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Voltage Harmonic Control of Z-source Inverter

for UPS Applications


Arkadiusz Kulka, Tore Undeland
Norwegian University of Science and Technology
O.S. Bragstadsplass 2E, Trondheim, Norway
+47 73594241
e-mail: {arkadiusz.kulka, tore.undeland}@elkraft.ntnu.no
URL: http://www.elkraft.ntnu.no/eno

Abstract—This paper presents a control method for


obtaining sinusoidal output voltage regardless of the The ZSI provides special features which can’t be
nonlinear and unbalanced loads. Control of the DC boost
stage and capacitor voltage is presented. The resonant
observed in the traditional VSI inverter:
regulators are used for selective harmonic cancelation of the • The ZSI is a boost converter for dc-ac power
output AC voltage. The Z-source inverter is able to provide conversion and higher peak to peak ac output voltage
higher AC voltage related to the DC link voltage than in can be obtained than available input voltage.
conventional VSI, possessing embedded property of boost
converter. This work presents the optimal control of boost • A short circuit across any phase legs is allowed, so
factor and capacitor voltage, reducing the voltage transistor the dead time is not necessary. The cross conductive
stress under desired AC voltage level. Experiment short circuit is called shoot through state and is
implementation on TMS320F2812 DSP show possibility of similar to those in Current Source Inverter.
accommodating blanking time DSP circuits for controlling
shoot-through duty ratio without any additional external • Shorting of any phase legs provide a boost up
logic. Modified space vector modulation gives only two capability, thus must be carefully controlled (similar
transistor switching per cycle, thus minimizing the to step-up converter).
switching loses as much as possible.

Keywords—uninterruptible power supply, Z source


The proposed AC voltage control scheme is suited for
inverter, distributed power generation, voltage control,
renewable energy. ZSI with LC output filter. It use resonant regulators (1)
and it is suited for UPS or standalone power generation
where sine wave output voltage is to be maintained. The
I. INTRODUCTION proposed controller is able to compensate voltage
distortion from unbalanced and nonlinear loads, thus
Z-source voltage-type inverter (ZSI) has been proven
controlling negative and positive voltage sequence and its
experimentally and in the literature as an attractive
harmonics. For control purpose only two phase to phase
single-stage solution for buck-boost, three phase dc-ac
output voltage measurements are required and one
power conversion [1]. The general layout is shown in
measurement of the C2 capacitor voltage (pseudo dc link).
Fig. 1.

Fig. 1. Three phase Z source inverter.

based on derivative of output voltage. The derivative


introduces higher amplitude gain for higher harmonics.
II. AC VOLTAGE CONTROL TOPOLOGY Normally the filter capacitor current contain large amount
The proposed control topology is depicted in Fig. 2 and of switching noises and the derivative in the digital
is based on [2]. Filter capacitor current control is used for system will additionally introduce delay and even more
selective harmonic voltage rejection. As an alternative to noise. It is found that resonant controller handle well this
sensing the capacitor current a sensor less scheme is used type of signal. The delay associated with modulator and
672

978-1-4244-1742-1/08/$25.00 
c 2008 IEEE
discrete derivative can be compensated by adjusting the The reference for capacitor current iCref,D, iCref,E (2) is
leading angle J of resonant controller (1) for given easily obtained from voltage reference vref,D, vref,E (3) by
harmonic. The so called leading angle can change phase interchanging axes and thus obtaining 90O advanced
relation between input and output which can be adjusted reference angle. It should be noted that in current
due the fact that (1) is composed of two orthogonal reference definition capacitor value is included, but later
components. on is cancelled out as can be seen in Fig. 6, avoiding the
s ˜ cos(J )  Z ˜ sin(J ) (1)
C parameter uncertainty.
Hac( s ) K i ˜
s2  Z 2
ªiC ,ref ,D º ª vref ,E º
The system delay is the same for all harmonics, but for «i » «v »>Z ˜ C @ (2)
each separate harmonic there is different compensation ¬ C ,ref , E ¼ ¬ ref ,D ¼
(leading) angle. Note, that with increased order of
harmonic the given leading angle is increasing. E.g. for ªvref ,D º ªcos(Zt )º
fundamental harmonic of 50Hz, one sample delay «v » « sin(Zt ) » ˜ vd ,ref (3)
(e.g.100us) is just 1.8 degree, but for 11th harmonics it is ¬ ref ,E ¼ ¬ ¼
almost 20 degree. In order to achieve high quality voltage
output the 5th, 7th, 11th and 13th harmonic must be
included. Without correcting the leading angle for the last
two harmonics the quality would be not satisfactory.

Fig. 2. Voltage harmonic controller layout.

III. MODULATOR WITH SHOOT THROUGH STATES within the null intervals, at the beginning and end of
active states. The modulation is symmetrical (left and
ZSI uses modified modulation strategy that insert shoot right side of Fig. 3 is the mirror image). This way of
through states into standard space vector modulation, sequencing inverter states also ensures a single device
SVM [4]. These shoot-through states boost the dc link switching at all transitions and also allows
capacitor voltages and can be placed instead the null simultaneously use of shoot through states
states without altering the normalized volt-sec average
voltage. The duration of each active state in a switching
cycle is kept the same as in traditional SPWM. Therefore, The reference signals of the inverter legs for upper and
the output waveform will still be kept sinusoidal. The lower transistors are shown on Fig. 4. Very important
generation of switching signals is shown in Fig. 3. implementation detail is that during the saturation
(usually transients), the highest priority is given to the
The first shoot through interval TST/3 is inserter shoot through states (Fig. 5), so the active states are
between two active states (common point of a and b line clamped first. This allow boost up the voltage first and
in Fig. 3). The active states are left/right shifted then the modulation index can come back to not saturated
accordingly by TST/6 with their time intervals kept level.
constant, and the remaining two (most left and most
right) shoot-through states (TST/3) are lastly inserted

2008 13th International Power Electronics and Motion Control Conference (EPE-PEMC 2008) 673
Fig. 3. Generation of switching signals, with shoot through states (red).

In experiment the selection of inductance was based on


ripple current and maximum transistor current.
Since the transistor peak current is high (60 A), the
converter rated current was defined as 10 A, the DSP
cannot output long ST states (and we don’t want use long
time for ST during one PWM period), relatively small
inductor in size and value can be designed. With this
specific hardware it was convenient to have high current
ripple (utilizing fully transistors and short ST time), but
this is not usual case.
Assumed maximum capacitor voltage of 400 V,
Fig. 4. Reference signal for modulator during steady state operation. maximum ripple current of 40 A, the maximum shoot
The bands limited by parallel lines are the shoot through states. through time is limited by the DSP to 3 Ps.

TST VCAP
L 30PH
'I MAX

IV. VIRTUAL DC LINK VOLTAGE CONTROLLER


The average of pseudo dc-link voltage across the
inverter bridge is identical to the capacitor voltage
because the average of an inductor voltage is zero. The
capacitor voltage (C1 and C2) is dependent on the shoot
through time, and it can be stepped up by increasing
Fig. 5. Reference signal for modulator during transients. The modulated
signal become saturated but not the shoot through signal. shoot-through time. Reducing the transistor voltage stress
under a desired load is important, it should ensure that
there is no high boost ratio and simultaneously the
For the simulation and the experiment the switching modulation index is not fully used (and the dc voltage as
frequency was set to 10 kHz. The shoot through zero state well). As has been analyzed in [1] the voltage gain
(ST) was populated among the three phase legs, (boost) is defined as B=(1-2TST/T)-1, B is always t1,
achieving equivalent switching frequency of 60 kHz from where TST is the half of shoot through time during the
the view of Z-source network. switching period T.

674 2008 13th International Power Electronics and Motion Control Conference (EPE-PEMC 2008)
The AC voltage output relation is, vpeak,phase=M B VDC
where M is the modulation index. Therefore, to minimize
the voltage stress for any given voltage gain, we have to
maximize the range of modulation index M by using as
much of available DC link voltage and leaving enough
time for shoot through state. Defining the shoot through
duty ratio by DST = TST/T resulting that during normal
operation.M+DSTd1 In case of using boost property,
minimum voltage stress appears for M+DST=1. Fig. 8. Duty ration of modulation signal, when voltage harmonic
A discrete-time PI voltage controller based on algorithm is enabled.
trapezoidal method of approximation is used to regulate Figure 8 shows the controller output modulation in
the average voltage of DC-link, VC2 (Fig. 6). It is phase A and B which is given to SVM. The visible
important to include the wind up protection, thus limiting ripples are cancelling the influence of rectifier current on
the maximum shoot through duty ratio. output filter. Because the goal is to achieve sinusoidal
voltage, they compensate voltage droop over a filter
inductance. The blue line shows the 1/3 of the shoot
through time, so this explain why modulation index at
peaks is not reaching one, summing up gives,
0.65 + 3 * 0.11 = 0.98.

Fig. 6. Optimal DC-link voltage controller

As a result the aim of this controller is to keep the


maximum peak modulation index as close to one as
possible. The vD and vE are the output signals of the
voltage controller, and the peak value of that vector is
calculated. The other feed-forward term is calculation of
equivalent voltage which would be “taken out” by shoot
through duty ratio and not available for active vectors. It Fig. 9. Response of the optimal dc-link controller.
is very important to add this term, as the DST is increasing
(consuming equivalent time of zero vectors) there is less
available time for the active vectors. Figure 9 shows the start up response of dc-ling boost
controller to a given set-point value. Dc link voltage at C2
V. SIMULATION RESULTS (green), DC supply voltage (blue), and shoot through
time (red).
In Fig. 7 the simulation shows the load voltages and
currents under a rectifier load. The DC source voltage is The problem can arise when very nonlinear current is
400 V. The output reference AC voltage is set to 600 V drawn (crest factor >2). This leads to high spikes in
peak. reference voltage calculated by set of resonant
controllers. The spikes “consume” the dc-link voltage,
thus leading to even higher boost factor. The problem in
real implementation was solved by inserting a peak
detector and large time constant low-pass filter. The
insertion took place in Fig. 6 between the instantaneous
reference vD, vE and module calculation and the
summation block.
VI. EXPERIMENTAL RESULTS
Since the standard VSI converter cannot be used due to
significant changes in dc-link layout and gate signal
interlocking, the 3 kW prototype of Z-source inverter was
design and constructed. The used transistors rated current
is 60 A, and voltage class of 1200 V. The gate driver is
based on monolithic, opto isolated integrated circuit
HCPL 316J which require galvanic small power supply
Fig. 7. Inverter Output voltage and load currents, no boost, voltage
harmonic enabled. for each transistor. Two level over voltage dc-link
protection is also designed, since it easy to boost voltage
to dangerous level for dc-link capacitors and transistors.
There is no hardware interlocking protection for upper
and lower transistors, so the gate signals from DSP card

2008 13th International Power Electronics and Motion Control Conference (EPE-PEMC 2008) 675
are directly connected to the gate drivers enabling shoot-
through. The capacitor over voltage protection act in two
steps. First the transistor which damp the power to the
resistor is activated, secondly if the voltage is still
increasing and pass certain level the signals to the drivers
are cut down. The protection circuit is visible on the right
side of the board at Fig. 10.

Fig. 11. Two phase sinusoidal output voltage with harmonic


cancellation enabled, no load current.

The influence of enabling selective voltage harmonic


cancellation algorithm is illustrated in Fig. 12 and
Fig. 13.

Fig. 10. Photograph of the setup: control board, inverter, Z network.

The controller is DSP, TMS320F2812 which has all


necessary circuits, like A/D converter, PWM generator
and embedded hardwire to control dead time. The PWM
outputs also can be adjusted to be active high or low.
Fig. 12. Voltage and current on rectifier type of load connected to the
Exploiting those features enables direct DSP control of output as a nonlinear load. The voltage harmonic cancellation is
duty ratio and shoot through factor. The dead time unit disabled.
act as a shoot through time generator and is adaptively
changed during operation. A found limitation in DSP is
that the shoot through can be only 3,2 Ps for a given
PWM resolution, and there are always six shoot through
per switching period, giving a total of 19,2 Ps. For 100 Ps
switching period and PWM resolution of 6,66 ns the step
up duty ratio is limited to 19 %. By lowering the
resolution the boost factor can be further increased.
The death time generator from the DSP act as a shoot
through generator, however the death time logic actually
consumes the average volt-sec of the modulator duty. In
order to prevent it a software correction function is
introduced which shifts the active states by adding
duration which is proportional to ST time. With varying
ST time (the band on Fig. 4) the active states are shifted
accordingly. The function is similar to one used for
correcting death time effect in conventional VSI where Fig. 13. Voltage and current on rectifier type of load connected to the
output as a nonlinear load. The voltage harmonic cancellation is
current control is used. The death time correction is enabled.
especially important e.g. when virtual flux is estimated
[9].

676 2008 13th International Power Electronics and Motion Control Conference (EPE-PEMC 2008)
In both cases the supply voltage is 80 V, and the minimum load, the diesel could run with lower speed,
reference output peak voltage is 100V. The boost factor is saving the fuel, and the required AC voltage would be
25%. The three phase rectifier output is connected still achieved. It can be used for renewably energy
parallel to 4700 PF capacitor and to 25 : load resistor. sources where is need for small boost up capability but it
should not exchange transformers where is need for high
boost up (like PV generation). In practice to comply with
standards for EMI radiation it can be problem since large
amount of components is under high dV/dt.

VIII. REFERENCES
[1] Fang Z. Peng ”Z-Source Inverter” IEEE Transaction on Industry
Application, Vol. 39, No. 2, March/April 2003.
[2] Arkadiusz Kulka, Tore Undeland, Vazquez S., Franquelo S.
“Stationary Frame Voltage Harmonic Controller for Standalone
Power Generation” Proceedings of EPE 2007 Aalborg/Denmark.
[3] Fang Zheng Peng, Miaosen S.,Zhaoming Q, “Maximum Boost
Control of the Z-Source Inverter” IEEE Transaction on Power
Electronics, Vol. 20, No. 4, July 2005.
[4] Poh Chiang Loh, D. Mahinda Vilathgamuwa, Yue Sen Lai, Geok
Tin Chua and Yunwei Li
“Pulse-Width Modulation of Z-Source Inverters” IEEE
Transaction on Power Electronics, Vol. 20, No. 6, November
Fig. 14. Inverter output voltage where no load is applied, the boost 2005.
ration is 300 %, the voltage harmonic cancellation is disabled. The [5] Miaosen Shen, Alan Joseph, Jin Wang, Fang Z. Peng1, Donald J.
reference output voltage is set to 240 V peak, the source is 80 V. Adams “Comparison of Traditional Inverters and Z-Source
Inverter for Fuel Cell Vehicles” IEEE 0-7803-8538-1, 2004.
[6] Jacek Rabkowski “The bidirectional Z-source inverter for energy
With very high boost ratio (the dc-link voltage three storage application” Proceedings of EPE 2007, Aalborg/Denmark.
times higher than available supply voltage) the second [7] Jin-Woo Jung, Ali Keyhani “Control of a Fuel Cell Based Z-
order effect is easily visible. Due to harmonics coming Source Converter” IEEE Transaction on Energy Conversion, Vol.
22, No. 2, June 2007.
from the shoot through state, even when the reference is
[8] Poh Chiang Loh, Feng Gao, Pee-Chin Tan, Frede Blaabjerg
set to sinusoidal the output voltage is distorted. The “Three-Level AC-DC-AC Z-Source Converter Using Reduced
maximum available ST time is used in Fig. 14 (3.2 Ps). Passive Component Count” IEEE 1-4244-0655-2, 2007.
Experiments measurements shows that operation of Z- [9] Arkadiusz Kulka, Tore Undeland “Double Frame Virtual Flux,
Voltage Sensor-less Algorithm for Three Phase VSC in
source inverter with high boos ratios (higher than 2) are Unbalanced Condition – Experimental study” unpublished.
inefficient. The voltage harmonic cancellation algorithm
can be enabled, improving significantly the voltage shape
but with increased nonlinear load current the shape will
be distorted quickly. In other words, with higher output
voltage (high boost factor) less current can be drawn. The
current capacity can be improved by increasing the ST
time. Increasing the ST time is not feasible since the
maximum transistor current can be reach and redesign of
inductor would be required.

VII. CONCLUSION
This paper has presented a Z-source inverter for
implementing UPS or stand alone power generation
system. It can boost the input voltage by a practical factor
1.5 to 2 not scarifying the efficiency, reducing cost and
minimized component count. The voltage and current
transistor class for Z-source inverter must be higher
compared to VSI of the same rated power. For the high
boost ratios (>2) the efficiency compared to standard VSI
with boost stage is lower. The boost property can be vital
where the input voltage is not changing in wide range and
can decrease with the load. Example is the draining
battery of UPS, or variable speed PM generator where for
conventional VSI would be lack of DC link voltage. It
can be used in variable speed diesel based systems where
the speed changes would be in the range of 2. At

2008 13th International Power Electronics and Motion Control Conference (EPE-PEMC 2008) 677

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