MECHANICAL CALCULATIONS FOR CONDENSATE MERCURY REMOVAL UNIT (MRU) BED

Document Title
VESSEL (PGCA-VA-3110 A/B)
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION, INSTALLATION AND
Project Title
COMMISSIONING FOR PEGAGA DEVELOPMENT PROJECT

DIALOG PLANT SERVICES Document No. 4000059157-PGCA-MZ-F01-005 Page No. 1

SDN BHD Date 29/03/2021 Rev. No. 5.2

DAVIT ARM CALCULATIONS

DAVIT ARM AND SUPPORT CALCULATION SIDE MANWAY BLIND (as per Dennis Moss 4th Edition)

LOAD ON DAVIT
Blind Weight = 1400 kg
Vertical Force p = 13734 N
Vertical Impact Factor Ch = 2
Horizontal Impact Factor Cv = 0.15
Vertical Load fv = 27468 N
Horizontal Load fh = 2060.1 N

MAST PROPERTIES
MATERIAL = A106 GR. B
Size = DN100 x Sch.80 41.03 kg/m
Outside Diameter OD = 114.3 mm
Outside Radius a = 57.15 mm L1
Thickness tp = 17.12 mm
Inside Diameter d = 80.06 mm
Cross section Area A = 5226.75 mm² R
Radius of gyration r = 34.8874025 mm L2
M2
Moment of Inertia I = 6361621.09 mm4
Section Modulus Z = 111314.455 mm³
Weight Of Mast W = 457 N NOZZLE Guide
Mast Radius R = 152.4 mm OD
M1 L
3
Boom Length L1 = 700 mm
Distance Of Boom to guide L2 = 300 mm
Support
Distance between guide and support L3 = 800 mm
L4
OD Vessel to Mast L4 = 81 mm

Mast Coefficient
a = tpR/a2 = 0.7988
b= 6/ (5+6a2) = 0.6796
K= 1 - [ 9/(10+12a2)] = 0.4903

Axial Load P = p+W = 27924.68

Axial Stress fa = (p+W)/A = 5.34

Bending Moment At Davit Guide M1 = fvL1+0.5WL1+fhL2 = 2.00E+07

Bending Moment At Davit Mast M2 = M1(L2-R)/L2 = 9.84E+06

Bending stress at Davit Mast fb1 = M1/Z = 179.72

Bending stress at Davit Mast fb2 = M2a/I *[ ( 2/((3K )(3b)0.5))] = 84.20

Slenderness ratio = 2.1 * L2 / r = 18.0580942

Allowable Axial Stress Fa = 124.11 N/mm² From Appendix L of Dennis Moss
Yield Stress Fy = 240 N/mm²
Allowable Bending Stress, 0.66Fy = Fb = 158.4 N/mm²
Combine Stress fa/Fa + max(fb1 + fb2)/Fb < 1
= 1.18 NOT OK
 MECHANICAL CALCULATIONS FOR CONDENSATE MERCURY REMOVAL UNIT (MRU) BED
Document Title
VESSEL (PGCA-VA-3110 A/B)
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION, INSTALLATION AND
Project Title
COMMISSIONING FOR PEGAGA DEVELOPMENT PROJECT

DIALOG PLANT SERVICES Document No. 4000059157-PGCA-MZ-F01-005 Page No. 1

SDN BHD Date 29/03/2021 Rev. No. 5.2

Stress at Support
L= 280

1 78

MARKS AREA axy h a x h2 bd3/12

a y
1 21840 39 851760 0.0 0.0 11072880.0
TOTAL 21840 851760 0.0 11072880.0

Distance From Neutral Axis = Sum (a x y) / a = 39 mm

Moment Of Inertia, I = sum (a x h2) + bd3/12 = 11072880 mm4
Modulus of Section Zg = 283920 mm3
Bending Stress at guide Sb = M1 / Zg = 70.46 N/mm2
Shear Stress at Support Ss = P*L4 / Zg = 7.97 N/mm2

Yield Stress Fy = 450.00 N/mm2 SA-240 UNS S31803

Max Allowale Bending Stress Fb = 0.66*Fy = 297.00 N/mm2 Sb < Fb, Satisfactory!
Max Allowable Shear Stress Fs = 0.4*Fy = 180.00 N/mm2 Ss < Fs, Satisfactory!

Support fillet weld tw = 10.00 mm

Weld Throat Area Aw = 2*0.7*tw*L = 3920 mm2
Allowable Weld Stress 0.25*Fyb = 112.5 N/mm²
Resultatnt Force Fr=Fv+W = 27924.68 N
Weld Stress Fr/Aw = 7.12 N/mm² Fillet weld is Satisfatory

Stress at Base
Yield Stress (of Base) Fyb = 450.00 N/mm2 SA-182 F51
Max Allowale Bending Stress Fb = 0.66*Fyb = 297.00 N/mm2 Sb < Fb, Satisfactory!
Max Allowable Shear Stress Fs = 0.4*Fyb = 180.00 N/mm2 Ss < Fs, Satisfactory!

Eye Bolt
Eye Bolt Type (Diameter & Length) = 25.4 x 457 (M20)
Stock No. = 1043819
Eyebolt Material = Crosby G-291 Regular Nut Eye Bolt
Eye Bolt Working Limit Load = 6.03 ton

Bolt
Bolt Diameter Db = 38 mm
Eyebolt Material = ISO 8.8
Yield Stress for Bolt Fy = 640 N/mm2 0.4 * Fy = 256
Bolt Shear Stress Fv / (0.7854*Db^2) = 24.22 N/mm2 Satisfactory

Lug R
Lug Material = SA-240 UNS S31803
Yield Stress Fy = 450 N/mm²
Pin Hole Diameter D = 45 mm
Pin Diameter Dpin = 42.164 mm
Radius R = 55 mm D
H
Lug Height H = 80 mm
Lug Thickness T = 19 mm
Lug Weld Length L = 110 mm L
Weld Leg tw = 10 mm

Lug Area At = T*(2*R-D) = 1235 mm2

Lug Shear Stress Fv/[(R-D/2)*T] = 44.48 < 0.4Fy = 180
Lug Tensile Stress Fv/At = 22.24 < 0.60Fy = 270.0
Lug Bearing Stress Fv/(Dpin*T) = 34.29 < 0.75Fy = 337.5
Lug Weld Throat Area Aw = 2*0.7*tw*L = 1540 mm2
Lug Weld Stress Fv/Aw = 17.84 < 0.25Fy = 112.5

LUG IS SATISFACTORY
EMOVAL UNIT (MRU) BED

ON, INSTALLATION AND

1
5.2

oss 4th Edition)

N/mm²

N.mm

N.mm

N/mm²

N/mm²

of Dennis Moss
EMOVAL UNIT (MRU) BED

ON, INSTALLATION AND

1
5.2

N/mm2

MPa
MPa
MPa

MPa
2.1 L2 / r = 18.05809
Fa = 18 ksi
= 124.1057 N/mm2