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ST352-S6 OM SET-UP Rev C
ST352-S6 OM SET-UP Rev C
ST352-S6 OM SET-UP Rev C
SET-UP
Table of contents
q SECTION 6 SET-UP
q SECTION 6 SET-UP .....................................................................................................................................1
q 6-2-1 SITE PREPARATION ..........................................................................................................................2
q 6-2-2 SCREENING PREPARATION.............................................................................................................2
MOTION / TRANSPORT .....................................................................................................................................2
q 6-3-1 GENERAL SEQUENCE OF OPERATIONS........................................................................................3
UN-FOLDING FOR OPERATION .....................................................................................................................3
FOLDING FOR TRANSPORT ...........................................................................................................................3
q 6-4-1 SCREENING PREPARATION.............................................................................................................4
CHECKS AND ADJUSTMENTS ........................................................................................................................4
q 6-5-1 ENGINE SPEED ADJUSTMENT.........................................................................................................5
q 6-6-1 HOPPER SUPPORT LEGS.................................................................................................................6
EXTEND ....................................................................................................................................................6
RETRACT..................................................................................................................................................6
q 6-7-1 HAND VALVE ACTIVATION ...............................................................................................................7
q 6-8-1 SIDE CONVEYOR HYDRAULICS.......................................................................................................8
UNFOLD .......................................................................................................................................................8
UNFOLD (CONTINUED) ..................................................................................................................................9
FOLD.............................................................................................................................................................9
q 6-10-1 PRODUCT CONVEYOR FOLD HYDRAULICS...............................................................................10
UNFOLD .....................................................................................................................................................10
FOLD...........................................................................................................................................................10
q 6-11-1 PRODUCT CONVEYOR ADJUSTMENT ........................................................................................11
TO CHANGE THE PRODUCT CONVEYOR ANGLE.................................................................................11
q 6-12-1 SCREEN ANGLE.............................................................................................................................12
RAISE ......................................................................................................................................................12
q 6-13-1 SCREEN ANGLE.............................................................................................................................13
LOWER ...................................................................................................................................................13
q 6-14-1 GRID DECK.....................................................................................................................................14
MANUAL RAISE / LOWER ............................................................................................................................14
FIGURE 6-14-2..............................................................................................................................................14
q 6-15-1 OPTIONAL CATWALK PLATFORMS.............................................................................................15
PROCEDURE ..............................................................................................................................................15
The ST352 must be located on a firm and level foundation and the hopper is adequately supported on the
hopper support legs.
NOTE: Section 4, Operations, contains details on engine startup and shutdown. The engine must be
running for all hydraulic operations described in this section.
CAUTION: KEEP ALL PERSONNEL AT A SAFE DISTANCE FROM THE ST352 WHEN IT IS BEING RAISED,
LOWERED, MOVED OR OPERATED.
Motion / Transport
PRIOR TO RAISING THE HOPPER SUPPORT LEGS AND BEFORE MOVING OR TRACKING THE
MACHINE, REMOVE ALL MATERIAL FROM BELTS, HOPPERS AND SCREENS. FAILURE TO REMOVE
MATERIAL MAY RESULT IN STRUCTURAL OR COMPONENT FAILURE.
CAUTION: IT IS EXTREMELY IMPORTANT THAT THE ST352 BE FREE OF ALL DEBRIS PRIOR TO BEING
MOVED ON PUBLIC ROADWAYS. TAKE ALL NECESSARY PRECAUTIONS TO ENSURE THAT
NO MATERIAL WILL DISLODGE AND CAUSE DAMAGE OR INJURY.
Metso Minerals recommend that prior to transporting on a public road the ST352 is fully cleaned off
using a water pressure washer / steam cleaner.
• Insure all safety guarding is in place and secure with bolted fasteners.
• Check to ensure the ST352 is fully assembled, components are resting on their support pins, and clips are
installed and the hydraulic rams are under no pressure.
• Ensure the screenbox transport bracket is removed.
• Check that main conveyor and hopper are empty of screens or other accessories before start-up.
• Ensure the hopper support legs are down and set.
• Check to see if proper screen selection is in the screen box.
• Check that the entire screen mounting hardware is tight.
• Perform Daily Pre-Start Check. Start-up instructions. And Daily Operational Checks
Refer to Section 5 Operations.
• Insure the unit is sited on a level base.
The general nature of material screening would be considered by definition as: EXTREME OPERATING
CONDITIONS. Therefore, extra care and concerns should be placed upon air circulation for the engine and
hydraulic cooling radiators, engine air filtration, engine fuel filtration, maintenance scheduling, material buildup
around head and tail drum areas.
A cleaning and checking routine to fit your particular application will help reduce failures and unnecessary down
time.
Due to vibrations over time components may become loose, simple routine checks and corrections, such as
checking and tightening the band clamps on the engine air intake tubes, Screen tension clamps, bearing bolts
etc., may reduce the chances of major damages.
NOTE:
TURBO CHARGED ENGINES WILL DRAW AIR IN FROM THE SLIGHTEST OPENING AS AIR FILTERS
BECOME DIRTY AND RESTRICTED. ROUTINE CHECKS OF ALL TUBE CONNECTIONS AND FILTER
CONDITIONS ARE REQUIRED.
Screen
box
transport
bracket
X4
performed with the engine near or at an idle 1. 800 rpm 2. 95 bar 3. 0 rpm
speed.
The Engine speed may be manually controlled
using the following procedures.
0 1
- + 800 rpm
? OK
Made in Finland
Figure 6-5-3
CAUTION: MAKE SURE THAT ALL PERSONNEL ARE CLEAR OF THE MACHINE BEFORE PROCEEDING.
The following assumes the hand valve switch on the main control panel is at position '1' to activate hand valves
and the engine rpm is at 1400rpm.
EXTEND
To extend the Hopper Supports of the ST352 (extend the hydraulic cylinder):
1. Remove the clips and pins (4 & 3) from the two Hopper Supports legs (1). (may be necessary to move the
support legs slightly to release pins)
2. Move the hopper support hand valve lever (2) to the “LOWER” position until slight pressure is applied to the
support legs. DO NOT LIFT THE HOPPER.
3. Reinstall the two pins and clips (3 & 4) into the hopper support legs when the proper support is achieved.
Note: The Hopper Support legs are designed for support of the hopper only, do not lift.
RETRACT
PRIOR TO RAISING THE HOPPER SUPPORT LEGS AND BEFORE MOVING OR TRACKING THE
MACHINE, REMOVE ALL MATERIAL FROM BELTS, HOPPERS AND SCREENS. FAILURE TO REMOVE
MATERIAL MAY RESULT IN STRUCTURAL OR COMPONENT FAILURE.
To Retract the Hopper Supports of the ST352 (retract the chassis hydraulic cylinder):
1. Remove the clips and pins (4 & 3) from the two Hopper Supports legs (1). (may be necessary to move the
supports legs slightly to release pins)
2. Move the hopper support hand valve lever (2) to the “RAISE” position.
3. Reinstall the two pins and clips (3 & 4) into the hopper support legs (1) when fully retracted.
Note: Both Hopper Support legs must be fully retracted for moving. A limit switch on a support leg will
disengage motion function if legs are not fully retracted.
DO NOT LEAVE THE HOPPER IN THE RAISED POSITION WITHOUT HOPPER SUPPORT LEG PINS
INSTALLED. DAMAGE TO THE HYDRAULIC CYLINDERS WILL OCCUR.
i ?
return the “Hand Valve” O I
Drive Lights
6. Restart desired operational
functions.
Emerg. Stop
Only trained and competent
personnel should operate / Safety Switch
for Conveyors
maintain / service the
ST352. If operating procedures are unclear, contact your local Metso distributor for
assistance prior to operating.
Function: Side conveyor fold hydraulics allows the side conveyors to be adjusted for transport, tracking
and storage.
Description: 5-bank hand valves, for the second deck side conveyor is located on the second deck
conveyor side of the machine on the Screen support framework of the chassis, at each side of the
Product conveyor and shared with the Product conveyor folding and Screen angle raise/lower functions.
The 3-bank hand valves for the Top deck Side conveyors are located on the Top deck conveyor side of
the machine, on the Screen support framework of the chassis, at the Product conveyor end of the
machine. Also found at the top deck hand valve controls is the variable speed control for the Top deck
conveyor belt speed.
NOTE: FOLDING THE SIDE CONVEYORS WITHOUT CARE WILL CAUSE DAMAGE TO THE CONVEYORS.
UNFOLD
The following assumes that the
machine is positioned upon a Operation
prepared site, with the engine position
running and the main control
center set for the operation of
the hand valves. See: the
Operations section for start and
run details.
1. Remove the clips (2) and
pins (3) from side Transport
conveyors trestle position
adjustment sleeves(4) Fig.6-
8-1.
PRODUCT CONVEYOR
from side conveyor belt and
WING CONVEYOR
WING CONVEYOR
SCREEN ANGLE
store them in the toolbox.
UN-FOLD
UN-FOLD
LOWER
LOWER
RAISE
RAISE
FOLD
FOLD
6. Fully unfold Side conveyor by
moving the Side conveyor
fold/unfold hand valve to the
“UNFOLD” position.
7. Raise the Side conveyor to
desired operating height by
moving the Side conveyor
raise/lower hand valve to the WING CONVEYOR SPEED
FASTER SLOWER
“RAISE” position.
8. Move the adjustment sleeves (4)
Figure 6-9-2
the desired operating positions.
Replace the pins (3) and clips (2) into Side conveyor trestles. Lower the
Side conveyor until all the weight rest on the pins and not the cylinders. Fig.6-8-1
9. Repeat steps 1. through 9 for each Side Conveyor.
CAUTION: MAKE SURE THAT ALL PERSONNEL ARE CLEAR OF THE MACHINE. ONLY TRAINED AND
COMPETENT PERSONNEL SHOULD OPERATE / MAINTAIN / SERVICE THE ST352. IF
OPERATING PROCEDURES ARE UNCLEAR, CONTACT YOUR LOCAL METSO DISTRIBUTOR
FOR ASSISTANCE PRIOR TO OPERATING.
CAUTION: MAKE SURE THAT ALL PERSONNEL ARE CLEAR OF THE MACHINE
Only trained and competent personnel should operate / maintain / service the ST352. If operating
procedures are unclear, contact your local Metso distributor for assistance prior to operating.
IMPORTANT: DO NOT RAISE THE SCREEN ANGLE BEYOND THE FIRST OPERATION HOLE WHEN THE
WING CONVEYORS ARE FOLDED.
Prior to raising the screen angle, preset the Product conveyor angle. Raising the screen angle before adjusting
the Product conveyor may require re-adjustment of the product conveyor angle for best performance.
Function: Screen angle hydraulics allows the screen box to be adjusted to change the screen media
efficiency for existing conditions dependent on applications. Also allows positions for transport, tracking
and storage.
Description: 5-bank hand valve, for the Screen Angle is located on the second deck conveyor side of
the machine on the Screen support framework of the chassis, and is shared with the Product conveyor
and second deck Side conveyor folding functions.
RAISE
1. At the 5-bank valve (1), raise the Screen Angle slightly by moving the Screen Angle hand lever to the
“RAISE” position, Raise the screen angle enough to relieve the pressure on the adjusting sleeves (2) and
pins (3).
2. Remove the screen box
angle adjusting clips and
pins (3 & 4) from the
adjustment sleeves (2).
3. At the 5-bank hand
valve (1), raise the
Screen Angle by moving
the Screen Angle hand
lever to the “RAISE”
position.
4. Raise the Screen Angle
trestle (5) slightly above
the desired operating
position.
5. Move the adjusting
sleeves (2) to the preferred hole and replace the pins and clips (3 & 4) in the Screen Angle trestle. Insure
both trestles are adjusted equally, failure to do so will damage the screen box assembly.
6. At the 5-bank valve (1), lower the Screen Angle trestle (5) by moving the Screen Angle hand lever to the
“LOWER” position. Lower the Screen Angle trestle to securely rest on the adjustment sleeves and pins.
CAUTION: MAKE SURE THAT ALL PERSONNEL ARE CLEAR OF THE MACHINE.
Only trained and competent personnel should operate / maintain / service the ST352. If
operating procedures are unclear, contact your local Metso distributor for assistance prior to
operating.
LOWER
1. At the 5-bank valve (1), raise the Screen Angle slightly by moving the Screen Angle hand lever to the
“RAISE” position, Raise the Screen Angle enough to relieve the pressure on the adjusting sleeves (2) and
pins (3).
2. Remove the screen box angle adjusting pin clips (3). Hold onto the adjustment sleeve (2) and remove the
pin (4) from the adjustment sleeves.
3. Reposition the adjustment sleeve (2) to the desired position. Replace the pins and clips (3 & 4) in the Screen
Angle trestle sleeve. Insure both trestles are adjusted equally, failure to do so will damage the screen
box assembly.
4. At the 5-bank valve (1), lower the Screen Angle slightly by moving the Screen Angle hand lever to the
“LOWER” position, Lower the screen angle until screen angle trestle (5) rests securely on the adjustment
sleeves and pins (2 & 3).
CAUTION: MAKE SURE THAT ALL PERSONNEL ARE CLEAR OF THE MACHINE
Only trained and competent personnel should operate / maintain / service the ST352. If operating
procedures are unclear, contact your local Metso distributor for assistance prior to operating.
Figure 6-14-2
1 = 20 degree angle, Operation and Transport position.
2 = 25 degree angle, Operation only
3 = 30 degree angle, Operation only