Professional Documents
Culture Documents
Dosier Bomba Ic125
Dosier Bomba Ic125
P.O: 4600006916
Junio 2020
PLANTA DE FILTRADO UNTUNCA
OC 4600006916
Contenido
I. ESPECIFICACIONES TÉCNICAS DE LOS EQUIPOS
1) Especificaciones Técnicas de Bomba Goulds IC 125-100-315
2) Curva de Funcionamiento de Bomba Goulds IC 125-100-315
3) Especificaciones Técnicas de Motor Nidec CD150P1FS
II. PLANOS DIMENSIONALES Y DIAGRAMAS
1) Planos Dimensionales y Seccional de la Bomba
2) Planos de Placa Base y Montaje
III. LISTA DE MATERIALES DE CONSTRUCCIÓN
1) Lista de Materiales Constructivos de Bomba y Motor
IV. INFORMACIÓN GENERAL
1) Catálogo de Bombas
2) Catálogo de Motores
3) Lista de Piezas Repuesto
4) Manual de Instrucciones, Operación y Mantenimiento Bombas
5) Manual de Instrucciones, Operación y Mantenimiento Motor
V. CALIDAD
1) Certificado ISO 9001 – ISO 14001
2) Informes de Alineamiento
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916
ESPECIFICACIONES TÉCNICAS DE
LOS EQUPOS
Especificaciones Técnicas
TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
GOULDS PUMPS INC PERU November 29, 2019
Operating Conditions
SERVICE
LIQUID BOMBA DE AGUA PLANTA UNTUCA , Rated Temp. 4.5
deg C, SP.GR 1.000, Viscosity 1.600 cp, Rated/Max. suction
pressure 0.00 / 0.00 bar g
CAPACITY Rated 243.67 m³/hr
HEAD 117.00 (m)
Materials
CONSTRUCTION Ductile iron with 316SS impeller
CASING Ductile Iron (0.7043) (max.casing pressure @ rated temperature 19.60 bar g)
ST.BOX COVER Ductile Iron (0.7043)
IMPELLER 316 Stainless Steel (1.4408) - Enclosed (263 mm rated, max=278 mm, min=234 mm)
CASING GASKETS Aramid Fiber
IMPELLER O-RING Teflon
SHAFT MATERIAL Stainless Steel (GB 2Cr13, DIN 1.4021)
SHAFT SLEEVE 316LSS
LUBRICATION Flood oil
BEARINGS 6311-C3 (Inboard) / 3311A-C3 (Outboard)
Sealing Method
MECHANICAL SEAL FLEX-A-SEAL 53MMBF2-G9-VRFRF/E (SIC X SIC)/ VITON - (Cartridge - Single)
SEAL CHAMBER Cyclone
Casing connections
Page 1
Proposal No: OB 190814 Item No: 300-PU-011 (Base Offer) Model: IC 125-100-315
Casing Drain
Flanges
ISO PN25 dimension flange with ANSI 150# drilling
Frame features
Ductile Iron Frame Adapter
i-FRAME adder - Includes Inpro Laby Oil Seals, Redesigned Frame, i-ALERT & 5 Year Warranty
QA Requirements
Casing & Cover - Certificate of Conformance, material of construction
Certificate of Conformance, to PO
Painting
Goulds Blue standard painting (RAL 5015)
Boxing
Export ITT-003
Terms of Sale
EX WORKS
Delivery details
Delivery Quote No
Date of Quote
Program Version 1.72.0.0
This proposal reflects the intended scope from the customer specifications supplied at the time of quotation. Additional
specifications, requirements and scope presented at time of award or during order execution outside the original bid scope
request, is subject to a change order with a potential cost and lead-time impact. ITT reserves the right to present engineering
charges for more than two revision cycles on submittal drawings, provided these two revision cycles cover the intent of the
specifications. ITT requires customer to provide all drawing comments applicable to the specification within the first submission
return.
Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is
limited to the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed
and incorporated then the Customer is responsible to identify those and provide copies for review and revision of our offer.
Our quotation is offered in accordance with our comments and exceptions identified in our proposal.
Page 2
Hydraulic Details
Item No 300-PU-010/011 Pump Type IC
Proposal # MIN1907400105
Hydraulic Details
Page 2
Standard Datasheet CENTRIFUGAL PUMP SPECIFICATION
PUMPING CONDITIONS
FLUID PUMPED: BOMBA DE AGUA PLANTA UNTUCA PUMP MATERIAL CLASS Ductile iron with 316SS impeller
PUMPING TEMP. (PT) 4.5 deg C 40.1 deg F VISCOSITY @ PT 1.600 CP PH
PERFORMANCE CHARACTERISTICS
CAPACITY, M³/HR NORMAL 0.00 RATED 243.67 MIN. HYDRAULIC / THERMAL FLOW 72.41 / N/A
TDH, M: NORMAL RATED 117.00 DISCH.PRESSURE 11.54 BAR G
IMPELLER TYPE Enclosed DIA. mm (RATED) 263 (MAX) 278 (MIN BY MFR) 234
PACKING TYPE SIZE NO. OF RINGS 0 SEAL CAGE YES NO
MECH.SEAL MFR and MODEL/DYN SEAL John Crane 2100 (Q1Q1VGG) SiC - SiC, Viton
SUCTION FLGD SCRD SIZE 125mm DIN2501/PN25 LB.ASA FACING RF POSITION CL SIDE FACING UP
DISCHARGE FLGD SCRD SIZE 100mm DIN2501/PN25 LB.ASA FACING RF POSITION TOP CTR TANGENT SIDE
BEARINGS (MFR AND TYPE): RADIAL 6311-C3 THRUST 3311A-C3 (VERT.) THRUST UP DOWN
MATERIAL: CASING Ductile Iron (0.7043) IMPELLER 316 Stainless Steel (1.4408) SHAFT/SLEEVE Stainless Steel (GB 2Cr13, DIN 1.4021) / 316LSS
SPECIAL MATERIAL
CASING: VENT NPT DRAIN 3/8-18NPT NPT GAGE CONN. SUCTION DISCHARGE 1/4-18NPT / 1/4-18NPT NPT
STUFF.BOX: TAP FOR FLUSH NPT TAP FOR DRAIN NPT JACKETED NPT CONN:COOL WATER RQD GPM
CASING: NO OF STAGE 1 MOUNTING: CENTERLINE FOOT BRACKET VERTICAL
DRIVER
ELECTRIC MOTOR 150.0 HP 230/460 V PH CPS 3600 RPM EQUIP #
REMARKS:
ACCOUNT DIST.NO.
DELIVERY
NOT BEFORE DATE
TAPPED OPENINGS Model IC
Size 125-100-315
TAPPED OPENINGS MODEL IC 125-100-315
FURNISHED FURNISHED
NO. SIZE QTY. PURPOSE YES/NO NO. SIZE QTY. PURPOSE YES/NO
CO1 3/8-18NPT 1 CIRCULATION OUTLET NO IO 3/8-18NPT 1 FLUSH OUTLET NO
D 3/8-18NPT 1 DRAIN (CASING) YES KI1 1/2-14NPT 1 COOLING INLET NO
DL G 1/2 1 DRAIN (LANTERN) YES KO1 1/2-14NPT 1 COOLING OUTLET NO
GD G 3/8 1 OIL DRAIN YES PM1 1/4-18NPT 1 PRESSURE MEASUREMENT NO
GF1 Ø20 1 OIL FILLING YES PM2 1/4-18NPT 1 PRESSURE MEASUREMENT NO
GF2 G 1/8 2 GREASE FILLING NO QI 3/8-18NPT 1 QUENCH INLET NO
II 3/8-18NPT 1 FLUSH INLET NO QO 3/8-18NPT 1 QUENCH OUTLET NO
DRAWING NO MIN1907400105/300-PU-011
FORM # N/A Program Version 1.72.0.0
PLANTA DE FILTRADO UNTUNCA
OC 4600006916
ESPECIFICACIONES TÉCNICAS DE
LOS EQUPOS
Curvas de Funcionamiento
TAG: 300-PU-010 / 011
Bomba Goulds IC 125-100-315
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
Model: IC Size: 125-100-315 Group: 42 60Hz RPM: 3550 Stages: 1
Job/Inq.No. : MIN1907400105
Purchaser : GOULDS PUMPS INC PERU
End User : CORI PUNO S.A.C Issued by : Francesca Vinelli Rev. : 0
Item/Equip.No. : 300-PU-010/011 (Base Offer) Quotation No. : OB 190814 Date : 11/29/2019
Service :
Order No. : 9247 Certified By : SN/SO : GS02A102
Operating Conditions Pump Performance
BOMBA DE AGUA PLANTA
Liquid: UNTUCA Published Efficiency: 76.9 % Suction Specific Speed: 12,198 m³/hr,m
Temp.: 4.5 deg C Rated Pump Efficiency: 76.6 % Min. Hydraulic Flow: 72.41 m³/hr
S.G./Visc.: 1.000/1.600 cp Rated Total Power: 101.86 kW Min. Thermal Flow: N/A
Flow: 243.67 m³/hr Non-Overloading Power: 121.18 kW
TDH: 117.00 m Imp. Dia. First 1 Stg(s): 263 mm
NPSHa: 6.50 m NPSHr: 5.71 m Shut off Head: 134.80 m
Solid size: Max. Solids Size: 8.38 mm % Susp. Solids
(by wtg):
Vapor Press:
Notes: 1. Curve shown is at ambient temperature conditions.
GBQ-51.965/19
REVISÃO - 0
DATA - 29/11/2019
EMITIDO - ITT PERU
LIBERADO - AOKUS
Model: IC Size: 125-100-315 Group: 42 60Hz RPM: 3550 Stages: 1
Job/Inq.No. : MIN1907400105
Purchaser : GOULDS PUMPS INC PERU
End User: CORI PUNO S.A.C Issued by : Francesca Vinelli
Item/Equip.No. : 300-PU-010/011 (Base Offer) Quotation No. : OB 190814 Date : 11/29/2019
Service :
Order No. : 9247 Certified By : Rev. : 0
Operating Conditions Pump Performance
BOMBA DE AGUA PLANTA
Liquid: UNTUCA Published Efficiency: 76.9 % Suction Specific Speed: 12,198 m³/hr,m
Temp.: 4.5 deg C Rated Pump Efficiency: 76.6 % Min. Hydraulic Flow: 72.41 m³/hr
S.G./Visc.: 1.000/1.600 cp Rated Total Power: 101.86 kW Min. Thermal Flow: N/A
Flow: 243.67 m³/hr Non-Overloading Power: 121.18 kW
TDH: 117.00 m Imp. Dia. First 1 Stg(s): 263 mm
NPSHa: 6.50 m NPSHr: 5.71 m
Solid size: Shut off Head: 134.80 m
% Susp. Solids Vapor Press: Max. Solids Size: 8.38 mm
(by wtg):
Notes: 1. Power and efficiency losses are not reflected on the curve below.
2. Curve shown is at ambient temperature conditions.
PLANTA DE FILTRADO UNTUNCA
OC 4600006916
ESPECIFICACIONES TÉCNICAS DE
LOS EQUPOS
Especificaciones Técnicas
TAG: 300-PU-010/011
Motor Nidec CD150P1FS
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
EFFECTIVE:
DIMENSION PRINT PRINT:
17-AUG-17 WORLD MOTOR CORRODUTY 08-1069
SUPERSEDES: FRAME: 444TS, 445TS SHEET:
NEW BASIC TYPE: TC 1 OF 1
C P
N AB
W AC
BS
V
O
U
AF
ES
D
AA SIZE
CONDUIT
EV J E G
H K 2E
4 HOLES
2F BA A
B
UNITS T U V W AA AB AC AF BA BS EV ES SQ KEY
-.001 MIN MIN
IN 3.81 2.375 4.50 .44 19.34 15.25 5.75 7.50 8.25 1.59 3.03 .625
3 NPT
MM 97 60.33 114 11 491 387 146 191 210 40 77 15.88
FRAME UNITS 2F
±.03
IN 14.50
444TS
MM 368
IN 16.50
445TS
MM 419
IHP_DP_NMCA (MAR-2011) SOLIDEDGE
08-1069/- ISSUED BY
R. TIMMERMANN
INFORMATION DISCLOSED ON THIS DOCUMENT APPROVED BY
Nidec Motor Corporation IS CONSIDERED PROPRIETARY AND SHALL NOT BE
M. CULLEN
REPRODUCED OR DISCLOSED WITHOUT WRITTEN
St. Louis, Missouri CONSENT OF NIDEC MOTOR CORPORATION
7/1/2020 apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=2542…
TORQUE 1 TORQUE 2
VFD LOAD TYPE 1 VFD LOAD TYPE 2
VFD HERTZ RANGE 1 VFD HERTZ RANGE 2
VFD SPEED RANGE 1 VFD SPEED RANGE 2
apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=25423&LineNum… 1/2
7/1/2020 apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=2542…
ADDITIONAL NAMEPLATE DATA:
Decal / Plate WD=011658 Customer PN
Notes Non Rev Ratchet
Max Temp Rise 80C RISE/RES@FL 60HZ OPP/Upper Oil Cap GREASE
Thermal (WDG) SHAFT/Lower Oil Cap GREASE
Altitude Usable At
Regulatory Notes Regulatory Compliance CC 030A
COS Marine Duty
Balance 0.08 IN/SEC Arctic Duty
3/4 Load Eff. 95.6 Inrush Limit
Motor Weight (LBS) 1530 Direction of Rotation
Sound Level Special Note 1
Vertical Thrust (LBS) Special Note 2
Thrust Percentage Special Note 3
Bearing Life Special Note 4
Starting Method Special Note 5
Number of Starts Special Note 6
200/208V 60Hz Max Amps SH Max. Temp.
190V 50 hz Max Amps SH Voltage
380V 50 Hz Max Amps SH Watts
NEMA Inertia Load Inertia
Sumpheater Voltage Sumpheater Wattage
Special Accessory Note 1 Special Accessory Note 16
Special Accessory Note 2 Special Accessory Note 17
Special Accessory Note 3 Special Accessory Note 18
Special Accessory Note 4 Special Accessory Note 19
Special Accessory Note 5 Special Accessory Note 20
Special Accessory Note 6 Special Accessory Note 21
Special Accessory Note 7 Special Accessory Note 22
Special Accessory Note 8 Special Accessory Note 23
Special Accessory Note 9 Special Accessory Note 24
Special Accessory Note 10 Special Accessory Note 25
Special Accessory Note 11 Special Accessory Note 26
Special Accessory Note 12 Special Accessory Note 27
Special Accessory Note 13 Special Accessory Note 28
Special Accessory Note 14 Special Accessory Note 29
Special Accessory Note 15 Special Accessory Note 30
Heater in C/B Voltage Heater in C/B Watts
Zone 2 Group Division 2 Service Factor
Note 1 CL.I GR.A,B,C,D Note 2 T3 TEMP CODE,DIV 2
Note 3 AT 1.0 S.F.
apps.motorboss.com/submittals/NamePlate.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=25423&LineNum… 2/2
7/1/2020 apps.motorboss.com/submittals/PerformanceData.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumbe…
NEMA Nominal and Guaranteed Efficiencies are up to 3,300 feet above sea level and 25 ° C ambient
Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.
apps.motorboss.com/submittals/PerformanceData.asp?QueryType=2&ModelNumber=GJ24&CatalogNumber=CD150P1FS&OrderNumber=25423&Li… 1/1
US ELECTRICAL MOTORS 11658
Per NEMA MG1 1998-1.76, "A Wye Start, Delta Run motor is one arranged
for starting by connecting to the supply with the primary winding initially
connected in wye, then reconnected in delta for running condition." This is
accomplished by a special Wye-Delta starter configuration using six leads
from the motor and is intended to limit the inrush current required to start the
motor.
Motors designed by US Motors for Wye start, Delta Run may also be used
for across the line starting using only the Delta connection. Damage will
occur if the motor is operated with load for more than 30 seconds on the Wye
without transition to Delta.
Each lead may have one or more cables comprising that lead. In such case,
each cable will be marked with the appropriate lead number.
ITEM ITEM
NO. QTY NAME OF PART NO. QTY NAME OF PART
1 1 Slo ed Headless Pipe Plug 22 1 Slo ed Headless Pipe Plug
2 1 Pipe Coupling 23 1 Pipe Plug
3 1 Pipe Nipple 24 2 Screw
4 1 Pipe Cap 25 4 Screw (Qty 8 on frames 286T & 326T)
5 1 Pipe Nipple 26 1 Bracket (Not used on types TF)
6 2 Cap and Jam Nut 27 4 Screw (Used only on frame 286T & 326T)
7 1 Fan Cover Guard 28 1 Air Deflector ((Used only on frame 286T & 326T)
8 3 Screw & Lockwasher 29 1 Ball Bearing
9 1 Grill 30 1 Bearing Cap
10 1 Vent Fan Assembly 31 1 Rotor Assembly (Includes items 31A & 31B)
11 1 Woodruff Key (Not used on frames 254T &256T 31A 1 Motor Sha
12 2 Screw 31B 1 Rotor Core
13 2 Stud & Nut 32 4 Screw
14 2 Screw (Qty 6 on frames 254T & 256T) 33 1 Outlet Box Cover
15 1 Bracket 34 1 Gasket
16 4 Screw (Used only on frame 286T & 326T) 35 4 Screw (Qty 2 on frames 254T & 256T)
17 1 Air Deflector (Used only on frame 286T & 326T) 36 1 Outlet Box Base
18 1 Ball Bearing 37 1 Gasket (Outlet Box Base)
19 1 Bearing Cap 38 1 Eyebolt
20 1 Key Wound Stator Assembly
39 1
21 1 Water Deflector
WARNING: BEARINGS: PRICES:
Any disassembly or repair work on explosionproof motors will Refer to motor nameplate for the Parts stocking distributors: refer to
void the Underwriters Laboratories, Inc. label unless done by the bearing numbers. renewal parts numerical index. All
manufacturer, or a facility approved by the Underwriters Others: refer to your nearest parts
Laboratories, Inc. Refer to your nearest sales office for distributor.
assistance.
reference: Renewal Parts Section 700, Page 19
Copyright © 2010 Nidec Motor Corporation. All rights reserved.
apps.usmotors.com/service/renewal/RP019.asp 1/1
General Information for Integral Horsepower (IHP) Motors
on Variable Frequency Drives (VFDs)
Variable Frequency Drives (VFD) • VFD dv/dt - winding end turn differential in voltage
versus differential in time
A VFD is a type of controller used to vary the speed of an electric motor.
The VFD takes a fixed AC voltage and frequency and allows it to be • High temperatures or high humidity
adjusted in order to get different speeds from the motor. Motor speed • Grouding system
can be varied by changing the frequency of the input power waveform.
The equation below shows how the frequency affects the speed of a Wider speed ranges, higher voltages, higher switching frequencies,
three phase induction motor. insufficient grounding and increased cable lengths all add to the severity
of the application and, therefore, the potential for premature motor
failure.
120* Fundamental Input Frequency
Speed =
Number of Motor Poles How does a VFD affect the motor?
There are many things to consider when a motor is powered using a
How does a VFD work? VFD or PWM power. When a motor is powered by a PWM waveform
A VFD takes the fixed frequency and voltage sine wave from the power the motor windings very often see a large differential voltage, either from
grid or power station and puts it through a few steps in order to allow phase to phase or turn to turn. When the voltage differential becomes
the VFD user to vary the frequency and in turn control the motor speed. large enough it creates a reaction at the molecular level that converts
First it rectifies the AC power into DC Power. Because of this step, a available oxygen into O3. This phenomenon is called partial discharge or
term commonly used instead of VFD is inverter. This only describes one corona. This reaction creates energy in the form of light and heat. This
step of what the VFD does to the power waveform. Once rectified into energy has a corrosive effect on the varnish used to protect the motor
a DC voltage the drive sends the power through a set of transistors or windings. PWM waveforms can also magnify shaft voltages which lead
switches. These switches can take the DC waveform and by opening to arcing across the bearing and causing premature bearing failure.
and closing at certain speeds and durations can create an output Corrective action must be taken to mitigate these issues that arise when
waveform that mimics the sine wave that is required to drive a three using an electric motor with a VFD.
phase electric motor. The output wave form is known as a Pulse Width
Modulation (PWM) waveform because the waveform is created by How do I protect the motor?
multiple pulses of the switches at short intervals.
Nidec Motor Corporation (NMC) has developed specific motor designs
to decrease the harmful affects that a VFD can have on a motor.
PULSE WIDTH MODULATION WAVEFORM NMC’s INVERTER GRADE® insulation system is the first line of
defense against corona and phase to phase faults that can be common
when a motor is powered using a PWM waveform. The INVERTER
Line GRADE® insulation system is standard on all of NMC’s Inverter Duty
to
Neutral
products. Along with the INVERTER GRADE® insulation, thermostats
Voltage are installed as a minimum protection against over heating the motor.
Special consideration must also be given to bearings in motors powered
by VFD’s. In order to create a low resistance path to ground for built
up shaft voltages a shaft grounding device can be used. On larger
horsepower motors an insulated bearing system should be used in
Line
conjunction with the shaft grounding device when installed, to force the
Current stray shaft voltages to ground. The bearing failures are more prominent
on motors with thrust handling bearings. NMC has created an Inverter
Duty vertical motor line that not only uses the INVERTER GRADE®
Figure 1 PWM Waveform insulation system, but that also comes standard with a shaft grounding
device. On motors that are 100 HP and greater the thrust bearing is also
What variables should be considered when insulated for additional protection.
deciding whether to power a motor with a VFD?
What does "Inverter Duty" mean?
VFD compatibility with motors is complex. As a result, many variables
must be considered when determining the suitability of a particular motor An Inverter Duty motor should describe a motor that helps mitigate
for use with a VFD. These variables include: potential failure modes of a motor that is powered by a VFD. Inverter
duty motor windings should be able to withstand the voltage spikes per
• Torque requirements (Constant or Variable) NEMA MG1 Part 31.4.4.2 and protect against overheating when the
• Speed Range motor is run at slow speeds. On thrust handling bearings it is apparent
that the bearings require additional protection. Inverter Duty vertical
• Line / System Voltage motors should have a shaft grounding device to protect the motor
• Cable length between the VFD and the motor bearings from fluting due to voltage discharge through the bearing. On
• Drive switching (carrier) frequency larger motors (100HP and larger) the shaft should also be electrically
• Motor construction isolated from the frame in order to aid the shaft grounding ring in
discharging the shaft voltages to ground.
*This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.
vii www.usmotors.com
Motor / Inverter
Compatibility
Thermal Overloads and Single Phase Motors Grounding and Cable Installation Guidelines
Motors with thermal overloads installed may not operate properly on a Proper output winding and grounding practices can be instrumental
VFD. The current carrying thermal overload is designed for sine wave in minimizing motor related failures caused by PWM waveform
power. Operation on a VFD may cause nuisance tripping or potentially characteristics and installation factors. VFD manufacturers typically
not protect the motor as would be expected on line power. Thermostats or provide detailed guidelines on the proper grounding of the motor to
thermistors installed in the motor and connected properly to the VFD may the VFD and output cable routing. Cabling manufacturers provide
provide suitable thermal overload protection when operating on a VFD. recommended cable types for PWM installations and critical information
(consult codes for installation requirements) concerning output wiring impedance and capacitance to ground.
Single phase motors and other fractional horsepower ratings are not Vertical Motors on VFDs
designed to be operated on a VFD. Within Nidec Motor Corporation Vertical motors operated on VFD power present unique conditions that
standard products, all motors NEMA®† 48 frame (5.5” diameter) and may require consideration by the user or installation engineer:
smaller are not suitable for VFD applications. Three phase 56 and
143/145 frame applications should be noted on the catalog price page; • Locked rotor and drive tripping caused by non-reversing-ratchet
or if in doubt ask an Nidec Motor Corporation technical representative for operation at low motor speeds. It is not recommended to operate
recommendations on compatibility with a VFD. motors at less than 1/4 of synchronous speed. If slow speeds are
required contact NMC engineering.
Slow Speed Motors • Unexpected / unacceptable system vibration and or noise levels
Motors with a base design of slower than six poles require special caused by the torque pulsation characteristics of the PWM waveform,
consideration regarding VFD sizing and minimizing harmonic distortion a system critical frequency falling inside the variable speed range of
created at the motor terminals due to cable installation characteristics. the process or the added harmonic content of the PWM waveform
Additional external PWM waveform filters and shielded motor cables exciting a system component
designed for PWM power may be required to provide acceptable motor life. • Application related problems related to the controlled acceleration/
Harmonic distortion on the output waveform should be kept to a minimum deceleration and torque of the motor on VFD power and the building
level (less than 10%) mismatch impedence. of system pressure/ load.
• The impact the reduction of pump speed has on the down thrust
690V Applications reflected to the pump motor and any minimum thrust requirements of
Motors that are rated for 690VAC and that will be powered by 690VAC the motor bearings
PWM VFDs require the use of an external filter to limit peak voltage • Water hammer during shutdown damaging the non-reversing ratchet
spikes and the use of an INVERTER GRADE® motor. Where available,
an alternative to using an output filter is to upgrade to a 2300V insulation Humidity and Non-operational Conditions
system.
The possible build-up of condensation inside the motor due to storage in
an uncontrolled environment or non-operational periods in an installation,
Low Voltage TITAN® Motors
can lead to an increased rate of premature winding or bearing failures
When using 449 frame and larger motors on PWM type VFDs consider when combined with the stresses associated with PWM waveform
the use of an external filter and shielded motor cables designed for PWM characteristics. Moisture and condensation in and on the motor winding
power to minimize harmonic distortion and peak voltages at the motor over time can provide tracking paths to ground, lower the resistance of the
terminals. Harmonic distortion on the output waveform should be kept to motor winding to ground, and lower the Corona Inception Voltage (CIV)
a minimum level (less than 10%). level of the winding.
Bearing Currents Related to PWM Waveforms Proper storage and maintenance guidelines are important to minimize the
Protection of the motor bearings from shaft currents caused by common potential of premature failures. Space heaters or trickle voltage heating
mode voltages is becoming a standard feature on Inverter Duty motor methods are the common methods for drying out a winding that has low
products. Some installations may be prone to a voltage discharge resistance readings. Damage caused by these factors are not covered
condition through the motor bearings called Electrical Discharge by the limited warranty provided for the motor unless appropriate
Machining (EDM) or fluting. Vertical HOLLOSHAFT and HOSTILE DUTY heating methods are properly utilized during non-operational periods
World Motor come with grounding devices installed as standard. EDM and prior to motor start-up.
damage is related to characteristics of the PWM waveform, and the VFD
programming, and installations factors. NEMA®† Application Guide for AC Adjustable Speed Drive Systems:
http://www.nema.org/stds/acadjustable.cfm#download
Bearing Protection on Inverter Duty Vertical Motors
All U.S. MOTORS® brand “Inverter Duty” vertical products have a shaft
grounding system that allows damaging shaft currents a low resistance
path to ground. Bearings on vertical motors fed by VFD power without
this bearing protection are not covered under any warranty. All other
bearing failure is covered per NMC’s standard warranty. An electric motor
repair shop approved to service U.S. MOTORS® brand motors must verify
that the cause of the bearing failure was not due to EDM damage.
* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.
www.usmotors.com viii
Warranty Guidelines for Integral Horsepower
(IHP)* Motors on Variable Frequency Drives
Warranty Guidelines • On TITAN® frame motors, inquiry required for suitability on constant
The information in the following section refers to the motor and drive torque loads.
application guidelines and limitations for warranty. Cable distances are for reference only and can be further limited by
hot and humid environments (refer to Table 1). Refer to specific VFD
The products within this catalog labeled “Inverter Duty” or “Vector Duty” Warranty Period Clarifications and Exceptions
are considered INVERTER GRADE® insulated motors. INVERTER
GRADE® motors exceed the NEMA®† MG-1 Part 31 standard. Standard Energy Efficient Exclusion
Nidec Motor Corporation provides a three-year limited warranty on all Applying Standard & Energy Efficient Motors on Variable Frequency Drives
NEMA®† frame INVERTER GRADE® insulated motors and allows long is not recommended. VFD related failures on standard and energy efficient
cable runs between the motor and the VFD (limited to 400 feet without motors will not be covered under warranty.
output filters). Cable distance can be further limited by hot and humid
environments and VFD manufacturers cable limits. These motors may be Vertical Motor Windings
appropriate for certain severe inverter applications or when the factors Premium efficient vertical motors without INVERTER GRADE® insulation
relating to the end use application are undefined (such as spares). that are installed using the criteria described in this document and applied in
the correct applications shall have a warranty while powered by a VFD for
12 months from date of installation or 18 months from date of manufacturing
Nidec Motor Corporation’s U.S. Motors® brand is available in the following whichever comes first. See limited warranty page for horizontal motor
INVERTER GRADE® insulated motors: warranty periods.
• Inverter Duty NEMA®† frame motors good for 20:1 Variable Torque
Bearing Exclusion for Thrust Handling Bearings
& 5:1 Constant Torque, including Vertical Type RUSI (10:1 V.T.) Bearings used in premium efficienct vertical motors, and all thrust handling
• Inverter Duty motors rated for 20:1 Constant Torque bearings, that are powered by VFDs without shaft grounding devices or
insulated bearings (when required) will not be covered under any warranty
• ACCU-Torq® and Vector Duty Motors with full torque to 0 Speed or for damages caused from being powered by a VFD. All other bearing failure
5000:1 is covered per NMC’s standard warranty. An electric motor repair shop
approved to service U.S. MOTORS® brand motors must verify that the cause
• 841 Plus® NEMA®† Frame Motors
of the bearing failure was not due to Electrical Discharge Machining.
Applying Premium Efficient motors (that do not have INVERTER Medium Voltage and Slow Speed Considerations
GRADE® insulation) on Variable Frequency Drives (2, 4, 6 pole) Motors that are rated above 700 VAC or that are eight pole and slower
Premium efficient motors without INVERTER GRADE insulation meet require special consideration and installation and are not covered under the
minimum NEMA®† MG-1, Section IV, Part 31.4.4.2. These motors can be warranty guidelines in this document. Motors that are rated above 700VAC
used with Variable Frequency Drives (with a reduced warranty period) have special cable length and voltage differential issues that are specific
under the following parameters: to the VFD type and manufacture. The motor construction and cost may
vary dramatically depending on the VFD topology and construction. Contact
• On NEMA®† frame 447 and smaller motors, 20:1 speed rating on your NMC representative with VFD manufacturer name and model type for
variable torque loads & 4:1 speed range on constant torque loads. application and motor construction considerations. Motors that are designed
eight pole and slower also require special installation and filters per the drive
• On TITAN® 449 and larger frame motors, 10:1 speed rating on
manufacturer.
variable torque loads.
* This information applies only to Integral Horsepower (IHP) motors as defined on the Agency Approval page, under UL®† & CSA®† listings where indicated.
ix www.usmotors.com
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DESCRIPCIÓN MATERIAL
IMPELLER 316 SS
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INFORMACIÓN GENERAL
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
i-FRAME
Goulds Pumps IC family of ISO chemical process pumps is
designed in accordance with ISO 5199 and ISO 2858,
making it ideal for worldwide chemical or industrial
process applications. The IC pump range includes:
• 34 hydraulic sizes
• Flows up to 450 m3/h (1980 GPM)
• Heads up to 160m (514 Feet)
• Temperatures from -40°C to 280°C (-40°F to 530°F)
• Pressures up to 25 Bar (360 PSI)
2
When selecting a chemical process pump, look for the
Operating Cost Maintenance Cost
30% 41% design features that help lower maintenance costs as well
as operating and installation costs. Design features that
maximize reliability and ensure long-term maintainable
hydraulic performance help lower the “total cost” of
Purchase Cost Installation Cost pump ownership. In a typical process pump, over a 20
5% 24%
year pump life, 95% of the total costs are maintenance,
operation and installation costs.
Internal sump geometry is optimized for longer bearing life. Sump size increased by 10% – 20% results in better heat
transfer and cooler bearings. Contoured design directs contaminants away from bearings, to the magnetic drain plug for
safe removal.
The second largest cause of pump downtime is bearing failures. Over
90% of all pump bearing failures are the result of inadequate or
contaminated lubrication.
3
Constantly measures vibration and temperature at the
thrust bearing. Colored LED’s indicate general pump
health. Provides early warning of improper operation
before catastrophic failure occurs.
4
Material strength equal to carbon
steel for safety and reliability.
• Heavy duty, top centerline discharge casing with integral cast feet
provides maximum resistance to pipe loads for improved seal and
bearing life
• Back pull out design makes maintenance activities safe and simple
Conforms to ISO 5199 and ISO 2858 for maximum reliability and ease of installation.
Superior hydraulic design for maximum performance and extended mechanical reliability.
5
Goulds i-FRAME Power Ends are the result of close to 170
years of design experience, customer interaction, and
continuous improvement. Customers get extended Mean
Time Between Failure (MTBF) and lower life cycle costs (LCC)
... guaranteed!
6
ISO 5199 Shaft Specification
resistance.
7
8
9
Based on close to 170 years of providing pumping solutions to the Chemical
Process Industry, ITT Goulds Pumps can provide a shaft sealing system that best
meets your application requirements. Key to our shaft sealing program is placing
the best shaft sealing solution in the best operating environment for long life
and reduced maintenance and operating costs.
Because selecting the best seal for the application is key to extended pump reliability, seal
chambers for the Model IC pump have been designed in accordance with ISO 3069
to support the use of a wide range of seals.
At the heart of our program is the patented cyclone seal chamber that not only provides the optimum seal environment in
the presence of solids and vapors, but also improves maintainability and reduces installation cost by eliminating seal flush
piping.
10
Packing is likely the oldest method of shaft sealing. In general
it is a very flexible sealing system. Today packing comes in a
wide variety of choices. For some application its still very
popular method of sealing pumps because of its low upfront
cost, easy installation, and readily available materials.
magnetic drive sealless process pumps are perfect solutions to mechanical seal or environmental
sealing problems. The ICM metal magnetic drive process pump has a revolutionary bearing cartridge
design for maximum reliability and ease of maintenance.
11
Proper installation and alignment are two key elements
to maximize pump reliability. There are multiple mounting
systems for the Model IC series. Simple to install, they
provide a mounting platform resistant to corrosion and
distortion while maintaining pump alignment and
dampening the effect of harmful vibrations.
- Earthing lug
12
Fitted with grease fitting for regreasable bearings or sealed for
grease for life bearings.
13
All API seal flush and cooling plans are available to control emission levels
and meet seal installation requirements of user preference.
14
i-ALERT®2
Spend less time collecting data and more time fixing problems. The
i-ALERT®2 mobile app has the ability to scan multiple i-ALERT®2
devices within range to quickly and safely inspect multiple machines.
Simple, intuitive dashboard to Trend vibration, Load the as built of
track vibration, temperature, temperature, & kurtosis to materials based on the
run-time & battery life. monitor any changes in the pump serial number.
equipment operation.
15
DIMENSIONS Cast Material Standards
Flanges Bare pump Standards
Pump size Frame Dns DNd a f h1 h2 X weights DIN ASTM
40-25-160 24 40 25 80 385 132 160 100 42 Cast Iron 0.6025 A48, Class 35
40-25-200 24 40 25 80 385 160 180 100 50
Ductile 0.7043 A3695, Grade 60-40-18
40-25-250 32 40 25 100 500 180 225 100 79
Carbon Steel 1.0619 A216 WCB
50-32-160 24 50 32 80 385 132 160 100 43
1.4408 A744 CF-8M
50-32-200 24 50 32 80 385 160 180 100 53 Stainless Steel
50-32-250 32 50 32 100 500 180 225 100 83
1.4404 A744 CF-3M
50-32-315 32 50(1) 32(1) 125 500 200 250 100 111 Duplex SS 1.4517 Duplex SS - A995 CD4-McuN
65-40-160 24 65 40 80 385 132 160 100 44 Super Duplex 1.4469 A995 CD3MWCuN
65-40-200 24 65 40 100 385 160 180 100 54 Alloy 20 1.4527 A744 CN-7M
65-40-250 32 65 40 100 500 180 225 100 85 Hastelloy C 2.4686 A 494 CW-2M
65-40-315 32 65(1) 40(1) 125 500 200 250 100 121 Hastelloy B 2.481 A 494N-1 2MV
80-50-160 24 80 50 100 385 160 180 100 50 Titanium 3.7031 B367 Grade 2
80-50-200 24 80 50 100 385 160 200 100 57
80-50-250 32 80 50 125 500 180 225 100 88
80-50-315 32 80(1) 50(1) 125 500 225 280 100 126
100-65-160 32 100 65 100 500 160 200 100 74
100-65-200 32 100 65 100 500 180 225 140 79
100-65-250 32 100 65 125 500 200 250 140 98
100-65-315 42 100(1) 65(1) 125 530 225 280 140 155
125-80-160 32 125 80 125 500 180 225 140 81
125-80-200 32 125 80 125 500 180 250 140 87
125-80-250 32 125 80 125 500 225 280 140 109
125-80-315 42 125(1) 80(1) 125 530 250 315 140 165
125-80-400 42 125 80 125 530 280 355 140 210
125-100-200 32 125 100 125 530 200 280 140 93
125-100-250 42 125 100 140 530 225 280 140 134
125-100-315 42 125(1) 100(1) 140 530 250 315 140 180
125-100-400 42 125 100 140 530 280 355 140 218
150-125-250 42 150 125 140 530 250 355 140 151
150-125-315 42 150 125 140 530 280 355 140 180
150-125-400 42 150 125 140 530 315 400 140 252
200-150-250 42 200 150 160 530 280 375 180 195
200-150-315 48 200 150 160 670 315 400 180 257
200-150-400 48 200 150 160 670 315 450 180 305
Dimension in mm
Dimensions subjected to change without notice
Note: Flange drilling in accordance with ISO 7005 PN 16
except where noted
16
932.51
320.52
923.51
421.51
183
Material
Item Ductile Carbon
Part Name 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Number Iron Steel
Ductile
102V Casing CS 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Iron
Seal Chamber Ductile
161 CS 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
Stuffing Box Cover Iron
183 Support Foot Carbon Steel
210 Shaft Stainless Steel
230 Impeller 316ss 316ss 316ss Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
320.51 Radial Bearing Single Row, Ball Bearing
320.52 Thrust Bearing Double Row Angular Contact Ball Bearing
330 Bearing Bracket Cast Iron
344 Lantern Ductile Iron
400 Case Gasket Non Asbestos Aramid Fiber
412.21 O-ring, Shaft Sleeve & Impeller Nut PTFE
412.41 O-ring, Bearing Bracket NBR
421.41 Oil Seal, Inboard Bi-Metallic Labyrinth Seal (Steel & Bronze)
421.51 Oil Seal, Outboard Bi-Metallic Labyrinth Seal (Steel & Bronze)
524 Shaft Sleeve 316LSS Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
637 Oil Vent / Filler Plug Steel
642 Oil Level Sight Glass Glass\Plastic
901.11 Casing Bolts, Hex Cap Screw Stainless Steel
Support Foot Bolt
901.12 Carbon Steel
Hex Cap Screw
901.31 Lantern-Cover, Hex Cap Screw Stainless Steel
Brg Bracket-to-Lantern Bolts
901.41 Carbon Steel
Hex Cap Screw
901.42 Jacket Bolt Stainless Steel
903.51 Drain Plug Carbon Steel
912.11 Case Drain Plug 316SS Alloy 20 Hastelloy Titanium Nickel Inconel
922 Impeller Nut Duplex Alloy 20 Hastelloy Titanium Nickel Inconel
923.51 Bearing Lock Nut Steel\Nylon
932.51 Snap Ring Carbon Steel
940.31 Impeller Key Carbon Steel
17
Pump Casing & Impeller Frame Foot & Cover Adapter Power Frame
40-25-160
50-32-160
65-40-160
80-50-160
24 Frame
40-25-200
50-32-200
65-40-200
80-50-200
100-65-160
125-80-160
100-65-200
125-80-200
125-100-200
40-25-250
50-32-250
65-40-250
32 Frame
80-50-250
100-65-250
125-80-250
50-32-315
65-40-315
80-50-315
125-100-250
150-125-250
200-150-250
100-65-315
125-80-315
42 Frame
125-100-315
150-125-315
125-80-400
125-100-400
150-125-400
200-150-315
48 Frame
200-150-400
18
24 32 42 48
Diameter at Impeller 19 28 38 48
Diameter in stuffing box/Seal Chamber 33 43 53 65
Shaft Diameter between Bearings 44 54 68 78
Diameter at Coupling 24 32 42 48
Maximum shaft Deflection 0.05
Radial 6307 C3 6309 C3 6311 C3 6313 C3
Bearings Thrust 3307A C3 3309A C3 3311A C3 3313A C3
Bearing span 105 170 143 246
Power Limit KW per 100 RPM 0.75 2.2 4.4 9.8
Maximum Liquid Temperature
160°C
Oil/Grease Lubrication without Cooling
Temperature
Maximum Liquid Temperature
180°C
Oil/Grease Lubrication with High Temp. Option
Casing Corrosion Allowance 3 mm
19
The ICP is a heavy duty chemical process pump designed
for extreme temperatures (-40° C to 280° C) and pressures
to 25 Bar. Centerline mounted casing controls thermal
growth and maintains pump alignment for extended
seal life. Complies with ISO 5199.
20
Individual bearings are contained in a The containment shell is the most important component
single cartridge assembly. isolating the pumpage from the atmosphere.
Specifications
21
The ICM metallic magnetic drive process pump safely
and reliably handles difficult fluids such as corrosives, toxic, and ultra pure liquids. Complies with ISO 2858, 5199, and 15783.
22
23
Visit our website at
www.gouldspumps.com
array of services focused on reducing equipment total cost of ownership (TCO) Pump Root
Engineered Parts
and increasing plant output, including predictive monitoring, maintenance (ProCast)
Cause Analysis
contracts, field service, engineered upgrades, inventory management, and Rotating Equipment
Repairs
overhauls for pumps and other rotating equipment. Pump Replacements
INFORMACIÓN GENERAL
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REPLACEMENT PARTS DATA SHEET S02A102AX4
INFORMACIÓN GENERAL
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CALIDAD
Certificado ISO - GOULDS PUMPS
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parcial, sin previa autorización.
C ertificate N o: I nitial c ertification date: V alid:
C E RT-01094-2003-AQ -USA-ANAB 0 8 February 1 996 1 5 September 2 018 - 1 5 September 2 021
John St ef an
M anagement Representative
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance USA, Inc., 1400 Ravello Drive, Katy, TX 77449 USA. TEL:281 -396-1000. dnvglcert.com
C ertificate N o: C ERT-01094-2003-AQ-USA-ANAB
P lac e and date: Katy, T X, 0 2 J uly 2 018
Appendix to Certificate
ITT Goulds Pumps, Inc.
Locations included in the certification are as follows:
Site Name Site Address Site Scope
ITT Goulds Pumps, Inc. (HQ) 240 Fall Street, Seneca Falls, NY, Purchasing, Production, Inspection,
13148, USA Quality Receiving/Shipping, Training,
Distribution
ITT Goulds Pumps, Inc. 8890 C ommerce Drive, Suite 105, Distribution
Southaven, MS, 38671, USA
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance USA, Inc., 1400 Ravello Drive, Katy, TX 77449 USA. TEL:281-396-1000. dnvglcert.com
Page 2 of 2
C ertificate N o: I nitial c ertification date: V alid:
2 6 4 62-2008-AE-KO R-RvA 0 6 M ay, 2 0 05 1 2 O ctober, 2 0 17 - 1 4 A ugust, 2 0 19
In-Kyoon A hn
M anagement Representative
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business As surance B.V., ZW OLSEWEG 1, 2994 LB, BARENDRECHT, NETHERLANDS. TEL:+31102922689. assurance. dnvgl.com
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Certificado ISO - NIDEC
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MANAGEMENT SYSTEM
CERTIFICATE
Certificate No: Initial certification date: Valid:
259608-2018-AQ-FRA-COFRAC 11 December 2008 30 May 2018 - 05 Jun2021
ISO 9001:2015
Estelle Mailler
Management Reprsentative
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018
NIDEC LEROY-SOMER
Boulevard Marcellin Leroy – Design, manufacturing, sales and
HOLDING -
16015 ANGOULEME - France after-sales services of: Electric
HeadQuarter Motors – Security brake motors –
Gears –– Variable Speed Drives and
Electrical Cabinets – Voltage
Regulators – Cast Iron Parts.
NIDEC LEROY-SOMER Design, manufacturing, and after-
Boulevard Marcellin Leroy –
HOLDING - sales services of Alternators.
16015 ANGOULEME - France
Services Centraux
Le Pontet -
MOTEURS LEROY-SOMER 69360 SAINT SYMPHORIEN D’OZON - Design, manufacturing and sales.
Usine de SSO France
8 ZA de l'Etang -
BERTRAND POLICO Design, manufacturing and sales.
16120 CHATEAUNEUF - France
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 2 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018
Département Fonderie –
MOTEURS LEROY-SOMER ZI de Rabion – Rue de la Brigade Rac - Design, manufacturing and sales.
FONDERIE 16015 ANGOULEME – France
Société Anonyme de
Mécanique et d'Outillage du Le Grand Garay –
Manufacturing.
Vivarais (SAMOV) – 07320 DEVESSET – France
Usine de Devesset
Société Anonyme de
Mécanique et d'Outillage du 6 Rue de Bard –
Manufacturing.
Vivarais (SAMOV) – 07410 SAINT FELICIEN - France
Usine de St Félicien
PO Box 47 –
IMI Manufacturing.
2170 ASZOD - Hungary
Sladkovského 43 –
MLS Holice spol. s r. o Manufacturing.
772 04 OLOMOUC – Czech Republic
Ul. Prumyslova –
MLS Holice spol. s r. o Manufacturing.
772 04 OLOMOUC – Czech Republic
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 3 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 4 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018
LEROY-SOMER – Agence
15, Rue des Frères Lumière -
Commerciale de Clermont- Sales.
63000 CLERMONT-FERRAND – France
Ferrand
Blarenberglaan 23 - ZI Mechelen
NIA Belgium Noord A23 Sales.
2800 MECHELEN B - Belgium
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
Page 5 of 6
Certificate No: 259608-2018-AQ-FRA-COFRAC
Place and date: SAINT PRIEST, 30 May 2018
Hollufgårds Allé 9 –
NIA Denmark A/S Sales.
5220 ODENSE - Denmark
Via Brodolini 7 –
NIA Italy SpA - Milano Sales.
20089 ROZZANO (MI) - Italy
Gränsbovägen –
NIA Sweden AB Sales.
6-5-152 SÖDERTÄLJE - Sweden
Schaftenholzweg 16 –
Leroy Somer S.A Switzerland Sales.
CH-2557 STUDEN - Switzerland
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
Accredited Unit: DNV GL Business Assurance France, 1, Allée du Lazio, Parc Technoland, ZI Champ Dolin, 69800 St Priest, France.
TEL:+33 (0)4 78 90 91 40. www.dnvgl.fr/certification
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Informe de Alineamiento
300-PU-011
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
INFORME TÉCNICO
1. OBJETIVO:
El presente informe, tiene como objetivo describir las actividades desarrolladas en el proceso de
alineamiento, el rebaje del impulsor, cambio del ventilador del motor y dar a conocer el estado en
que sale el equipo luego de realizar el trabajo de alineamiento.
2. ALCANCES:
Los equipos ingresaron al taller para realizar los trabajos de alineamiento de acuerdo a lo solicitado
por el área comercial
BOMBA
Marca GOULDS PUMPS
Modelo IC 125-100-315
No Serie GS02A102
MOTOR ELECTRICO
Marca NIDEC MOTOR
Modelo C-978572
No de Serie A11-978572-0001-GT-01
3. TRABAJOS REALIZADOS:
Alineamiento laser
c) Se retira acople para evitar que en trasporte se afecte los internos de la bomba (sello
mecánico).
4. OBSERVACIONES Y CONCLUSIÓN:
El equipo presenta libre giro y no hay ruido inusual.
Se realizó el alineamiento obteniendo resultados de desviación dentro de la tolerancia
de aceptable.
Por lo que el equipo queda alineado y está disponible para su entrega al cliente.
5. RECOMENDACIONES:
Seguir las recomendaciones del Manual de instalación, funcionamiento y mantenimiento
CALIDAD
Informes de Alineamiento
300-PU-010
Importante: Este documento es propiedad exclusiva de Intech S.A. Está prohibida su reproducción, difusión, distribución y retención total o
parcial, sin previa autorización.
INFORME TÉCNICO
1. OBJETIVO:
El presente informe, tiene como objetivo describir las actividades desarrolladas en el proceso de
alineamiento, el rebaje del impulsor, cambio del ventilador del motor y dar a conocer el estado en
que sale el equipo luego de realizar el trabajo de alineamiento.
2. ALCANCES:
Los equipos ingresaron al taller para realizar los trabajos de alineamiento de acuerdo a lo solicitado
por el área comercial
BOMBA
Marca GOULDS PUMPS
Modelo IC 125-100-315
No Serie 1601Q11
MOTOR ELECTRICO
Marca NIDEC MOTOR
Modelo C-978572
No de Serie A11-978572-0001-GT-02
3. TRABAJOS REALIZADOS:
3.1. Desembalaje y limpieza general.
3.2. Desmontaje para el retiro del impulsor.
3.3. Mecanizado del impulsor.
EQUIPO USADOS:
Torno CNC.
Máquina equilibradora dinámica ToB modelos RGB.
Velocidad máxima de trabajo: 3600 rpm.
Referencia: Grado G según ISO 1940.
CONCLUSIONES FINALES:
La medida final de los diámetros de los componentes es de 263 ± 0.0 mm y el
balanceo dinámico quedo en 0.0 μm.
3.4. Montaje:
a) Instalación de impulsor a la bomba.
b) Instalación de Casing.
c) Se instala el I-ALERT2 V3 con el I-ALERT2 MOUNTING KIT Stk at CDC ( BASE Y
PERNO)
d) Se realizó el cambio de la placa de identificación.
Alineamiento laser
c) Se retira acople para evitar que en trasporte se afecte los internos de la bomba (sello
mecánico).
4. OBSERVACIONES Y CONCLUSIÓN:
El equipo presenta libre giro y no hay ruido inusual.
Se realizó el alineamiento obteniendo resultados de desviación dentro de la tolerancia
de aceptable.
Por lo que el equipo queda alineado y está disponible para su entrega al cliente.
5. RECOMENDACIONES:
Seguir las recomendaciones del Manual de instalación, funcionamiento y mantenimiento