electronics in an external box, the box will need to be
near a power outlet while the phone can then be anywhere within reach of a phone cord connecting
the two. If you have an ugly box you'll want a location out of the way so you can hide it in a cabinet or
behind something
Buy the doorbell
Head over to your favorite local hardware store and buy the cheapest battery
powered wireless doorbell they have. It seems they're all made by the same
company and run about $12-§15. Make sure both the transmitter and =
receiver (the bigger box without the button) are battery powered. If you can't
find the one in the picture, Home Depot has them online here. )
Make sure both the transmitter and receiver are set to the same ID/security
code with the little black jumpers inside both. The manual in the package can
help. Right out of the box this isn’t a problem because they're both set
properly by the factory, but you may want to change the code if your neighbor has a similar doorbell
or yours seems to ring randomly.
Build the new transmitter
If you're not planning on modifying the transmitter you can skip this
section. If you want to build a swell new transmitter like | did, read on.
fer and remove the circuit board, Desolder the
rs if you're feeling brutish
Open the transmi
pushbutton, or cut it off with wire cutt
Head over to your favorite local electronic component store
(assuming your area still has one) and pick out a pushbutton and light
lens you like, The pushbutton should be a momentary single pole single throw (SPST), meaning it
turns on a single citcuit/pole (SP) and only switches on and off (ST). By default it should be off and
when you push the button it should turn on. The label on the package might show "Off (On)" which is
what you want. If you don't have a store near you check out Jameco or Mouser. | like Jameco and
Mouser because their search pages are easier to use than Digikey, and Jameco is located in the Bay
Area. | like supporting local business and getting my stuff faster. The lens can be any sort of plastic or
hips iweb orchive.ocgweb/20200821112732mhtp swe bryanzimmer:netMairyDoorbell Phone him sr21012022, 23:08 Doorbell Phone
this LED.
this site
Hammered
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| spent hours looking for an easy and cheap way to ring a phone from
a microcontroller like the Arduino. It's not as easy as you would think
because you need to generate about 70 volts DC at 20 hertz to get
the typical US ring style. Seeing as how the Arduino operates at 5
volts, some fancy analog electronic circuits would be in order, stuff
way over my head, One circuit | found was one from 1998, and |
didn’t know enough about electronics to figure out how to modify it for
my needs. The other one | found was the Port-O-Rotary from one of
my favorite electronics stores, Sparkfun. That one was so close, but
also would have required lots of learning and tweaking, something | might have done if I had more
time on my hands. Apparently not many people know how to ring a phone if you're not the phone
company, because those were pretty much the only two sites | found. | was even to the point of
considering putting a small DC motor inside the phone that would hit the bells at the right speed.
One day, the clouds parted, a beam of sunlight shone upon my weary eyes, and | found salvation. A
random post on some obscure electronics forum said searching for “ringing SLIC" (subscriber line
interface card) might help, and boy did it ever. | found Silvertel, and they had exactly what | was
looking for, a small, Sv powered, inexpensive board that would ring a phone. It will do more than that,
but that's for another project. | went with their AG1170-85 instead of their other models because it
supplies more power to the phone, | didn’t need an adjustable line impedance since I'm in the US,
and | wanted as small a board as possible. The datasheet is here. | went with Silvertel because they
were easy to find, their product did everything I needed it to and then some, they don't require you to
buy large quantities, their support was responsive and knowledgeable, and the board only cost me
$7! That was barely more expensive than the DIY solutions, and many times cheaper than the other
commercial solutions.
Note: I'm not a Silvertel employee, I don't own any of their stock, and they haven't given me any
kickbacks (yet). | just like their product.
Connect the AG1170, support circuit, and Arduino
Connect all the Arduino parts according to the schematic. Make sure you set
the Arduino power jumper below the USB connector to External so it gets its
power from the 9 volt power adapter.
You can use a breadboard for the support circuit if you're not into soldering. If
you want something smaller, more permanent, and reliable pick up some
prototyping board (some people call it perf board) and solder this baby up.
Program the Arduino
Open the Arduino sketch and upload it to your board. The sketch is here. The
Arduino environment is here if you don’t already have it.
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Mount everything
‘As I mentioned a while back, if you're able to fit all the receiver electronics inside the phone it will
heed to be mounted near a power outlet. If you put the electronics in an external box the box will
need to be near a power outlet, while the phone can then be anywhere within reach of a phone cord
connecting the two. If you have an ugly box you'll want a location out of the way so you can hide it in
a cabinet or behind somethin
Test
Connect the Arduino to the wall power adapter. Push the button on the AG1170
support circuit to simulate the doorbell being rung from the transmitter. If the
phone rings twice, push the button on the transmitter. If the phone rings two
more times, you're in business. If the transmitter didn't ring the phone but the
button on the AG1170 support circuit did, your problem is in the transmitter.
If your phone is like mine and has bells in it you'll probably need to adjust them
to get the right sound. The AG1170 doesn't have quite as much ringing power
as the phone company, so you'll want to loosen the screws holding the bells,
down so they ring more easily. Keep ringing the phone while tightening and
loosening the screws to get your desired tone and volume.
How does it work?
So what is all this voodoo that rings a phone when you press a button? Pushing the button on the
transmitter connects the circuit to the battery, lighting the LED and sending a signal to the receiver.
The receiver gets the signal and rings what used to be its speaker. That speaker
goes to an input (wir Pin) on the Arduino, The Arduino s Ise from the transmitter
and gets the AG1170 ready to ring the phone by tuning on ringModePin. The Arduino turns one of
the connections to the AG1170 (forwardReversePin) on and off 20 times a second (20 hz), which is
the normal US phone ring style. The AG1170 amplifies this signal to 70 volts, which is what the phone
needs to power its ringer coil. The Arduino rings the phone twice, then waits for someone to push the
button again.
ion now
The Future
The AG1170 has other features | haven't used yet, like detecting numbers dialed with a rotary phone
and passing voice and DTMF tones to an external circuit. In other words you can interact more with
the phone. Maybe when someone rings the doorbell you want to dial 1 to activate a relay to open the
door, o dial 2 to open a trap door, or dial 3 to release the hounds. Maybe you want to put a
microphone and speaker in your transmitter outside, and when you pick up the phone you can talk to
the person before you open the door. | might eventually add those features, but | need to get a few
other projects out of the way first.
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Follow Up
Owen Morgan writes:
“| have good luck restoring Bakelite using the methods on the following website:
http:/web ukonline,co,uk/freshwater/bakelitt htm
Paste wax has been a winner for me, itis fairly gentle and doesn't contain any harsh chemicals.”
Thanks to everyone who wrote in with their compliments!
Do you like this project or have suggestions on how to make it better? Do you want me to build one
for you? Do you need tutoring on Arduinos, programming, and basic electronics?
Email me: btz at bryan zimmer dot net.
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