List of Equipment

GPE Korea
Sr. No. Details Scope Scope
Engineering
A General Activities / Work
Drawings list of GPE engineering ○
P and I diagram ○

List, specifications and quantity of utility required ○

QC documentation ○

B Client Engineering ○
Layout of Plant ○

C Electrical Engineering

Electrical load list ○

Single Line Diagram ○

MCC panel GA drawing ○
Buying specification ○
Power cable schedule ○
Electrical cable routing ○
Electrical manuals (if any) ○

D Instrument Engineering
P & ID ○

Technical specification sheet / Buying sheet ○

Instrument GA's from supplier / vendors ○

Input-Output list ○
Hook-up diagrams ○
MCC to PLC Interface ○
PLC to JB Interface ○
Control valve and ON-OFF valve Buying / Technical specification sheet ○
Instrumentation manuals ○

E Automation and SCADA

Logic control and programming ○
 Loop and control logic diagram ○
PLC / Industrial PC's and accessories with applicable hardware and licenses ○
Manuals ○

F Bought-out items
Technical specification sheet for Bought-out items like; ○
a. Fuel Handling bucket elevator ○
b. All Blowers ○
c. All pumps ○
d. Electric Chiller ○
e. Mechanical Valves ○
f. Water softener ○
g. Air cooler ○
h. Gas analyser ○
i. Compressor + Air receiver + Instrument Air Dryer ○

G Structural Engineering
Structural Wire diagram ○
Structural layout and equipment placement ○
Structural analysis using STAAD software as per applicable code ○
Joint / connection detailing and calculation ○
Drawing and BOM generation ○
Analysis calculation set generation ○
Foundation load data generation ○
GA and manufacturing drawing ○

H Civil Engineering
Civil design and drawing for Gasification system ○
Civil design and drawing for Fuel handling system ○
Civil design and drawing for Auxiliary equipment's ○
Civil design and drawing for MCC. Control room ○

I Insulation Engineering
Insulation thickness calculation sheet ○
Material take off quantity ○
Typical drawings ○

J Refractory Engineering
Refractory engineering ○
Anchor design and drawings from supplier / vendor ○
Drawings from supplier / vendor ○
K Fuel Handling System Engineering

Fuel handling layout and placement of equipment's as per site and client requirements ○
Plan GA and layout ○
Conveyor and elevator calculations including power, flow ○
Hopper and conveyor calculations ○
GA and manufacturing drawings ○
Manuals ○

L Piping Engineering
Piping routing in plan and elevation ○
Pipe stress analysis as required with CAESAR II ○
Pipe layout ○
Pipe Isometric ○
Pipe line line and BOM ○
Pipe support drawings and BOM ○

Manufacturing and Supply

1.0 Fuel Handling System (as required based on site conditions)

Fuel handling with accessories ○
Fuel measurement ○
Elevator with accessories ○
Belt conveyor with accessories ○
Necessary Instrumentation / Electrical (as per P and ID) ○

2.0 Dolomite dosing system

Hopper ○
Screw feeder ○
Internal connection between screw feeder and fuel entry ○
Necessary Instrumentation / Electrical (as per P and ID) ○

3.0 Bed material storage silo ○

Necessary Instrumentation / Electrical (as per P and ID) ○

4.0 Screw Feeder to Gasifier

Screw conveyor / feeder with Jacket and water cooled shaft for feeding at top and
bottom of Gasifier ○
Short-time storage hopper above main screw conveyor ○
Rotary union as applicable ○
Inter-connection 'Y' chutes as applicable ○

5.0 Refractory ○
6.0 Gasifier ○

7.0 Combustion Chamber ○

8.0 Cyclone ○

9.0 Assembly with Gasifier / Combustor / Cyclone / Connecting channel ○

10.0 Cage for personnel protection for Gasifier, CC and Cyclone ○

11.0 Necessary Fittings, hardware's, Gaskets, Nuts-bolts ○

12.0 Paintings ○

13.0 Burner system (LPG) ○

14.0 Combustion blower with VFD ○

15.0 Flare system for constant use ○

16.0 Seal Pots / Water Seals 2nos ○

17.0 Air compressor ○

18.0 Air receiver ○

19.0 Instruments air dryer with Interconnecting piping (if any) ○

20.0 Heat Exchangers for Producer Gas (PG) ○

21.0 Heat Exchanger for Flue Gas ○

22.0 Ash box ○

23.0 Product Gas Blower with VFD ○

24.0 Gas / Nitrogen Heater ○

25.0 Flue Gas Blower with VFD ○

26.0 Scrubber Tank with RME heater ○

27.0 Electric Chiller for RME ○

28.0 RME Circulating Pump ○

29.0 RME make up pump ○

30.0 Steam circulation Pump ○

31.0 Soft water pump from softener ○

32.0 Air cooler ○

33.0 FG circulation pump ○

34.0 PG circulation pump ○

35.0 Screw feeder circulation pump ○

36.0 Water + Glycol dosing system ○

37.0 Expansion Tank ○

38.0 Electric Steam generator ○

39.0 All types of mechanical valves ○

Pipes inlcuding Stainless Steel, Carbon Steel, Galvanised Iron with necessary fittings,
40.0 ○
expansion joints

41.0 Pipe supports, support anchors, necessary fittings ○

Spring support for Cyclone and Screw Feeder ○

42.0 Electrical System ○

All motors and VFD ○
MCC panel with incomer, internal wiring, feeder ○
Electrical, power cables for all field equipments ○
Statutory approvals ○
Cable tray ○
Any type of electrical system required for successful completion of project ○

43.0 Instruments and Automation as per P and ID ○

Field instrument ○
Instrument cables, Power cables, applicable hardware ○
 Cable trays and supports ○
Control valves ○
ON-OFF valves ○
All intruments, moutings, fitting, hardware ○
Any type of instrument required for successful completion of project ○

44.0 Automation system including Main PLC / industrial PC and SCADA ○

45.0 Structure ○
Railing ○
Grating ○
Stair case ○
Roof ○
Hardware ○
Chain and Pulley block ○

46.0 Insulation ○
Insulation ○
Cladding ○

47.0 Water Treatment Softener ○

48.0 Water + Glycol mixing and dosing system ○

49.0 Storage Tanks like, Raw water, water + Glycol ○

Any type of Civil work and associated work inclduing foundation bolts or anchor
50.0 bolts ○

Fire fighting at site, plant illumination at site, Lighting protection & earthing /
51.0 ○
grounding

52.0 All utilities and initial fill ○

Nitrogen ○
LPG ○
Dolomite ○
Bed material i.e. Olivine ○
Water (drinking + erection and commissioning) ○
Water + Glycol ○
Electrical power ○

53.0 Statutory approvals (of any kind) along with safety approvals ○
54.0 Waste disposal (if any) ○

55.0 Installations and commissioning manpower (of any kind) ○

56.0 Any kind of local taxes / duties ○

57.0 Local Transport in Korea from Airport with custom clearance ○

58.0 Transit Insurance, loading and unloading on site in Korea ○

59.0 Installation on Site ○

Material Storage on site during erection, Material handling, Security at site,

60.0 Material insurance on site, Power and Water requirement on site ○

61.0 Lodging and Boarding ○

Spares for commissioning, operations and maintenance, critical spares, emergency

62.0 spares ○

63.0 Supervision of Loop checking by instrumentation engineer ○

64.0 Supervision of Installation at site ○

65.0 Supervision for Commissioning ○