30-100kg Washer Extractor Computer Controller Manual

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KH341A

Washer-extractor Controller

Factory Manual
[For Engineer]

Please read the manual carefully before installation and operation!


Software version
X1.DM326A.TY1.F01M V100A0
X1.LY305A.TY1.B01M

PUNP ELECTRONICS CO.,LTD.


Rights Reversed, Pirate Punished
Safety Precautions
Please fix the controller to avoid vibrate drops
Please install the controller in the metal or not inflammable board.
Please guarantee electric cabinet temperature among -10℃~+50
Installation ℃, adding the ventilating fan when necessary.
Do not expose in the sunlight, strong airflow and mist
Do not expose in corrosive and pollution gas, such as sulfide gas,
salt mist.
Please confirm the power supply is OFF.
Let the professional worker to wiring
Signal without source input, please do not connect with power
supply,
Wiring Please increase the system protection, avoids the controller
invalid and cause dangerous.
Please observe the strong and weak electricity separation
principle.
Please use the conforms to the technical standard wire
Please select the parallel method,

Parameter According to the machine configuration, set the related


parameter, guarantees the machine running.
After confirming the wiring correctly, then power on.
Guarantee environmental condition and the power supply voltage
Run is in permit condition, only in this way can start the machine.
When running, please do not inspect the signal.
When running, please do not change the parameter setting.
When running, please do not approach the machine.
The user has any repair needs, please contact with manufacturer,
Maintenanc do not intend to repair it by yourself.
e,
Please do not pull, twist the power line and communication line.
inspection
Please do not touch the controller device directly.
Please be careful when simulating and adjusting the controller on
Others the desk.Presence of high voltage could cause electrical hazard
and injury.

Symbol explanation
Please familiarize yourself with the following standard warning symbols. They are used
throughout this manual to alert you the possible hazards. Anyone installing, operating and
servicing this controller must understand these symbols and follow all the safety rules in this
manual.
It will cause the dangerous situation, possibly will cause the
personal injury or death when error using.
It will cause the dangerous situation, possibly will lead to personal
injury or death, property damage and economic loss when error
using.

Responsibility statement
In case of any consequence which corrupts or bugs the controller’s
software, PUNP reserves the right to repair the bug, but does not have
the responsibility to undertake any compensation.
In case of the controller’s hardware error, PUNP has the right to repair
the flaw, but does not have the duty to undertake any responsibility.
Because of improper use, PUNP does not have the duty to undertake
any responsibility.
PUNP has the right to go to the end user’s service, but does not have
the duty.
NOTE:This manual is subject to change without separate notification.
Content
1. GENERAL ............................................................................................................................................. 1
2. INSTALLATION...................................................................................................................................... 2
2.1. Dimension .................................................................................................................................... 2
2.1.1. Front panel......................................................................................................................... 2
2.1.2. I/O control Board................................................................................................................ 2
2.1.3. USB.................................................................................................................................... 3
2.2. Controller Connection Schematic Drawing.................................................................................. 3
2.3. Electricity Connection .................................................................................................................. 4
2.4. Inverter Parameter Setup............................................................................................................. 5
2.4.1. Digital Input........................................................................................................................ 5
2.4.2. RS485 ................................................................................................................................ 6
3. FRAME CHART ..................................................................................................................................... 7
4. BUTTONS INTRODUCTION ................................................................................................................. 8
5. INTERFACE INTRODUCTION ............................................................................................................ 11
5.1. Startup .........................................................................................................................................11
5.2. Setup ...........................................................................................................................................11
5.3. Idle...............................................................................................................................................11
5.4. Manual Run.................................................................................................................................11
5.5. Auto Running...............................................................................................................................11
5.5.1. Main of Auto Running .......................................................................................................11
5.5.2. Time of Auto running.........................................................................................................11
5.6. Program ..................................................................................................................................... 12
5.7. Alarm .......................................................................................................................................... 12
6. RUNNING............................................................................................................................................. 13
6.1. Startup ........................................................................................................................................ 13
6.2. Manual Running Mode............................................................................................................... 13
6.2.1. Start Manual Running ...................................................................................................... 13
6.2.2. Change Time,temperature,level ...................................................................................... 13
6.2.3. Stop Machine ................................................................................................................... 13
6.3. Automatic Running..................................................................................................................... 13
6.3.1. Start Automatic Running .................................................................................................. 13
6.3.2. Automatic Running........................................................................................................... 13
6.3.3. Pause and Continue ........................................................................................................ 13
6.3.4. Manual Operate ............................................................................................................... 13
6.3.5. Advance Step................................................................................................................... 13
6.3.6. Ending Automatic Running .............................................................................................. 14
6.4. Lock or Unlock ........................................................................................................................... 14
6.5. Load or Unload........................................................................................................................... 14
7. PROGRAMMING ................................................................................................................................. 15
7.1. Create New Program ................................................................................................................. 15
7.1.1. Select and enter............................................................................................................... 15
7.1.2. Edit................................................................................................................................... 15
7.1.3. Exit and save ................................................................................................................... 15
7.2. Programming example (how to program) .................................................................................. 15
8. PARAMETER ....................................................................................................................................... 16
8.1. Parameter initialization............................................................................................................... 16
8.2. Machine parameter setup .......................................................................................................... 16
8.3. PUNP inverter setup .................................................................................................................. 22
8.4. Modify factory password ............................................................................................................ 24
8.5. Modify user password ................................................................................................................ 24
9. ALARM................................................................................................................................................. 25
9.1. Alarm Reset................................................................................................................................ 25
9.2. Alarm Information and Obviation ............................................................................................... 25
9.2.1. Faults of PUNP inverter ................................................................................................... 25
9.2.2. Alarms of PUNP inverter.................................................................................................. 27
10. USB .................................................................................................................................................... 29
10.1. Copy parameter from U disk to controller................................................................................ 29
10.2. Copy program(formula) from U disk to controller .................................................................... 29
10.3. Copy parameter from controller to U disk................................................................................ 29
10.4. Copy program(formula) from controller to U disk .................................................................... 30
10.5. Download logo from U disk to controller.................................................................................. 30
10.6. Update ly305(control board) software from U disk .................................................................. 30
10.7. Copy PUNP inverter parameter from U disk to controller........................................................ 30
10.8. Copy PUNP inverter parameters from controller to U disk...................................................... 31
10.9. Alarm Information and touble shooting for USB operation ...................................................... 31
KH341A Washer-extractor Controller

1. GENERAL

电脑控制信息 洗衣机日常维护
COMPUTER CONTROL INFORMATION
1、每天开机后,请先确认机器各个安全
联动开关有效后再正常使用。
2、每工作一周后有必要对机器的各
转动部件添加一定润滑油。
3、每工作一月后有必要对机器的传动皮
带进行调整。
4、每工作一年后有必要对机器进行一次
保养。
5、每次工作完毕后,应该关闭机器的外
接蒸汽阀、水阀和总电源。

Daily Maintenance Of The


Washing Machine
F1 F2
1、Before using the machine, please
make sure that each correlative
switches are in correct position.
2、After one week working day ,it's
necessary to add some lubricating
1 2 oil into rotational parts of the
machine.
3、A month later, it's necessary to
洗涤 冷水 热水 加热 排 水1 排水2 液位 运行/ 确认
WASH COLD WATER HOT WATER HEAT DRAIN1 DRAIN2 LEVEL START/CONFIRM adjust the driving belts of the
machine.
4、A all-around maintenance should
4 5
be done after working every year.
5、After completing work every time,
脱水 皂杯1 皂杯2 皂 杯3 皂 杯4 皂杯5
液位 取衣 停止/ 取消 you should shut off the steam
EXTRACT SUPPLY1 SUPPLY2 SUPPLY3 SUPPLY4 SUPPLY5 UNLOAD STOP/ESC
Valve, penstock, the power supply.

03 11- 2-0 01 -10 0

This schematic photo is just for reference!


KH341A controller is specially designed for the control of the automatic washer extractor. It features
stability and reliability in operation.
KH341A controller has very convenient human-machine interaction interface with liquid crystal
display to show state of operation of the machine including temperatures at Led display and thus helps
monitoring effect. A reliably sealed, water and dust proof key panel is adopt which contains light touch
keys with over one million times working life.
The controller provides both automatic and manual working modes. Under manual mode, all keys
are properly interlocked to avoid possible misoperation. For automatic mode, 30 different cycles can be
programmed and upon a single touch of the [Start] key, the machine will run automatically to the end of
the selected cycle.
Controller parameters and washing process programs can be uploaded and downloaded using USB
on KH341A.
KH341A controller also provides washer extractor with the following characteristics:
Relays are used as output components to control directly the driving components. This
omission of intermediate relays conduces to less errors and easier maintenance and trouble
shooting.
Timer operation selected under manual mode.
During automatic operation programmed time duration of an on-going step could be
modified manually without stopping the operation.
During operation actual temperatures and set temperatures can be called to display at will.
Maximum extraction time limit were devised to prevent damage to textiles and machine
parts due to excessive extraction.
Deal with unbalance under extracting status intelligently
Ajust the level at your option.
Various parameters integrated in the computer, which can be set up by manuafacturer
before Exworks.

1
KH341A Washer-extractor Controller

2. Installation
2.1. Dimension
2.1.1. Front panel

2.1.2. I/O control Board

2
KH341A Washer-extractor Controller

2.1.3. USB

2.2. Controller Connection Schematic Drawing

DC12V+
DC12V-

USB

DM326A HMI
J4
A
B

GW107
J7
B
A
B PUNP Inverter
LY305A I/O Board A
J4

FWD Forward
REV Reverse
SS1 SS1
Inverter

SS2 SS2
SS3 SS3
2ND
Speed time
COM
Invt Output Comm

J2 J1
HMI

DC12V+ DC12V -
AC2 2 0V ± 10% 5 0 /6 0 HZ

A0
AC9.8V/8W
A1 Transformer
B0
AC9.8V/8W
B1

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KH341A Washer-extractor Controller

2.3. Electricity Connection

AC220V / DC24V AC220V / DC24V


AC220V / DC24V AC220V / DC24V

J5

J6
Output Comm
Heat
Soap 1

Hot Water

Door Lock
Output Comm

Cold Water
Soap Flush

Drain 2
Drain 1
Output Comm

Brake
Soap 5

Soap 3
Output Comm

Beep

Soap 4

Soap 2
J7
B
HMI
A
GW107
B
PUNP Inverter
J4 A
CPU
FWD Forward LY305A.Electricity Connection

Resistance Overheat
REV Reverse
SS1 SS1 Door Pin Closed
Inverter

Level tube
Inverter Error
Emergency Stop
Motor Overload

SS2 SS2 Level


Low Pressure

Sensor
Door Closed

Air
Input Comm
SS3 SS3
Input Comm

T1(Water)
2ND
Speed time
COM
Shock

Invt Output Comm

J3 J2 J1 J8

9.8V/8W

9.8V/8W
HMI

DC12V+ ALB14
DC12V-
Transformer

AC220V

NOTE:
1 Electric connection diagram is just for reference.

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KH341A Washer-extractor Controller

2.4. Inverter Parameter Setup


There are two ways to controller inverter:

2.4.1. Digital Input

Digital input List

The controller parameter “Base number of inverter” is 0:

Load Load Wash Wash Extract Extract Extract Extract Extract Extract Extract
Forward Reverse Forward Reverse Forward Balance Middle High 1 High 2 High 3 High 4
SS1 0 0 0 0 0 1 0 1 0 1 0
SS2 0 0 0 0 0 0 1 1 0 0 1
SS3 0 0 0 0 0 0 0 0 1 1 1
Second 0 0 0 0 0 0 1 1 1 1 1
Speed
Forward 1 0 1 0 1 1 1 1 1 1 1
Reverse 0 1 0 1 0 0 0 0 0 0 0

The controller parameter “Base number of inverter” is 1:

Load Load Wash Wash Extract Extract Extract Extract Extract Extract Extract
Forward Reverse Forward Reverse Forward Balance Middle High 1 High 2 High 3 High 4
SS1 1 1 1 1 1 0 1 0 1 0 1
SS2 0 0 0 0 0 1 1 0 0 1 1
SS3 0 0 0 0 0 0 0 1 1 1 1
Second 0 0 0 0 0 0 1 1 1 1 1
Speed
Forward 1 0 1 0 1 1 1 1 1 1 1
Reverse 0 1 0 1 0 0 0 0 0 0 0

The controller and inverter parameter


The controller parameter:

Group Item Value


P6:Inverter setup 1:Inverter type Standard inverter
P6:Inverter setup 2:Base number of invert. 0~1

The inverter parameter:

LG-IG5/ LG-IS5:

Item Value LCD Value 7 -Segment


DRV-03:Drive mode FX/RX-1 1
DRV-00:Cmd. freq Need Need
DRV-05~DRV-07:Step freq-1~3 Need Need
I/O-21~I/O-24:Step freq-4~7 Need Need
I/O-12:P1 define Speed-L 0
I/O-13:P1 define Speed-M 1
I/O-14:P1 define Speed-H 2

Delta B:

Item Value
02-01 Cmd 01:Digital Input With STOP
02:Digital Input Without STOP
04-04~04-07 MI1~MI4 01~04:Speed
05-00~05-14 Step freq Need

5
KH341A Washer-extractor Controller

2.4.2. RS485
The controller and inverter parameter
The controller parameter:
Group Item Value
P6:Inverter setup 1:Inverter type PUNP Inverter
P6:Inverter setup 3:Coeff of freq and rev Frequency(Hz) = Speed(RPM)*Coefficient

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KH341A Washer-extractor Controller

3. Frame Chart
Power
on
USB

Startup
Parameters
Setup

Machine Check

Idle

Select Program
Manual Alarm

Program
Run Program
Exist Program

7
KH341A Washer-extractor Controller

4. Buttons introduction

电脑控制信息 洗衣机日常维护
COMPUTER CONTROL INFORMATION
1、每天开机后,请先确认机器各个安全
联动开关有效后再正常使用。
2、每工作一周后有必要对机器的各
转动部件添加一定润滑油。
3、每工作一月后有必要对机器的传动皮
带进行调整。
4、每工作一年后有必要对机器进行一次
保养。
5、每次工作完毕后,应该关闭机器的外
接蒸汽阀、水阀和总电源。

Daily Maintenance Of The


Washing Machine
F1 F2
1、Before using the machine, please
make sure that each correlative
switches are in correct position.
2、After one week working day ,it's
necessary to add some lubricating
1 2 oil into rotational parts of the
machine.
3、A month later, it's necessary to
洗涤 冷水 热水 加热 排 水1 排水2 液位 运行/ 确认
WASH COLD WATER HOT WATER HEAT DRAIN1 DRAIN2 LEVEL START/CONFIRM adjust the driving belts of the
machine.
4、A all-around maintenance should
4 5
be done after working every year.
5、After completing work every time,
脱水 皂杯1 皂杯2 皂 杯3 皂 杯4 皂杯5
液位 取衣 停止/ 取消 you should shut off the steam
EXTRACT SUPPLY1 SUPPLY2 SUPPLY3 SUPPLY4 SUPPLY5 UNLOAD STOP/ESC
Valve, penstock, the power supply.

03 11- 2-0 01 -10 0

This schematic photo is just for reference!

Icon Function
[Wash] button
Press this button to switch among Normal/Delicate/Heavy washing
ways and stopping washing.
洗涤
Wash
[Cold Water] button
Switch between starting adding cold water and stopping adding cold
water by pressing this button when the actual level is lower than the set
level.
冷水
Cold Water
[Hot water] button
Switch between starting adding hot water and stopping adding hot
water by pressing this button when the actual level is lower than the
setting level.
热水
Hot Water
[Heat] button
Switch between starting heating and stopping heating by pressing
this button when the actual temperature is lower than the set
temperature and the actual level is higher than the value of “Safety
加热
level of heat” parameter.
Heat
[Drain1] button
1 Switch between starting drain1 and stopping drain1 by pressing this
button.
排 水1
Drain1
[Drain2] button
2 Switch between starting drain2 and stopping drain2 by pressing this
button.
排水2
Drain2

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KH341A Washer-extractor Controller

[Extract] button
Switch between starting medium extract/ high extract and stopping
medium extract/ high extract by pressing this button.
脱水
Extract
[Supply1] button
Under “manual” mode, the supply1 will work for 30 seconds by
pressing this button and you also can stop the supply1 during
supply1 working by pressing this button.
皂 杯1
Supply1
[Supply2] button
Under “manual mode”, the supply2 will work for 30 seconds by
pressing this button and you also can stop the supply2 during
supply2 working by pressing this button.
皂杯 2
Supply2
[Supply3] button
Under “manual mode”, the supply3 will work for 30 seconds by
pressing this button and you also can stop the supply3 during
supply3 working by pressing this button.
皂 杯3
Supply3
[Supply4] button
4 Under “manual mode”, the supply4 will work for 30 seconds by
pressing this button and you also can stop the supply4 during
supply4 working by pressing this button.
皂 杯4
Supply4
[Supply5] button
5 Under “manual mode”, the supply5 will work for 30 seconds by
pressing this button and you also can stop the supply5 during
supply5 working by pressing this button.
皂 杯5
Supply5
[Unload] button
Under “Open” status, press this button to unload or load.
Note:
1.If “Load & unload type” parameter is set to “None”, this button is
取衣 invalid.
Unload 2.If “Load & unload type” parameter is set to “Manual”, press
[Unload] button sostenuto to load & unload, loose to stop.
3.If “Load & unload type” parameter is set to “Auto”, press [Unload]
button to start and press again to stop. (Warning:this type is very
dangerous,could possibly result in loss of life or serious injury, so
you need to confirm this model suit for your requirement, any
inconvenience are not covered by this warranty)
4.If “Startup unload safely” parameter is set to “yes”,you need to
press [Unload] button twice,but It is safe to startup unload.So we
suggest that you use this method .
[Level] button
Switch the level among low level, medium level, high level and
calibration level by pressing this button.
液位
Level

9
KH341A Washer-extractor Controller

[Start/Confirm] button
Under “Lock” status, press this button to start executing the
selected program;
Under parameter setting status, press this button to confirm the
运行
prompting message;
Start
[Stop/Esc] button
Under “Close” status, press this button to lock the door
Under “Lock” status, press this button to unlock the door. If there is
water in cage, the door can not be unlocked by pressing this button.
停止
Under “manual” Mode, press this button to stop current operation;
Stop Under “auto” Mode, press this button to stop current running
program.
When there is an error appeared in the machine, the computer will
signal an alarm automatically with audible sound. Pressing this
button will stop audible alarm sound. Press this button again after
troubleshooting. If the error has been resolved or can be ignored, the
computer will go back to “Open” or “Close” or “Lock” status. Or else
the controller will alarm again.
Under parameter setting or “Prog.” Status, press this button to
confirm the prompting message.
[F1] button
F1 Under parameter setting screen, press this button to modify the
value.
F1 Under “Prog.” Status, press this button to insert the current step.
[F2] button
F2 Under parameter setting screen, press this button to modify the
value.
F2 Under “Prog.” Status, press this button to delete a blank step
before current step.
[Program] button
Enter into “Prog.” status by pressing this button for 3 seconds under
“Open”, “Close” or “Lock” status after choosing the formula.
Program Exit “Prog.” status by pressing this button again.
[Switch] button
Switch among “Time setting”, “Level setting” and “Temperature
setting” by pressing this button. The selected item will display in
Switch reverse video and last 5 seconds without further operation.
[Up] button
Under “Open”, “Close” or “Lock” Status, press this button to
choose your desired automatic formula.
Up Under parameters setting screen, press this button to choose your
desired item.
Under “Manual”, “Auto” or “Prog.” Status, press this button to
adjust the value of level, setting time and set temperature.
If Parameters “Skip step when running” and “Operate when running”
are set “Yes”, press this button to skip the current step under “auto”
mode.
[Down] button
Under “Open”, “Close” or “Lock” Status, press this button to
choose your desired automatic formula.
Down Under parameters setting screen, press this button to choose your
desired item.
Under “Manual”, “Auto” or “Prog.” Status, press this button to
adjust the value of level, setting time and set temperature.
If Parameters “Skip step when running” and “Operate when running”
are set “Yes”, press this button to skip the current step under “auto”
mode.

10
KH341A Washer-extractor Controller

5. Interface Introduction
5.1. Startup

Auto washer-extractor DM326ATY1F01M.V100A0


LY305ATY1B01M.V100A0
9 4

5.2. Setup
BASIC PARAMETERS 2:Machine setup P1:Machine function set
1:Set to defaults P1:Machine function set 1:Machine capacity
2:Machine setup P2:Input status setup Now: 20Kg
Start=Enter Stop3S=Quit Start=Enter Stop=Quit F1-F2=Modify Stop=Quit

1 2 3
5.3. Idle
Idle Prog 1 00:00
Door locked,ready...

Lev:0/30cm Tem:30/70℃

1st line displays message about working status:


A. Machine status: “Idle” indicates that the machine is under Idle mode.
B. Programming status: Display the program name, and time.
2nd line and 3rd line display explain of the man-machine conversation and display the current
running action.
4th line displays the level and temperature.

5.4. Manual Run


Manl Prog 1 00:10
Std wash, Cold wat

Lev:0/30cm Tem:30/70℃

Machine status: “Manl” indicates that the machine is running under manual mode.

5.5. Auto Running


5.5.1. Main of Auto Running
Auto Prog 1 Step 1 02:00
Std wash, Cold wat

Lev:0/30cm Tem:30/70℃

Machine status: “Auto” indicates that the machine is running under Auto mode.
Programming status: Display the program name, step, and step time.

5.5.2. Time of Auto running


If over 5 seconds, have no key pressed On main of auto running interface,the controller will show
Time of auto running interface. Press any button back to main of auto running interface.

00:55:05
Note:If press F1 and F2 button at the same time, the controller won't show Time of auto running
interface.
11
KH341A Washer-extractor Controller

5.6. Program
Prog Prog 1 Step 1 02:00
Std wash, Cold wat

Lev:0/30cm Tem:30/70℃

Machine status: “Prog” indicates that the machine is under Programming mode.

5.7. Alarm
Idle Prog 1 00:00
#02 Motor overload

Lev:0/30cm Tem:30/70℃

When some fault or alarm occurr, the controller shows the current fault or alarm.
Fault and Alarm:
When fault occurrs, the machine will stop running.
When alarm occurrs, the machine will continue running.

12
KH341A Washer-extractor Controller

6. Running
6.1. Startup
After power is on, the LCD shows the startup interface for 10 seconds. If press [Up] and [Down]
button at the same time during the 10-second-display, you can enter into parameters setting interface.

6.2. Manual Running Mode


6.2.1. Start Manual Running
Power on and close the door, it will enter into “Closed status”. Lock the door by pressing [Stop]
button.Enter into “Manual mode” by pressing any of the following buttons ([Wash], [Cold Water], [Hot
Water], [Heat], [Drain1], [Drain2], [Extract], [Supply1], [Supply2], [Supply3] , [Supply4], [Supply5])

6.2.2. Change Time,temperature,level


Select the setting items between time, temperature or level by pressing [switch] button and set the
value by pressing [Up] and [Down] buttons under manual mode.
Switch the level among low level, medium level, high level and calibration level by pressing [Level]
button.

6.2.3. Stop Machine


Press [Stop] button to stop all the actions running, and return to “Locked status”. Enter into “Closed
status” by pressing [Stop] again. Enter into “Open status” by opening the door.

6.3. Automatic Running


6.3.1. Start Automatic Running
On Idle interface, choose your desired program by pressing [Up] and [Down] buttons under
“locked” status, and then press [Start] button to start the program.
On automatic running interface, shows the information, time, water level, water temperature and
steps. User also can change time, speed, water level, water temperature manually.

6.3.2. Automatic Running


When the machine is running, user can pause, continue, or stop the machine, can change time,
speed, water level, water temperature manually, and also can advance to a new step.
On pause status, the controller clue user “Pause run,press <Start>”.
If the value of parameter “Type of soap ready” is “Button”, the machine will pause when beginning of
the step. The controller clue user “Check soap,press <Start>”.

6.3.3. Pause and Continue


When the machine is running, user press [Start] button to stop the machine. On pause status all the
actions is stopped, the count down time is also stopped. Press [Start] button to continue running.
Note:
1. Extract step can not be paused.

6.3.4. Manual Operate


When the machine is running, user can change time, speed, water level, water temperature, actions
manually.
Note:
1. Press set parameter “Operate when running” to “Yes”.
2. On pause status, user can not manual operate.

6.3.5. Advance Step


When the machine is running, user can skip to the next or above step by pressing [Up] or [Down]
button.
Note:
1. Parameter 1.7 “Operate when running” should be set as “Yes”.
2. Parameter 1.8 “Skip step when running” should be set as “Yes”.
13
KH341A Washer-extractor Controller

6.3.6. Ending Automatic Running


After complete the last step or press [Stop] button, the controller becomes ending status. The
controller beeps on to clue user, you can stop the buzzer by pressing [Stop] button during this beeping
time. User also can lock or unlock the door, and run this program again immediately.

6.4. Lock or Unlock


Press [Stop] button to lock the door under closed status.
Press [Stop] button to unlock the door under locked status.

Note: If the temperature, water level is higher than the safety value, user can not unlock and
open the door.

6.5. Load or Unload


Under “Open” status, press [Unload] button to unload or load.
Note:
1. If “Load & unload type” parameter is set to “None”, [Unload] button is invalid.
2. If “Load & unload type” parameter is set to “Manual”, press [Unload] button sostenuto to load &
unload, loose to stop.
3. If “Load & unload type” parameter is set to “Auto”, press [Unload] button to start and press
again to stop. (Warning:this type is very dangerous,could possibly result in loss of life or
serious injury, so you need to confirm this model suit for your requirement,any inconvenience
are not covered by this warranty)
4. If “Startup unload safely” parameter is set to “yes”,you need to press [Unload] button twice,but
It is safe to startup unload.So we suggest that you use this method .

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KH341A Washer-extractor Controller

7. Programming
There are 30 programs on the controller. Every program has 30 steps.
They are pre-set to prog1(standard), prog2(sheets), prog3(rags), prog4(uniform), prog5(towels) and
the others are all standard programs.

7.1. Create New Program


7.1.1. Select and enter
Select your desired program under “Idle” status and pressing the [Program] button for 3 seconds,
then the LCD will ask you to input the passwords. After inputting correct passwords, it will enter into
“program” status and the step1 will display with inverse video.

7.1.2. Edit
Select your desired step by pressing [Up] and [Down] buttons -> select your desired founction by
pressing function buttons -> switch the setting items between time, level and temperature by pressing
[Switch] button -> set the value by pressing [Up] and [Down] buttons.
If the current step is finished, you can switch to step item by pressing [Switch] button. You can edit
the following step by pressing [Down] button and browse the above steps by pressing [Up] button.
Press [F1] button to insert a new step in current step, and press [F2] button to delete current
step.Press [Stop] button for 3 seconds to delete program completely.

7.1.3. Exit and save


If Press the [Program] button under “program” status, LCD displays the information to ask the user
whether save the program . Save the program by pressing [Start] button. Exit without saving and return
to main working interface by pressing [Stop] button.

7.2. Programming example (how to program)


The following is a program which we want to edit.
1. Cold Water, Medium Level, Standard Wash, 0 minute, 70℃, Supply1
2. Cold Water, heat, Medium Level, Standard Wash, 10minutes, 70℃
3. Low Level, Drain1, 30 seconds, 70℃
4. Cold Water, Medium Level, 0 second, 70℃
5. Cold Water, High Level, Medium Extract, 5 minutes, 70℃
6. High Level, Medium Extract,3 minutes, 70℃
Remarks:
Step1: Add water-> Add soap-> Rotate forward and reverse-> end step1 and enter into step2 when
the level reaches the medium level.
Step2: Heat to 70℃-> wash for 10 minutes-> enter into step3( Time will not count down until water
level and temperature should reach the setting value)
Step3: Drain1 for 30 seconds and enter into step4
Step4: Add water to reach medium level and enter into step5
Step5: Rotate forward and reverse and add water to reach high level at the same time-> wash for 5
minutes -> enter into step6
Step6: Medium extract for 3 minutes

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KH341A Washer-extractor Controller

8. Parameter
Note: All parameters have already been configured for the machines in factory. Don’t intend to
modify any parameter without any special requirement. Some modification will lead to abnormal
work.
After power is on, the LCD shows the startup interface. Press [Up] and [Down] button at the same
time during the 10 seconds counting down. Enter the password:

Input password(8 bit):

In passwords enter page, once a button pressed, a “*” will be displayed on the LCD. [START] is
used to delete and [STOP] is used to exit.
Default factory password is : [SUPPLY3], [SUPPLY2], [SUPPLY3], [SUPPLY2], [SUPPLY3],
[SUPPLY2], [SUPPLY3], [SUPPLY2]. factory password can be used to set all the items of
parameters.
Default user password is: [COLD WATER], [HOT WATER], [HEAT], [DRAIN 1], [COLD WATER],
[HOT WATER], [HEAT], [DRAIN 1]. User password can only be used to set the items with “end
user” level.

After enter the correct password, you can enter into parameters setting interface.
BASIC PARAMETERS
1:Set to defaults
2:Machine setup
Start=Enter Stop3S=Quit
Press [UP] or [DOWN] button to select setting item and press [START] button to enter into the
selected item.
Select the sub-item by pressing [UP] or [DOWN] button. Press [F1] or [F2] button to set the value.
After modification, press [STOP] button to exit and then press and hold [STOP] button for 3
seconds to reserve the modified value and exit to the idle page.

8.1. Parameter initialization


On thetop menu Of parameter setup interface, press [UP] or [DOWN] button to select “1:Set to
defaults” and press [START] button to enter into this item.
1:Set to defaults
1:Parameter to defaults
Press <Start> to start
Press <Stop> to quit

Press [UP] or [DOWN] button to select “1: Parameter to defaults” and press [START] button to
reset all the parameters to default value.
Press [UP] or [DOWN] button to select “2: Program to defaults” and press [START] button to reset
all the programs to default value.

8.2. Machine parameter setup


On the top menu Of parameter setup interface, press [UP] or [DOWN] button to select “2:Machine
setup” and press [START] button to enter into this item.
2:Machine setup
P1:Machine function set
P2:Input status setup
Start=Enter Stop=Quit

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KH341A Washer-extractor Controller

Group Items Default Range Introduction Level


1:Machine capacity 20KG 1~200KG Factory
2:Language Chinese Chinese, English End User
Celsius,
3:Temperature units Celsius End User
Fahrenheit
Door pin is used for door lock. If can't get the door pin input signal in
4:Use the door pin Yes No,Yes Factory
time when locking, controller will alarm.
Open drain valve automatic after open the door for the safety of the
5:Drain1 while door open Yes No,Yes Factory
operator.
Open: Drain valve is opened while draining.
6:Drain valve status N.C N.C.,N.O. Factory
1: Close: Drain valve is closed while draining.
Machine 7:Operate when running No No,Yes Allow change the level, temperature and action when auto running. End User
function When “operate when running” is set to “yes” and this item is set to
set 8:Skip step when running No No,Yes “yes”, you can skip to the next or above step by pressing [Up] or End User
[Down] button.
9:Count time after heat No No,Yes Wash time without heat time, must reach temperature. End User
When the times of run reaches this value, it will prompt information of
adding lubrication under door open status. The times of run can be
10:Require lubrication 0 0~9999 times Factory
browsed and be cleared by pressing [Extract] button for 3 seconds
from startup screen.
Self-defined,
11:LOGO Self-defined Startup interface. Factory
Default
12:Count time after fill Yes No,Yes Wash time without fill time, must reach water level. End User
2: Input N.C Open: Door closed when input signal is invalid.
1:Door closed N.C.,N.O. Factory
status Close: Door closed when input signal is valid.
setup N.C Open: Motor overload when input signal is invalid.
2:Motor overload N.C.,N.O. Factory
Close: Motor overload when input signal is valid.
N.C Open: Extract shock when input signal is invalid.
3:Extract shock N.C.,N.O. Factory
Close: Extract shock when input signal is valid.
N.C Open: Low air pressure when input signal is invalid.
4:Low air pressure N.C.,N.O. Factory
Close: Low air pressure when input signal is valid.
N.C Open: Emergency stop when input signal is invalid.
5:Emergency stop N.C.,N.O. Factory
Close: Emergency stop when input signal is valid.
N.C Open: Door pin closed when input signal is invalid.
6:Door pin closed N.C.,N.O. Factory
Close: Door pin closed when input signal is valid.

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KH341A Washer-extractor Controller

N.C Open: Inverter error when input signal is invalid.


7:Inverter error N.C.,N.O. Factory
Close: Inverter error when input signal is valid.
N.C Open: Resistance over heat when input signal is invalid.
8:Resistance over heat N.C.,N.O. Factory
Close: Resistance over heat when input signal is valid.
1:Zero level 5cm 0~99cm Set the relative zero level. Factory
2:Low level 20cm 0~Middle Level Set the low level for manual or auto run. End User
Low Level~High
3:Middle level 30cm Set the middle level for manual or auto run. End User
Level
Middle
4:High level 40cm Level~Overbrim Set the high level for manual or aut run. End User
Level
3:Fill and
High Set the overbrim level. Drain valve will open when water higher than
level 5:Overbrim level 99cm End User
Level~99cm the overbrim level.
setup
6:Auto re-fill when low Yes No,Yes Auto re-fill when level is lower than set value. End User
Auto re-fill when difference between current and set is larger than level
7:Level diff. of re-fill 4cm 0~99cm End User
difference of re-fill.
8:Max time of fill 10 Min 0~255 Min If level is also lower than set value in time, controller will alarm. End User
Auto fill cold water when level is lower than safety level while filling hot
9:Safety level of hot 10cm 0~99cm End User
water.
10:Hot fill intellective Yes No,Yes Fill hot water or cold water intellective to reach set temperature value. End User
0~Max
1:Min water temperature 0℃ The min value of water set temperature. End User
Temperatrue
Min
2:Max water temperature 90℃ Temperatrue~99 The max value of water set temperature End User

4:Heat
Min
and
3:Temperature of heat 70℃ Temperatrue~M The default value of temperature of heat End User
temp.
ax Temperatrue
setup
4:Auto re-heat when low Yes No,Yes Auto re-heat when temperature is lower than set value. End User
Auto re-heat when difference between current and set is larger than
5:Temp. diff. of re-heat 4℃ 0~99℃ End User
temperature difference of re-heat.
6:Max time of heat 10 Min 0~255 Min If temperature is also lower than set value in time, controller will alarm. End User
7:Safety level of heat 10cm 0~100cm Auto fill cold water when level is lower than safety level while heating. End User
5:Soap Series, Series: Soap and soap flush action at one time.
1:Soap work type Series Factory
setup Interim Interim: Soap flush valve run after soap stopped.
None: Soap is always all ready.
2:Type of soap ready None None, Button Factory
Button: Pause before soap run, press <Start> to run.
3:Soap stop filling Yes No,Yes Stop fill cold water while soaping to avoid low water pressure. End User

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KH341A Washer-extractor Controller

4:Safety level of soap 10cm 0~99cm Auto fill water when level is lower than safety level while soaping. End User
5:Set time of soap 1 20 Sec 0~255 Sec Default set time of soap 1. End User
6:Set time of soap 2 20 Sec 0~255 Sec Default set time of soap 2. End User
7:Set time of soap 3 20 Sec 0~255 Sec Default set time of soap 3. End User
8:Set time of soap 4 20 Sec 0~255 Sec Default set time of soap 4. End User
9:Set time of soap 5 20 Sec 0~255 Sec Default set time of soap 5. End User
10:Soap flush time 15 Sec 0~255 Sec Set time of soap flush valve run after soap stopped with interim type End User
11:Soap first act time 2 Sec 0~255 Sec Set time of soap first action with interim type. End User
12:Soap first stop time 2 Sec 0~255 Sec Set time of soap first stop with interim type. End User
Standard
Standard Standard inverter:Only support input signal.
1:Inverter type Inverter, PUNP Factory
6: Inverter PUNP Inverter: Only support RS485 communicate.
Inverter
Inverter
2:Base number of invert. 0 0~1 Base number of inverter while use input signal. Factory
setup
3:Coeff of freq and rev 0.2400 0.0001~0.9999 Coefficient of frequency and rev : Frequency = Rev * Coefficient. Factory
4:Display rev Yes No,Yes Yes: On the Manual and Auto interface, display speed of Inverter. Factory
1:Minimum pause fwd/rev 5 Sec 1~255 Sec Min time between forward and reverse to avoid motor overload. Factory
2:Standard wash run time 25 Sec 1~255 Sec Standard wash run time, includes forward and reverse. End User
3:Stand. wash stop time 5 Sec 1~255 Sec Standard wash stop time, includes forward and reverse. End User
4:Gentle wash run time 15 Sec 1~255 Sec Gentle wash run time, includes forward and reverse. End User
5:Gentle wash stop time 5 Sec 1~255 Sec Gentle wash stop time, includes forward and reverse. End User
7:Wash 6:Heavy wash run time 35 Sec 1~255 Sec Heavy wash run time, includes forward and reverse. End User
setup Heavy wash stop time, includes forward and reverse.
7:Heavy wash stop time 5 Sec 0~255 Sec End User
When “Heavy wash stop time” is set to “0”, it becomes single wash.
1~ Max speed of
8:Wash speed 40 rpm Default speed of wash. End User
wash
Max speed of wash. Wash at max speed when the set value is larger
9:Max speed of wash 60 rpm 40~100 rpm Factory
than max speed.
8: 1:High extract number 1 1~4 High extract number. There are four high extract most Factory
Extract 2:Level for balance 20cm 0~99cm Auto fill to level at least before extract to avoid shock. End User
setup If the level is higher than level at most after balance drain, controller
3:Balance drain level 15cm 0~99cm End User
will alarm.
4:Forward run time 10 Sec 1~255 Sec Forward run time at beginning of extract. End User
5:Bala. with water time 60 Sec 1~255 Sec Balance with water time at extract. End User
6:Bala. drain water time 60 Sec 1~255 Sec Balance drain water time at extract. End User
7:Mid extract time 60 Sec 1~255 Sec Time of mid extract. End User
8:High extract 1 time 60 Sec 1~255 Sec Time of high extract 1. End User
9:High extract 2 time 60 Sec 1~255 Sec Time of high extract 2. End User
10:High extract 3 time 60 Sec 1~255 Sec Time of high extract 3. End User

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KH341A Washer-extractor Controller

11:Maximum extract time 6 Min 1~255 Min Max time of extract at last phase. End User
12:Mid extr. delay time 60 Sec 10~255 Sec Delay time from end of mid extract. Factory
13:Mid extr. Brake time 30 Sec 1~255 Sec Brake time after end of mid extract. Factory
14:High extr. delay time 90 Sec 20~255 Sec Delay time from end of high extract. Factory
15:High extr. Brake time 40 Sec 1~255 Sec Brake time after end of high extract. Factory
16:Brake on time 4 Sec 0~255 Sec Brake on time at end of extract. Factory
17:Brake off time 2 Sec 0~255 Sec Brake off time at end of extract. Factory
Re-extract times when shock. If the times is larger than the set value,
18:Re-extract times 3 0~20 Factory
controller will alarm.
19:Re-extract wash time 60 Sec 0~255 Sec Wash time before re-extract to unroll the clothes. End User
20:Balance delay time 30 Sec 0~255 Sec Delay time from end of balance. End User
1~ Balance
21:Forward run speed 40rpm Forward run speed at beginning of extract. Factory
speed
Forward Speed~ End User
22:Balance speed 100rpm Mid extract Balance speed at extract.
speed
Balance End User
23:Mid extract speed 300rpm Speed~Max Mid Speed of mid extract.
Extract Speed
Mid Extract End User
24:High extract 1 speed 500rpm Speed~Hi 2 Speed of high extract 1.
Speed
Hi 1 Speed~Hi 3 End User
25:High extract 2 speed 700rpm Speed of high extract 2.
Speed
Hi 2 Speed~Hi 4 End User
26:High extract 3 speed 800rpm Speed of high extract 3.
Speed
Hi 3 Speed~Max End User
27:High extract 4 speed 900rpm Speed of high extract 4.
Hi Extract Speed
Mid extract End User
28:Max speed of mid extr 400rpm Max speed of mid extract.
speed ~600 rpm
High extract 1
29:Max speed of hi extr 999rpm Max speed of high extract. Factory
speed ~999 rpm
9:Load & Manual, Manual: Press the button sostenuto to load & unload.
1:Load & unload type Manual End User
unload Auto,None Auto: Press the button to start and press again to stop.
setup Yes: you need to press UNLOAD button twice, but It is safe to startup
2:Startup unload safely Yes No,Yes End User
unload.So we suggest that you use this method.
3:Delay time when auto 2 Sec 0~255 Sec Delay time before start load & unload. End User
4:Run time when auto 4 Sec 0~255 Sec Run time when auto load & unload. End User

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KH341A Washer-extractor Controller

5:Stop time when auto 2 Sec 0~255 Sec Stop time when auto load & unload. End User
6:Max time when manual 0 Sec 0~3 Sec Max time of manual load & unload. End User
7:Speed of load & unload 40rpm 1~60rpm Speed of load & unload. End User
Can't unlock the door when temperature is higher than safety
1:Unlock door temperatu. 50℃ 0~90℃ End User
temperature.
2:Unlock door level 5cm 0~99cm Can't unlock the door when level is higher than safety level. End User
10:Door
lock Open: Door lock valve is opened while locked.
setup 3:Door lock valve status N.C. N.C.,N.O. Factory
Close: Door lock valve is closed while locked.
4:Max time of door pin 10 Sec 0~99 Sec If lock or unlock time is longer than the max time, controller will alarm. Factory
5:Door lock type Series Series, Pulsed Door lock type : Series and Pulsed. Factory
6:Unlock time in pulsed 10Sec 0~99 Sec Unlock action time with pulsed. Factory

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KH341A Washer-extractor Controller

8.3. PUNP inverter setup


On the top menu Of parameter setup interface, press [UP] or [DOWN] button to select “3: PUNP
inverter setup” and press [START] button to enter into this item.
3:PUNP inverter setup
P1: Inv. initialization
P2:Wash ctrl parameters
Start=Enter Stop=Quit

Note:
Parameter 6.1 “Inverter type” should set as “PUNP Inverter”.
You can shift to other parameters by pressing [Switch] button. The selected item will be displayed
with a frame and highlight.

Group Items Default Range Introduction


1:Inv. para. initialize / /
1:Inv. 2:Inv. para. upload / /
initialization 3:Inv. para. donwload / /
4:Inv. para. compare / /
1:The corner freq. 11.00Hz 0~650.00Hz
1.0~
2:Wash acceleration time 35.0 Sec
3600.0Sec
1.0~
3:Wash deceleration time 35.0 Sec
2: Wash ctrl 3600.0 Sec
parameters 1.0~
4:Extract accel. time 45.0 Sec
3600.0 Sec
1.0~
5:Extract decel. time 40.0 Sec
3600.0 Sec
6:Alarm temp of HeatSink 80℃ 60℃~100℃
3: Inv. 1:Inv. rated capacity / /
Only read
software info 2:Software version / /
Upper-limit
1:Max. frequency 50.00Hz frequency
~650.00Hz
Lower-limit
4: Freq, frequency ~
2:Upper-limit frequency 50.00Hz
accel/decel Upper-limit
frequency
0.00~
3:Lower-limit frequency 0.00Hz Upper-limit
frequency
0.00~
1:Starting frequency 0.50Hz
60.00Hz
5:Start and Slowdown Slowdown stop
2:Stop mode
stop setup stop Coast stop
0.00~
3:DC brake freq(at stop) 0.5Hz
60.00Hz
6: V/F ctrl Linear V/F Self-defined Linear
1:V/F curve
parameters curve V/F curve
No boost Manual
2:Torque boost Manual Auto
Manual+auto
5.5KW:3.2
7.5KW:3.0
3:Manual tor boost level 0.0~15.0%
11KW:2.8
15KW:2.5
0.0~
4:Man. t-b cut-off point 10.0%
100.0%

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KH341A Washer-extractor Controller

0.0~
5:Auto tor boost level 100.0%
100.0%
0.0~
6:Slip compensation gain 0.0%
300.0%
7:Slip comp. filter time 1.0s 0.1~25.0s
8:Vibration damping 20 0~200
9:Base frequency 50.00Hz 1.00~650.00Hz
10:Max. output voltage 380V 150~500V
V/F frequency
11:V/F frequency F4 0.00Hz F3 ~ Base
frequency
V/F voltage
12:V/F voltage V4 0.0%
V3 ~100.0%
V/F frequency
13:V/F frequency F3 0.00Hz F2 ~ V/F
frequency F4
V/F voltage
14:V/F voltage V3 0.0% V2 ~ V/F voltage
V4
V/F frequency
15:V/F frequency F2 0.00Hz F1 ~ V/F
frequency F3
V/F voltage
16:V/F voltage V2 0.0% V1 ~ V/F voltage
V3
0.00~ V/F
17:V/F frequency F1 0.00Hz
frequency F2
0.0%~ V/F voltage
18:V/F voltage V1 0.0%
V2
5.5KW:5.5
7.5KW:7.5
1:Motor rated capacity 0.40~500.00kW
11KW:11
15KW:15
2:Pole number 4 2~48
5.5KW:11.7
7.5KW:15.4
7: Motor 3:Motor rated current 0.5~1200.0A
11KW:22.6
parameters
15KW:30.3
4:Motor rated frequency 50.00Hz 1.00~650.00Hz
5.5KW:1440
7.5KW:1440
5:Motor rated speed 125~40000RPM
11KW:1460
15KW:1460
6:Motor rated voltage 380V 150~500V
1:Carrier frequency 4.0kHz 1.1~12.0 kHz
2:Jump frequency 1 0.00Hz 0.00~625.00Hz
3:Jumping width 1 0.00Hz 0.00~20.00Hz
4:Jump frequency 2 0.00Hz 0.00~625.00Hz
8: Protection
& advanced 5:Jumping width 2 0.00Hz 0.00~20.00Hz
6:Jump frequency 3 0.00Hz 0.00~625.00Hz
7:Jumping width 3 0.00Hz 0.00~20.00Hz
50.0~
8:Motor overload protect 100.0%
150.0%

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KH341A Washer-extractor Controller

8.4. Modify factory password


On the top menu Of parameter setup interface, press [UP] or [DOWN] button to select “4: Modi.
company password” and press [START] button to enter into this item.

Old password(8 bit): New password(8 bit): Confirm password(8 bit):

1 2 3
In passwords inputting screen,once a button pressed, a “*” will be displayed on the LCD. [START]
is used to delete and [STOP] is used to exit the screen.

8.5. Modify user password


On thetop menu Of parameter setup interface, press [UP] or [DOWN] button to select “5: Modify
user password” and press [START] button to enter into this item.

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KH341A Washer-extractor Controller

9. Alarm
9.1. Alarm Reset
When error occurs, the computer will signal an alarm automatically with audible sound.
Pressing <<Stop>> button will stop audible alarm sound. Press <<Stop>> button again after
troubleshooting. If the error has been resolved or can be ignored, the computer will go back to
“open” or “close”or“locked” status. Or else the computer will alarm again.

9.2. Alarm Information and Obviation

No. Alarm Name Troubleshooting


#1 Error door status Please check the door switch or door pin.
Please check the capacity of machine, or time of accelerate and
#2 Motor overload
slowdown, or check the input of overload.
Please check the capacity of machine, or the clothes knot, or check the
#3 Over shock
input of over shock.
Please check the pipeline of air pressure, or check the input of air
#4 Low air pressure
pressure.
Pressed the emergency button, please check and release it. Or check
#5 Emergency stop
the input of emergency stop.
#6 Err door pin status Please check the input of door pin.
#7 Inverter error Please check the inverter, or check the input of inverter
Please check the time of accelerate and slowdown, or check the input
#8 Brake resis overheat
of brake resistance
#9 Error level sensor Have not adjusted the level sensor, please contact with factory.
#10 Error temp sensor Please check temperature sensor of water, or try another one.
Can't reach the set level in time. Please check the fill valve, or check the
#14 Overtime of fill
level sensor.
Can't reach the set temperature in time. Please check the device of
#15 Overtime of heat
heat, or check the temperature sensor.
There are also some water in basket when drain of extract. Please
#16 Overtime of drain
check the drain valve.
The times of run can be browsed and be cleared by pressing [Extract]
#17 Lubrication time
button for 3 seconds from startup screen.
Can't receive replay data from inverter. Please check power of
#18 Invt comm overtime
inverter,or the parameter of the inverter.
Please check whether strong or weak electricity insulate or not or
#19 Inverter comm intfer
machine whether to connect the earth or not.
#20 PUNP inverter error Refer to the table of PUNP inverter faults.
#33 PUNP inverter alarm Refer to the table of PUNP inverter alarms.
#34 Clear cilia of invt Clear cila of PUNP inverter and check the fan of PUNP inverter.
Can't receive replay data from I/0 Board. Please check the wiring
#49 Bkbd comm overtime
between HMI and I/0 Board.
Please check whether strong or weak electricity insulate or not or
#50 Bkbd comm intfer
machine whether to connect the earth or not.
#51 Parameter error Please contact with factory.
#52 Program error Please contact with factory.
#53 Controller failure Please contact with factory.
#54 Clock failure Please contact with factory.

9.2.1. Faults of PUNP inverter


Fault type Possible causes Remedies
Inter-phase or grounding
short-circuit inside the motor or Check the motor and wiring
between wirings
1)Overcurrent at start
Inverting module failed Call us
Check the setting of “torque
Voltage overhigh at start
boost”

25
KH341A Washer-extractor Controller

Accel time too short Increase the accel time


Regulate V/F curve or the setting
V/F curve improper of
“torque boost”
Set the start mode as “smooth
start”
Running motor restarts
2)OC during acceleration Restart the motor after it stops
completely
Low prower grid voltage Check the input power
Use an inverter with larger
Inverter capacity too small
capacity
Auto-tuning not performed for vector Perform the parameter
control auto-tuning
Decel time too short Increase the decel time
Install an external dynamic
There is potential energy load or
braking
inertial torque of the load is large
unit
3)OC during deceleration
Use an inverter with larger
Inverter capacity too small
capacity
Auto-tuning not performed for Perform the parameter
vector control auto-tuning
Reduce the sudden change of
Sudden change of load
the load
load error Check the load
Low power grid voltage Check the input power
4)OC dur. constant-speed
Use an inverter with larger
Inverter capacity too small
capacity
Auto-tuning not performed for Perform the parameter
vector control auto-tuning
Input voltage abnormal Check the input power
Set the start mode as “smooth
5)OV during acceleration start”
Running motor restarts
Restart the motor after it stops
completely
Decel time too short Increase the decel time
There is potential energy load or inertial Install an external dynamic
torque of the load is large braking unit
Input voltage abnormal Check the input power
6)OV during deceleration
Accel time too short Increase the accel time
Large load inertia Employ a dynamic braking unit
Adjust ASR parameter reducing
Improper ASR setting
overshoot
Input voltage abnormal Check the input power
Accel/decel time too short Increase the accel/decel time
7)OV dur. constant-speed
Input voltage changes irregularily Install an input reactor
Large load inertia Employ a dynamic braking unit
Input voltage overhigh Check the input power
8)OV in standby state Error of DC bus voltage test
Call us
circuit
Input voltage abnormal or power loss
Check input power and wiring
during runing
9)UV during running There is heavy-load impact Check the load
Charging contactor failed Check and replace it
Input phase loss Input the input power and wiring
R, S or T phase loss Check the wiring
Three input phases imbalanced Check input voltage
10)Input phase loss Adjust parameters to eliminate
Serious oscillation of output the
oscillation
Check the output wiring
11)Output phase loss Loss of output ( U, V or W)
Check the motor and cables
Output has interphase short-circuit or
Rewire
grounding short-circuit
Wiring of or components on the control
Check and rewire
board loose
12)Power device protect. Wiring of the motor or inverter too long Add output reactor or filter
Overcurrent of braking unit of 15kW Check the external braking
inverter or below resistance and wiring
Serious interference or failure of
Call us
inverter
13)Inverter overheating Ambient temperature overhigh Lower the ambient temperature

26
KH341A Washer-extractor Controller

Air path blocked or the fan failed Clean air path or replance the fan
Check the load or select an
Load too heavy
high-capacity inverter
Check the load or select an
Load too heavy
high-capacity inverter
Check the fan, air path and
Inverter temperature too high
ambient temperature
Accel time too short Increase the accel time
Lower the carrier frequency or
Carrier frequency too high select an inverter with a higher
14)Inverter overload capacity
Regulate V/F curve and torque
V/F curve improper
boost level
Set the restart mode as smooth
Running motor restarted restart or restart after motor
stops
Input voltage too low Check the input voltage
Correctly set the V/F curve and
V/F curve improper
torque boost level
Install a separate cooling fan or
The common motor runs with heavy load
select a motor designed for
at low speed for a long time
15)Motor overload inverter
Improper setting of nameplate parameters Set FA-03, Fb-00 and Fb-01
or overload protection correctly
Motor stalls or load changes
Check the load
suddenly and greatly
16)External fault External fault terminal closed Deal with the external fault
Motor current exceeds the load Check the load
17)Motor load overweight overweight detection level, and Check the setting of load
the detection time is exceeded overweight protection
Inverter output current is less
Check the load
than the underload protection
18)Inverter underload Check the setting of underload
level, and the detection time is
protection
exceeded
Check the definition of
19)C1 output protection Generated by comparator 1 comparator
1 output
Check the definition of
20)C2 output protection Generated by comparator 2 comparator
2 output
Retry after reset. Call us if
21)Parameter saving fail Failure in writing parameters problem
still existes.
Improper settting of communication
Check the settings of FF menu
parameters
22)Communication error Check the wiring and grounding
Seriour communication interference
of the communication circuit
PC does not work Check PC and wiring
Loose wiring or components
Check and rewire
inside the inverter
23)Current test error
failed current sensor or circuit
Call us
error
24)standby
25)standby
26)standby
Check the connection of thermal
27)Thermal resistor open Thermal resistor disconnected
resistor or call us
28) standby

9.2.2. Alarms of PUNP inverter


Alarm name Description Remedies
Motor thermal model detects
1)Motor overload the motor temperature rise is Refer to above table
overhigh
Motor current exceeds the
2)Motor load load overweight detection
level, and the detection time Refer to above table
overweigth
is exceeded
3)Inverter underload Inverter output current is less Refer to above table

27
KH341A Washer-extractor Controller

than the underload protection


level, and the detection time
is exceeded
4)standby
5)standby
6)standby
Lack of input phase or
7)Input phase loss imbalance among three Refer to above table
phases
8)Output phase loss Lack of output phase Refer to above table
9) standby
10)Parameter saving
fail Failure in writing parameters Refer to above table
11) standby
It is normal for this alarm
12)DC link DC link voltage is lowter
information to be displayed
undervoltage than the threshold
when the power is off
Check the definition of
13)C1 output protection Generated by comparator 1
comparator 1 output
Check the definition of
14)C2 output protection Generated by comparator 2
comparator 2 output
15) standby
16) standby
17) standby
18)Parameter check Correct parameter setting
error Improper parameter setting
or restore factory setting.

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KH341A Washer-extractor Controller

10. USB
1. Insert the U disk while power off.
2. Power on, the controller check the U disk and display “U disk inserted” for 2 seconds.
3. The controller will ask you to input the password. If input the correct password, you can enter into USB
operation interface.
Welcom to USB
1:Copy paramet. from USB
2:Copy program from USB
Start=Enter Stop3S=Quit

Note: Factory password can be used to access to all the items. User password can only be used
to access to download and upload the parameter and program.
4. Press [UP] or [DOWN] button to select item and press [START] button to enter into this item.
5. Press [STOP] button for 3 seconds to exit the USB operation interface.
6. Power off and pull out the U disk.

10.1. Copy parameter from U disk to controller


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “1:Copy
paramet. from USB” and press [START] button to enter into this item.
Welcom to USB
1:Copy paramet. from USB
Start=Confirm Stop=Quit

Press [START] button to confirm.This operation will upload all of the parameters from U disk to
controller.
Press [STOP] button to cancel.
Note: The file path of parameter on U disk should be: “H:\DM3XX\PARAMETER”. H is the U
disk recognized on the personal computer.Absolutely this letter will be different when the U disk
inserted on different personal computers.

10.2. Copy program(formula) from U disk to controller


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “2:Copy
program from USB” and press [START] button to enter into this item.
Welcom to USB
2:Copy program from USB
Start=Confirm Stop=Quit

Press [START] button to confirm. This operation will upload all of the formulas from U diskk to
controller.
Press [STOP] button to cancel.
Note: The file path of parameter on U disk should be: “H:\DM3XX\PARAMETER”. H is the U
disk recognized on the personal computer.Absolutely this letter will be different when the U disk
inserted on different personal computers.

10.3. Copy parameter from controller to U disk


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “3:Copy
parameter to USB” and press [START] button to enter into this item.
Welcom to USB
3:Copy parameter to USB
Start=Confirm Stop=Quit

Press [START] button to confirm. This operation will download all of the parameters from controller
to U disk.
Press [STOP] button to cancel.

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KH341A Washer-extractor Controller

Note: The parameters will be reserved under the file path: “H:\DM3XX\PARAMETER”.The
existing parameters under this file path will be covered by this one.

10.4. Copy program(formula) from controller to U disk


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “4:Copy
program to USB” and press [START] button to enter into this item.
Welcom to USB
4:Copy program to USB
Start=Confirm Stop=Quit

Press [START] button to confirm. This operation will download all of the formulas from controller to
U disk.
Press [STOP] button to cancel.
Note: The formulas will be reserved under the file path: “H:\DM3XX\PARAMETER”.The
existing formulas under this file path will be covered by this one.

10.5. Download logo from U disk to controller


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “5:Update
LOGO” and press [START] button to enter into this item.
5:Update LOGO
Logo00.pll
Logo01.pll
Start=Confirm Stop=Quit

Press [UP] or [DOWN] button to select the logo file you want to download from the U disk to
controller and press [START] button to confirm. Press [STOP] button to cancel.
Note: The file path of logo on the U disk should be : “H:\DM3XX\LOGO”.
You can not download logo from controller to U disk.

10.6. Update ly305(control board) software from U disk


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “6:Update
LY305 program” and press [START] button to enter into this item.
6:Update LY305 program
X1LY305ATY1B01M.V100A0
X1LY305ATY1B01M.V100A1
Start=Confirm Stop=Quit

Press [UP] or [DOWN] button to select software file and press [START] button to confirm. Press
[STOP] button to cancel.

6:Update LY305 program 6:Update LY305 program


X1LY305ATY1B01M.V100A0 X1LY305ATY1B01M.V100A0
Waiting… 05% Ok,please restart!

Note: The file path of ly305 software on the U disk should be: “H:\LYXXX\IPSP\PROGRAM”.
After the software has been downloaded completely, please restart the controller.

10.7. Copy PUNP inverter parameter from U disk to controller


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “7:Copy inv
para from USB” and press [START] button to enter into this item.
Welcom to USB
7:Copy inv para from USB
Start=Confirm Stop=Quit

Press [START] button to confirm. This operation will upload all of the parameters of PUNP inverter
from U disk to controller.
30
KH341A Washer-extractor Controller

Press [STOP] button to cancel.


Note: The file path of parameter on U disk should be: “H:\DM3XX\PARAMETER”.
The inverter installed on the machine should be made by PUNP and the parameter
“Inverter type” should be set as “PUNP Inverter”.

10.8. Copy PUNP inverter parameters from controller to U disk


On the top menu Of USB operation interface, press [UP] or [DOWN] button to select “8:Copy inv
para to USB” and press [START] button to enter into this item.
Welcom to USB
8:Copy inv para to USB
Start=Confirm Stop=Quit

Press [START] button to confirm. This operation will download all of the parameters of PUNP
inverter from controller to U disk.
Press [STOP] button to cancel.
Note: The PUNP inverter parameters will be reserved under the file path:
“H:\DM3XX\PARAMETER”.The existing PUNP inverter parameters under this file path will
be covered by this one.
The inverter installed on the machine should be made by PUNP and the parameter
“Inverter type” should be set as “PUNP Inverter”.

10.9. Alarm Information and touble shooting for USB operation


Alarm Name Trouble shooting
E1:Please insert the USB 1.Please insert the U disk again.
1.Please check path.
E2:Please copy the file
2.Please check whether file exsits or not.
1.Please check the file.
E3:Please check the file
2.Please contact with factory.
1.Please try.
E4:File read-write error
2.Please contact with factory.
E5:FLASH error 1.Please contact with factory.
E6:Backboard commu err
1.Please check Lines of Communication and power on again.
E7:invt commu err
E8:Invt model not match 1.Please contact with factory.

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