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* MODSIM UNIT DESIGN REPORT *

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UNIT EQUIPMENT DATA SHEET - VIBRATING SCREEN

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Unit number 1 MODSIM model name SCRN

Job name: simulacion giratoria con resirculacion

There is/are 1 screen/s in parallel

Tonnage to be processed 10.00 tonnes/hr.

Tonnage in undersize product 4.047 tonnes/hr.

Mesh size 2.00 mms.

Surface water on deck oversize 0.0 %

Factors are calculated for horizontal screen.

Basic capacity = 23.860 tons per hour per square meter

Particle size distribution in the feed.

Size % passing
mms
10.7 92.472
7.54 85.158
5.35 75.514
3.77 64.577
2.67 53.984
1.88 46.309
1.34 39.246
0.944 33.220
0.667 29.243
0.472 24.070
0.334 20.415
0.236 17.910
0.167 16.096
0.118 14.682
0.834E-01 13.689
0.590E-01 12.898
0.417E-01 12.154
0.295E-01 11.452
0.209E-01 10.790
0.147E-01 10.167
0.104E-01 9.580
0.737E-02 9.027
0.521E-02 8.506
0.369E-02 8.014
0.00 0.000

Percent oversize in feed 52.43%

Oversize factor is 1.204
Percent half size in feed 34.17%
Half-size factor is 0.883
Deck location factor 1.00
Specific gravity of material in feed 2.68
Bulk density of material in feed 1611. kgs/m**3
Bulk density factor is 1.007

Screen area required 0.391 sq meters

Particle size distribution in the overflow.

Size % passing
mms
10.7 87.354
7.54 75.069
5.35 58.869
3.77 40.497
2.67 22.702
1.88 11.669
1.34 9.889
0.944 8.371
0.667 7.368
0.472 6.065
0.334 5.144
0.236 4.513
0.167 4.056
0.118 3.699
0.834E-01 3.449
0.590E-01 3.250
0.417E-01 3.062
0.295E-01 2.886
0.209E-01 2.719
0.147E-01 2.562
0.104E-01 2.414
0.737E-02 2.275
0.521E-02 2.143
0.369E-02 2.019
0.00 0.000

Particle size distribution in the underflow

Size % passing
mms
10.7 100.000
7.54 100.000
5.35 100.000
3.77 100.000
2.67 100.000
1.88 97.266
1.34 82.430
0.944 69.774
0.667 61.420
0.472 50.555
0.334 42.878
0.236 37.617
0.167 33.808
0.118 30.837
0.834E-01 28.753
0.590E-01 27.091
0.417E-01 25.527
0.295E-01 24.053
0.209E-01 22.664
0.147E-01 21.355
 0.104E-01 20.122
0.737E-02 18.960
0.521E-02 17.865
0.369E-02 16.833
0.00 0.000

NOTES:

UNIT EQUIPMENT DATA SHEET - GYRATORY CRUSHER

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Unit number 2 MODSIM model name GYRA

Job name: simulacion giratoria con resirculacion

Tonnage to be processed 9.237 tons per hour

Open side discharge setting0.2000 cms

Size distribution in feed

Size % passing
cms
1.07 91.849
0.754 83.931
0.535 73.465
0.377 60.921
0.267 44.827
0.188 26.262
0.134 21.447
0.944E-01 17.051
0.667E-01 14.456
0.472E-01 11.701
0.334E-01 9.608
0.236E-01 8.054
0.167E-01 6.876
0.118E-01 5.958
0.834E-02 5.281
0.590E-02 4.755
0.417E-02 4.311
0.295E-02 3.935
0.209E-02 3.612
0.147E-02 3.331
0.104E-02 3.085
0.737E-03 2.866
0.521E-03 2.670
0.369E-03 2.493
0.00 0.000

Top size in feed is approximately 2.10 cms

Dimension A of crusher must be at least 2.62 cms

Minimum head diameter required to handle the tonnage.....
"Fall through" material in feed 28.91 percent.
Scalping of the feed is recommended.

Size distribution in product

Size % passing
cms
1.07 100.000
0.754 100.000
0.535 99.975
0.377 99.271
0.267 94.639
0.188 82.437
0.134 64.463
0.944E-01 47.204
0.667E-01 37.854
0.472E-01 29.835
0.334E-01 23.194
0.236E-01 17.843
0.167E-01 13.618
0.118E-01 10.331
0.834E-02 7.801
0.590E-02 5.871
0.417E-02 4.406
0.295E-02 3.301
0.209E-02 2.469
0.147E-02 1.845
0.104E-02 1.377
0.737E-03 1.028
0.521E-03 0.767
0.369E-03 0.572
0.00 0.000

Impact work index of the material is 12.77 kWhr/ton

80% passing size in feed is 6.58 mms.
80% passing size in product is 1.79 mms.
Estimated power requirements 13.3 kW

Power requirement to allow for 35% surge capacity 18.00 KW.

Crusher selected.....

Crusher capacity from manufacturer's tables.....tons per hour.

Number of crushers required......

NOTES:
UNIT EQUIPMENT DATA SHEET - VIBRATING SCREEN
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Unit number 5 MODSIM model name SCRN

Job name: simulacion giratoria con resirculacion

There is/are 1 screen/s in parallel

Tonnage to be processed 13.28 tonnes/hr.

Tonnage in undersize product 9.997 tonnes/hr.

Mesh size 2.00 mms.

Surface water on deck oversize 0.0 %

Factors are calculated for horizontal screen.

Basic capacity = 23.860 tons per hour per square meter

Particle size distribution in the feed.

Size % passing
mms
10.7 100.000
7.54 100.000
5.35 99.982
3.77 99.493
2.67 96.272
1.88 86.955
1.34 69.937
0.944 54.080
0.667 45.033
0.472 36.148
0.334 29.191
0.236 23.867
0.167 19.769
0.118 16.578
0.834E-01 14.184
0.590E-01 12.336
0.417E-01 10.841
0.295E-01 9.623
0.209E-01 8.622
0.147E-01 7.789
0.104E-01 7.088
0.737E-02 6.491
0.521E-02 5.976
0.369E-02 5.526
0.00 0.000

Percent oversize in feed 10.98%

Oversize factor is 0.959
Percent half size in feed 56.68%
Half-size factor is 1.334
Deck location factor 1.00
Specific gravity of material in feed 2.68
Bulk density of material in feed 1611. kgs/m**3
Bulk density factor is 1.007

Screen area required 0.432 sq meters

Particle size distribution in the overflow.

 Size % passing
mms
10.7 100.000
7.54 100.000
5.35 99.928
3.77 97.951
2.67 84.935
1.88 52.710
1.34 42.394
0.944 32.782
0.667 27.298
0.472 21.912
0.334 17.695
0.236 14.468
0.167 11.984
0.118 10.049
0.834E-01 8.598
0.590E-01 7.478
0.417E-01 6.571
0.295E-01 5.833
0.209E-01 5.226
0.147E-01 4.721
0.104E-01 4.297
0.737E-02 3.935
0.521E-02 3.622
0.369E-02 3.350
0.00 0.000

Particle size distribution in the underflow

Size % passing
mms
10.7 100.000
7.54 100.000
5.35 100.000
3.77 100.000
2.67 100.000
1.88 98.215
1.34 78.993
0.944 61.083
0.667 50.865
0.472 40.829
0.334 32.971
0.236 26.958
0.167 22.329
0.118 18.725
0.834E-01 16.021
0.590E-01 13.933
0.417E-01 12.245
0.295E-01 10.869
0.209E-01 9.738
0.147E-01 8.797
0.104E-01 8.006
0.737E-02 7.331
0.521E-02 6.749
0.369E-02 6.241
0.00 0.000

NOTES: