ASOSIASI PROFESI KESELAMATAN

PERTAMBANGAN INDONESIA
Care, Integrity, Professional, Sinergy

16 February 2022

Technology &
Digitalization for Safety
in The Mining Industry
Hendra Hutahean
Engineering & Information System Director
PT PAMAPERSADA NUSANTARA
Humans Produce Data
Humans produce various kinds of Data Size
data with very large amounts and
kilobyte (kB) 103
sizes:
• Bussiness INDUSTRY 5.0 megabyte (MB) 106
• Economy Daily New Cases of Covid-19
gigabyte (GB) 109
• Entertainment
• Sports terabyte (TB) 1012
• Weather
• Finance petabyte (PB) 1015
• Astronomy exabyte (EB) 1018
• Health
• Demography zettabyte (ZB) 1021
• etc... yottabyte (YB) 1024
https://www.worldometers.info/coronavirus/

World data:
Data centers (2021)= 7.2 millions*
Data stored in all data centers (2021)= 1,327 Exabyte (1.33 Zettabyte)*
Electricity consumption (2019)= 23,845 TWh**
Coal usage = 1.93 kg/KWh***
Data center electricity consumption (2021) = ± 2% of electricity worldwide
= ± 476.9 TWh
= ± 247.0 millions ton of coal The Inner Mongolia Information Park is
the biggest data center in the world
*https://www.statista.com/statistics/638593/worldwide-data-center-storage-capacity-cloud-vs-traditional/ owned by China Telecom consume
**https://www.statista.com/statistics/280704/world-power-consumption/
about 150MW of electricity.
***https://www.statista.com/statistics/216613/electricity-generated-per-unit-of-fuel-used/
 What Happens in
an Internet Minute
In 2021?

https://www.visualcapitalist.com/from-amazon-to-zoom-what-happens-in-an-internet-minute-in-2021/
Industrial Evolution

INDUSTRY 5.0

Mass Customization,
cognitive system

Past On going Soon

Gartner’s Analytics Ascendancy Model

Source: https://towardsdatascience.com/how-analytics-maturity-models-are-stunting-data-science-teams-962e3c62d749
Coal Mining General Bussiness Process

https://eiti.esdm.go.id/en/infografis-proses-bisnis-penambangan-batubara/
Technology & Digitalization in The Mining

Machine Guidance Blasting Quality Mapping & Fleet Management

Drilling Navigation (accurate drill
hole), Loader Navigation (dig limit,),
Dozer Navigation (elevation control)
Rock fragmentation, flying rock,
missfire
Inspection
Mine design, haul road design,
volume estimation, safety &
security patrol
Reduce execive queueing/hanging
time, equipment tracking, load
control, fuel burn control, speed
control, fleet assignment

Predictive Fuel Supply Manpower Sparepart Control

Maintenance Refueling scheduling,
self-service refueling
Crew scheduling,
recruitment, payroll, training
Order management,
inventory control, in-out
Engine life prediction, component
control
life prediction, maintenance
scheduling

and many etc....

Technology & Digitalization For Safety in The Mining

Smart Connected of
Man-Machine-Environment

Advanced Supervision &

Driver/Operator Inspection
Assistance System
Technology & Digitalization For Safety in The Mining
Advanced Driver/Operator Assistance System

Wake-up Go to work In the cabin On operational

(Proximity detection, Collision
Avoidance System)
Technology & Digitalization For Safety in The Mining
Advanced Driver/Operator Assistance System

Smart watch/Smart band Sleep enough?

to detect sleep hour

Sleep Hour monitoring

application
Technology & Digitalization For Safety in The Mining
Advanced Driver/Operator Assistance System

Driver/Operator who detected

with enough sleep hour
(Site with smart watch/smart
band implementation)
Take medicine?

Fit to work score

Has problem?
& etc...
Manual sleep hour declaration Fit to work declaration
(Sites that haven't implemented
smart watch/smart band)
Technology & Digitalization For Safety in The Mining
Advanced Driver/Operator Assistance System

In-cabin
Camera
Identify drowsiness Identify smoking
Identify using
mobile phone

Out-cabin
Identify distance to Identify another vehicle Identify road & traffic
Camera another vehicle pass ahead signs
Technology & Digitalization For Safety in The Mining
Advanced Driver/Operator Assistance System

• Tailgating alert • Pre-brake system

• Mine awareness alert • Full brake system
(cross road, bundwall)
• Overspeed alert

Proximity Detection & Speed Control Collision Avoidance System

Technology & Digitalization For Safety in The Mining
Supervision & Inspection

Slope Stability Drone Inspection High Risk Greencard &

Monitoring & Patrol Supervision High risk Inspection
Technology & Digitalization For Safety in The Mining
Supervision & Inspection
Greencard & High
risk Inspection

Warning devices

Slope Stability Radar Robotic Total Station

Technology & Digitalization For Safety in The Mining
Supervision & Inspection
Greencard & High
risk Inspection

Mine inspection Safety Patrol

Technology & Digitalization For Safety in The Mining
Supervision & Inspection
Greencard & High
risk Inspection

Supervision using High risk dumping limiter

Long Range Camera System using computer vision
Technology & Digitalization For Safety in The Mining
Supervision & Inspection

Inspection Reporting AI Inspection

 Digital Transformation Stage
Basic Stage
“Computerisation”
• Computer application to
record data, do calculation,
Early Stage and reporting (spreadsheet, or
“Manual” other application)
• Mostly paper based
• Just “information system”
• Manual calculation
• Mostly at descriptive analytics
• Depend on expert
• Depend on expert
adjustments/instincts to
adjustments/instincts to get
get insigth, make
insigth, make decision and
decision and take action
take action
Advanced Stage
“Fully Automation”
• Mostly processes using
sensors to acquire data
• Utilize broadband
technology to transmit data
Intermediate Stage (WLAN, WWAN)
“Semi Automation” • At prescriptive analytics
• Computer application to
record data, do calculation • Computer that make
and reporting decision and take action
• Some processes using sensors • No emphaty
to acquire data
• Utilize broadband technology
to transmit data (WLAN,
WWAN)
• At diagnostics & predictive
analytics
• Expert adjustments / instincts
are still needed to make
decisions and take action
Digital Transformation Key Success
People innovate the technology People scale the Process by KPI
by create new ways of doing (Key Performance Indicator),
familiar things at first and new People include leading indicators &
ways of doing new things Who’s doing lagging indicators
stuff?

Innovate Scale

WIN
Technology Process
What we do Automate How is stuff
stuff with? done?

Technology automate the Process and try to

imitate human capability, machine execute
processes far faster than any human could,
machine also avoid human error & inconsistency

Input ➔ Process ➔ Output ➔ Action