Professional Documents
Culture Documents
# (Article) Integrated Business Planning - A Roadmap To Linking S&OP and CPFR (2011)
# (Article) Integrated Business Planning - A Roadmap To Linking S&OP and CPFR (2011)
BUSINESS PLANNING:
A Roadmap to Linking
S&OP and CPFR
By Larry Smith, Joseph C. Andraski, and Stanley E. Fawcett
L AR RY S M I T H | Mr. Smith is Senior Vice President of Merchandise Planning and Replenishment at West
Marine. For the past 10 years, he has directed the Planning and Merchandising Operations functions at West
Marine creating a cutting-edge and scalable supplier collaboration (CPFR) program. He is a frequent speaker at
major industry conferences. He is a member of the Board of Directors of the Voluntary Interindustry Commerce
Solutions Association (VICS) and Co-Chair of the VICS CPFR Committee, which is responsible for leading one
of the most successful interindustry supply chain collaboration initiatives. He is also a member of the Editorial
Advisory Board of Supply Chain Management Review.
J OS E PH C . AN D R A S K I | Mr. Andraski is the President and CEO of VICS (Voluntary Interindustry Commerce
Solutions Association), which provides a forum for parties to develop supply chain processes and technology.
Prior to joining VICS, he held several positions with Nabisco Foods, Inc., including Vice President of Supply Chain
Management, Vice President of Customer Marketing, and Vice President of National Sales. He has been active with
Grocery Manufacturers Association, where he serves as the Chair for the Logistics Committee, and was a member
of the Efficient Consumer Response Operating Committee. He recently created and launched the VICS CPFR®
Certification Program.
S TA N L E Y E . FAWC E T T | Dr. Fawcett is a visiting distinguished professor of logistics and supply chain
management at Georgia Southern University. His current teaching and research interests focus on collaborative
business model design and global supply chain strategy. He has published over 100 articles and six books on
topics related to supply chain, such as supply chain design, information technology as a collaboration enabler,
leading a change through learning, performance measurement, and trust. He is the co-editor-in-chief of the
Journal of Business Logistics. He has taught executive development programs in Asia, Europe, and North and
South America.
Assessment
Capability
'irection
Strategic
supply chain inventory, transportation,
and logistics/DC capacity —and resources
Product Strategy Demand Strategy Supply Strategy
Strategic Planning: Strategic Planning: Strategic Planning: can meet the demand plan, customer
Portfolio Management MaNe vs %uy
1eZ Product Introduction
Pricing Strategy
Product Re-positioning
'iscontinuance
%rand Management
Manufacturing Capacity
Supplier 'evelopment
service, quality, and cost objectives.
Operating Review: Operating Review:
Operating Review:
Product Profitability
'emand Planning Production Scheduling The Supply Review makes certain that
)orecast RevieZ 2rder Management
Volume
Penetration
Portfolio Value Effect
Economic Analysis
Promotion Planning
Inventory Planning
/ogistics Planning
contingency plans are identified to
Consensus )orecast E[pediting
address additional demand risks and
opportunities identified by the Demand
Review.
Aligned %usiness Planning
Strategic Reconciliation
2perating Reconciliation 4. Integrated Reconciliation | Identifies
and resolves key imbalances identified
in the Product, Demand, or Supply
profitable way. well as other strategic growth activities
Reviews. Additionally, this step utilizes
of the company, is on track for time, cost,
Figure 1 exemplifies the basic S&OP the Demand and Supply plans to develop
demand, supply, and resources, and that
planning process. An ongoing scanning- the integrated financial plan including
all of these plans are in alignment with
and-planning process develops a revenue, margin, and other P&L, balance
strategic goals. The Product Management
corporate strategy to leverage core sheet, and cash flow effects.
Review assures the health of the firm’s
organizational capabilities to achieve
innovation pipeline and informs demand 5. Management Business Review |
a competitive advantage. The defined
and supply planning. Approves the consolidated operational
strategy then directs the continued
and financial plan from the prior
development of product, demand, and 2. Demand Review | Achieves steps and makes decisions regarding
supply strategies and operations. Within consensus on a valid, unbiased demand imbalances that were identified, but not
this context, five monthly review meetings plan that will become the request for resolved during the monthly cycle. The
take place to make sure that everyone is product from the end-to-end Supply Management Business Review aligns
working in a coordinated way to support Chain as well as integrated financials plans and decisions with the defined
overall corporate goals and create an and gap management activities within business strategies.
integrated operating plan that effectively
and across trading partners. The output
aligns supply and demand. To summarize, S&OP is an alignment
of the Demand Review is an unbiased
process that gets all the different
1. Product Management Review | demand plan over a rolling 18-to-24-
functions of an organization to
Ensures that the product plan, including month horizon with assumptions, risks,
pull in the same direction. S&OP
new products and assortment plans as and opportunities identified as well as
helps an organization move from a
Table 1 | Performance Improvements Attributable to S&OP
Table
traditional annual planning process
to a continuous re-planning process.
Benefits Range of Percent Improvement
Impor tantly, improved decision
Increased Forecast Accuracy 18-25%
Increased Sales Revenue 10-15% making leads to impressive operating
Improved On-Time Delivery 10-50% improvements (see Table 1), as well as
Reduced Inventory 18-46% more trust and better relationships in
Reduced Safety Stock 11-45% the leadership team. Over time, working
Increased Productivity 30-45% together to solve problems and build
capabilities becomes easier and yields
Source: Palmatier, George and Colleen Crum. Transitioning from S&OP to Integrated Business Planning.
Oliver Wright White Paper Series, 2010. new competitive opportunities.
(2007-2008)
Business Business
Planning Planning
Objectives
Objectives
Goals /
Goals /
Sales Sales
Planning Planning
inter-company
inter-company
Inconsistent
Inconsistent
connection
connection
and merchandising organizations.
Importantly, collaboration at this stage
typically existed at the operational level
of the organizations and was focused
on demand and supply planning at
Demand Demand the item level, with forecasts reviewed
Planning Operations Planning (CPFR) Planning between forecast teams. Because
Planning Horizon – 0-3 Months
higher-level collaboration was sporadic
and inconsistent, sales plans seldom
Execution Zone Execution Zone
Store Execution Manufacturing Planning accounted for future advertising, promo-
Logistics Planning Logistics Planning
tion, and product-transition initiatives.
Operational planning in each organi-
zation was therefore based on inaccurate
information would have saved both with very little enrichment applied to
demand forecasts. Without visibility,
companies aggravation and money. the forecast. Limited visibility to each
performance targets were easily
Thus, three years ago, the two firms company’s go-to-market plan created
missed and the costs of resolution
embarked on a multi-phase collaborative disconnects in objectives. The two
were high. For example, Lowe’s used
journey. Today, Lowe’s and Whirlpool companies basically had independent
the process as shown in Figure 4
are in the early stages of running an business plans driving their individual
to emphasize the importance of
Integrated Business Planning process. sales and operational plans.
increasing forward visibility. Consider
Stage I began with a focus on collabor- After stabilizing the collaborative de- progressing through a season from
ative demand planning, concentrating mand planning process, Lowe’s and left to right, going from the most
primarily on order forecasting, with Whirlpool moved more towards supply for ward-looking plans to a more
limited discussion of sell-through or planning. Lowe’s initial focus was tactical execution. The far right was
inventory. Figure 3 shows the linkage on recognizing the capabilities and the point in time where the product
between Lowe’s and Whirlpool at limitations of Whirlpool’s manufacturing was moving and was close to landing
the operational level. Collaborative divisions. Both companies worked to at the stores to be sold. When moving
discussions were focused on the near- develop an understanding of each other’s through the year, changes occurred,
term horizon, typically less than three required target inventory levels and the causing disruptions. But as forward
months, with very little consistent mid- importance of product transition plan- visibility increases, more options are
range or long-term planning. Demand ning relative to inventory. Their available and the costs of those options
planning activities were more heavily supply chain organizations became are lower. Higher-level CPFR linkages
dependent upon statistical forecasting, actively involved with the sales improve visibility and relationship
Objectives
Objectives
Objectives
Goals /
Goals /
Goals /
Goals /
Merchandising & Operations
Inconsistent
Inconsistent
connection
connection
Inter-company
Inter-company
Strengthened
Strengthened
Connection
Connection
Action items from
CPFR serve as inputs
into monthly S&OP
Business Reviews
Operations Planning (CPFR)
Demand Planning Horizon – 0-3 Months Demand
Planning Planning
performance. calendar for each product category including directly connecting the Opera-
emerged. Greater forward visibility al- tions Planning process with the Merchan-
Stage II, which is depicted in Figure
lowed the two companies to extend their dising and Operations Planning process
5, began in late 2008 as Lowe’s and
planning horizon to three to six months. to create a closed-loop planning process.
Whirlpool made the decision to merge
their collaboration effort with Whirlpool’s Lowe’s and Whirlpool both realized Notice that information flows from the
S&OP process to provide the infrastructure another benefit from implementing top down. Driven by monthly leadership
necessary to extend the planning a joint sales and marketing planning reviews with senior management, both
horizon beyond three months. Lowe’s process. Their own internal collaboration companies achieved a more developed
and Whirlpool established collaboration efforts improved substantially due to the joint strategic planning process built
linkages at the sales and marketing mid- discipline required to run a joint sales and around joint business objectives. These
management levels. By turning their marketing planning process. Yet, despite joint objectives were driven through each
attention to sales and marketing planning, the improvements, several challenges of their internal sales and operational
the two companies started to “change the remained. The planning horizon was still planning processes. Such integrated,
game.” Structured demand and supply too short and senior management was objective planning is providing value-
reviews drove business planning towards not routinely involved, which limited added direction for existing CPFR
a single set of aligned forecasts and sales their ability to achieve their goal of an processes across the operations. In
plans. Through strengthened product Integrated Business Planning process. the event that Lowe’s and Whirlpool
management review, they were able Stage III, shown in Figure 6, was initiated need to adjust their joint plans due
to focus collaboration on promotions, to address these shortfalls. New CPFR to changing business conditions, this
product-launches, and special-event linkages were created to extend their model of longer planning horizon will
planning. An integrated promotional planning horizon to 6 to 12 months provide the necessary forward visibility
We focused on the 16 award finalists/ makers at both partner companies. of the nominating managers. Clearly, a
winners. These companies represent Linked systems reduce data-entry error core goal of both CPFR and S&OP is to
leading-edge collaborative practice. and assure timely sharing. Somewhat build a better decision-making process,
Figure 7 identifies the ten most more surprising was the equal emphasis which will require a new approach to
frequently emphasized keys to success. placed on a cultural predisposition to doing business. Managers who are not
Not surprisingly, linked information share relevant information (88%). If willing to change the way they work
technology was the most frequently managers insist on hoarding sensitive will not be able to implement CPFR or
cited requirement (88%). Both CPFR information to maintain power or avoid S&OP. The integrated business planning
and S&OP are data intensive. Success vulnerability, linked systems will not and its benefits will always remain out
requires that accurate, relevant, and enable better decision making. Process of reach.
timely data be available to decision redesign was also emphasized by 88%
As the Lowe’s/Whirlpool case demon-
strated, executive commitment and
Figure 7 | Requirements for a Successful Journey to Integrated Business Planning
involvement (81%) as well as strong
Fig
Figure 8 summarizes some of by the finalist companies. Both groups of improved customer satisfaction, more
the intangible benefits that were achieve impressive benefits in the areas time for strategic planning, and greater
documented by the VICS Collaboration of better communication and improved trust. Finally, about half of all the nominees
Innovation nominees. Specifically, we working relationships. However, the reported that their CPFR initiatives had
compare the intangible benefits achieved award winners achieved substantially opened doors to new collaborative
by award winners to those achieved better serendipitous benefits in the areas opportunities that extend beyond the
operating realm of information sharing,
Figure 8 | Intangible Benefits Associated with the Journey to Integrated
Fig