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Statement Manufacturer and Authorization Regarding Application
Statement Manufacturer and Authorization Regarding Application
Statement Manufacturer and Authorization Regarding Application
This statement must only be sent with new “00” applications. This applies to both the statements that the application has not been submitted to another
authority and the authorization of the applicant. If the authorized party is changed in the meantime (i.e. in case of an extension or correction request),
this declaration must be filled in again.
9 Statement
10 Hereby : Debai Liu ,
11 declares on behalf of the
manufacturer : Higer Bus Company Limited ,
12 for the application with type-
approval number : E4*100R02/04*0019*05 ,
13 the following:
14 a) the manufacturer has not applied for an EC & UNECE type-approval for the same type to any other approval
authority, and no other approval authority granted the manufacturer such an approval;
15 b) no approval authority has refused to grant type-approval of that type;
16 c) no approval authority has withdrawn type-approval of that type;
17 d) the manufacturer has not revoked an application for a type-approval of that type.
23 Authorization
24 By means of this declaration, I : Debai Liu ,
25 on behalf of : Higer Bus Company Limited ,
26 authorizes : TÜ V SÜ D Certification and Testing (China) Co., Ltd. Shanghai Branch ,
27 to respectively apply for a type-approval with type-approval number:
E4*100R02/04*0019*05 ,
28 handle all communication concerning this application and receive the type-approval certificate.
31
On their behalf, signature :
THE NETHERLANDS
(N E D E R L A N D)
COMMUNICATION
Concerning (1):
- approval granted
- approval extended
- approval refused
- approval withdrawn
- production definitely discontinued
of a vehicle type with regard to its electrical safety pursuant to Regulation number 100.
3. Vehicle category : M3
6.3. Propulsion system (e.g. hybrid, electric) : Capacitance/Battery electric propelled vehicle
11. Location of the approval mark : On the type plate near the front step well.
16. Signature :
17. The documents filed with the request for approval or extension may be obtained on request.
(1)
Strike out what does not apply.
Test Report
No.: 16-00177-CC-SHA-03
Approval subject:
Vehicles with regard to specific requirements for the electric power train
Stage of completion:
complete vehicle
Approval status
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 1 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
I. General
0.10. Location and method of affixing of : On the type plate near the front step well.
the approval mark
III. Enclosures
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 2 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
Keda Zhu
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 3 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
Correction of : ---
Deletion of : ---
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 4 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
2. Test conditions
2.1. Type of the test sample : Whole vehicle with all HV components in-
stalled.
2.2. Test procedures used : ECE Regulation No. 100.02, Annex 3,4,5,8
(Specifications and tests)
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 5 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
3. Test results
The following numbering is in accordance with UN Regulation No. 100 /marked in italic/
And test case is marked as below:
Test case is not applicable: N/A
Test case fulfills the requirement: P(ass)
Test case does not fulfill the requirement: F(ail)
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 6 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
5.1.1.4. Markings
5.1.1.4.1. The symbol shown in Figure 1 shall : See appendix 1 P
appear on or near the REESS. The
symbol background shall be yellow,
the bordering and the arrow shall be
black.
5.1.1.4.2. The symbol shall also be visible on en- : This provision shall not apply to P
closures and barriers, which, when re- any of the following cases:
moved expose live parts of high volt- (a) where barriers or enclosures
age circuits. cannot be physically accessed,
This provision is optional to any con- opened, or re-moved; unless other
nector for high voltage buses. vehicle components are removed
with the use of tools (b) where bar-
riers or enclosures are located un-
derneath the vehicle floor.
5.1.1.4.3. Cables for high voltage buses which : See appendix 1 P
are not located within enclosures shall
be identified by having an outer cover-
ing with the colour orange
5.1.2. Protection against indirect contact
5.1.2.1. For protection against electrical shock : -/- P
which could arise from indirect contact,
the exposed conductive parts shall be
galvanically connected securely to the
electrical chassis by connection with
electrical wire or ground cable, or by
welding, or by connection using bolts,
etc.
5.1.2.2. The resistance between all exposed : See appendix 3 P
conductive parts and the electrical
chassis shall be ≤ 0.1 ohm at a current
flow ≥ 0.2 amperes.
This requirement is satisfied if the gal-
vanic connection has been established
by welding.
5.1.2.3. In the case of motor vehicles which are : This is realized by connecting the P
intended to be connected to the PE-pin of charge port.
grounded external electric power sup-
ply through the conductive connection,
a device to enable the galvanical con-
nection of the electrical chassis to the
earth ground shall be provided.
The device should be connected be- : -/- P
fore exterior voltage is applied and un-
til after the voltage is removed.
Compliance to this requirement may : -/- N/A
be demonstrated either by using the
connector specified by the car manu-
facturer, or by analysis.
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 7 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 8 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
5.1.3.4. Isolation resistance requirement for the coupling system for charging the REESS
For the vehicle inlet intended to be : -/- P
conductively connected to the
grounded external AC power supply
and the electrical circuit that is galvani-
cally connected to the vehicle inlet dur-
ing charging of the REESS, the isola-
tion resistance between the high volt-
age bus and the electrical chassis shall
be at least 1 MΩ when the charger
coupler is disconnected. During the
measurement, the traction battery may
be disconnected
5.2. REESS
5.2.1. For a vehicle with a REESS, the requirement of either paragraph 5.2.1.1. or paragraph
5.2.1.2. shall be satisfied.
5.2.1.1. For a REESS which has been ap- : The REESS has been type ap- P
proved in accordance with Part II of proved in accordance with Part II of
this Regulation, it shall be installed in this regulation, the type approval
accordance with the instructions pro- No.:
vided by the manufacturer of the 1- E1*100R02/04*0195*00;
REESS, and in conformity with the de- 2- E1*100R02/04*0193*00.
scription provided in Part 2 of Annex 6
to this Regulation.
5.2.1.2. The REESS shall comply with the re- : -/-- N/A
spective requirements of paragraph 6.
of this Regulation.
5.2.2. Accumulation of gas
Places for containing open type trac- : There are no open type traction N/A
tion batteries that may produce hydro- batteries implemented in the car.
gen gas shall be provided with a venti-
lation fan or a ventilation duct to pre-
vent the accumulation of hydrogen
gas.
5.3. Functional safety
Momentary indication to the driver : Indication is given on the digital in- P
when the vehicle is in strument cluster/multifunctional dis-
"active driving possible mode''. play.
Pure electrical propulsion mode only.
When leaving the vehicle, the driver : Visual signal the driver is shown by P
shall be informed by a signal (e.g. the display
optical or audible signal) if the vehicle
is still in the active driving possible
mode.
If the on-board REESS can be : The propulsion system is limited. P
externally charged by the user, vehicle Driving mode is deactivated if a
movement by its own propulsion voltage is measured on charging
system shall be impossible as long as inlet.
the connector of the external electric
power supply is physically connected
to the vehicle inlet.
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 9 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
The state of the drive direction control : Drive direction is shown in the HMI. P
unit shall be identified to the driver.
On Board Isolation-resistance-monitor- : 3 limit detection (for 50 Ω/V, 100 P
ing-system Ω/V, 500 Ω/V)
For each duration, different visual
warning information to the driver.
HV interlock system : -/- N/A
5.4. Determination of Hydrogen Emissions
5.4.1. This test shall be carried out on all : -/- N/A
vehicles equipped with open type
traction batteries. If the REESS has
got the type approval, this test can be
omitted for the approval of the vehicle.
5.4.2. The test shall be conducted following : -/- N/A
the method described in Annex 7 to
the present Regulation.
5.4.3. During a normal charge procedure in : -/- N/A
the conditions given in Annex 7,
hydrogen emissions shall be:
< 125 g during 5 h, or
< 25 x t2 g during t2 (in h).
5.4.4. During a charge carried out by a : -/- N/A
charger presenting a failure (conditions
given in Annex 7), hydrogen emissions
shall be < 42 g.
Furthermore the charger shall limit this
possible failure to 30 minutes.
5.4.5. All the operations linked to the REESS : -/- N/A
charging shall be controlled
automatically, included the stop for
charging.
5.4.6. It shall not be possible to take a : -/- N/A
manual control of the charging phases.
5.4.7. Normal operations of connection and : -/- N/A
disconnection to the mains or power
cuts shall not affect the control system
of the charging phases
5.4.8. Important charging failures shall be : -/- N/A
permanently indicated.
5.4.9. The manufacturer has to indicate in the : -/- N/A
owner's manual, the conformity of the
vehicle to these requirements.
5.4.10. The approval granted to a vehicle type : -/- N/A
relative to hydrogen emissions can be
extended to different vehicle types be-
longing to the same family, in accord-
ance with the definition of the family
given in Annex 7, Appendix 2.
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 10 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 11 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
1. Markings
No. Description, HV S/N Remark State
components
1) Battery Make: CATL -/- OK
Type: L302C01
Make: CATL
Type: L228C01
2) High voltage boxes Make: HIGEC -/- OK
Type: HC-EIAC60395
3) Motor Make: DANA -/- OK
Type: TZ368XSPE300WH
Make: Siemens
Type: 1DB2022-(0NF06,1NE06)
4) MCU Make: DANA -/- OK
Type: KTZ60X45SP100B
Make: Siemens
Type: ELFA2/ELFA3
5) Defroster Make: Hongye -/- OK
Type: PFJ-5C/600JL10
6) A/C Make: Strak -/- OK
Type: AC136G3 AE
Make: Songz
Type: JLE-X series
7) Electric heater Make: Valeo -/- OK
Type: Thermo DC200
8) Oil Pump Make: Zhejiang KVD -/- OK
Type: 34DF5-07010-KV2(HDZXB1416)
9) Air pump Make: NAILI -/- OK
Type: AZE3.0S
10) DC charge socket Make: JONHON -/- OK
Type: NDQ-9Z(250A-750V)-L
Table 1: Markings
2 Cable/Harness/Wires
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 12 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
3 Connectors
4 Connections
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 13 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
1 Preparation of Equipment
None
2 Test conditions
The test-probe (Ø 1,0mm, 100mm length and test finger) is pressed against every potential
opening of the housing. The test force applied is:
1N ± 10%. (IPXXD); 10N ± 10% (IPXXB)
If the probe enters partially or even fully the probe is moved to any possible position. In no
case the probe shall enter the DUT entirely.
3 Results
IP-classification
No. Test Object Remark State
min real
1) Battery IPXXB IPXXD Implemented in a sheet metal casing. OK
2) High voltage IPXXB IPXXD Implemented in a sheet metal casing. OK
boxes
3) Motor IPXXB IPXXD Implemented in a sheet metal casing. OK
4) MCU IPXXB IPXXD Implemented in a sheet metal casing. OK
5) Defroster IPXXB -- Location surrounded by enclosures --
which need tools to remove.
6) A/C IPXXB -- Location surrounded by enclosures --
which need tools to remove.
7) Electric heater IPXXB -- Location surrounded by enclosures --
which need tools to remove.
8) Oil Pump IPXXB -- Location surrounded by enclosures --
which need tools to remove.
9) Air pump IPXXB -- Location surrounded by enclosures --
which need tools to remove.
10) DC charge socket IPXXB IPXXD Implemented in a sheet metal casing. OK
11) Service disconnect IPXXB IPXXB Separated by covering and satisfied de- OK
gree IPXXB, while it’s disconnected and
not energized.
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 14 / 19
Test report No.: 16-00177-CC-SHA-03
Manufacturer: Higer Bus Company Limited
Type: Higer E-Bus
1 Test Setup
2 Test
The potential equalisation resistance between any conductive parts shall be less than
100 mΩ (0,1 Ω). The test current shall be not lower than 0,2 A.
3 Test results
TÜV SÜD Auto Service GmbH, Westendstraße 199, D-80686 München Page 15 / 19