SandStat 4

SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

Pos: 3900-Z5

1. STATIC SYSTEM

1.1 SKETCH

-1,0
2

1 3,900 m

-1,0
+0,00 m
1
M = 1 : 50

wall-panel of 1 span, vertical (upright) installation.

-1: no definition from user. The necessary support width was determinated by the software.

1.2 PANEL SPECIFICATION

Sel. panel: Trimoterm Perform R FTV MS 100 0,60 0,50 (A10T) (outside-colour RAL 9010 = reinweiß)

Background:GA Z-0813 & Z-0813.1 (Perform R)

Holder: Trimo d.d. (Trimoterm Perform R)
Design: DIN EN 14509, annex E
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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

1.2.1 Sandwich panel Principle sketch

Overall depth of the panel D = 100,0 mm

Dist. betw. centr. of faces e = 99,1 mm
Upper lever arm RA = 44,7 mm
Lower lever arm RÁ = 54,4 mm

1.2.2 Core material

Material Orsil NTS 100 SI
Shear modulus GA = 4,50 N/mm2
Shear strength fCv = 0,053 N/mm2
Compression strength fCc = 0,060 N/mm2
parameter of support reaction capacity k = 0,0

1.2.3 Upper face layer

1.2.3.1 General details
Material S320GD
Modulus of elasticity EF1 = 210000 N/mm2
Yield strength fFt1 = 320,0 N/mm2
Coefficient of thermal expansion –F1 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,600 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,040 mm
- special limit measurement for nomial width w ¬ 1200 mm
design thickness tA = tnom - tzinc - 0.5 * ttol = 0,540 mm
Cross-sectional area AA = 5,410 cm2/m
Moment of inertia IA = 0,00 cm—/m
Distance between centroids of faces dAA = 0,200 mm
Distance between centroids of faces dAÁ = 0,200 mm

1.2.3.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) Tension
level ¤A all
Temp. ‡ ¬ 25°C ‡ > 25°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 113,67 82,98 105,71 77,17 320,00

The design resistant strengths at the intermediate supports depends on the number of fasteners per metre at this place.
See design of the respective face layers.
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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

1.2.4 Lower face layer

1.2.4.1 General details
Material S350GD
Modulus of elasticity EF2 = 210000 N/mm2
Yield strength fFt2 = 350,0 N/mm2
Coefficient of thermal expansion –F2 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,500 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,040 mm
- special limit measurement for nomial width w ¬ 1200 mm
design thickness tÁ = tnom - tzinc - 0.5 * ttol = 0,440 mm
Cross-sectional area AÁ = 4,410 cm2/m
Moment of inertia IÁ = 0,00 cm—/m
Distance between centroids of faces dÁA = 0,150 mm
Distance between centroids of faces dÁÁ = 0,150 mm

1.2.4.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) Tension
level ¤Á all
Temp. ‡ ¬ 25°C ‡ > 25°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 113,67 82,98 105,71 77,17 350,00

1.2.5 Material safety factors

material factor at ultimate limit state serviceability limit state

yielding of the upper face layer 1,10 1,00
wrinkling of the upper face layer in the span 1,19 1,05
wrinkling of the upper face layer at an intermediate support 1,19 1,05
yielding of the lower face layer 1,10 1,00
wrinkling of the lower face layer in the span 1,19 1,05
wrinkling of the lower face layer at an intermediate support 1,19 1,05
shear of the core 1,35 1,09
shear failure of a profiled face 1,10 1,00
crushing of the core 1,31 1,09
support reaction capacity of a profiled face 1,10 1,00

Reference: EN 14509, Tab. E.9 & GA Z-0813

 SandStat 4
SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

2. LOAD

2.1 PRINCIPLE SKETCH OF THE INTRODUCED LOADS

2.2 INTRODUCED LOADS

1. wind pressure over entire length wÎ = 0,540 kN/m2

2. wind suction over entire length wÔ = -0,950 kN/m2
3. wind suction for fast. over entire length wÔ = -1,090 kN/m2
4. summer temperatures for SLS ‡outs = +52°C, ‡ins = +25°C
5. summer temperatures for ULS ‡outs = +80°C, ‡ins = +25°C
6. winter temperatures ‡outs = -20°C, ‡ins = +20°C

2.3 LOAD CURVE OVER THE PANEL LENGTH

2.3.1 Load curve for LC 1 - wind pressure

3,90 m

+0,54 +0,54

Load curve for LC 1 - wind pressure [kN/m2, kN/m]

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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

2.3.2 Load curve for LC 2 - wind suction

3,90 m

-0,95 -0,95

Load curve for LC 2 - wind suction [kN/m2, kN/m]

2.3.3 Load curve for LC 3 - wind suction for fasteners

3,90 m

-1,09 -1,09

Load curve for LC 3 - wind suction for fasteners [kN/m2, kN/m]

2.4 Combination coefficients and load factors

2.4.1 Combination coefficients

Combination coefficients Snow Wind Temperature Live load

‹0 0,60 0,60 0,60 / 1,00a 0,00
‹1 0,75 / 1,00b 0,75 / 1,00b 1,00 0,00

a Coefficient is used if the winter temperature T = 0 °C is combined with snow.

b Coefficient is used if there is, in the combination, only a single action effect representing the variable actions and it is
caused by either the sole snow load or the sole wind load, acting alone.

Reference: EN 14509, Tab. E.6

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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

2.4.2 Load factors

šF at ultimate limit state serviceability limit state

Permament actions 1,20 / 1,00 1,00
Variable actions 1,60 1,00
Temperature actions 1,50 1,00
Creep effects 1,50 1,00

Reference: ASCE wind 1.6

3. ACTION EFFECTS OF EACH LOADCASE

3.1 SUPPORT REACTIONS AT MULTI-SPAN PANEL

Support reactions for multi-span-panels without load factors. The numbers of the load cases correspond with
the numbers under Load.

Load case
support LC 1 LC 2 LC 3 LC 4 LC 6
- [kN/m] [kN/m] [kN/m] [kN/m] [kN/m]
1 +1,05 -1,85 -2,13 +0,00 +0,00
2 +1,05 -1,85 -2,13 +0,00 +0,00

3.2 DEFLECTIONS AT MULTI-SPAN PANEL

Maximum deflections at each span without load factors.

Load Case
span LC 1 LC 2 LC 4 LC 6
- [cm] [cm] [cm] [cm]
1 +0,555 -0,976 -0,621 +0,921
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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

3.3 STRESSES AT MULTI-SPAN PANEL

The given results are the maximum stresses for continuous multi-span panels without load factors.

3.3.1 Normal stresses in upper face

¤A [N/mm2]
Load Case
span/ LC1 LC2 LC4 LC6
support
support 1 ±0,00 ±0,00 ±0,00 ±0,00
span 1 -19,14 +33,68 ±0,00 ±0,00
support 2 ±0,00 ±0,00 ±0,00 ±0,00

3.3.2 Normal stresses in lower face

¤Á [N/mm2]
Load Case
span/ LC1 LC2 LC4 LC6
support
support 1 ±0,00 ±0,00 ±0,00 ±0,00
span 1 +23,48 -41,32 ±0,00 ±0,00
support 2 ±0,00 ±0,00 ±0,00 ±0,00

3.3.3 Shear stresses in core

YA [N/mm2]
Load Case
span/ LC1 LC2 LC4 LC6
support
support 1 +0,0106 -0,0187 ±0,0000 ±0,0000
span 1 - - - -
support 2 -0,0106 +0,0187 ±0,0000 ±0,0000
 SandStat 4
SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

4. CALCULATIONS

4.1 DESIGN OVERVIEW

ultimate limit state of tension and pressure stresses 69,2%

ultimate limit state of shear stresses 76,2%
ultimate limit state of support reactions 100,0%
serviceability limit state of tension and pressure stresses 38,2%
serviceability limit state of shear stresses 38,4%
serviceability limit state of support reactions 100,0%
serviceability limit state of deflections 30,0%

The abbrevations given in the design calculation have to be understood as "provable stress as a result of load
case...".

4.2 DESIGN OF ULTIMATE LIMIT STATE

The ultimate limit state is to be designed assuming for a single-span panel ("wrinkling"-hinges over the
supports). All spans in multi-span panels are treated and tested as single-span panels. Each load combination
is calculated with consideration to the system and load details. The printout shows the relevant place and the
relevant load combination.

4.2.1 Design of limited normal stresses in face layers

Determining: design of the compressionstress in the lower face layer at span 1 at load case combination

Š¤ = šUÔ * ¤wÔ + šEËÉ * ‹0, …‡É * ¤…‡É ¬ ¤wËÁ, spanË? / šÇ = ¤wËÁ, spanËÎ

Š¤ = 1,60 * -41,3 + 1,50 * 0,60 * 0,0000 = -66,1 N/mm2 < -113,7 N/mm2 / 1,19 = -95,5 N/mm2

4.2.2 Design of the limited shear stress in the core material

Determining: design of at the support 1 at load case combination

ŠY = šUÔ * YwÔ + šEËÉ * ‹0, …‡É * Y…‡É ¬ fCv,k / šÇ = fCv,d

ŠY = 1,60 * -0,0187 + 1,50 * 0,60 * 0,0000 = -0,0299 N/mm2 < -0,0530 N/mm2 / 1,35 = -0,039 N/mm2
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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

4.3 DESIGN OF SERVICEABILITY LIMIT STATE

The serviceability limit state is to be designed at the entire system in accordance with the standard. The
different partial safety factors according to the technical approval need to be taken into account.

4.3.1 Design of limited normal stresses in face layers

For this panel, the limit wrinkling strength at the intermediate support depends on the number of screws per
metre. The designs were only made with the basic limited values neglecting any reduction factors because
the number of fasteners is smaller than the limit.
Determining: design of the compressionstress in the lower face layer at span 1 at load case combination

Š¤ = šUÔ * ¤wÔ + šEËÉ * ‹0, …‡É * ¤…‡É ¬ ¤wËÁ, spanË? / šÇ = ¤wËÁ, spanËÎ

Š¤ = 1,0 * -41,3 + 1,0 * 0,60 * 0,0000 = -41,3 N/mm2 < -113,7 N/mm2 / 1,05 = -108,3 N/mm2

4.3.2 Design of the limited shear stress in the core material

Determining: design of at the support 1 at load case combination

ŠY = šUÔ * YwÔ + šEËÉ * ‹0, …‡É * Y…‡É ¬ fCv,k / šÇ = fCv,d

ŠY = 1,0 * -0,0187 + 1,0 * 0,60 * 0,0000 = -0,0187 N/mm2 < -0,0530 N/mm2 / 1,09 = -0,049 N/mm2

4.4 COMPRESSION STRESSES AT SUPPORT

The design of the compression stresses at the supports is carried out for each support with the decisive
design procedure (ulitmate limit state, serviceability limit state, constructive demands).

support š * AS1) š * AU2) exist. b3) ASLS¸Î4) AULS¸Î5) req. bS6) req. bU7) req. b?8) req. bdec.9)
[-] [kN/m] [kN/m] [cm] [kN/m] [kN/m] [cm] [cm] [cm] [cm]
1 1,05 1,68 -1,0 2,20 1,83 1,9 3,7 4,0 4,0
2 1,05 1,68 -1,0 2,20 1,83 1,9 3,7 4,0 4,0

1) relevant support reactions including load factors at serviceability limit state

2) relevant support reactions including load factors at ultimate limit state
3) existing support width."-1": no definition from user.
4) allowable support reactions at serviceability limit state
5) allowable support reactions as ultimate limit state
6) required support width at serviceability limit state
7) required support width at ultimate limit state
8) support width required in the standard
9) decisive support width (maximum value index 6 to 8)
 SandStat 4
SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

4.5 DEFLECTIONS

4.5.1 Design of deflections

The design of deflections is made with following assumptions (in accordance with EN 14509):
span-deflections: - at short-term: max w = l / 100

Determining is the deflection at span 1 with the sum

Šw = šUÎ * ‹0, wÎ * ‹1, wÎ * wwÎ + šEËÉ * ‹1, …‡É * w…‡É ¬ max w = 390,0 cm / 100 = 3,90 cm

Šw = 1,0 * 0,60 * 0,75 * 0,555 + 1,0 * 1,0 * 0,921 = 1,17 cm < 3,90 cm

4.5.2 Calculated sum of maximum deflections

Sum of maximum deflection without load factors (incl. temperature,...)

span max w = L/... min w = L/...

[-] [cm] [-] [cm] [-]
1 +1,48 264 -1,60 244

4.6 FASTENERS

4.6.1 Design of the maximum deflection for screw heads

The screw head-deflections are designed in accordance with the recommendation of the ECCS.

exist. uâ = …T * (–ÍA + –ÍÁ) / 2 * max. l / 2 =...

...= 70K * (1,20E-5 + 1,20E-5) / 2 * 3900 / 2 = 1,64 mm ¬ zul. uâ = 21,50 mm

4.6.2 Design of tensile forces

The number of the required/chosen fasteners rely on the panel-width. Close attention must be paid to
requirements of the basic calculation principle (screw-distance and -number etc.)!

panel-width:1000 mm in accordance with explicit user definition

support
no variation material tAA asym. Qty. chosen fasteners NSd NRd util.
- - - [mm] - S/EL - [kN] [kN]
1 visible S235 3,00 x 3 JT3-6-5,5 x L (O19) 1) 3,40 4,17 81,5%
2 visible S235 3,00 x 3 JT3-6-5,5 x L (O19) 2) 3,40 4,17 81,5%
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SandStat

Order: Instatec Sabana Pos.: 3900-Z5 Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

explanations

asym. [x] - thin-walled und asymmetric sub-construction (e.g. Z- or C-shaped profiles).

LSP - load spreading plate

1) 3 × EJOT JT3-6-5,5 x L (O19) w/ washer ETA-13/0177 ANX.17

2) 3 × EJOT JT3-6-5,5 x L (O19) w/ washer ETA-13/0177 ANX.17