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DOSSIER DE CALIDAD

P.O: 4600006916

TAG: 300-PU-010/011: BOMBAS CENTRÍFUGAS


GOULDS IC-125-100-315

SISTEMA DE BOMBEO: PLANTA


DE FILTRADO UNTUNCA

Junio 2020
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

Contenido
I. ESPECIFICACIONES TÉCNICAS DE LOS EQUIPOS
1) Especificaciones Técnicas de Bomba Goulds IC 125-100-315
2) Curva de Funcionamiento de Bomba Goulds IC 125-100-315
3) Especificaciones Técnicas de Motor Nidec CD150P1FS
II. PLANOS DIMENSIONALES Y DIAGRAMAS
1) Planos Dimensionales y Seccional de la Bomba
2) Planos de Placa Base y Montaje
III. LISTA DE MATERIALES DE CONSTRUCCIÓN
1) Lista de Materiales Constructivos de Bomba y Motor
IV. INFORMACIÓN GENERAL
1) Catálogo de Bombas
2) Catálogo de Motores
3) Lista de Piezas Repuesto
4) Manual de Instrucciones, Operación y Mantenimiento Bombas
5) Manual de Instrucciones, Operación y Mantenimiento Motor
V. CALIDAD
1) Certificado ISO 9001 – ISO 14001
2) Informes de Alineamiento

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

ESPECIFICACIONES TÉCNICAS DE
LOS EQUPOS

Especificaciones Técnicas
TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
GOULDS PUMPS INC PERU November 29, 2019

P.O. NO: 9247


Product Number: GS02A102 GBQ-51.965/19
Proposal No: OB 190814 REVISÃO - 0
Item No: 300-PU-010/011 (Base Offer) DATA - 29/11/2019
EMITIDO - ITT PERU
LIBERADO - AOKUS

MODEL: IC Frame:42 Size:125-100-315 QTY: 1

Operating Conditions
SERVICE
LIQUID BOMBA DE AGUA PLANTA UNTUCA , Rated Temp. 4.5
deg C, SP.GR 1.000, Viscosity 1.600 cp, Rated/Max. suction
pressure 0.00 / 0.00 bar g
CAPACITY Rated 243.67 m³/hr
HEAD 117.00 (m)

Performance at 3550 RPM per HI 14.6 2B basis power


PUBLISHED EFFY 76.9% (CDS)
RATED EFFY 76.6% corrected
RATED POWER 101.86 kW (incl. Mech. seal drag 0.38). (Run out 121.18 kW)
NPSHR 5.71 m (available NPSH is 6.50 m)
DISCH PRESSURE (R) 11.54 bar g (13.20 bar g @ Shut off) based on 0.00 bar g
rated suction pressure
PERF. CURVE IC083-2 (Rotation CW viewed from coupling end)
SHUT OFF HEAD 134.80 m
MIN. FLOW Continuous Stable: 72.41 m³/hr Hydraulic: 72.41 m³/hr
Thermal: N/A

Materials
CONSTRUCTION Ductile iron with 316SS impeller
CASING Ductile Iron (0.7043) (max.casing pressure @ rated temperature 19.60 bar g)
ST.BOX COVER Ductile Iron (0.7043)
IMPELLER 316 Stainless Steel (1.4408) - Enclosed (263 mm rated, max=278 mm, min=234 mm)
CASING GASKETS Aramid Fiber
IMPELLER O-RING Teflon
SHAFT MATERIAL Stainless Steel (GB 2Cr13, DIN 1.4021)
SHAFT SLEEVE 316LSS
LUBRICATION Flood oil
BEARINGS 6311-C3 (Inboard) / 3311A-C3 (Outboard)

Sealing Method
MECHANICAL SEAL FLEX-A-SEAL 53MMBF2-G9-VRFRF/E (SIC X SIC)/ VITON - (Cartridge - Single)
SEAL CHAMBER Cyclone

Casing connections

Page 1
Proposal No: OB 190814 Item No: 300-PU-011 (Base Offer) Model: IC 125-100-315
Casing Drain

Flanges
ISO PN25 dimension flange with ANSI 150# drilling

Frame features
Ductile Iron Frame Adapter
i-FRAME adder - Includes Inpro Laby Oil Seals, Redesigned Frame, i-ALERT & 5 Year Warranty

Assembly and Testing


Casing & Cover - Non witnessed hydro test, components, test report required
Casing & Cover - Standard hydro test

QA Requirements
Casing & Cover - Certificate of Conformance, material of construction
Certificate of Conformance, to PO

Painting
Goulds Blue standard painting (RAL 5015)

Driver : Electric motor Manufacturer : Customer's Choice


FURNISHED BY Customer MOUNTED BY Customer
RATING 150.0 hp (111.9 KW) ENCLOSURE TEFC - Premium Efficiency
PHASE/FREQ/VOLTS //230/460 SPEED 3600 RPM
ACTUAL SPEED N/A MOUNTING B3-Foot mounted
TYPE N/A FRAME SPECIAL
INSULATION/SF F/1.00

Boxing
Export ITT-003
Terms of Sale
EX WORKS

Weights and Measurements


TOTAL NET UNIT WEIGHT ** / VOLUME 174 kg / 0.173 m³
TOTAL GROSS UNIT WEIGHT / GROSS VOLUME 218 kg / 0.541 m³

** Driver weight is not included in total unit weight

Delivery details
Delivery Quote No
Date of Quote
Program Version 1.72.0.0

This proposal reflects the intended scope from the customer specifications supplied at the time of quotation. Additional
specifications, requirements and scope presented at time of award or during order execution outside the original bid scope
request, is subject to a change order with a potential cost and lead-time impact. ITT reserves the right to present engineering
charges for more than two revision cycles on submittal drawings, provided these two revision cycles cover the intent of the
specifications. ITT requires customer to provide all drawing comments applicable to the specification within the first submission
return.

Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is
limited to the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed
and incorporated then the Customer is responsible to identify those and provide copies for review and revision of our offer.

Our quotation is offered in accordance with our comments and exceptions identified in our proposal.

Page 2
Hydraulic Details
Item No 300-PU-010/011 Pump Type IC

Proposal # MIN1907400105

Liquid Characteristics Hydraulic Requirements


Service Rated capacity 243.67 m³/hr
Liquid BOMBA DE AGUA PLANTA UNTUCA NPSHa 6.50 m
Specific Gravity 1.000 Suct. pressure
Temperature 4.5 deg C Viscosity 1.600 cp
Solids size

GENERAL PUMP DATA VALUE PROTECTED


PRMS Material Code
PRMS size code
Case thickness (mm) 20
Maximum Solids Size (mm) 8.38
Max Drive Power per 100 RPM (kW) 4.40
Maximum RPM 3,600
Disch. Size 100mm
Suction size 125mm
Suction Specific Speed 12,198 m³/hr,m
Maximum casing pressure at 4.5 (deg C) 25.00 bar g
Volute
Cyclone seal chamber or struffing box coefficient 0.057
WEIGHTS / MEASUREMENTS VALUE PROTECTED
Bare pump weight (kg) 174
Total Unit Weight (bare pump, driver, etc) (kg) 174
Gross Total Weight (kg) 218
Net Volume (m³) 0.173
Gross Volume (m³) 0.541
SHAFT DATA VALUE PROTECTED
Shaft diameter between bearings (mm) 68
Shaft diameter at coupling (mm) 42
Shaft diameter at impeller (mm) 38
Shaft diameter at stuffing box less sleeve (mm) 47
Shaft diameter at stuffing box with sleeve (mm) 53
Shaft separation (mm) 140
Sleeve diameter (mm) 53.0

IMPELLER DATA VALUE PROTECTED


Maximum Impeller diameter (mm) 278
Minimum Impeller diameter (mm) 234

SEAL / DYN. SEAL VALUE PROTECTED


Diameter of mechanical seal with sleeve (mm) 53.0

BEARING DATA VALUE PROTECTED


Inboard bearing 6311-C3
Outboard bearing 3311A-C3
Page 1
Proposal No : MIN1907400105 Item No: 300-PU-011 Model: IC
October 2, 2019 (10:56:00 AM)

Hydraulic Details

TEMPERATURES VALUE PROTECTED


Max.temperature limit (deg C) 250.0
Min.temperature limit (deg C) -20.0

POWER LOSS DATA VALUE PROTECTED


Mechanical seal power loss (kW) 0.38

Viscosity Factors VALUE PROTECTED


Flow viscosity correction factor (rated)-1st stage 1.000
Head viscosity correction factor (rated)-1st stage 1.000
Efficiency viscosity correction factor (rated)-1st stage 1.000
Program Version 1.72.0.0

Page 2
Standard Datasheet CENTRIFUGAL PUMP SPECIFICATION

CLIENT CONTRACT NO:


ADDRESS: BY: Jose Alvarado DATE:

PLANT LOCATION: PERU APPROVED: DATE:

ITEM: 300-PU-011 EQUIP.IDENT.NO:

PUMPING CONDITIONS
FLUID PUMPED: BOMBA DE AGUA PLANTA UNTUCA PUMP MATERIAL CLASS Ductile iron with 316SS impeller
PUMPING TEMP. (PT) 4.5 deg C 40.1 deg F VISCOSITY @ PT 1.600 CP PH

SPECIFIC GRAVITY @ PT 1.000 DENSITY @ PT 1,000.0 kg/m³


VAPOR PRESS. @ PT mmHg 0.00 BAR ABS SOLIDS CONTENT %WT

PERFORMANCE CHARACTERISTICS
CAPACITY, M³/HR NORMAL 0.00 RATED 243.67 MIN. HYDRAULIC / THERMAL FLOW 72.41 / N/A
TDH, M: NORMAL RATED 117.00 DISCH.PRESSURE 11.54 BAR G

SUCTION PRESS., BAR G RATED 0.00 MAXIMUM 0.00


NPSH, M ABS: AVAIL.(NORMAL) 6.50 (RATED) 5.71 REQD BY PUMP CURVE NO. IC083-2
BHP, kW (RATED) 101.86 (MAX) 121.18 EFFICIENCY (NORMAL) (RATED) 76.6
PUMP DESCRIPTION
TYPE IC 42 SIZE 125-100-315 RPM 3550 ROTATION CW CCW

IMPELLER TYPE Enclosed DIA. mm (RATED) 263 (MAX) 278 (MIN BY MFR) 234
PACKING TYPE SIZE NO. OF RINGS 0 SEAL CAGE YES NO
MECH.SEAL MFR and MODEL/DYN SEAL John Crane 2100 (Q1Q1VGG) SiC - SiC, Viton
SUCTION FLGD SCRD SIZE 125mm DIN2501/PN25 LB.ASA FACING RF POSITION CL SIDE FACING UP

DISCHARGE FLGD SCRD SIZE 100mm DIN2501/PN25 LB.ASA FACING RF POSITION TOP CTR TANGENT SIDE

BEARINGS (MFR AND TYPE): RADIAL 6311-C3 THRUST 3311A-C3 (VERT.) THRUST UP DOWN

MATERIAL: CASING Ductile Iron (0.7043) IMPELLER 316 Stainless Steel (1.4408) SHAFT/SLEEVE Stainless Steel (GB 2Cr13, DIN 1.4021) / 316LSS

SPECIAL MATERIAL
CASING: VENT NPT DRAIN 3/8-18NPT NPT GAGE CONN. SUCTION DISCHARGE 1/4-18NPT / 1/4-18NPT NPT

STUFF.BOX: TAP FOR FLUSH NPT TAP FOR DRAIN NPT JACKETED NPT CONN:COOL WATER RQD GPM
CASING: NO OF STAGE 1 MOUNTING: CENTERLINE FOOT BRACKET VERTICAL

CASING SPLIT: HORZ VERTICAL TYPE OF VOLUTE: SINGLE DOUBLE DIFFUSER


COVER PLATE JACKETED NPT CONN. GLAND COOLING NPT CONN. BEARING HOUSING JACKETED NPT
PUMP BUILT TO: ANSI API STD 610 SPECIAL SPECIFICATIONS
COUPLING TYPE: MAKE: / GUARD:

LUBRICATION: Flood oil HYDROSTATIC TEST PRESSURE: 0.00 BAR G

WEIGHT (KG): PUMP 174 DRIVER 0 BASEPLATE 0


PUMP SERIAL NO.:
PUMP CURVE NO.: IC083-2
SECTIONAL DWG.NO.:

DRIVER
ELECTRIC MOTOR 150.0 HP 230/460 V PH CPS 3600 RPM EQUIP #

MFR Customer's Choice CLASS DIVISION

STEAM TURBINE MFR STEAM BAR G EXHAUST BAR G


SPECIAL: MFR

REMARKS:

REV.NO. REVISION BY DATE APPD DATE VENDOR ITT Corporation


P.O.NO
C.O.NO
P.O.ITEM NO

ACCOUNT DIST.NO.
DELIVERY
NOT BEFORE DATE
TAPPED OPENINGS Model IC
Size 125-100-315
TAPPED OPENINGS MODEL IC 125-100-315
FURNISHED FURNISHED

NO. SIZE QTY. PURPOSE YES/NO NO. SIZE QTY. PURPOSE YES/NO
CO1 3/8-18NPT 1 CIRCULATION OUTLET NO IO 3/8-18NPT 1 FLUSH OUTLET NO
D 3/8-18NPT 1 DRAIN (CASING) YES KI1 1/2-14NPT 1 COOLING INLET NO
DL G 1/2 1 DRAIN (LANTERN) YES KO1 1/2-14NPT 1 COOLING OUTLET NO
GD G 3/8 1 OIL DRAIN YES PM1 1/4-18NPT 1 PRESSURE MEASUREMENT NO
GF1 Ø20 1 OIL FILLING YES PM2 1/4-18NPT 1 PRESSURE MEASUREMENT NO
GF2 G 1/8 2 GREASE FILLING NO QI 3/8-18NPT 1 QUENCH INLET NO
II 3/8-18NPT 1 FLUSH INLET NO QO 3/8-18NPT 1 QUENCH OUTLET NO

DRAWING IS FOR REFERENCE ONLY.


NOT CERTIFIED FOR CONSTRUCTION UNLESS SIGNED.

Customer: INTECH S.A.


Serial No:
Customer P.O. No:
Item No: 300-PU-010/011
End User: CORI PUNO

Drawing is not to scale

DRAWING NO MIN1907400105/300-PU-011
FORM # N/A Program Version 1.72.0.0
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

ESPECIFICACIONES TÉCNICAS DE
LOS EQUPOS

Curvas de Funcionamiento
TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
Model: IC Size: 125-100-315 Group: 42 60Hz RPM: 3550 Stages: 1

Job/Inq.No. : MIN1907400105
Purchaser : GOULDS PUMPS INC PERU
End User : CORI PUNO S.A.C Issued by : Francesca Vinelli Rev. : 0
Item/Equip.No. : 300-PU-010/011 (Base Offer) Quotation No. : OB 190814 Date : 11/29/2019
Service :
Order No. : 9247 Certified By : SN/SO : GS02A102
Operating Conditions Pump Performance
BOMBA DE AGUA PLANTA
Liquid: UNTUCA Published Efficiency: 76.9 % Suction Specific Speed: 12,198 m³/hr,m
Temp.: 4.5 deg C Rated Pump Efficiency: 76.6 % Min. Hydraulic Flow: 72.41 m³/hr
S.G./Visc.: 1.000/1.600 cp Rated Total Power: 101.86 kW Min. Thermal Flow: N/A
Flow: 243.67 m³/hr Non-Overloading Power: 121.18 kW
TDH: 117.00 m Imp. Dia. First 1 Stg(s): 263 mm
NPSHa: 6.50 m NPSHr: 5.71 m Shut off Head: 134.80 m
Solid size: Max. Solids Size: 8.38 mm % Susp. Solids
(by wtg):
Vapor Press:
Notes: 1. Curve shown is at ambient temperature conditions.

Viscosity corrections have been performed in accordance with HI 9.6.7-2015

GBQ-51.965/19
REVISÃO - 0
DATA - 29/11/2019
EMITIDO - ITT PERU
LIBERADO - AOKUS
Model: IC Size: 125-100-315 Group: 42 60Hz RPM: 3550 Stages: 1

Job/Inq.No. : MIN1907400105
Purchaser : GOULDS PUMPS INC PERU
End User: CORI PUNO S.A.C Issued by : Francesca Vinelli
Item/Equip.No. : 300-PU-010/011 (Base Offer) Quotation No. : OB 190814 Date : 11/29/2019
Service :
Order No. : 9247 Certified By : Rev. : 0
Operating Conditions Pump Performance
BOMBA DE AGUA PLANTA
Liquid: UNTUCA Published Efficiency: 76.9 % Suction Specific Speed: 12,198 m³/hr,m
Temp.: 4.5 deg C Rated Pump Efficiency: 76.6 % Min. Hydraulic Flow: 72.41 m³/hr
S.G./Visc.: 1.000/1.600 cp Rated Total Power: 101.86 kW Min. Thermal Flow: N/A
Flow: 243.67 m³/hr Non-Overloading Power: 121.18 kW
TDH: 117.00 m Imp. Dia. First 1 Stg(s): 263 mm
NPSHa: 6.50 m NPSHr: 5.71 m
Solid size: Shut off Head: 134.80 m
% Susp. Solids Vapor Press: Max. Solids Size: 8.38 mm
(by wtg):
Notes: 1. Power and efficiency losses are not reflected on the curve below.
2. Curve shown is at ambient temperature conditions.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

ESPECIFICACIONES TÉCNICAS DE
LOS EQUPOS

Especificaciones Técnicas
TAG: 300-PU-010/011
Motor Nidec CD150P1FS

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
EFFECTIVE:
DIMENSION PRINT PRINT:
17-AUG-17 WORLD MOTOR CORRODUTY 08-1069
SUPERSEDES: FRAME: 444TS, 445TS SHEET:
NEW BASIC TYPE: TC 1 OF 1

C P

N AB

W AC
BS
V

O
U

AF
ES
D

AA SIZE
CONDUIT
EV J E G

H K 2E
4 HOLES
2F BA A
B

ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS


UNITS A B C D E 2E G H J K N O P
2
-.06 ±.03 +.05
IN 21.75 19.69 40.75 11.00 9.00 18.00 1.25 .81 3.38 6.00 5.19 23.00 22.81
MM 552 500 1035 279 229 457 32 21 86 152 132 584 579

UNITS T U V W AA AB AC AF BA BS EV ES SQ KEY
-.001 MIN MIN
IN 3.81 2.375 4.50 .44 19.34 15.25 5.75 7.50 8.25 1.59 3.03 .625
3 NPT
MM 97 60.33 114 11 491 387 146 191 210 40 77 15.88

FRAME UNITS 2F
±.03
IN 14.50
444TS
MM 368
IN 16.50
445TS
MM 419
IHP_DP_NMCA (MAR-2011) SOLIDEDGE

1. DIMENSIONS MAY VARY .25" DUE TO CASTING AND/OR


FABRICATION VARIATIONS
2. LARGEST MOTOR WIDTH
3. STANDARD ASSEMBLY POSITION F-1 IS SHOWN. F-2 IS
PROVIDED WHEN SPECIFIED. CONDUIT OPENING MAY
BE LOCATED IN STEPS OF 90° REGARDLESS OF THE
LOCATION
4. TOLERANCES ARE SHOWN IN INCHES ONLY

08-1069/- ISSUED BY
R. TIMMERMANN
INFORMATION DISCLOSED ON THIS DOCUMENT APPROVED BY
Nidec Motor Corporation IS CONSIDERED PROPRIETARY AND SHALL NOT BE
M. CULLEN
REPRODUCED OR DISCLOSED WITHOUT WRITTEN
St. Louis, Missouri CONSENT OF NIDEC MOTOR CORPORATION
7/1/2020 apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=2542…

CATALOG NUMBER: CD150P1FS NAMEPLATE PART #: 422697-002

MODEL GJ24 FR 445TS TYPE TCE ENCL TEFC


SHAFT OPP
6313-J/C3 - QTY 1 6313-J/C3 - QTY 1
END BRG END BRG
MAX
PH 3 40 C ID#
AMB
INSUL Asm.
F F1 DUTY CONT
CLASS Pos.

HP 150 RPM 3580 HP 150 RPM 2975

VOLTS 460 VOLTS 400


FL FL
167.0 193.0
AMPS AMPS
SF SF
192.0
AMPS AMPS
SF 1.15 DESIGN B CODE G SF 1.00 DESIGN B CODE G
NEMA NOM NOM NEMA NOM NOM
95.0 88.0 KiloWatt 111.9 95.1 87.9
EFFICIENCY PF EFFICIENCY PF
GUARANTEED MAX GUARANTEED MAX
94.1 32.5 HZ 60 94.1 31.8 HZ 50
EFFICIENCY KVAR EFFICIENCY KVAR

HAZARDOUS LOCATION DATA (IF APPLICABLE):


DIVISION CLASS I GROUP I
TEMP CODE CLASS II GROUP II

VFD DATA (IF APPLICABLE):


VOLTS
AMPS

TORQUE 1 TORQUE 2
VFD LOAD TYPE 1 VFD LOAD TYPE 2
VFD HERTZ RANGE 1 VFD HERTZ RANGE 2
VFD SPEED RANGE 1 VFD SPEED RANGE 2

SERVICE FACTOR FL SLIP


NO. POLES 2 MAGNETIZING AMPS 48.0
VECTOR MAX RPM Encoder PPR
Radians / Seconds Encoder Volts

TEAO DATA (IF APPLICABLE):


HP (AIR OVER RPM (AIR OVER
HP (AIR OVER) RPM (AIR OVER)
M/S) M/S)
FPM AIR FPM AIR FPM AIR
VELOCITY VELOCITY M/S VELOCITY SEC

apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=25423&LineNum… 1/2
7/1/2020 apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=2542…
ADDITIONAL NAMEPLATE DATA:
Decal / Plate WD=011658 Customer PN
Notes Non Rev Ratchet
Max Temp Rise 80C RISE/RES@FL 60HZ OPP/Upper Oil Cap GREASE
Thermal (WDG) SHAFT/Lower Oil Cap GREASE
Altitude Usable At
Regulatory Notes Regulatory Compliance CC 030A
COS Marine Duty
Balance 0.08 IN/SEC Arctic Duty
3/4 Load Eff. 95.6 Inrush Limit
Motor Weight (LBS) 1530 Direction of Rotation
Sound Level Special Note 1
Vertical Thrust (LBS) Special Note 2
Thrust Percentage Special Note 3
Bearing Life Special Note 4
Starting Method Special Note 5
Number of Starts Special Note 6
200/208V 60Hz Max Amps SH Max. Temp.
190V 50 hz Max Amps SH Voltage
380V 50 Hz Max Amps SH Watts
NEMA Inertia Load Inertia
Sumpheater Voltage Sumpheater Wattage
Special Accessory Note 1 Special Accessory Note 16
Special Accessory Note 2 Special Accessory Note 17
Special Accessory Note 3 Special Accessory Note 18
Special Accessory Note 4 Special Accessory Note 19
Special Accessory Note 5 Special Accessory Note 20
Special Accessory Note 6 Special Accessory Note 21
Special Accessory Note 7 Special Accessory Note 22
Special Accessory Note 8 Special Accessory Note 23
Special Accessory Note 9 Special Accessory Note 24
Special Accessory Note 10 Special Accessory Note 25
Special Accessory Note 11 Special Accessory Note 26
Special Accessory Note 12 Special Accessory Note 27
Special Accessory Note 13 Special Accessory Note 28
Special Accessory Note 14 Special Accessory Note 29
Special Accessory Note 15 Special Accessory Note 30
Heater in C/B Voltage Heater in C/B Watts
Zone 2 Group Division 2 Service Factor
Note 1 CL.I GR.A,B,C,D Note 2 T3 TEMP CODE,DIV 2
Note 3 AT 1.0 S.F.

NIDEC MOTOR CORPORATION


ST. LOUIS, MO
TYPICAL NAMEPLATE DATA
ACTUAL MOTOR NAMEPLATE LAYOUT MAY VARY
SOME FIELDS MAY BE OMITTED
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.

apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=25423&LineNum… 2/2
7/1/2020 apps.motorboss.com/submittals/PerformanceData.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumbe…

MODEL NO. CATALOG NO. PHASE TYPE FRAME


GJ24 CD150P1FS 3 TCE 445TS
ORDER NO. 25423 LINE NO.
MPI: 249999 250000
HP: 150 150
POLES: 2 2
VOLTS: 460 400
HZ: 60 50
SERVICE FACTOR: 1.15 1
EFFICIENCY (%):
S.F. 94.9
FULL 95 95.1
3/4 95.6 95.9
1/2 95.3 96
1/4 92.9 94.4
POWER FACTOR (%):
S.F. 88.4
FULL 88 87.9
3/4 86 86
1/2 79.8 80.2
1/4 60.6 61
NO LOAD 4.6 3.6
LOCKED ROTOR 24.4 26.3
AMPS:
S.F. 192
FULL 167 193
3/4 128 147
1/2 92 105
1/4 62 70
NO LOAD 48 54
LOCKED ROTOR 1136 1202
NEMA CODE LETTER G G
NEMA DESIGN LETTER B B
FULL LOAD RPM 3580 2975
NEMA NOMINAL / EFFICIENCY (%) 95 95.1
GUARANTEED EFFICIENCY (%) 94.1 94.1
MAX KVAR 32.5 31.8
AMBIENT (°C) 40 40
ALTITUDE (FASL) 3300 3300
SAFE STALL TIME-HOT (SEC) 17 17
SOUND PRESSURE (DBA @ 1M) 84 80
TORQUES:
BREAKDOWN{% F.L.} 254 227
LOCKED ROTOR{% F.L.} 122 111
FULL LOAD{LB-FT} 220 264.7

NEMA Nominal and Guaranteed Efficiencies are up to 3,300 feet above sea level and 25 ° C ambient

The Above Data Is Typical, Sinewave Power Unless Noted Otherwise

NIDEC MOTOR CORPORATION


ST. LOUIS, MO

Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.

apps.motorboss.com/submittals/PerformanceData.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=25423&Li… 1/1
US ELECTRICAL MOTORS 11658

Motor Wiring Diagram


WYE Start - Delta Run
Single Voltage Motors
or
Dual Voltage Motors on Low Voltage Only

Per NEMA MG1 1998-1.76, "A Wye Start, Delta Run motor is one arranged
for starting by connecting to the supply with the primary winding initially
connected in wye, then reconnected in delta for running condition." This is
accomplished by a special Wye-Delta starter configuration using six leads
from the motor and is intended to limit the inrush current required to start the
motor.

Motors designed by US Motors for Wye start, Delta Run may also be used
for across the line starting using only the Delta connection. Damage will
occur if the motor is operated with load for more than 30 seconds on the Wye
without transition to Delta.

To reverse direction of rotation, interchange leads L1 & L2.

Each lead may have one or more cables comprising that lead. In such case,
each cable will be marked with the appropriate lead number.

Connection Plate: 11658 Revised: 12/13/99 REP


Connection Decal: 344137(OBS), 416280 Revised: 10/13/00 REP
7/1/2020 Renewal Parts Section 700 Page 19

FRAMES 254T THRU 447T - TOTALLY ENCLOSED AND EXPLOSIONPROOF MOTORS


TYPES: CE, CE1, CE4, CEF, CT, CT1, CT4, CTC, CTE, CTE1, CTE4, CTEF, CTEF1, CTEF4, CTEI, CTEN, CTF, CTF1, CTF4, CTFI,
CTFI1, CTFI4, CTFN, CTI, CTI4, CTN, CTNI, EC, ECEI, FCT, FCTF, FCTF1, FCTN, FD, FDF, FDF1, FL, FLC, FLCA, FLCF, FLF, FN,
FNC, FTC, FTCF, JAD, JDE, L, L1, L4, LC, LC1, LCA, LCAE, LCE, LCEF, LCEI, LCE1, , LCF, LCFI, LCI, LE, LE1, LE4, LEF, LF, LF1,
LF4, LFC, LFI, LI, LN, N, NC, NCE, NCEF, NCF, NCFI, NCI, NE, NF, NN, T, T1, T4, TC, TC1, TC4, TCA, TCE, TCE1, TCE4, TCEF,
TCEF4, TCEI, TCEN, TCEP, TCF, TCF1, TCFI, TCI, TCI1, TCN, TE, TEF, TEN, TF, TFC, TFN, TN

ITEM ITEM
NO. QTY NAME OF PART NO. QTY NAME OF PART
1 1 Slo ed Headless Pipe Plug 22 1 Slo ed Headless Pipe Plug
2 1 Pipe Coupling 23 1 Pipe Plug
3 1 Pipe Nipple 24 2 Screw
4 1 Pipe Cap 25 4 Screw (Qty 8 on frames 286T & 326T)
5 1 Pipe Nipple 26 1 Bracket (Not used on types TF)
6 2 Cap and Jam Nut 27 4 Screw (Used only on frame 286T & 326T)
7 1 Fan Cover Guard 28 1 Air Deflector ((Used only on frame 286T & 326T)
8 3 Screw & Lockwasher 29 1 Ball Bearing
9 1 Grill 30 1 Bearing Cap
10 1 Vent Fan Assembly 31 1 Rotor Assembly (Includes items 31A & 31B)
11 1 Woodruff Key (Not used on frames 254T &256T 31A 1 Motor Sha
12 2 Screw 31B 1 Rotor Core
13 2 Stud & Nut 32 4 Screw
14 2 Screw (Qty 6 on frames 254T & 256T) 33 1 Outlet Box Cover
15 1 Bracket 34 1 Gasket
16 4 Screw (Used only on frame 286T & 326T) 35 4 Screw (Qty 2 on frames 254T & 256T)
17 1 Air Deflector (Used only on frame 286T & 326T) 36 1 Outlet Box Base
18 1 Ball Bearing 37 1 Gasket (Outlet Box Base)
19 1 Bearing Cap 38 1 Eyebolt
20 1 Key Wound Stator Assembly
39 1
21 1 Water Deflector
WARNING: BEARINGS: PRICES:
Any disassembly or repair work on explosionproof motors will Refer to motor nameplate for the Parts stocking distributors: refer to
void the Underwriters Laboratories, Inc. label unless done by the bearing numbers. renewal parts numerical index. All
manufacturer, or a facility approved by the Underwriters Others: refer to your nearest parts
Laboratories, Inc. Refer to your nearest sales office for distributor.
assistance.
reference: Renewal Parts Section 700, Page 19
Copyright © 2010 Nidec Motor Corporation. All rights reserved.

apps.usmotors.com/service/renewal/RP019.asp 1/1
General Information for Integral Horsepower (IHP) Motors
on Variable Frequency Drives (VFDs)

Variable Frequency Drives (VFD) • VFD dv/dt - winding end turn differential in voltage
versus differential in time
A VFD is a type of controller used to vary the speed of an electric motor.
The VFD takes a fixed AC voltage and frequency and allows it to be • High temperatures or high humidity
adjusted in order to get different speeds from the motor. Motor speed • Grouding system
can be varied by changing the frequency of the input power waveform.
The equation below shows how the frequency affects the speed of a Wider speed ranges, higher voltages, higher switching frequencies,
three phase induction motor. insufficient grounding and increased cable lengths all add to the severity
of the application and, therefore, the potential for premature motor
failure.
120* Fundamental Input Frequency
Speed =
Number of Motor Poles How does a VFD affect the motor?
There are many things to consider when a motor is powered using a
How does a VFD work? VFD or PWM power. When a motor is powered by a PWM waveform
A VFD takes the fixed frequency and voltage sine wave from the power the motor windings very often see a large differential voltage, either from
grid or power station and puts it through a few steps in order to allow phase to phase or turn to turn. When the voltage differential becomes
the VFD user to vary the frequency and in turn control the motor speed. large enough it creates a reaction at the molecular level that converts
First it rectifies the AC power into DC Power. Because of this step, a available oxygen into O3. This phenomenon is called partial discharge or
term commonly used instead of VFD is inverter. This only describes one corona. This reaction creates energy in the form of light and heat. This
step of what the VFD does to the power waveform. Once rectified into energy has a corrosive effect on the varnish used to protect the motor
a DC voltage the drive sends the power through a set of transistors or windings. PWM waveforms can also magnify shaft voltages which lead
switches. These switches can take the DC waveform and by opening to arcing across the bearing and causing premature bearing failure.
and closing at certain speeds and durations can create an output Corrective action must be taken to mitigate these issues that arise when
waveform that mimics the sine wave that is required to drive a three using an electric motor with a VFD.
phase electric motor. The output wave form is known as a Pulse Width
Modulation (PWM) waveform because the waveform is created by How do I protect the motor?
multiple pulses of the switches at short intervals.
Nidec Motor Corporation (NMC) has developed specific motor designs
to decrease the harmful affects that a VFD can have on a motor.
PULSE WIDTH MODULATION WAVEFORM NMC’s INVERTER GRADE® insulation system is the first line of
defense against corona and phase to phase faults that can be common
when a motor is powered using a PWM waveform. The INVERTER
Line GRADE® insulation system is standard on all of NMC’s Inverter Duty
to
Neutral
products. Along with the INVERTER GRADE® insulation, thermostats
Voltage are installed as a minimum protection against over heating the motor.
Special consideration must also be given to bearings in motors powered
by VFD’s. In order to create a low resistance path to ground for built
up shaft voltages a shaft grounding device can be used. On larger
horsepower motors an insulated bearing system should be used in
Line
conjunction with the shaft grounding device when installed, to force the
Current stray shaft voltages to ground. The bearing failures are more prominent
on motors with thrust handling bearings. NMC has created an Inverter
Duty vertical motor line that not only uses the INVERTER GRADE®
Figure 1 PWM Waveform insulation system, but that also comes standard with a shaft grounding
device. On motors that are 100 HP and greater the thrust bearing is also
What variables should be considered when insulated for additional protection.
deciding whether to power a motor with a VFD?
What does "Inverter Duty" mean?
VFD compatibility with motors is complex. As a result, many variables
must be considered when determining the suitability of a particular motor An Inverter Duty motor should describe a motor that helps mitigate
for use with a VFD. These variables include: potential failure modes of a motor that is powered by a VFD. Inverter
duty motor windings should be able to withstand the voltage spikes per
• Torque requirements (Constant or Variable) NEMA MG1 Part 31.4.4.2 and protect against overheating when the
• Speed Range motor is run at slow speeds. On thrust handling bearings it is apparent
that the bearings require additional protection. Inverter Duty vertical
• Line / System Voltage motors should have a shaft grounding device to protect the motor
• Cable length between the VFD and the motor bearings from fluting due to voltage discharge through the bearing. On
• Drive switching (carrier) frequency larger motors (100HP and larger) the shaft should also be electrically
• Motor construction isolated from the frame in order to aid the shaft grounding ring in
discharging the shaft voltages to ground.
*This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.

vii www.usmotors.com
Motor / Inverter
Compatibility

Thermal Overloads and Single Phase Motors Grounding and Cable Installation Guidelines
Motors with thermal overloads installed may not operate properly on a Proper output winding and grounding practices can be instrumental
VFD. The current carrying thermal overload is designed for sine wave in minimizing motor related failures caused by PWM waveform
power. Operation on a VFD may cause nuisance tripping or potentially characteristics and installation factors. VFD manufacturers typically
not protect the motor as would be expected on line power. Thermostats or provide detailed guidelines on the proper grounding of the motor to
thermistors installed in the motor and connected properly to the VFD may the VFD and output cable routing. Cabling manufacturers provide
provide suitable thermal overload protection when operating on a VFD. recommended cable types for PWM installations and critical information
(consult codes for installation requirements) concerning output wiring impedance and capacitance to ground.

Single phase motors and other fractional horsepower ratings are not Vertical Motors on VFDs
designed to be operated on a VFD. Within Nidec Motor Corporation Vertical motors operated on VFD power present unique conditions that
standard products, all motors NEMA®† 48 frame (5.5” diameter) and may require consideration by the user or installation engineer:
smaller are not suitable for VFD applications. Three phase 56 and
143/145 frame applications should be noted on the catalog price page; • Locked rotor and drive tripping caused by non-reversing-ratchet
or if in doubt ask an Nidec Motor Corporation technical representative for operation at low motor speeds. It is not recommended to operate
recommendations on compatibility with a VFD. motors at less than 1/4 of synchronous speed. If slow speeds are
required contact NMC engineering.
Slow Speed Motors • Unexpected / unacceptable system vibration and or noise levels
Motors with a base design of slower than six poles require special caused by the torque pulsation characteristics of the PWM waveform,
consideration regarding VFD sizing and minimizing harmonic distortion a system critical frequency falling inside the variable speed range of
created at the motor terminals due to cable installation characteristics. the process or the added harmonic content of the PWM waveform
Additional external PWM waveform filters and shielded motor cables exciting a system component
designed for PWM power may be required to provide acceptable motor life. • Application related problems related to the controlled acceleration/
Harmonic distortion on the output waveform should be kept to a minimum deceleration and torque of the motor on VFD power and the building
level (less than 10%) mismatch impedence. of system pressure/ load.
• The impact the reduction of pump speed has on the down thrust
690V Applications reflected to the pump motor and any minimum thrust requirements of
Motors that are rated for 690VAC and that will be powered by 690VAC the motor bearings
PWM VFDs require the use of an external filter to limit peak voltage • Water hammer during shutdown damaging the non-reversing ratchet
spikes and the use of an INVERTER GRADE® motor. Where available,
an alternative to using an output filter is to upgrade to a 2300V insulation Humidity and Non-operational Conditions
system.
The possible build-up of condensation inside the motor due to storage in
an uncontrolled environment or non-operational periods in an installation,
Low Voltage TITAN® Motors
can lead to an increased rate of premature winding or bearing failures
When using 449 frame and larger motors on PWM type VFDs consider when combined with the stresses associated with PWM waveform
the use of an external filter and shielded motor cables designed for PWM characteristics. Moisture and condensation in and on the motor winding
power to minimize harmonic distortion and peak voltages at the motor over time can provide tracking paths to ground, lower the resistance of the
terminals. Harmonic distortion on the output waveform should be kept to motor winding to ground, and lower the Corona Inception Voltage (CIV)
a minimum level (less than 10%). level of the winding.
Bearing Currents Related to PWM Waveforms Proper storage and maintenance guidelines are important to minimize the
Protection of the motor bearings from shaft currents caused by common potential of premature failures. Space heaters or trickle voltage heating
mode voltages is becoming a standard feature on Inverter Duty motor methods are the common methods for drying out a winding that has low
products. Some installations may be prone to a voltage discharge resistance readings. Damage caused by these factors are not covered
condition through the motor bearings called Electrical Discharge by the limited warranty provided for the motor unless appropriate
Machining (EDM) or fluting. Vertical HOLLOSHAFT and HOSTILE DUTY heating methods are properly utilized during non-operational periods
World Motor come with grounding devices installed as standard. EDM and prior to motor start-up.
damage is related to characteristics of the PWM waveform, and the VFD
programming, and installations factors. NEMA®† Application Guide for AC Adjustable Speed Drive Systems:
http://www.nema.org/stds/acadjustable.cfm#download
Bearing Protection on Inverter Duty Vertical Motors
All U.S. MOTORS® brand “Inverter Duty” vertical products have a shaft
grounding system that allows damaging shaft currents a low resistance
path to ground. Bearings on vertical motors fed by VFD power without
this bearing protection are not covered under any warranty. All other
bearing failure is covered per NMC’s standard warranty. An electric motor
repair shop approved to service U.S. MOTORS® brand motors must verify
that the cause of the bearing failure was not due to EDM damage.

Multiple Motors on a Single VFD


Special considerations are required when multiple motors are powered
from a single VFD unit. Most VFD manufacturers can provide guidelines
for proper motor thermal considerations and starting/stopping of motors.
Cable runs from the VFD and each motor can create conditions that will
cause extra stress on the motor winding. Filters may be required at the
motor to provide maximum motor life.

* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.

www.usmotors.com viii
Warranty Guidelines for Integral Horsepower
(IHP)* Motors on Variable Frequency Drives

Warranty Guidelines • On TITAN® frame motors, inquiry required for suitability on constant
The information in the following section refers to the motor and drive torque loads.
application guidelines and limitations for warranty. Cable distances are for reference only and can be further limited by
hot and humid environments (refer to Table 1). Refer to specific VFD

Hazardous Location Motors Table 1 - Cable Distances


Use of a variable frequency drive with the motors in this catalog, intended
Maximum Cable Distance VFD to Motor
for use in hazardous locations, is only approved for Division1, Class I,
Group D hazardous location motors with a T2B temperature code, with Switching Frequency 460 Volt 230 Volt 380 Volt
a limitation of 2:1 constant torque or 10:1 variable torque output. No
other stock hazardous location motors are inherently suitable for 3 Khz 127 ft 400 ft 218 ft
operation with a variable frequency drive. If other requirements are
needed, including non-listed Division 2, please contact your Nidec Motor 6 Khz 90 ft 307 ft 154 ft
Corporation territory manager to conduct an engineering inquiry.
9 Khz 73 ft 251 ft 126 ft

575 Volt Motors 12 Khz 64 ft 217 ft 109 ft


575 volt motors can be applied on Inverters when output filters are 15 Khz 57 ft 194 ft 98 ft
used. Contact the drive manufacturer for filter selection and installation
requirements. 20 Khz 49 ft 168 ft 85 ft

manufacturers cable limits. Refer to the Motor/ Inverter Compatibility page


Applying INVERTER GRADE® Insulated Motors on for special consideration of vertical motor bearings.
Variable Frequency Drives (2, 4, 6 pole)

The products within this catalog labeled “Inverter Duty” or “Vector Duty” Warranty Period Clarifications and Exceptions
are considered INVERTER GRADE® insulated motors. INVERTER
GRADE® motors exceed the NEMA®† MG-1 Part 31 standard. Standard Energy Efficient Exclusion
Nidec Motor Corporation provides a three-year limited warranty on all Applying Standard & Energy Efficient Motors on Variable Frequency Drives
NEMA®† frame INVERTER GRADE® insulated motors and allows long is not recommended. VFD related failures on standard and energy efficient
cable runs between the motor and the VFD (limited to 400 feet without motors will not be covered under warranty.
output filters). Cable distance can be further limited by hot and humid
environments and VFD manufacturers cable limits. These motors may be Vertical Motor Windings
appropriate for certain severe inverter applications or when the factors Premium efficient vertical motors without INVERTER GRADE® insulation
relating to the end use application are undefined (such as spares). that are installed using the criteria described in this document and applied in
the correct applications shall have a warranty while powered by a VFD for
12 months from date of installation or 18 months from date of manufacturing
Nidec Motor Corporation’s U.S. Motors® brand is available in the following whichever comes first. See limited warranty page for horizontal motor
INVERTER GRADE® insulated motors: warranty periods.
• Inverter Duty NEMA®† frame motors good for 20:1 Variable Torque
Bearing Exclusion for Thrust Handling Bearings
& 5:1 Constant Torque, including Vertical Type RUSI (10:1 V.T.) Bearings used in premium efficienct vertical motors, and all thrust handling
• Inverter Duty motors rated for 20:1 Constant Torque bearings, that are powered by VFDs without shaft grounding devices or
insulated bearings (when required) will not be covered under any warranty
• ACCU-Torq® and Vector Duty Motors with full torque to 0 Speed or for damages caused from being powered by a VFD. All other bearing failure
5000:1 is covered per NMC’s standard warranty. An electric motor repair shop
approved to service U.S. MOTORS® brand motors must verify that the cause
• 841 Plus® NEMA®† Frame Motors
of the bearing failure was not due to Electrical Discharge Machining.

Applying Premium Efficient motors (that do not have INVERTER Medium Voltage and Slow Speed Considerations
GRADE® insulation) on Variable Frequency Drives (2, 4, 6 pole) Motors that are rated above 700 VAC or that are eight pole and slower
Premium efficient motors without INVERTER GRADE insulation meet require special consideration and installation and are not covered under the
minimum NEMA®† MG-1, Section IV, Part 31.4.4.2. These motors can be warranty guidelines in this document. Motors that are rated above 700VAC
used with Variable Frequency Drives (with a reduced warranty period) have special cable length and voltage differential issues that are specific
under the following parameters: to the VFD type and manufacture. The motor construction and cost may
vary dramatically depending on the VFD topology and construction. Contact
• On NEMA®† frame 447 and smaller motors, 20:1 speed rating on your NMC representative with VFD manufacturer name and model type for
variable torque loads & 4:1 speed range on constant torque loads. application and motor construction considerations. Motors that are designed
eight pole and slower also require special installation and filters per the drive
• On TITAN® 449 and larger frame motors, 10:1 speed rating on
manufacturer.
variable torque loads.

* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.

ix www.usmotors.com
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

PLANOS DIMENSIONALES Y
DIAGRAMAS

Plano dimensional y seccional


TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

PLANOS DIMENSIONALES Y
DIAGRAMAS

Plano de cableado de la bomba


TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

PLANOS DIMENSIONALES Y
DIAGRAMAS

Planos de placa base y montaje


TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

LISTA DE MATERIALES
CONSTRUCTIVOS

Lista de materiales constructivos


TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

DESCRIPCIÓN MATERIAL

CONSTRUCTION DUCTILE IRON (0.7043)

CASING DUCTILE IRON (0.7043)

STUFFING BOX COVER DUCTILE IRON (0.7043)

IMPELLER 316 SS

CASING GASKETS ARAMID FIBER

IMPELLER O-RING TEFLON

SHAFT MATERIAL Stailess Steel (GB 2Cr13, DIN 1.4021)

SHAFT SLEEVE 316LSS

BEARINGS 6311-C3 (Inboard) // 3311 A-C3 (Outboard)

MECHANICAL SEAL SiC – SiC – Viton

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
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Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

INFORMACIÓN GENERAL

Catálogo de Bombas Goulds IC


TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
i-FRAME
Goulds Pumps IC family of ISO chemical process pumps is
designed in accordance with ISO 5199 and ISO 2858,
making it ideal for worldwide chemical or industrial
process applications. The IC pump range includes:

• 34 hydraulic sizes
• Flows up to 450 m3/h (1980 GPM)
• Heads up to 160m (514 Feet)
• Temperatures from -40°C to 280°C (-40°F to 530°F)
• Pressures up to 25 Bar (360 PSI)

The IC series represents over 150 years of process pump


experience to define a solution which truly reduces your
pumping Life Cycle Cost. Utilizing a modular design, the
IC pump offers broad hydraulic coverage while minimizing
the number of pump components for reduced
maintenance and inventory cost.

The IC series consists of multiple pump configurations,


which have been engineered by ITT hydraulic specialists
from Goulds Pumps, to meet both the pumping and
environmental needs of customers in the Process Industry.
Included in the range is:

• IC - 16 Bar, mechanically sealed version for most


process fluid pumping.
• ICP - 25 Bar, centerline mounted unit for high
pressure and high temperature applications.
• ICB - compact, close-coupled design for economical,
space-saving service.
• ICM - magnetic drive, sealless arrangement for the
handling of hazardous or sensitive liquids.

ITT Goulds proven pump hydraulic designs utilize precision


cast, enclosed impeller for maximum efficiency, low NPSH
and reduced hydraulic loads. In addition, all mechanically
sealed pumps have been engineered with our patented
Cyclone Seal Chamber, a feature proven to provide the
The IC series is available in a comprehensive range of
optimum sealing environment for extended seal life, critical
materials which include ductile iron, 316 Stainless Steel,
in reducing Life Cycle Cost.
Duplex Stainless Steel, Alloy 20, Hastelloy B and C,Nickel,
Inconnel and Titanium.

2
When selecting a chemical process pump, look for the
Operating Cost Maintenance Cost
30% 41% design features that help lower maintenance costs as well
as operating and installation costs. Design features that
maximize reliability and ensure long-term maintainable
hydraulic performance help lower the “total cost” of
Purchase Cost Installation Cost pump ownership. In a typical process pump, over a 20
5% 24%
year pump life, 95% of the total costs are maintenance,
operation and installation costs.

Patented cyclone seal chamber design maximizes seal life.


Patented The number one cause of
pump downtime is failure • A tapered bore design enhanced with a helical
of the shaft seal. Typically, seal groove removes suspended solids away from
failures are the result mechanical seal components resulting in
of an unfavorable seal
environment such as poor heat
extended seal life.
dissipation, poor lubrication or • Increased radial clearance and volume provides
operation in the presence of improved cooling for extended seal life.
solids or vapors.
• Self drain and Self venting design simplifies start-up
procedures and eliminates a build-up of vapors in
the seal area.
• Patented design has been rigorously tested for
reliable results.

Internal sump geometry is optimized for longer bearing life. Sump size increased by 10% – 20% results in better heat
transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for
safe removal.
The second largest cause of pump downtime is bearing failures. Over
90% of all pump bearing failures are the result of inadequate or
contaminated lubrication.

Rigid bearing frame extends pump life.


• Large capacity oil sump results in cooler, cleaner oil
The Model IC ISO chemical pump has the largest
sump in its class!
• Heavy duty bearing sized for L10 bearing life
in excess of 17,500 hours.
• Rigid, stainless steel shaft resists corrosion while
maintaining shaft deflections below 0.05 mm.
• Hybrid labyrinth oil seals maintain clean oil sump.
• O-ring seal between frame and lantern ensures
clean oil environment.

3
Constantly measures vibration and temperature at the
thrust bearing. Colored LED’s indicate general pump
health. Provides early warning of improper operation
before catastrophic failure occurs.

(i-ALERT®2 Bluetooth Equipment Health


Monitor option available. See page 11 for more
information.)

Prevents premature bearing failure caused by


lubricant contamination or loss of oil. Stainless
steel rotors for optimal performance in corrosive
environments.

Rigid shaft designed for minimum deflection

for 10-year average life under tough operating


conditions. Available with or without shaft
sleeve.

Premium bearings using improved tolerance and


cleaner steel provide reduced assembled runout
and longer bearing life.

Assures proper oil level critical to bearing life.


Can be mounted on either side of pump for
installation flexibility.

Increased oil capacity provides better heat


transfer for reduced oil temperature. Bearings
run cooler and last longer. Contaminants
directed away from bearings to magnetic
drain plug.

Standard magnetic drain plug helps protect


bearings and prolong life.

4
Material strength equal to carbon
steel for safety and reliability.

• Heavy duty, top centerline discharge casing with integral cast feet
provides maximum resistance to pipe loads for improved seal and
bearing life

• Minimum 3mm corrosion allowance maximizes pump life for


corrosive and erosive applications

• Back pull out design makes maintenance activities safe and simple

• Standard 3/8" NPT casing drain for safe maintenance

• Renewable wear ring maintains pump performance over the life of


the pump (optional)

• Precision-cast enclosed impeller


design provides maximum efficiency
and optimum NPSH performance

• Preferred by ISO 5199 for maximum


mechanical seal life

• Standard back vanes or balance holes


reduce axial thrust and seal chamber
pressures for extended bearing and
seal life

• Key driven for maximum reliability;


eliminates spinoffs due to reverse
rotation during start-up

Wide range of sealing arrangements


available to meet service conditions.
Engineered seal chambers improve
lubrication and heat removal (cooling) of
seal faces for extended seal life
and pump uptime.

Fully confined gasket at casing joint


protects alignment fit from liquid, makes
disassembly easier.

Reduce effects of pipe loads on shaft


alignment; pump vibration reduced.

Conforms to ISO 5199 and ISO 2858 for maximum reliability and ease of installation.
Superior hydraulic design for maximum performance and extended mechanical reliability.

5
Goulds i-FRAME Power Ends are the result of close to 170
years of design experience, customer interaction, and
continuous improvement. Customers get extended Mean
Time Between Failure (MTBF) and lower life cycle costs (LCC)
... guaranteed!

The heart of the i-FRAME, the


i-ALERT condition monitor unit
continuously measures vibration
and temperature at the thrust
bearing and automatically
indicates when pre-set levels of vibration and
temperature have been exceeded, so that changes to
the process or machine can be made before failure
occurs. A visual indication of pump health makes
walk-around inspections more efficient and accurate.
The result is a more robust process to monitor and
maintain all your ISO and ANSI pumps so that your
plant profitability is maximized.

(i-ALERT®2 Bluetooth Equipment Health Monitor


option available. See page 11 for more information.)

Most bearings fail before reaching their potential life.


They fail for a variety of reasons, including Internal sump geometry is optimized
contamination of the lubricant. INPRO VBXX-D has for longer bearing life. Sump size
long been considered the industry standard in increased by 10%-20% results in
The i-FRAME now
bearing lubricant protection. The better heat transfer and cooler
improves upon that design by offering stainless steel bearings. Contoured design directs
rotors, for maximum protection against contaminants contaminants away from bearings,
and the corrosive effects of seal leakage or to the magnetic drain plug for safe
environmental conditions. These seals are non- removal.
contacting and do not wear.

6
ISO 5199 Shaft Specification

manufactured for optimal pump performance and

The rugged shaft and bearing combination maintains shaft

result is longer seal and bearing life.

Oversized shaft with double


row thrust bearings provide
increased L’10 life by 40%. • High purity steels have fewer inclusions than

resistance.

• Heat treatment of bearing elements to SO


stabilization levels provides superior thermal
stability for increased service life.

• Bearing Balls are manufactured to at least one ISO


grade above standard (ISO P5 for ring running
accuracy and ISO P6 for dimensions). The result
is reduced vibration and noise for improved
shaft guidance.

The IC power end is designed like no other pump power


end in the market today. The unique two-piece design
provides a more reliable sealing of the frame, better
alignment of key components and reduced maintenance

• Only one static o-ring is needed to seal the entire


frame. No gaskets.

• No additional components such as separate bearing


housings or bearing covers. Fewer parts means less
stack-up tolerance issues. Maintenance and repair
procedures are much easier compared to other
process pumps.

• One precision machined fit pilots the two power end


halves together. More reliable and repeatable
alignment between the bearings, shaft, seal, impeller
and casing.
We are so confident that the i-FRAME
• No dynamic elastomeric seals! Only non-contacting is the most reliable Power End in the
labyrinth oils seals with static o-rings. No dynamic industry, that we are proud to offer a
seal components that could wear out and leak. standard 5-year warranty on every ISO
Provides more reliable lubrication retention and and ANSI i-FRAME Process Pump.
a cleaner environment for the high performance
bearings.

7
8
9
Based on close to 170 years of providing pumping solutions to the Chemical
Process Industry, ITT Goulds Pumps can provide a shaft sealing system that best
meets your application requirements. Key to our shaft sealing program is placing
the best shaft sealing solution in the best operating environment for long life
and reduced maintenance and operating costs.

Because selecting the best seal for the application is key to extended pump reliability, seal
chambers for the Model IC pump have been designed in accordance with ISO 3069
to support the use of a wide range of seals.

The shaft sealing arrangements possible include the use


of any DIN 24960L 1K compliant seal arranged in single, single with quench, double (back-to-
back) or tandem configurations.

At the heart of our program is the patented cyclone seal chamber that not only provides the optimum seal environment in
the presence of solids and vapors, but also improves maintainability and reduces installation cost by eliminating seal flush
piping.

10
Packing is likely the oldest method of shaft sealing. In general
it is a very flexible sealing system. Today packing comes in a
wide variety of choices. For some application its still very
popular method of sealing pumps because of its low upfront
cost, easy installation, and readily available materials.

Standard arrangement of packing is one ring of packing, a


PTFE lantern ring and then three more rows of packing. A
two piece 316SS stainless steel (1.4408) packing gland is
then provided for adjustment of packing compression to
achieve sealing and control of the leakage rate.

For the Model IC pumps two grades fo packing are offered:


A. Standard PTFE Impregnated Fiber
B. Optional Packing is PTFE impregnated Graphite

Seal Chamber / Cover Arrangement


Cyclone Seal Chamber
Shaft Seal System Stuffing Box Standard Version With Quench Gland For Cartridge Seal
Packing A C C C
DIN 24960 Single B A C C
DIN 24960 Single
C C A C
with Quench Cover
Single Cartridge Seal C C C A
Double Cartridge Seal
(Tamdem and Back to C C C A
Back Arrangement)

A = Recommended Sealing Environment


B = Suitable Environment, however not the best.
C = Does No Installations of this sealing system.

magnetic drive sealless process pumps are perfect solutions to mechanical seal or environmental
sealing problems. The ICM metal magnetic drive process pump has a revolutionary bearing cartridge
design for maximum reliability and ease of maintenance.

11
Proper installation and alignment are two key elements
to maximize pump reliability. There are multiple mounting
systems for the Model IC series. Simple to install, they
provide a mounting platform resistant to corrosion and
distortion while maintaining pump alignment and
dampening the effect of harmful vibrations.

• Rigid fabricated steel design

• Machined pump and motor mounting surfaces


make final alignments quick and accurate

• Dimensions conform to ISO 3661 for easy installation

• Suitable for grouted and ungrouted applications

• Optional drip pan with 1" drain connection

• Available in stilt mounted arrangement

• Structurally reinforced for maximum torsional and


axial stiffness

• Machined pump and motor mounting surfaces

• Complies with ISO 3661

• Includes value-added features:

- Stainless steel drip pan with 1" drain

- Motor adjustment screws

- Vertical leveling screws

- Earthing lug

12
Fitted with grease fitting for regreasable bearings or sealed for
grease for life bearings.

Preset for correct oil level. Oil reservoir decreases


maintenance intervals.

Optional Magnetic oil seals provide a sealed bearing housing for


special applications. Requires addition of frame breather fitting.

Tapped connections for thermocouple and vibration


sensing monitoring.

All sizes of the Model IC ISO chemical


• Reduces NPSHr by 35–50% – ideal for marginal NPSH
pump can be supplied with an optional applications
suction inducer which can extend the
operating range of the pump by • Allows for use of smaller, faster pumps – reducing
improving the inlet flow into the costs
impeller, resulting in reductions of • Eliminates pumping problems on services with
NPSHr. Inducers provide a more entrained gas
economical pumping solution as smaller,
faster pumps can often be used. In • No compromise to pump operating range
addition, inducers can help eliminate • All sizes available in stainless steel and higher
cavitation caused by intermittent process constructions.
conditions and entrained gas or vapor.
• Proven design with over 30 years of application
experience.

Directly cools oil for lower bearing


operating temperature. Requires For heating and cooling of product.
minimal cooling water. Corrosion
resistant construction. Recommended
for temperatures over 180° C when
using conventional oil.

Renews pump performance.

13
All API seal flush and cooling plans are available to control emission levels
and meet seal installation requirements of user preference.

Product recirculation from discharge through a Unpressurized buffer fluid circulation


cyclone separator Lubricates double seal faces
Lubricates single seal faces

14
i-ALERT®2

The i-ALERT devices are light activated by


run-time hours 24/7/365. removing the sticker. The i-ALERT® device
begins wirelessly broadcasting once
activated.
Checks every five minutes & alarms if equipment
is outside normal operating conditions.
The i-ALERT2 device averages the vibration
over 25 hours of run-time and sets the
Stores data once per hour & on alarm for 30 days. alarm levels to 2 x average (0.1-1.5ips
Stores the weekly average, minimum & maximum minimum). Temperature alarm default to 80°C (176°F)
up to 5 years.
OR
Diagnose machine faults with vibration tools
Fast Fourier Transform (FFT) & Time Wave Form Analysis. User manually sets the alarm thresholds via
the i-ALERT® mobile application.

Rated for any industrial environment. IP67


water & dust resistant. Intrinsically Safe with The i-ALERT device checks every 5 minutes.
a 3-year battery life (use dependent). If two consecutive readings are above alarm
threshold the i-ALERT device will go into
alarm.
Sync data via Bluetooth Smart enabled
smartphones and tablets.

Spend less time collecting data and more time fixing problems. The
i-ALERT®2 mobile app has the ability to scan multiple i-ALERT®2
devices within range to quickly and safely inspect multiple machines.
Simple, intuitive dashboard to Trend vibration, Load the as built of
track vibration, temperature, temperature, & kurtosis to materials based on the
run-time & battery life. monitor any changes in the pump serial number.
equipment operation.

15
DIMENSIONS Cast Material Standards
Flanges Bare pump Standards
Pump size Frame Dns DNd a f h1 h2 X weights DIN ASTM
40-25-160 24 40 25 80 385 132 160 100 42 Cast Iron 0.6025 A48, Class 35
40-25-200 24 40 25 80 385 160 180 100 50
Ductile 0.7043 A3695, Grade 60-40-18
40-25-250 32 40 25 100 500 180 225 100 79
Carbon Steel 1.0619 A216 WCB
50-32-160 24 50 32 80 385 132 160 100 43
1.4408 A744 CF-8M
50-32-200 24 50 32 80 385 160 180 100 53 Stainless Steel
50-32-250 32 50 32 100 500 180 225 100 83
1.4404 A744 CF-3M
50-32-315 32 50(1) 32(1) 125 500 200 250 100 111 Duplex SS 1.4517 Duplex SS - A995 CD4-McuN
65-40-160 24 65 40 80 385 132 160 100 44 Super Duplex 1.4469 A995 CD3MWCuN
65-40-200 24 65 40 100 385 160 180 100 54 Alloy 20 1.4527 A744 CN-7M
65-40-250 32 65 40 100 500 180 225 100 85 Hastelloy C 2.4686 A 494 CW-2M
65-40-315 32 65(1) 40(1) 125 500 200 250 100 121 Hastelloy B 2.481 A 494N-1 2MV
80-50-160 24 80 50 100 385 160 180 100 50 Titanium 3.7031 B367 Grade 2
80-50-200 24 80 50 100 385 160 200 100 57
80-50-250 32 80 50 125 500 180 225 100 88
80-50-315 32 80(1) 50(1) 125 500 225 280 100 126
100-65-160 32 100 65 100 500 160 200 100 74
100-65-200 32 100 65 100 500 180 225 140 79
100-65-250 32 100 65 125 500 200 250 140 98
100-65-315 42 100(1) 65(1) 125 530 225 280 140 155
125-80-160 32 125 80 125 500 180 225 140 81
125-80-200 32 125 80 125 500 180 250 140 87
125-80-250 32 125 80 125 500 225 280 140 109
125-80-315 42 125(1) 80(1) 125 530 250 315 140 165
125-80-400 42 125 80 125 530 280 355 140 210
125-100-200 32 125 100 125 530 200 280 140 93
125-100-250 42 125 100 140 530 225 280 140 134
125-100-315 42 125(1) 100(1) 140 530 250 315 140 180
125-100-400 42 125 100 140 530 280 355 140 218
150-125-250 42 150 125 140 530 250 355 140 151
150-125-315 42 150 125 140 530 280 355 140 180
150-125-400 42 150 125 140 530 315 400 140 252
200-150-250 42 200 150 160 530 280 375 180 195
200-150-315 48 200 150 160 670 315 400 180 257
200-150-400 48 200 150 160 670 315 450 180 305

Dimension in mm
Dimensions subjected to change without notice
Note: Flange drilling in accordance with ISO 7005 PN 16
except where noted

(1)-Flanges drilled PN25

Detailed pump dimensions in accordance with ISO 2858/EN22858


Detailed baseplate dimensions in accordance with ISO 3661/EN23661

16
932.51

320.52
923.51

421.51
183

524 507 421.41 412.41 210 903.51

Material
Item Ductile Carbon
Part Name 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Number Iron Steel
Ductile
102V Casing CS 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Iron
Seal Chamber Ductile
161 CS 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Stuffing Box Cover Iron
183 Support Foot Carbon Steel
210 Shaft Stainless Steel
230 Impeller 316ss 316ss 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
320.51 Radial Bearing Single Row, Ball Bearing
320.52 Thrust Bearing Double Row Angular Contact Ball Bearing
330 Bearing Bracket Cast Iron
344 Lantern Ductile Iron
400 Case Gasket Non Asbestos Aramid Fiber
412.21 O-ring, Shaft Sleeve & Impeller Nut PTFE
412.41 O-ring, Bearing Bracket NBR
421.41 Oil Seal, Inboard Bi-Metallic Labyrinth Seal (Steel & Bronze)
421.51 Oil Seal, Outboard Bi-Metallic Labyrinth Seal (Steel & Bronze)
524 Shaft Sleeve 316LSS Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
637 Oil Vent / Filler Plug Steel
642 Oil Level Sight Glass Glass\Plastic
901.11 Casing Bolts, Hex Cap Screw Stainless Steel
Support Foot Bolt
901.12 Carbon Steel
Hex Cap Screw
901.31 Lantern-Cover, Hex Cap Screw Stainless Steel
Brg Bracket-to-Lantern Bolts
901.41 Carbon Steel
Hex Cap Screw
901.42 Jacket Bolt Stainless Steel
903.51 Drain Plug Carbon Steel
912.11 Case Drain Plug 316SS Alloy 20 Hastelloy Titanium Nickel Inconel
922 Impeller Nut Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
923.51 Bearing Lock Nut Steel\Nylon
932.51 Snap Ring Carbon Steel
940.31 Impeller Key Carbon Steel

Other Parts Not Shown


230 Inducer (optional) Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
452 Packing Gland 316SS
458 Lantern Ring Glass Filled PTFE
461 Packing PTFE Impregnated
502.11 Wear Ring (Optional) 316SS Duplex Alloy 20 Hastelloy Titanium Nickel Inconel

Other Alloys available: 316L, 317, 317L, Super Duplex etc...

17
Pump Casing & Impeller Frame Foot & Cover Adapter Power Frame

40-25-160

50-32-160
65-40-160
80-50-160
24 Frame
40-25-200

50-32-200
65-40-200
80-50-200

100-65-160
125-80-160
100-65-200
125-80-200
125-100-200

40-25-250
50-32-250
65-40-250
32 Frame
80-50-250
100-65-250
125-80-250

50-32-315

65-40-315
80-50-315

125-100-250
150-125-250
200-150-250

100-65-315
125-80-315
42 Frame
125-100-315
150-125-315

125-80-400
125-100-400
150-125-400

200-150-315
48 Frame
200-150-400

18
24 32 42 48
Diameter at Impeller 19 28 38 48
Diameter in stuffing box/Seal Chamber 33 43 53 65
Shaft Diameter between Bearings 44 54 68 78
Diameter at Coupling 24 32 42 48
Maximum shaft Deflection 0.05
Radial 6307 C3 6309 C3 6311 C3 6313 C3
Bearings Thrust 3307A C3 3309A C3 3311A C3 3313A C3
Bearing span 105 170 143 246
Power Limit KW per 100 RPM 0.75 2.2 4.4 9.8
Maximum Liquid Temperature
160°C
Oil/Grease Lubrication without Cooling
Temperature
Maximum Liquid Temperature
180°C
Oil/Grease Lubrication with High Temp. Option
Casing Corrosion Allowance 3 mm

19
The ICP is a heavy duty chemical process pump designed
for extreme temperatures (-40° C to 280° C) and pressures
to 25 Bar. Centerline mounted casing controls thermal
growth and maintains pump alignment for extended
seal life. Complies with ISO 5199.

• Capacities to 450 m³/h (1980 USgpm)

• Heads to 150 m (492 feet)

• Temperature Range -40°C to 280°C (-40° F to 535° F)

• Pressures to 25 Bar (363 PSIG)

• Materials – Carbon Steel, Stainless Steel, Duplex


Stainless Steel, Hastelloy C

The ICB close-coupled chemical process pump provides


an economical, space-saving design, which simplifies
installation and reduces costs. Precise alignment eliminates
the multiple craft installation costs.

No baseplate. No flexible coupling. Floor space utilisation


is maximized. Complies with ISO 2858. Available on all
frame 24, 32, and 42 pump sizes.

• Capacities to 340 m3/h (1490 USgpm)

• Heads to 160 m (525 feet)

• Temperature Range -40° C to 140°C (-40° F to 280° F)

• Pressures to 16 Bar (235 PSIG)

• Materials – Ductile Iron, Stainless Steel,


Duplex Stainless Steel

20
Individual bearings are contained in a The containment shell is the most important component
single cartridge assembly. isolating the pumpage from the atmosphere.

• Bearings are made of highly • The containment shell


abrasion and corrosion resistant is a deep-drawn single
silicon carbide. Dryguard™ piece design made from
bearings are available for Hastelloy C for reliable
protection against occasional dry run corrosion resistance.
conditions.
• The vortex-breaking bead
• In the event of bearing failure, the cartridge design at the bottom of the can
contains the bearings and prevents further damage to prevents erosion.
pump internals.
• Burst pressure is greater
• Installation and replacement of bearings is simple. than 150 bar.
Only one component to install.

The heat generation from dry The High Temperature option is


run conditions is the number perfect for applications between
one mode of failure for 180°C and 280°C. This option
sealless pumps. Dryguard™ is includes Samarium Cobalt
a diamond-like carbon that magnets and a special High
reduces the coefficient of Temperature bearing cartridge
friction by over 70% enabling designed to handle the
short periods of safe additional rate of thermal
operation under dry run conditions. expansion.

Dryguard™ is up to 2X harder than silicon carbide, ensuring


its benefits cannot be compromised in even the harshest
conditions.

Specifications

• Block Pump design available on all Frame 24 sizes

• Adapters available for IEC Motor Frames

• Eliminates coupling and alignment concerns

21
The ICM metallic magnetic drive process pump safely
and reliably handles difficult fluids such as corrosives, toxic, and ultra pure liquids. Complies with ISO 2858, 5199, and 15783.

• Capacities to 340 m³/h (1490 US gpm) at 2900 rpm

• Heads to 160 m (525 feet) at 2900 rpm

• Temperature Range -40° C to 180° C (-40° F to 360° F),


optional as ICMP up to 280° C (530° F)

• Pressures to 16 Bar (235 PSIG), optional 25 Bar (360 psi)

• Materials – Stainless Steel, Duplex Stainless Steel, Alloy 20,


Hastelloy C

The ICM was designed with the end user in mind.


Fewer parts make planned maintenance faster and easier
than other sealless and sealed process pumps. The S group
is also available in a close coupled configuration,
eliminating the need for time-consuming pump and

22
23
Visit our website at
www.gouldspumps.com

Power Ends Training


Control Solutions
(PumpSmart) Monitoring Solutions
(ProSmart)
Design &
Goulds Pumps/ Sourcing On-board Continuous
Bornemann
Monitoring (i-Alert)

Pump Parts Reliability Engineering

Inventory Energy Performance


Building on over 160 years of Goulds Pumps experience, PRO Services provides an Management Services

array of services focused on reducing equipment total cost of ownership (TCO) Pump Root
Engineered Parts
and increasing plant output, including predictive monitoring, maintenance (ProCast)
Cause Analysis

contracts, field service, engineered upgrades, inventory management, and Rotating Equipment
Repairs
overhauls for pumps and other rotating equipment. Pump Replacements

Field Services Pump Upgrades

240 Fall Street © 2017 ITT Corporation, Inc. B.ICiFRAME.en-US.2017-06


Seneca Falls, NY 13148
www.itt.com
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

INFORMACIÓN GENERAL

Catálogo de Motores Nidec


TAG: 300-PU-010 / 011
Motor Nidec CD150P1FS

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

INFORMACIÓN GENERAL

Lista de Repuestos y Consumibles


TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
REPLACEMENT PARTS DATA SHEET S02A102AX4

Printed by: ePrism Admin, Quantity of Pumps : 1 December 3, 2019


Customer PO # : 9247
Customer: GOULDS PUMPS NY INC ICI Serial Number : GS02A102
Model/Group/Size : IC/42/125-100-315
Ship to : GOULDS PUMPS NY INC ICI Construction : Ductile iron with 316SS impeller
AV.DEFENSORES DEL MORRO 1788 (EX HUAYLAS
S.B.Arrangement : Cyclone
Imp.Diameter : 263 mm
LIMA-PERU Lubrication : Flood oil
Service :
Salesman Rep : INTERCOMPANY SALES (024)

. Item # Qty Part No Part Description Material Description


102V 1.0000 24200311 CARCACA 100IC 4 315A 01
161 1.0000 24113041 CAIXA DE SELAGEM 42IC 18 315SC
183 1.0000 24100831 PE DA CAIXA DE MANCAL
210 1.0000 24105771 EIXO C/ CHAVETAS
230 1.0000 14218912-TR IMPELLER
* 320.51 1.0000 11720162 ROLAMENTO
* 320.52 1.0000 11705441 ROLAMENTO
330 1.0000 D12533A01 4110 CAIXA DE MANCAL 42IC I-FRAME
344 1.0000 24100551 ADAPTADOR 42IC 11 315
372 1.0000 A09270A2092367 PARAF. ALLEN C/CAB. ABAULADA 18.8 Stainless Steel Hardware
* 400 1.0000 21342351 JUNTA DA CARCACA
* 400A 1.0000 21114701 JUNTA DO DRENO DE OLEO
* 412.21 2.0000 11776395 O-RING
* 412.41R 1.0000 11718783 O-RING
421.41 1.0000 LABYRINTH SEAL - PUMP END
421.51 1.0000 A04951A355 SELO LABIRINTO OUTBOARD INPRO VBXX-D
* 433 1.0000 S02A102SL SELO FLEX-A-SEAL - PROPOSTA:SELOS EM CONSIGNACAO
53MMBF2-G9-VRFRF/E - TAG: 300-PU-011
637 1.0000 21707421 RESPIRO - USAR PN: IB4-6216 1
642 1.0000 A01154A05 VISOR DE OLEO
761 1.0000 I-ALERT CONDITION MONITOR

Note: *=Startup Spare #=Recommended Spare - Part NOs subject to


change based on customer modifications
Page 1
. Item # Qty Part No Part Description Material Description
901.41 4.0000 21707453 PARAF. SEXTAVADO C/ ROSCA TOTAL
901.42 2.0000 21707201 PARAF. SEXTAVADO C/ ROSCA TOTAL
912.11 1.0000 63122 3 2256 BUJAO SOLIDO CABECA SEXT. AISI 316L CF Bar
920C 1.0000 ICPOW42315 CJ. GIRANTE PADRAO IC 42 I-FRAME - 315 - OLEO
* 922 1.0000 14116632 IMPELLER NUT & O RING KIT
923.51 1.0000 11708621 PORCA DE TRAVA
932.51 1.0000 21768751 ANEL DE TRAVA
940.31 1.0000 21707821 CHAVETA
* 999MAINTKIT 1.0000 24116832 MAINTENANCE KIT
999REBUILDKIT 1.0000 REBUILD KIT

Note: *=Startup Spare #=Recommended Spare - Part NOs subject to


change based on customer modifications
Page 2
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

INFORMACIÓN GENERAL

Manual de Instalación Operación y


Mantenimiento
TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

INFORMACIÓN GENERAL

Manual de Instalación Operación y


Mantenimiento
TAG: 300-PU-010 / 011
Motor Nidec CD150P1FS

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

CALIDAD
Certificado ISO - GOULDS PUMPS

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
C ertificate N o: I nitial c ertification date: V alid:
C E RT-01094-2003-AQ -USA-ANAB 0 8 February 1 996 1 5 September 2 018 - 1 5 September 2 021

This is to certify that the management system of

ITT Goulds Pumps, Inc.


240 Fall Street, Seneca Falls, NY, 13148, USA
and the sites as mentioned in the appendix accompanying this certificate

has been found to conform to the Quality Management System standard:


ISO 9001:2015

This certificate is valid for the following scope:


Product Design and Development, Customer Order Review, Live Order
Engineering, Manufacturing, Procurement, Assembly, Test and Shipment of
Pumping Units and Associated Repair Parts.

P lac e and date: For the is s uing offic e:


Katy, TX, 02 July 2018 DNV GL Business A ssurance
1400 Ravello Drive, K at y, TX, 77449 -5164,
USA

John St ef an
M anagement Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance USA, Inc., 1400 Ravello Drive, Katy, TX 77449 USA. TEL:281 -396-1000. dnvglcert.com
C ertificate N o: C ERT-01094-2003-AQ-USA-ANAB
P lac e and date: Katy, T X, 0 2 J uly 2 018

Appendix to Certificate
ITT Goulds Pumps, Inc.
Locations included in the certification are as follows:
Site Name Site Address Site Scope
ITT Goulds Pumps, Inc. (HQ) 240 Fall Street, Seneca Falls, NY, Purchasing, Production, Inspection,
13148, USA Quality Receiving/Shipping, Training,
Distribution
ITT Goulds Pumps, Inc. 8890 C ommerce Drive, Suite 105, Distribution
Southaven, MS, 38671, USA

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance USA, Inc., 1400 Ravello Drive, Katy, TX 77449 USA. TEL:281-396-1000. dnvglcert.com
Page 2 of 2
C ertificate N o: I nitial c ertification date: V alid:
2 6 4 62-2008-AE-KO R-RvA 0 6 M ay, 2 0 05 1 2 O ctober, 2 0 17 - 1 4 A ugust, 2 0 19

This is to certify that the management system of

GOULDS PUMPS CO., LTD.


35, Oksansandan-ro, Oksan-myeon, Heungdeok-gu, Cheongju-si,
Chungcheongbuk-do, Korea

has been found to conform to the Management System standards:


ISO 14001:2015, KS I ISO 14001:2015

This certificate is valid for the following scope:


Technical Service, Manufacturing, Assembly and Testing of Pumping units and
Associated Repair Parts for Industrial Markets.

P lac e and date: For the is s uing offic e:


Seoul 16 Oct ober, 2017 DNV GL Business A ssurance
18F, Kyobo Bldg., 1, Jong-ro, Jongno-gu,
Seoul, Korea

In-Kyoon A hn
M anagement Representative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business As surance B.V., ZW OLSEWEG 1, 2994 LB, BARENDRECHT, NETHERLANDS. TEL:+31102922689. assurance. dnvgl.com
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

CALIDAD
Certificado ISO - NIDEC

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
MANAGEMENT SYSTEM
CERTIFICATE
Certificate No: Initial certification date: Valid:
259608-2018-AQ-FRA-COFRAC 11 December 2008 30 May 2018 - 05 Jun2021

This is to certify that the management system of

NIDEC LEROY-SOMER HOLDING


Boulevard Marcellin Leroy - 16015 ANGOULEME – France

and the sites as mentioned in the appendix accompanying this certificate

has been found to conform to the Quality Management System standard:

ISO 9001:2015

This certificate is valid for the following scope:

Design, manufacturing, sales and after-sales services of: Electric Motors –


Security brake motors – Gears –– Variable Speed Drives and Electrical
Cabinets – Voltage Regulators – Cast Iron Parts.
Design, manufacturing, and after-sales services of Alternators.

Place and date: For the issuing office:


SAINT PRIEST, 30 May 2018 DNV GL - Business Assurance
Parc Technoland, ZI Champ Dolin –
1 Allée du Lazio - 69800 Saint Priest -
France

Estelle Mailler
Management Reprsentative

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018

Appendix to Certificate (1/5)

NIDEC LEROY-SOMER HOLDING


Locations included in the certification are as follows:

Site Name Site Address Scope

NIDEC LEROY-SOMER
Boulevard Marcellin Leroy – Design, manufacturing, sales and
HOLDING -
16015 ANGOULEME - France after-sales services of: Electric
HeadQuarter Motors – Security brake motors –
Gears –– Variable Speed Drives and
Electrical Cabinets – Voltage
Regulators – Cast Iron Parts.
NIDEC LEROY-SOMER Design, manufacturing, and after-
Boulevard Marcellin Leroy –
HOLDING - sales services of Alternators.
16015 ANGOULEME - France
Services Centraux

MOTEURS LEROY-SOMER Boulevard Marcellin Leroy –


Sales.
RESEAU COMMERCIAL 16015 ANGOULEME - France

MOTEURS LEROY-SOMER 1 Rue de la Burelle -


Design, manufacturing and sales.
Usine d'ORLEANS 45800 SAINT JEAN DE BRAYE – France

MOTEURS LEROY-SOMER ZI des Agriers


Design, manufacturing and sales.
Usine des AGRIERS 16015 ANGOULEME - France

MOTEURS LEROY-SOMER Route de Spay -


Manufacturing.
Usine d’ALLONNES 72700 ALLONNES – France

MOTEURS LEROY-SOMER ZI N°3


Design, manufacturing and sales.
Usine de GOND-PONTOUVRE 16160 GOND- PONTOUVRE – France

MOTEURS LEROY-SOMER Route de Luxé –


Manufacturing.
Usine de MANSLE 16230 MANSLE - France

Design, manufacturing and sales.


MOTEURS LEROY-SOMER ZI de Rabion – Rue de la Brigade Rac -
Manufacturing of Security brake
Usine de RABION 16015 ANGOULEME - France motors.

MOTEURS LEROY-SOMER Boulevard Marcellin Leroy –


Design, manufacturing and sales.
Usine de SILLAC 16015 ANGOULEME - France

Le Pontet -
MOTEURS LEROY-SOMER 69360 SAINT SYMPHORIEN D’OZON - Design, manufacturing and sales.
Usine de SSO France

8 ZA de l'Etang -
BERTRAND POLICO Design, manufacturing and sales.
16120 CHATEAUNEUF - France

CONSTRUCTIONS Rue de Dampierre -


Design, manufacturing and sales.
ELECTRIQUES DE BEAUCOURT 90500 BEAUCOURT – France

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 2 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018

Appendix to Certificate (2/5)

NIDEC LEROY-SOMER HOLDING


Locations included in the certification are as follows:

Site Name Site Address Scope

Département Fonderie –
MOTEURS LEROY-SOMER ZI de Rabion – Rue de la Brigade Rac - Design, manufacturing and sales.
FONDERIE 16015 ANGOULEME – France

MOTEURS LEROY-SOMER / ZI des Agriers


After-sales services.
LSAS 16015 ANGOULEME - France

GIRARD TRANSMISSIONS Avenue Joseph Marie Jacquard -


Design, manufacturing and sales.
(GTSA) 64174 LONS INDUSPAL – France

Société Anonyme de
Mécanique et d'Outillage du Le Grand Garay –
Manufacturing.
Vivarais (SAMOV) – 07320 DEVESSET – France
Usine de Devesset

Société Anonyme de
Mécanique et d'Outillage du 6 Rue de Bard –
Manufacturing.
Vivarais (SAMOV) – 07410 SAINT FELICIEN - France
Usine de St Félicien

PO Box 47 –
IMI Manufacturing.
2170 ASZOD - Hungary

Nidec Industrial Automation Ul. Baltycka 6 -


Manufacturing.
Poland sp. Z.o.o 61014 POZNAN – Poland

Sladkovského 43 –
MLS Holice spol. s r. o Manufacturing.
772 04 OLOMOUC – Czech Republic

Ul. Prumyslova –
MLS Holice spol. s r. o Manufacturing.
772 04 OLOMOUC – Czech Republic

South Way, Walworth Industrial -


Control Techniques Dynamics Design, manufacturing, sales and
Estate Andover -
Andover - CTD after-sales.
SP 10 HAMPSHIRE – United Kingdom

NIDEC MOTOR CORPORATION 669 Natchez Trace Dr -


LEROY-SOMER LEXINGTON Design, manufacturing and sales.
LEXINGTON TR 38351 - USA
Business Unit

Design, manufacture and service of


synchronous alternators, motors,
2075 Howard Drive -
KATO Engineering motor-generator sets, power
56003 NORTH MANKATO - USA conditioning systems and associated
controls.

LEROY-SOMER ELECTRO No.1 AiMoSheng Road, Gaishan Town-


TECHNIQUE (FUZHOU) Cangshan District – Fuzhou - Design, manufacturing and sales.
PRIVATE LIMITED FUJIAN - P.R. China

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 3 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018

Appendix to Certificate (3/5)

NIDEC LEROY-SOMER HOLDING


Locations included in the certification are as follows:

Site Name Site Address Scope

Estrada General Motors, 852 –


NIDEC GPM do Brasil Manufacturing of electrical Motors for
Galpões 11 e 12 - CEP 13.347-500 –
Automotiva Ltda elevators with safety brake
INDAIATUBA – SP - Brazil

LEROY-SOMER REYNOSA Reynosa – Mexico


MAQUINARIA Y Manufacturing, sales and after-sales
Ave. Industrial Reynosa Lote 6 - services of Alternators.
HERRAMIENTA, S DE RL DE TAMULIPAS 88780 – Mexico
CV

Tetarom II Industrial Park, Emerson -


NIDEC ORADEA SRL Street no. 4 – Manufacturing.
400641 CLUJ NAPOCA - Romania

Design, manufacturing, sales and


after-sales services of: Electric
Motors
LEROY SOMER M&D NIDEC 20 Petre. Carp Street –
– Security brake motors – Gears –
ORADEA Srl 410605 ORADEA - Romania Alternators– Variable Speed Drives
and Electrical Cabinets – Voltage
Regulators – Cast Iron Parts.

# 64/A, Main Road Tarihal Industrial


Nidec Industrial Automation Manufacture of Low Tension AC
Area -
India Private Ltd Generators up to 125 KVA.
HUBLI-580026 - India

Design, Development, and


Manufacture of Low Tension AC
Generators up to 1250 KVA.
Manufacture of Low Tension AC
Generators up to 3125 KVA Design,
# 45 Nagarur - Huskur Road - Off Development, and Manufacture of
Nidec Industrial Automation Tumkur Road - Asynchronous AC Machines up to 750
India Private Ltd BENGALURU 562 162 Karnataka - KW.
India Manufacture of Low Tension
Induction Generators (Wind
Generators) up to 2100 KW.
Design, Development, and
Manufacture of DC Machines up to
1250 KW.

Nidec Industrial Automation A221 Sector 83 Manufacturing of electrical Motors for


India Private Ltd NOIDA 201 305 - India elevators with safety brake.

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 4 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018

Appendix to Certificate (4/5)

NIDEC LEROY-SOMER HOLDING


Locations included in the certification are as follows:

Site Name Site Address Scope

LEROY-SOMER – Agence Usine de Rabion – ZI de Rabion –


Sales.
Commerciale d’Angoulème 16015 ANGOULEME – France

LEROY-SOMER – Agence
15, Rue des Frères Lumière -
Commerciale de Clermont- Sales.
63000 CLERMONT-FERRAND – France
Ferrand

LEROY-SOMER – Agence 19-21, Avenue Dubonnet –


Sales.
Commerciale de Courbevoie 92411 COURBEVOIE - France

LEROY-SOMER – Agence Rue Jacques Messager –


Sales.
Commerciale de Lille 59175 TEMPLEMARS – France

LEROY-SOMER – Agence 2, Rue Lavoisier –


Sales.
Commerciale de Lyon 69682 CHASSIEU – France

Le Belvédère - 8 Avenue de Bruxelles


LEROY-SOMER – Agence Sales.
- Parc des Collines -
Commerciale de Mulhouse 68350 DIDENHEIM - France

LEROY-SOMER – Agence 18, Allée de la Forêt de la Reine -


Sales.
Commerciale de Nancy 54600 VILLIERS LES NANCY - France

Les Hauts de Couëron –


LEROY-SOMER – Agence Sales.
44220 COUËRON LA CHABOSSIERE -
Commerciale de Nantes France

LEROY-SOMER – Agence 1 Rue de la Burelle –


Sales.
Commerciale d’Orléans 45005 ORLEANS - France

LEROY-SOMER – Agence 27 Avenue des Peupliers –


Sales.
Commerciale de Rennes 35510 CESSON SEVIGNE - France

LEROY-SOMER – Agence 10 Allée Aristide Maillol –


Sales.
Commerciale de Toulouse 31770 COLOMIERS - France

Eschborner Landstrasse 166 –


Leroy-Somer Marbaise GmbH 60489 FRANKFURT AM MAIN - Sales.
Germany

Blarenberglaan 23 - ZI Mechelen
NIA Belgium Noord A23 Sales.
2800 MECHELEN B - Belgium

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 5 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018

Appendix to Certificate (5/5)

NIDEC LEROY-SOMER HOLDING


Locations included in the certification are as follows:

Site Name Site Address Scope

Hollufgårds Allé 9 –
NIA Denmark A/S Sales.
5220 ODENSE - Denmark

Via Brodolini 7 –
NIA Italy SpA - Milano Sales.
20089 ROZZANO (MI) - Italy

Gränsbovägen –
NIA Sweden AB Sales.
6-5-152 SÖDERTÄLJE - Sweden

Schaftenholzweg 16 –
Leroy Somer S.A Switzerland Sales.
CH-2557 STUDEN - Switzerland

Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 6 of 6
PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

CALIDAD
Informe de Alineamiento
300-PU-011

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
INFORME TÉCNICO

CLIENTE : CORI PUNO S.A.C.


EQUIPO : BOMBA CENTRIFUGA HORIZONTAL GOULDS
MODELO : IC 125-100-315
POTENCIA: : 150HP
STI – SAP /OC : 1911400002 / 4600006916
ASUNTO : VERIFICACIÓN ALINEAMIENTO E INSTALACIÓN DE I-ALERT

1. OBJETIVO:
El presente informe, tiene como objetivo describir las actividades desarrolladas en el proceso de
alineamiento, el rebaje del impulsor, cambio del ventilador del motor y dar a conocer el estado en
que sale el equipo luego de realizar el trabajo de alineamiento.

2. ALCANCES:
Los equipos ingresaron al taller para realizar los trabajos de alineamiento de acuerdo a lo solicitado
por el área comercial

BOMBA
Marca GOULDS PUMPS
Modelo IC 125-100-315
No Serie GS02A102

MOTOR ELECTRICO
Marca NIDEC MOTOR
Modelo C-978572
No de Serie A11-978572-0001-GT-01

3. TRABAJOS REALIZADOS:

Revisión 00 Página 1|6


INFORME TÉCNICO

3.1. Verificación de alineamiento.


a) Se instala postes y lentes reflexivos y laser e inicia el proceso de alineamiento laser,
ingresándose la información solicitado por el alineador, en una primera corrida se
establece el espesor de la laina normalizada a calzar para levantar el motor, se procede
a realizar el ajuste los pernos de amarre de motor.

Alineamiento laser

b) Se vuelve a hacer la corrida de alineamiento hasta que en el alineador se alcance la


carita feliz.

c) Se retira acople para evitar que en trasporte se afecte los internos de la bomba (sello
mecánico).

3.2. Regulación de la luz entre masas del acoplamiento, dejándose en de 2 a 3 mm.

Revisión 00 Página 2|6


INFORME TÉCNICO

3.3. Instalación de la guarda.


3.4. Instalación del I-ALERT2.
3.5. Limpieza y retoque de pintura.

Revisión 00 Página 3|6


INFORME TÉCNICO

PROTOCOLO DE ALINEAMIENTO DE LA BOMBA

Revisión 00 Página 4|6


INFORME TÉCNICO

Revisión 00 Página 5|6


INFORME TÉCNICO

4. OBSERVACIONES Y CONCLUSIÓN:
 El equipo presenta libre giro y no hay ruido inusual.
 Se realizó el alineamiento obteniendo resultados de desviación dentro de la tolerancia
de aceptable.

Por lo que el equipo queda alineado y está disponible para su entrega al cliente.

5. RECOMENDACIONES:
Seguir las recomendaciones del Manual de instalación, funcionamiento y mantenimiento

FECHA : Ate, 19 de Mayo del 2020


REALIZADO : Tec. Angel Zevallos
ELABORADO : Ing. Titov Valencia
APROBADO : Ing. Titov Valencia

Revisión 00 Página 6|6


PLANTA DE FILTRADO UNTUNCA
OC 4600006916

Proyecto N°: MIN 1907400105 BOMBAS CENTRÍFUGAS

CALIDAD
Informes de Alineamiento
300-PU-010

Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
INFORME TÉCNICO

CLIENTE : CORI PUNO S.A.C.


EQUIPO : BOMBA CENTRIFUGA HORIZONTAL GOULDS
MODELO : IC 125-100-315
POTENCIA: : 150HP
STI – SAP /OC : 1911400001 / 4600006916
ASUNTO : REDUCCUÓN DE IMPULSOR, MONTAJE Y ALINEAMIENTO DE
BOMBA & MOTOR

1. OBJETIVO:
El presente informe, tiene como objetivo describir las actividades desarrolladas en el proceso de
alineamiento, el rebaje del impulsor, cambio del ventilador del motor y dar a conocer el estado en
que sale el equipo luego de realizar el trabajo de alineamiento.

2. ALCANCES:
Los equipos ingresaron al taller para realizar los trabajos de alineamiento de acuerdo a lo solicitado
por el área comercial

BOMBA
Marca GOULDS PUMPS
Modelo IC 125-100-315
No Serie 1601Q11

MOTOR ELECTRICO
Marca NIDEC MOTOR
Modelo C-978572
No de Serie A11-978572-0001-GT-02

Revisión 00 Página 1|7


INFORME TÉCNICO

3. TRABAJOS REALIZADOS:
3.1. Desembalaje y limpieza general.
3.2. Desmontaje para el retiro del impulsor.
3.3. Mecanizado del impulsor.

EQUIPO USADOS:
 Torno CNC.
 Máquina equilibradora dinámica ToB modelos RGB.
 Velocidad máxima de trabajo: 3600 rpm.
 Referencia: Grado G según ISO 1940.

RESULTADOS IMPULSOR 1462


DESBALANCEO INICIAL: 3.2 μm
DESBALANCEO FINAL: 0.0 μm
DESBALANCEO REMANENTE: 0.0 μm

Balance dinámico del impulsor

CONCLUSIONES FINALES:
 La medida final de los diámetros de los componentes es de 263 ± 0.0 mm y el
balanceo dinámico quedo en 0.0 μm. 

Revisión 00 Página 2|7


INFORME TÉCNICO

3.4. Montaje:
a) Instalación de impulsor a la bomba.
b) Instalación de Casing.
c) Se instala el I-ALERT2 V3 con el I-ALERT2 MOUNTING KIT Stk at CDC ( BASE Y
PERNO)
d) Se realizó el cambio de la placa de identificación.

3.5. Presentación de motor eléctrico y bomba en placa base.


3.6. Alineamiento Motor – Bomba.
a) Se instala postes y lentes reflexivos y laser e inicia el proceso de alineamiento laser,
ingresándose la información solicitado por el alineador, en una primera corrida se
establece el espesor de la laina normalizada a calzar para levantar el motor, se procede
a realizar el ajuste los pernos de amarre de motor.

Alineamiento laser

b) Se vuelve a hacer la corrida de alineamiento hasta que en el alineador se alcance la


carita feliz.

Revisión 00 Página 3|7


INFORME TÉCNICO

c) Se retira acople para evitar que en trasporte se afecte los internos de la bomba (sello
mecánico).

3.7. Regulación de la luz entre masas del acoplamiento, dejándose en de 2 a 3 mm.


3.8. Instalación de la guarda.
3.9. Limpieza y retoque de pintura.

Revisión 00 Página 4|7


INFORME TÉCNICO

PROTOCOLO DE ALINEAMIENTO DE LA BOMBA

Revisión 00 Página 5|7


INFORME TÉCNICO

Revisión 00 Página 6|7


INFORME TÉCNICO

4. OBSERVACIONES Y CONCLUSIÓN:
 El equipo presenta libre giro y no hay ruido inusual.
 Se realizó el alineamiento obteniendo resultados de desviación dentro de la tolerancia
de aceptable.

Por lo que el equipo queda alineado y está disponible para su entrega al cliente.

5. RECOMENDACIONES:
Seguir las recomendaciones del Manual de instalación, funcionamiento y mantenimiento

FECHA : Ate, 13 de Marzo del 2020


REALIZADO : Tec. Angel Zevallos / Manuel Cruz
ELABORADO : Diana Romero
APROBADO : Ing. Titov Valencia

Revisión 00 Página 7|7

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