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2020 Sustainability Report English
2020 Sustainability Report English
2020 Sustainability Report English
REPORT
Encompassing
Operational
Excellence
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Contents
About this Report 3
Our Business 6
2020 Highlights 10
Operational Excellence 12 2
Operational Excellence 12
Enterprise Risk Management 13
Environmental Stewardship 21
GHG and Air Emissions 22
Energy 24
Water 24
Waste 25
Human Capital 27
Nurturing the Best Talents 27
Training and Development 28
Social Enrichment 30
OUR ADDRESS
Qatar Chemical Company Ltd.
(Q-Chem) Amwal Tower, Omar Al Mukhtar St,
3
Qatar Chemical Company II Ltd. Al Dafna, Doha, Qatar
(Q-Chem II) Qatar Chemical Co. Ltd. (Q-Chem)
DISCLAIMER
This report contains not only past and present We have made every effort to ensure the report
facts but also includes statements that may be is as accurate and truthful as possible. However,
deemed as “forward-looking statements”, which by nature, forward-looking statements are
express the way in which Q-Chem intends to qualified due to inherent risks and uncertainties
conduct its activities. surrounding future expectations that could cause
actual results to differ materially from these
Forward statements could be identified by the use
projected or implied statements. Such statements
of forward-looking terminology such as “plans”,
are subject to risks that are beyond Q-Chem’s
“aims”, “assumes”, “continues”, “believes”, or any
ability to control and therefore do not represent
variations of such words that certain actions,
a guarantee that events implied in these forward-
events or results “may”, “could”, “should”, “might”,
looking statements will actually occur.
“will”, or “would” be taken or be achieved.
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Q-CHEM HAS LONG BEEN REGARDED AS PIONEERS IN SUSTAINABILITY Finally, I encourage you to read further
IN QATAR, A REPUTATION WE ARE PROUD OF. WE BELIEVE THAT into this report and learn more about
the sustainable performance of Q-Chem
INCORPORATING SUSTAINABILITY INTO OUR BUSINESS STRATEGIES
in such an unprecedented year. As we
LEADS TO VALUE DEVELOPMENT AND CREATIVITY. continue progressing in our sustainability
journey, I am confident of the brilliant
Therefore, through aligning our Our commitment to be a “Green results we will be attaining, contributing
sustainability strategies to national and Company” keeps raising the bar for to a sustainable future for the coming
international priorities, we are making us to improve our environmental generations.
significant contributions to Qatar’s performance and conduct our business
KHALID SULTAN AL-KUWARI
National Vision (QNV) 2030 and the more responsibly. We have ended
Chief Executive Officer
5
global Sustainable Development Goals 2020 with zero company responsible
(SDGs), driving economic growth and environmental events, along with an
outstanding performance in every
Our Business
*The production figures mentioned above represent the "Permitted Production Capacity"
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
AT Q-CHEM, WE HOLD
OURSELVES ACCOUNTABLE TO
OUR STAKEHOLDERS AND THE
NATION OF QATAR THROUGH ECONOMIC PERFORMANCE
ENVIRONMENTAL
Governance
OPERATING IN A SUSTAINABLE PERFORMANCE
Regulatory Compliance
AND RESPONSIBLE MANNER. Flaring, Emissions and Venting
Quality Control
Water Management
Customer Satisfaction
Materials and Waste
Sustainability is at the core of Q-Chem’s Products, Sales
Energy Management
vision, mission, and values and has been
woven into our long-term business
and Marketing
Pursuit of Excellence
8
strategy, aligning with the Qatar National Accountability
Vision 2030.
Our sustainability framework is aligned with Q-Chem's mission, vision and values.
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Below are the top 8 SDGs that are most relevant to Q-Chem and are being
significantly impacted by our business.
SDG 3: Good Health Promoting employee health programs SDG 11: Creating genuine sustainability-focused
and Wellbeing and encouraging healthy habits Sustainable Cities cities with Mesaieed Industrial City and
Working with communities to improve and Communities Ras Laffan Industrial City
wellbeing for outside stakeholders Helping to create more sustainable
communities through partnerships with
local groups 9
SDG 4: Promoting education programs for SDG 12: Responsible consumption of natural resources
Quality Responsible
SDG 8: Providing good, quality employment for SDG 13: Taking serious action towards limiting the
Decent Work people in Qatar, with excellent opportunities Climate Action adverse impacts of our business operations
and Economic for professional growth through investing in eco-solutions and
Growth Helping contribute to sustained economic innovative technology that enable us to
growth in Qatar and the Gulf Region at large preserve the environment and live up to our
perception of “Green” company
SDG 9: Q-Chem’s products help fuel industry in Qatar SDG 17: Q-Chem works with various stakeholders and
Industry, and beyond, with innovative new practices to Partnerships partners to share the industry knowledge
Innovation, and produce less impactful chemicals that can be for the goals and best practices in pursuit of achieving
Infrastructure used to spur further industry and innovation the National Vision of Qatar (QNV) by 2027,
that contributes to and is completely aligned
with the the United Nation's (UN) global
sustainability agenda for 2030
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
2020 highlights
Two major turnarounds in 2020 under the theme Started the Completing the
vaccination for all
"Operational 8.3%
Come Safe, Work Safe, operation-critical Excellence 5th annual Reduction in
personnel ERM cycle GHG emissions
Go Safe… We Care For You Initiative
Award"
Accomplishment of
multiple production >5 million 14% 0.016 12% 6,000
optimization projects man-hours during the reduction in overall Recordable Injury Rate reduction in energy beneficiaries
that worth turnaround without costs - the best ever consumption from our CSR 10
recordable injuries in company's history programs
QAR+80mn
Successfully launched
16% 250 94% our in-house Zero +117,000
drop in waste volunteering local environmental contractors’
disposal hours procurement
ERM application reportable training hours
events
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Operational 11
Excellence
150
employees attended the
Operational Excellence
refresher training sessions
PILLARS
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Operational Excellence
WE STRIVE EACH DAY TO CONDUCT OUR BUSINESS IN A SAFE, Q-Chem follows a systematic approach In addition, an annual OE Self
SECURE, INJURY-FREE, AND ENVIRONMENTALLY RESPONSIBLE to guide and assess the effectiveness of Review was also conducted to verify
our OE activities to continuously improve compliance against the work processes
MANNER. WE ARE COMMITTED TO COMPLY WITH ALL LAWS AND
our performance and learn from our implemented; Actions plans were
REGULATIONS APPLICABLE TO OUR FACILITIES AND BUSINESS experiences. As a further emphasis on developed and are being tracked for
ACTIVITIES, AND WE ALIGN OURSELVES TO INTERNATIONAL BEST operational excellence, members from areas where improvement opportunities
PRACTICES SUCH AS THE INTERNATIONAL STANDARD ORGANIZATION senior management visit the sites to were discovered.
engage directly with the employees and
(ISO) AND RESPONSIBLE CARE MANAGEMENT SYSTEM (RC).
verify that the workplace is maintained in
a safe, reliable, and productive condition.
OPERATIONAL EXCELLENCE
We take pride in striving for Operational
Excellence (OE) by doing the right
personnel and process safety incidents
within our operating facilities with
These visits were highly appreciated by
employees and contractors who were
inspired to fully adhere and comply with
150 12
1. 2. 3. 4. 5.
OE refresher training sessions, with over
150 employees attending and completing
these sessions.
Policy Principles Focus Areas OE Expectations, Verification of
Demonstrates Defines Pinpoint specific Global OE Compliance and
Commitment; Expectations and areas our company
Standards, Management
approved and set priorities for intends to target
signed by CEO improvement and Required System
Manufacturing
Standards
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Strategic Risk
em
Management by
mitigation efforts from the bottom to the
ag
the Executive
kM
by Management Team
eg
Health 14
and
"Operational Excellence
Zero
Safety
Initiative Award" and "CPChem
Tier 1 & Tier 2 process
President's OE Award"
safety events
SAFETY IS OUR UTMOST CORE VALUE. AT Q-CHEM, SAFETY MEANS COVID-19 RESPONSE engaged in updating employees and
HAVING A SAFE AND HEALTHY WORKPLACE, WHERE ASSETS, At the beginning of the pandemic, contractors on the pandemic status and
and in response to the fast-evolving the compulsory measures to safeguard
PEOPLE AND THE ENVIRONMENT ARE ALL PROTECTED.
situations, we activated the Q-Chem everyone from getting infected. A self-
Crisis Management Team (CMT) that assessment tool was developed by our
>5 million
Safety is the responsibility of every involved members from Enterprise Risk Q-safe team to emphasize the control
employee working for Q-Chem, as well as Management (ERM), Public Relations, measures and the precautionary steps
every contractor working with us. Every and Health and Safety departments, that all employees should adhere to in
single person involved is empowered man-hours in turnarounds among others as Operations, Technical, combating the pandemic. The Facility
with the authority to stop any work they with zero injuries Commercial, etc. The "CMT" worked in Management Department at Q-Chem
believe is unsafe or could cause any harm. close coordination with Qatar Petroleum implemented stringent measures to 15
(QP) and followed guidelines established maintain social distancing across all the
Q-Chem has a strong history of
by the Ministry of Public Health (MoPH) facilities and prevent the spread of the
accomplishments when it comes to safe
disease. Sanitizers were placed in every
PROCESS SAFETY NUMEROUS PROCESS SAFETY • Assisting in developing the Tier 3 PSM
Process Safety is one of the critical MANAGEMENT INITIATIVES WERE KPIs for industrial cities, as a member of
steps in our priority hierarchy and INTRODUCED OVER THE PAST YEAR: the “QP led PSM” working group.
reliable operations of our plants. • Expanding our Process Safety • Sharing Center for Chemical Process
Hence even minor Loss of Primary Management (PSM) metrics to Safety (CCPS) Process Safety Beacon
Containment (LOPC) events are include Asset Integrity metrics and with employees and contractors on a
reported timely and addressed to additional KPIs to ensure business monthly basis to continuously improve
prevent escalation which can affect continuity and sustainable PSM process safety awareness
people, our assets and the environment. performance across all operations. and knowledge.
Work safetly
Environment
or not at all
Personnel Safety
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
2603
2550 2558
2481 2432 2425
2350 2348
2228 2275
2072
76% 71% 76% 77% 75%
63% 64% 66% 67%
57% 61%
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV
Number of Observations
% Monthly Employee Participation
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
HSE AWARENESS SEVERAL SAFETY AWARENESS EVENTS WERE HELD DURING 2020:
Q-Chem’s HSE program is focused
3-Dimensional Safety Year-End Safety campaign (YES for 113)
on increasing the health and safety
Awareness Facility: This campaign was launched in Q4 of
awareness of our employees and
To educate people about safe work 2020 to acknowledge the outstanding
contractors through training sessions to
practices and prevent the reoccurrence year-to-date safety performance
leverage the workforce’s capabilities to
of past incidents, Q-Chem established and to encourage all employees
handle hazardous situations in a safe and
“NEVER AGAIN”, a three-dimensional and contractors to maintain this
responsible manner, returning to their
safety awareness facility at performance for subsequent years.
home safe and sound.
Mesaieed demonstrating hazardous The campaign included several
Q-Chem’s work from home scheme situations in an interactive way activities (e.g. toolbox talks, field
and social distancing protocols in 2020 where everyone can understand audits, preceptorial games, online
necessitated the move to virtual training the potential risk and its impact. hazard identification contest, and
programs, which resulted in fewer video demonstrations with lessons
number of training hours delivered for learned), aiming to refresh their
HSE topics. However, contractor HSE memory with key information and
training hours doubled over the past year steps to be considered in everyday 18
with only a 5% increase in training cost operations to prevent potential
over 2019. safety incidents.
4,000
contractors were involved in
awareness activities about
Q-Chem’s safe work practices
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Environmental 20
Stewardship
69% 12%
decrease in Upstream reduction in energy consumption
responsible events
3%
8.3% drop in freshwater consumption
reduction in GHG emissions
18%
31% increase in water recycling intensity
drop in SO2 emissions intensity
PILLARS 16%
drop in waste disposal
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Environmental Stewardship
In 2020, we have reduced our upstream Pollution Prevention Programs that have 21
responsible events by 69% in the past 5 been recently implemented to include
years; thanks to close coordination with environmental aspects, such as flaring
reduction, waste minimization, energy
8.3%
reduction in total GHG emissions
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
31%
NATURAL GAS INTENSITY FLARING INTENSITY DURING In an effort to reduce our GHG emissions,
(M3/TON OF PRODUCTION) NORMAL OPERATION we contracted with a consulting firm in
(M3/TON OF PRODUCTION) 2019 to assess opportunities to optimize
energy and minimize flare losses. Q-Chem reduction in SO2 emissions intensity
implemented a plan based on this
study in 2020 to improve performance
across operations in line with industry
best practices and our own Operational
Excellence Management System. We plan
to continue improving utilities and energy
efficiency to minimize GHG emissions,
costs, and energy in the processes,
without causing adverse impacts on
2018 2019 2020 2018 2019 2020
production or reliability.
SO2 AND NOX EMISSIONS INTENSITY (TONS/1000 TONS OF PRODUCTION) ETHYLENE FLARING (%) 23
Q-Chem Q-Chem II RLOC
ENERGY WATER
As part of our operational excellence, Given the water scarcity issue in our
we aim to reduce energy usage and region, we understand the importance
improve energy efficiency throughout of water conservation and the efficient
all of Q-Chem’s operations. management of water sources.
ENERGY INTENSITY
(GJ/TON OF PRODUCTION)
WASTE
Zero
RECYCLED WASTE AS PERCENTAGE
Managing waste, much like managing 2020 TURNAROUNDS WASTE
OF TOTAL WASTE GENERATED
water, is one of our top environmental MANAGEMENT
concerns and focus areas. Q-Chem In support of the efforts to have a
liability risk was taken on
witnessed a remarkable improvement in safe and cost-effective waste disposal
50%
waste generation and handling this year. method at Q-Chem II, an innovative
waste management plan was put in
We managed to decrease waste
place and implemented successfully
disposal by 16%, which reflected in a 2%
with the following results in 2020: overall disposal cost saving
drop in waste intensity. Simultaneously,
100% 50%
we worked on increasing the
percentage of waste recycled out of
total waste generated to achieve a rate
that is 27% higher than last year. It is of waste was disposed of safely drum cost saving by reusing
2018 2019 2020
worth mentioning that there were no applicable drums
spills recorded in 2020.
25
5,000
Our waste management system
was enhanced this year with many
projects that resulted in huge waste
Human 26
Capital
1,035 2%
total workforce increase in Qatarization rate
32 120
different nationalities employees were recognized with
among the workforce long-service awards
30% +117,000
drop in turnover rate contractors’ training hours
PILLARS
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Human Capital
EMPLOYEES ARE AN INTEGRAL PART OF THE SUCCESS OF ANY This year, almost 20 employees We offer a wide range of capacity-
BUSINESS. WE ARE ALWAYS SEEKING TO ATTRACT AND RETAIN took advantage of their Individual building programs to prepare, attract and
Development Plans (IDPs) to progress develop Qatari nationals for careers at
HIGH-CALIBRE OF TALENTS, INVESTING IN THEIR DEVELOPMENT AND
within the company, successfully Q-Chem. We also foster younger Qatari
WELFARE AND PROVIDING THEM WITH A SAFE AND NURTURING moving to a new position with brilliant individuals so that they may eventually
ENVIRONMENT WHERE THEY CAN GROW AND CONTRIBUTE TO THE performance results. benefit from our initiatives. We believe
OVERALL SUCCESS OF THE COMPANY. our efforts have resulted in a dynamic
TURNOVER RATE and dedicated team of professionals who
pursue a common goal and, in doing so,
Furthermore, we managed to reduce the
NURTURING THE BEST TALENTS we are contributing to their own growth,
Since our employees are our greatest
voluntary turnover rate by approximately
30% over 2019 due to our continuous
professional development and integrity. In 27
asset, we always aim to cultivate a 2020, we increased our Qatarization rate
retention efforts along with engagement
culture of care and respect at Q-Chem, by 2% over last year.
and enablement activities.
Social 29
Enrichment
14 6,000
CSR projects beneficiaries from our CSR programs
250 8th
volunteering hours consecutive year of the National
Sports day at Al-Reem club
PILLARS
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility
Social Enrichment
13% 62%
Educational initiatives
Health initiatives
Sport initiatives
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
01. Economic Value Creation
Excellence 02. Operating Responsibly
and Safety Stewardship 03. WorkingCapital
Together 04. Our community
Enrichment and Product 05. Appendix
Responsibility
Economic 31
Performance
14%
and Product reduction in overall costs
94%
Responsibility
local procurement
PILLARS
01. Operational 02. Health 03. Environmental 04. Human 05. Social 06. Economic Performance
Excellence and Safety Stewardship Capital Enrichment and Product Responsibility