Professional Documents
Culture Documents
CH 6-Introduction Electric Drive and DC Drive
CH 6-Introduction Electric Drive and DC Drive
ELECTRICAL DRIVES
Introduction To Electrical Drives
&
DC Drive
1.1 Definition of Electric Drives
In general Electric Drives refers to
• The electric motors,
• The coupling between the motor and the
driven unit and
• The control system of power supply to the
electric motor.
Electric Motors
Electric motors can be DC or AC. DC motors can also
be categorized as separately excited, shunt excited,
series excited or compound.
Coupling
The motor and the driven unit can be coupled
through belts, gears, chains, directly, etc
Electric Control
The electric voltage/current can be controlled
using circuit breakers, magnetic contacts,
rheostats, discrete resistors, pole changers, etc
3. AC Voltage Controllers
Power Converters (contd’)
4. Inverters – Voltage and current source: converters
are fed from a DC link. The DC link is generated with either a
controlled or uncontrolled rectifier or any DC source.
Controllers
• The controllers implement the control strategy governing the
load and motor characteristics
• To match the load and motor, the input to the power converter is
controlled (manipulated) by the controller
Motor Drive Schematic
Controller Block
Controllers (contd’)
The inputs to the controller consists of:
d m
T TL J m J
d dJ
m
dt dt dt 18
For drives with constant inertia, (dJ/dt) = 0; thus,
d m
T TL J
dt Where, T= developed motor torque
TL = Load torque referred to motor shaft.
J = polar moment of inertia of
motor load system referred to motor
shaft
ωm = angular velocity of motor shaft
- When T > TL, dω/dt > 0. i.e. the drive undergo acceleration.
- When T < TL, dω/dt < 0. i.e. the drive will undergo deceleration.
Deceleration occurs also at negative values of motor torque ( i.e.
during braking operation).
- When T = TL, dω/dt = 0, i.e the drive will run at a steady state speed.
20
• For reversible drives, forward speed is chosen arbitrarily. Then the opposite direction
gives reverse speed.
• A motor can provide motoring and braking operations for both forward and reverse
directions.
21
•The inertia or dynamic torque appears when the speed changes from one value to
another. If the drive is undergoing acceleration, this torque opposes drive motion. If
the drive is being braked, supports motion. The inertia torque both in magnitude and
in sign, is determined as the algebraic difference between the motor torque and the
load torque. In general the torque equation is written as;
d
T TL J
dt
Power developed by a motor is
given by the product of speed
and torque. P = Txw
22
Characteristics of Different types of Loads
Most of the industrial loads can be classified into the following four categories.
In general,
where, k may be an integer of a fraction
where, k may be an integer of a fraction.
A. Constant Torque characteristics:
Most of the working machines that have mechanical nature of
work like shaping, cutting, grinding or shearing,
• Speed Control
• SCR Drives
• Switched-mode DC Drives
(Chopper Drive)
Advantages of DC motor :
Ease of control
Deliver high starting torque
Near-linear performance
Disadvantages:
High maintenance
Large and expensive (compared to induction
motor)
Not suitable for high-speed operation due to
commutator and brushes
Not suitable in explosive or very clean environment
• The DC drive is relatively simple and cheap (compared to
induction motor drives). But DC motor itself is more expensive.
i
Rotation
X
S
S
X
X
X
X X
X
X
S
clockwise direction, opposing the X
X X
X
X X X
N X
35
• Since the armature conductors are revolving in the
magnetic field, emf is induced in the armature conductors.
• The direction of emf so induced, as determined by
Fleming's right hand rule, is in direct opposition to the
applied voltage (see Eb in Figure .
• That is why the induced emf in motor often is called the
counter emf or back emf Eb.
• The applied voltage must be large enough to overcome
this back emf and to send the current through the
resistance of the armature.
• The electric energy supplied to overcome this opposition
is converted into mechanical energy development in the
armature.
BACK EMF
• emfs induced in the motor action
+
ZN P
Eb volts,
60 a
Ra Eb
V = Eb+Ia Ra
V +
Eb
V Ia V Eb
- Ia
Ra
-
Equivalent circuit of a motor Armature
N K
V I a R a K
Eb
where
B : viscous friction constant (N-m/rad/s)
That is if the field current is kept constant, the motor speed depends
only on the supply voltage.
K e K e
Shunt and Separately Excited Motor
With a constant field current, the flux can be assumed to be constant. Let
K e K (Constant)
V R
V R m a2 T
m a Ia K K
K K
Base Speed and Field-weakening
a) Regenerative braking
• To obtain this condition from basic equation (E = Kфω), either field flux or speed or
both should be increased.
• It is obvious that, field flux cannot be increased substantially beyond rated because of
saturation.
• For a source of fixed voltage, regenerative braking is possible only speeds higher52than
rated.
b) dynamic braking of shunt dc motor
• Whenever the armature of a running shunt dc motor is disconnected from
supply and shunted across a resistor, the motor immediately develops a
generating torque and intensively brakes itself.
53
Plugging (counter current braking) – is accomplished by reversing the
polarity of the voltage applied to the armature while the motor is still
running with its field excitation maintained invariable.
The polarity reversing is done by change-over switch.
• SCR “phase-angle controlled” drive
- By changing the firing angle, variable DC output voltage can be
obtained.
– Single phase (low power) and three phase (high and very high power)
supply can be used
– The line current is unidirectional, but the output voltage can reverse
polarity. Hence 2- quadrant operation is inherently possible.
– 4-quadrant is also possible using “two sets” of controlled rectifiers.
• Switched-mode drive
– Using switched mode DC-DC converter. Dc voltage is varied by
duty cycle.
– Mainly used for low to medium power range.
– Single-quadrant converter (buck): 1- quadrant
– Half bridge: 2-quadrant
– Full bridge: 4-quadrant operation
• Mains operated.
• Normally field rectifier have much lower ratings than the armature
rectifier. It is only used to establish the flux.
Continuous/Discontinuous current
• The key reason for successful DC drive operation is due to the large
armature inductance La.
• Large La allows for almost constant armature current (with small ripple)
due to “current filtering effect of L”. (Refer to notes on Rectifier).
Field voltage
1. Single-Phase Half-Wave Converter Drives
V
Vm
(1 cos ) for 0
2
2. Single-Phase Semiconverter Drives
Vm
V (1 cos ) for 0
3. Single-Phase Full-Converter Drives
2Vm
V cos for 0
4. Single-Phase Dual-Converter Drives
V
2Vm
cos for 0
Armature voltage :
V
3 3Vm
cos for 0
2
2. Three-Phase Semiconverter Drives
3 3Vm
V (1 cos ) for 0
2
3. Three-Phase Full-Converter Drives
V
3 3Vm
cos for 0
4. Three-Phase Dual-Converter Drives
V
3 3Vm
cos for 0
A separately excited DC motor has a constant torque load of 60 Nm. The
motor is driven by a full-wave converter connected to a 240 V ac supply.
The field constant of the motor KIf = 2.5 and the armature resistance is 2
ohm. Calculate the triggering angle for the motor to operate at 200 rpm.
Assume the current is continuous.
For continuous current, 2Vm
Va cos a
and Va E g I a Ra
Where Eg is the back emf,i.e E g KI f 2.5I f
and 2Vm T
T KI f I a cos a Ra KI f
KI f
A rectifier-DC motor drive is supplied by a three-phase, full controlled SCR
bridge 240Vrms/50Hz per-phase. The field is supplied by a single-phase 240V
rms/50Hz, with uncontrolled diode bridge rectifier. The field current is set as
maximum as possible.
The separately excited DC motor characteristics is given as follows :
Armature resistance:Ra = 0.3 ohm
Field resistance: Rf =175 ohm
Motor constant: KV =1.5 V/A-rad/s
Assume the inductance of the armature and field circuit is large enough to ensure
continuous and ripple-free currents. If the delay angle of the armature converter (αa) is
45 degrees and the required armature current is 30A,
• a) Calculate the developed torque, Td.
• b) Speed of the motor, ω (rad/s)
• c) If the polarity of the field current is reversed, the motor back emf will reverse.
For the same armature current of 30A, determine the required delay angle of the
armature converter.
Since field current is maximum, α = 0.
and
also
Example 4. A separately excited DC motor has rating 220 hp, 230Vdc and
2000 rpm. Armature voltage supplied by full bridge control rectifier with input
voltage vs 346.5 sin 314tVolts Field voltage supplied by diode rectifier with input
vs 346.5 sin 314tVolts
b. If armature voltage reduced such that the motor run at a speed of 1200 rpm,
calculate the value of a and developed torque. Armature current is 10 A
Solution
Output of control rectifier for α=0:
2Vm
Va cos a
2 x346.5
Va cos 0
Va 220V
Output of diode rectifier:
2Vm
Va
2 x346.5
Va
Va 220V
1.1736 220
Ia
5
I a 0.23472 44
TL 1.1736(0.23472 44) N m
b.
from equation (2)
2
E g 1.1736x1200
60
E g 147.4
Va 147.4 50
Va 197.4Volt
Reversal
• DC motor in inherently bi-directional. Hence no problem to reverse
the direction. It can be a motor or generator.
Principle of reversal
Practical circuit
• Supply is DC (maybe from rectified-filtered AC, or some other DC sources).
• DC-DC converters (choppers) are used.
• suitable for applications requiring position control or fast response, for
example in servo applications, robotics, etc.
• Normally operate at high frequency
– the average output voltage response is significantly faster
– the armature current ripple is relatively less than the controlled rectifier
T1 and T2 turn on together: the supply voltage appear across the motor
terminal. Armature current rises.
When T4 is turned on, the armature current rises through T4 and D2.
When T3 and T4 are on together, the armature current rises and flows
in reverse direction.
Hence the motor rotates in reverse direction.
When T3 and T4 turn off, the armature current decays through D1 and D2.
T1, T3 and T4 are off.
When Q2 is turned off, the armature current falls and the motor returns
energy to the supply through D3 and D4.
When IGBT is turning ON:
Example:
An electric train is powered by four 750-V d.c. series motors. The motor resistance
and inductance are respectively 0.25 and 6mH. A total line inductance of 10 mH and
resistance of 0.1 is in series with the supply. The fixed voltage from the traction
supply is regulated by the chopper of Figure 1 below, operating at 200 Hz. When the
machine is running at 800 rev/min, the generated e.m.f. per ampere can be taken
as an average value of 0.79 V/A. If the modulation factor (D) is 80%,
a. calculate the maximum and minimum currents, allowing 2V for semiconductor loss,
Solution: At 200Hz chopping frequency with D=0.8
So, tON = 4ms
Mode 1 (switch ON)
dia
748 1.14ia 0.016 i2 (t ) 0.9162i1 55 (1)
dt
dia
L 0
dt
So, ia 656.14 Amp
i2 (t ) i1e 0.0457
656.14(1 e 0.0457
)
Mode 2 (switch OFF)
di2
0 Ri 2 L Eg 0.001 0.001
dt i a (t ) i 2 e 0.024
1.923(1 e 0.024
)
di
0 0.79ia 0.25ia 0.006 a 2
dt
di i1 (t ) 0.959i2 0.0788 (2)
0 1.04ia 0.006 a 2
dt Eliminate i1, substitute eq (2) into eq (1):
For steady state condition:
i2 (t ) 0.9162(0.959i2 0.0788) 55
dia
L 0
dt
i2 452.45Amp
So, ia 1.923Amp
L )=0.024 i1 433.82 Amp
Time constant (
R
t t
i a (t ) i 2 e 0.024
1.923(1 e 0.024
)