HAZARD IDENTIFICATION, RISK ASSESSMENT & CONTROL

Department Copper Plant Prepared by: Reviewed by: Approved by:

Area Copper Melting Name: Name: Name:
Activity Melting Anode Production Signature: Signature: Signature:
Date: Date: Date:
Hazard Identification Risk Assessment Risk Control

Existing Control Measures Risk Risk

No. Sub-Activity Hazards Consequences L S Additional Control Measures Person-in-Charge (PIC)/Due Date
(ECM) Matrix Rating

Walking pathway for

Raw Material Loading and
employees:Licensed Bari gating with red and
1 unloading ;Transfer Material from gate 1 VH: Forklift operation Bodyly Injury 3 3 9 M Janakiram/ 30Sept
Forklift Driver: Speed yellow pole;
to PGM gate
Limit : 15Km/h

Usage of crane/
PH:Sharp Edges of the Raw Material; Bodyly Injury to the operators
2 Weighing of Raw Material and charging Leather Glove Provided 3 2 6 M Automated Charging
EH: Over Weight; for PH and EH.
system

Melting :Poring of Molten to Mould,

Replace the crucible with Bomba training to the
3 casting and Detaching Anode of the Crucible Crack and Spillage hot metal Burn injury; Equipment failure 4 3 12 M Line Leader/
historical cycles count. operators
mould
Proper PPE and Educate
4 Anode Cooling unintentionally contacting the molten Anode Burn injury PPE 1 3 3 L Line Leader/
the operators

Likelihood of an occurrence of a hazardous event or exposure(s) Severity of injury or ill health that can be caused by the event or exposure(s)

Likelihood (L)
1 Very unlikely
2 Unlikely
3 Likely
4 Most likely
5 Certain
Percentage basis (estimation) Number of occurrence (actual) Severity (S) Description
The probability to happen is extremely small ( < 1% ) No case so far 1 Negligible No or slight injury, or no health effect, or
Could happen, however very rare ( 1 to 9% ) One case in 5 to 10 years 2 Minor requiring only first aid, and/or
Minor injury or health effect, or
Chances to happen is relatively high ( 10 to 59% ) One case in 1 to 5 year 3 Major requiring
Major injuryoutpatient
(e.g. loss medical treatment, orlost of finger(s) or toe(s), broken
of consciousness,
affecting work to
limb(s) fatality
- refer performance such as restriction to activities, and/or
Single or OSH(NADOOPOD) regulation 2004 First Schedule) or
One case within 6 months to 1 year 4 Critical causing away from work =< 4 calendar days
Can happen frequently ( 60 to 94% ) permanent total disability (e.g. lost an eye, lost of limb(s)), or
ill-healthfatalities
Multiple causing irreversible health effects (e.g. cancer, total lost of hearing)
Once case in less then 6 months 5 Catastrophe
Expected to happen ( 95 to 100% )

Severity
Likelihood 1 2 3 4 5
5 5 10 15 20 25
4 4 8 12 16 20
3 3 6 9 12 15
2 2 4 6 8 10