Smoke and Fire Curtain Technical Design Manual

CONTENTS

1 - System Overview
1.0 Description
1.1 Operation
1.2 Manufacture
1.3 Components
1.4 Electrical Requirements

2 - Survey Requirements
2.0 Site Conditions
2.1 Straight Smoke Curtains without Side Guides
2.2 Angled Smoke Curtains without Side Guides
2.3 Facetted Curtains without Side Guides
2.4 Fire Curtains and Smoke Curtains with Side Guides

3 - Installation
3.0 Head Box 7
3.1 Side Guides 7
3.2 Roller Mechanism 7
3.3 Motor Control Circuit 7
3.4 Motor Supply Loop 8
3.5 Group Control Panel 8
3.6 Linking Group Control Panels 8
3.7 Fire Alarm Contact 8

4 - Commissioning
4.0 Fitting The Bottom Bar 9
4.1 Mains Supply 9
4.2 Group Control Panel 9

5 - Maintenance
5.0 Weekly Test 10
5.1 Annual Test 10

6 - Fault Finding
6.0 Common Fault Conditions 11
12
7 - Control Sequence

8- Optional Extras
8.10 Two Stage Descent
8.11 Delayed Descent
8.12 Fusible Link Operation
8.13 Smoke or Heat Detector Operation
8.14 Emergency Retract (Panic Button)
8.15 Manual Re-Set
8.16 Voice Alarm
8.17 Positional Sensors
8.18 BMS Connections
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8.19 Remote Test Key-Switch

8.20 Audio Visual Alarm
8.21 Individual Override Interface

9 - Head Box Sizing Chart

10 - Certification

11- Components

12 - Drawing Register

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 Smoke and Fire Curtain Technical Design Manual

1: SYSTEM OVERVIEW

1.0 - DESCRIPTION
A Smoke Curtain is designed to stop the spread of smoke or to channel the smoke to an
extraction system within a building. Smoke Curtains normally descend to above head height
to allow the safe passage of personnel beneath whilst stopping the buoyant hot smoke.
A Fire Curtain is designed to stop the spread of fire and as such descends to floor level
and also incorporates side guides which allow a total fire seal to be attained.
Variations on both designs are Smoke Seal curtains which can be either Fire or Smoke.
These have special seals incorporated within the design which minimize air flow (and
therefore airborne particulates) through the curtain system.
All BLE systems consist of a motorized roller mechanism onto which is wound a fire
resistant fabric. The roller is housed in a steel headbox. Due to the fail safe nature of our
systems, a bottom bar is fixed to the lower edge of the curtain fabric. This bar assists in
stabilizing the curtain during operation and also provides weight to ensure that the curtain
descends correctly during a fire situation.
All BLE Smoke and Fire Curtains have been thoroughly tested and have attained the
required certification for whichever theatre of operation they are to be used.

All BLE Automatic Curtains are gravity fail safe and utilise the latest in electronic
technology. The systems have been fully been tested to all relevant standards required
throughout the world.

Main Features.
 Current limiting device is incorporated into the Motor Control Circuit making the
 Requirement for limit switches redundant.
 Synchronised motor control circuitry, variable speed control is not required.
 Electronically controlled speed of descent.
 24 v operation.
 Group Control Panels can control up to 6 motors.
 Battery low voltage cut off facility, the curtains descend in a controlled manner when the
Battery voltage drops to 20.2 +/- 15%.
 Fabric retaining mechanism incorporated into the curtain when side guides are used.

1.1 - OPERATION
Fire and Smoke curtains are usually housed above a ceiling and are designed to descend
automatically when a fire alarm signal is received, and automatically retract when the signal
is re-set or cancelled.
The curtain system comprises of a Group Control Panel (incorporating battery back-up and
acting as the fire alarm interface), a Motor Control Circuit (one is required per motor), a
mild-steel headbox and the roller mechanism together with the fabric and bottom bar. Under
normal conditions the curtain is retracted into the headbox. The motor is retained in a
stalled condition by the electronic circuitry located within the MCC. The MCC should be
located within the range of the flying lead on the motor (usually one metre). The power to
the MCC is provided by the Group Control Panel which can control up to six MCC’s. If a
mains supply is available the GCP outputs a 24v ac supply to the MCC. The MCC then
rectifies the voltage to 24v dc to drive the motor. If the mains supply fails then the system
reverts to battery back-up and the output to the MCC will be 24v dc.
During operation the curtain retracts until the bottom bar contacts the underside of the
headbox. After 45 seconds the MCC circuitry senses the increased power consumption of

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 Smoke and Fire Curtain Technical Design Manual
The motor as it attempts to retract further into the headbox and the current is then reduced
until the curtain remains in a stalled condition.
During an alarm active situation (whether caused by the Fire Alarm or by use of the test key
switch mounted on the GCP) the power to the motor is removed and the curtain gravity
descends in a fully controlled manner (the circuitry within the MCC ensures that the rate of
descent is fully controlled) until all the fabric has unwound from the roller.
When the alarm is reset the curtain will ascend to its retracted position. If the mains supply
to the GCP is lost then the GCP will switch to battery back-up mode and the curtain will
remain retracted for a period of at least one hour after which time the power to the motor will
be removed and the curtain will descend (again under full control).

1.2 - MANUFACTURE
All our manufacturing processes and Quality Control procedures meet the full requirements
of BS EN ISO 9001:1994 and all fire curtain products are designed and manufactured in full
compliance with the required local standards.

1.3 – COMPONENTS
The curtain equipment is manufactured from and consists of the following components:-

1.31 - Fabric
We use two standard types of fabric for automatic Smoke and Fire curtains.
1) Micronised aluminum polymer coated glass cloth with a manufactured weight of
540g/m². This fabric has been tested to the standard fire test temperature curve for
one hour and the standard smoke curtain temperature curve for two hours.
2) Micronised aluminum polymer coated glass cloth reinforced with stainless steel thread
and having a manufactured weight of 700g/m². This fabric has been tested to the
standard fire test temperature curve for 4½ hours.

The fabric is manufactured in rolls of various widths and depending upon the required
finished size of the curtains, they are normally assembled from numerous fabric panels
sewn together along their length (all curtains have vertical joints). Each panel overlaps the
adjacent panel by 50mm and the hems are stitched together using two rows of stainless
steel thread. The curtains have a pocket hem formed along the top edge which is utilized in
the fixing of the fabric to the roller mechanism.
Where side guides are used, the fabric curtains will incorporate securing tabs along the
vertical edges. These are used in co-ordination with the retaining mechanisms which lock
the fabric into the side guides. The fabric is normally supplied with a slightly longer drop
than specified. This allows for accurate fixing of the bottom bar and final trimming of the
fabric on site.

1.32 – Motor
The motor is a 24v dc unit manufactured in-house and is installed into the end of the roller
tube. Each motor is supplied with a factory fitted drive coupling to suit the type of roller tube
being used. The motors can be manufactured with either a clockwise or anti-clockwise
retract direction (when viewed on the end of the motor). For curtains incorporating a two-
stage descent facility the motor will incorporate a 24v brake unit.
For large curtains (depending upon the weight of the fabric and bottom bar) it is sometimes
necessary to fit two motors into the roller tube instead of one motor and one shaft assembly.
The end of the motor is shaped to fit onto the roller support bracket which is located within
the headbox.

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1.33 – Shaft Assembly
The Shaft assembly consists of a double bearing housing, two bearings and a free-sliding
shaft. It is normally fitted into the roller tube at the opposite end to the motor. The end of the
shaft is shaped to fit onto the roller support bracket which is located within the headbox.

1.34 – Roller Tube

Two types of roller tube are used as standard.
1) Octagonal mild-steel with a wall thickness of 1mm and a dimension of 70mm across
the flats.
2) Circular powder-coated mild-steel with a wall thickness of 4mm and an outside
diameter of 76mm.

Item 1 is used for curtains requiring a fire rating of one hour. Item 2 is used for curtains
requiring a fire rating in excess of one hour or where the width of the roller is excessive and
the use of item 1 would exceed the maximum permissible deflection of the tube.

The curtain fabric is secured to both types of tube using a 16mm x 3mm mild steel flat which
is inserted into the pocket hem along the top edge of the fabric and is then screwed or
riveted to the roller tube.

1.35 – Headbox
The curtain headbox is manufactured from 18swg (1.2mm) galvanized sheet metal. It is
usually manufactured in 2500mm wide sections with joining pieces for riveting the sections
together. The head boxing comes as standard with a removable cover plate which forms the
underside of the box and allows access to the roller mechanism. The cover plate is attached
using self-tapping screws as standard. Each box is finished with end plates and in addition
to the standard stock sizes special designs are available with removable side access
panels. The cross sectional dimensions of the headbox are dependent upon the width and
drop of the curtain fabric required.
For curtains requiring a fire rating of over one hour, additional brackets (roller support
brackets) are fitted to the inside of the headbox to help support the roller during the extreme
temperatures encountered.

A schedule of standard box sizes for both Fire and Smoke curtains is detailed below.

1.36 – Bottom Bar

For Smoke curtains the bottom bar consists of twin aluminum angles fixed back-to-back to
form an inverted “T”. A triangular shaped polycarbonate extrusion is fixed over the angles.
The free space formed inside the extrusion can be filled with mild-steel strip to increase the
weight of bar. To ensure that the curtain descends correctly the weight of the bottom bar
must be at least 4kg. If two motors are used in one roller then the bottom bar weight must
be at least 9kg. To this end, a heavy steel bottom bar may be required.
For Fire Curtains the bottom bar must be steel and is usually assembled from twin 20 x 20 x
3mm thick mild steel angles fitted back-to-back. If the weight is insufficient then 40 x 25 x
4mm thick mild steel angle is used. The foot of the bottom bar is removed at each end of
the bar to enable it to enter into the side guides (which must be used in Fire Curtains).

1.37 – Motor Control Circuit

The MCC accepts the loop wiring output from the GCP. If mains power is available to the
GCP then the output is an ac voltage and is rectified by the MCC to produce a dc voltage
output to the motor. If the GCP is operating on battery back-up then the output is dc and

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Does not require rectification. When the curtain is retracting the bottom bar contacts the
underside of the headbox which causes the motor to current to increase. After 45 seconds
the MCC reduces the current to the motor and it remains in a stalled condition operating on
reduced current. During a fire situation the GCP removes power to the MCC and this allows
the curtain to descend. The speed of descent of the curtain is controlled by the circuitry
within the MCC.

1.38 – Group Control Panel

The GCP acts as a fire alarm interface (normally closed volt-free contact) and also provides
the power and battery back-up circuitry for the curtains. There is a test key switch mounted
on the front of the GCP. This has two positions:-
1) Normal: The curtains will be retracted into the headbox. The key can be removed
from the switch in this position.
2) Test: The curtains will descend. The key cannot be removed from the switch in
this position.

The GCP has three LED indicators located on the front panel. These are as follows:-

MAINS ON - Green
CHARGE / BATTERY FAULT - Red
FIRE ALARM STATUS-GOOD – Green

1.39 – Side Guide

Primarily used for Fire curtains they can also be used for smoke curtains. The edge of the
fabric is locked into the guide to provide a fire seal. The side guides are manufactured from
2mm thick galvanized mild steel and are 100mm deep and 50mm wide with a 10mm throat.
They can be supplied with fixing angles attached or with the sides being drilled and capped
to allow for face fixing to the building structure.

1.4 - ELECTRICAL REQUIREMENTS.

1.41 - Group Control Panel

Inputs.
Mains Supply: 230v ac 50 Hz rated at 3 amps via an unstitched fused spur.

Fire Alarm Interface: Normally closed volt-free contact per fire zone. Multiple GCP’s can
be interlinked. See drawing GCP88-3 Interconnect.

Output.
Loop Output: 24v ac/dc to the MCC’s. The supply cable from the GCP to the MCC(s)
should be a loop of 4.0 mm² 2 core and earth with a maximum length of 100 metres. If a
greater loop length is required the installer should ensure that the supply voltage will not fall
below 24v at the MCC position.
NOTE: The GCP can control a maximum of six motors.

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1.42 - Motor Control Circuit
Input.
24v ac/dc supply from the GCP.

Output.
24v dc to the motor via the motor flying lead.

1.43 – Motor
Input.
24v dc input. Connected to the MCC via a 1 metre long captive flying lead. (2 core + earth).
The motor can be configured as clockwise or anti-clockwise operation (when viewed on the
end of the motor after it has been installed within the roller tube).

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2: SURVEY REQUIREMENTS

2.0 – Site Conditions

It is imperative that due account is taken of site conditions and actual finishes that are to be
applied to the building structure either prior to, or after, installation of the curtains.

2.1 – Straight Smoke Curtains without Side Guides.

For curtains without side guides the measured dimension can be either HEADBOX or
FABRIC. As we comply with the European standard BS EN 12101-1:2005 the permissible
gaps between the building structure and the edge of the curtain is specified depending upon
how far the curtain is designed to descend. These gaps are detailed below.

For curtains up to and including 2 metres drop – 20mm

For curtains from 2 metres drop and up to 6metres drop – 40mm
For curtains over 6 metres drop – 60mm

It should be noted that due to manufacturing constraints the headbox is always wider than
the fabric. The 20mm figure quoted above should be used as a minimum dimension and
where possible on larger curtains the higher figures should be adopted as the fabric can
“travel” along the roller when it is retracting and this can cause snagging between the edge
of the fabric and the headbox/roller bracket.
Gaps between the edge of the fabric and the structure can be reduced if the headbox can
be extended above any wall/column cladding to be fitted on site although some tolerance
must be allowed on long drop curtains to ensure that, if there is an element of “travel”, the
bottom bar does not contact and damage the wall finish.
The orientation of multiple roller headboxes is dependent upon site constraints and the
access requirements to the rollers and Motor Control Circuits for maintenance purposes.
Access should always be requested for maintenance. The main access to the roller
mechanisms is from below and to facilitate this all standard headbox configurations have
removable cover plates fitted to the underside.
For standard headbox dimensions see the Headbox Sizing Chart in Section 8.
The drop height of the fabric can be measured either from the top or underside of the
headbox. If it is measured from the top of the headbox then the depth of the headbox and
orientation must be accounted for in the dimension. In all instances it must be detailed on
the order what the dimensions refer to. In multiple roller curtains all rollers must be of an
equal dimension to avoid uneven deployment and retraction of the curtain. The roller
lengths will be calculated after the headbox or fabric width has been provided. Standard
fabric overlap on multiple roller configurations is 200mm. See drawing numbers SD MEAS
DIMS 03 to SD MEAS DIMS 06 for the required information to allow manufacture.

2.2 – Angled Smoke Curtains without Side Guides.

Curtain headboxing can be supplied with an intermediate angle where the curtain has to
follow a specific line. Measurements of this type of curtain should be taken as the headbox

dimensions following the required line of the actual fabric. The required angle should also
be included. From this information we can plot the actual requirements and manufacture the
curtain accordingly. The roller layout and quantity will decide the size of gaps between
curtains in such an installation. See drawing number SD MEAS DIMS 07 for measurement
details.

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2.3 – Facetted Curtains without Side Guides.

Curtains can also be manufactured to fit around circular or irregular shaped voids. For
circular voids the radius of the void and the headbox orientation are required. The actual
equipment dimensions than then be calculated to achieve the necessary design intent. For
irregular shaped voids it is simpler to computer plot the required intent and then
manufacture accordingly. Again headbox orientation must be known to enable the gaps
between the curtain fabric to be kept to a minimum.

2.4 – Fire Curtains and Smoke Curtains with Side Guides

(single and over/under headbox configuration).
When measuring the width of fire curtains there are two alternatives.
1) The headbox length (this equates to a “back of guide to back of guide” dimension).
2) Face of guide to face of guide.
The relevant information requires specifying.
Number 2) is used where a “clear opening width” is specified. This is coupled with a drop
dimension quoted from the underside of the headbox.
The side guides are 100mm deep so the headbox length is 200mm larger than the Face of
Guide to Face of Guide dimension. The curtain line is 50mm (this equates to the centre of
the side guide) from the back edge of the headbox so if the guides are installed onto a wall
the curtain line will be 50mm away from the wall. See drawing number “Side Guide Fixing
Methods” for side guide fixing configurations.
See drawings numbers SD MEAS DIMS 01 and SD MEAS DIMS 02 for the required
information to allow manufacture.

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3: INSTALLATION

NOTE: Care should be taken when removing any packaging from the
equipment. Particular attention must be paid to the roller mechanism
where the curtain fabric can be easily damaged by sharp tools.

3.0 - Head Box

The headbox is constructed from galvanised mild-steel sheet. There are various fixing
methods, the most common being shown on drawing GEN/FD3/09. Fixings should be at a
maximum 1200mm centres and should also be positioned at the high-load points where the
roller brackets are positioned inside the headbox.
The installer must ensure that the fixings do not protrude into the headbox and are kept
clear of the roller location.

It is imperative that the headbox is installed straight and level. Failure to do this may result
in the fabric “travelling” sideways along the roller tube when retracting. In the worst case this
will result in snagging and will compromise the operation of the curtain.
Large headboxes will be supplied in sections which require fixing together. Each piece will
be marked internally according to its location within the box (details of the method of
marking are shown on drawing COMP-MARKING. On fire curtains all roller support brackets
must be installed when supplied. These are required on any fire curtain having a fire rating
of over one hour. They are semi-assembled within the headbox to confirm their position.
Likewise all roller brackets are either pre-mounted or their fixing position is marked within
the headbox.

3.1 - Side Guides

Galvanised steel side guides are installed on fire curtain systems to form a seal between the
curtain fabric and the building structure. The guide should be positioned such that the back
of the guide is aligned with the end of the headbox and also the side of the guide is flush
with the side of the headbox. When the guide is thus located, the curtain fabric will be
positioned centrally within the throat of the guide when the curtain is retracted and the
bottom bar will sit flush to the underside of the headbox. Fixing methods for side guides are
shown on drawing SGFM/01. The guides must be installed flush and level and without any
twisting. They should be installed on a smooth surface but where this is not possible then
they should be suitably packed to ensure that the above recommendations are complied
with.

3.2 – Roller Mechanism

TAKE EXTREME CARE WHEN REMOVING THE PACKAGING FROM THE ROLLER AS
DAMAGE TO THE FABRIC CAN EASILY BE CAUSED BY SHARP TOOLS ETC.
The roller mechanism consists of the roller tube, motor, shaft and fabric. The fabric is fixed
to the tube using a 16 x 3 flat mild steel strip and is supplied pre-wound onto the tube. The
motor and shaft are pre-installed into the roller tube. The motor has a flying lead and the
shaft has a retractable spindle. Note that, depending upon the size of the curtain, the roller
may be supplied with two motors, one positioned at each end of the tube.

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The position of the motor within the headbox should be ascertained so that a
20mm stuffing gland can be used to pass the motor cable through the headbox (the stuffing
gland is not supplied with the curtain equipment). Motor positions are marked inside the
headbox.

The roller mechanism should be offered into the box and the motor and shaft located onto
the roller brackets. Ensure that the motor is correctly orientated so that the motor cable is
positioned over the top of the locating pin on the bracket. Split pins MUST be installed
through the holes on the side of the bracket and pass through the motor end support and
also through the shaft. If these are not in place then it is possible for the roller to disengage
from the bracket. See drawing 2313/000B.
The motor cable should be passed through the stuffing gland ensuring that it will not snag
on the roller during operation.
Unwind approximately 100mm of fabric from the roller and then fix the headbox cover plates
into position. Ensure that the fabric is accessible through the slot formed by the cover plate.
(Note that if the ends of the motor wires on the flying lead are touching it will not be possible
to rotate the roller without exerting excessive force. Doing so will damage the motor and will
require it to be replaced).
On Fire Curtains the fabric edges incorporate special retaining tabs. These locate within the
side guides and ensure that the edge of the curtain remains within the guide. To complete
the installation of Fire Curtains the side guide angles and flats must be fitted to the top of
the side guides to complete the interface between them and the headbox.

3.3 - Motor Control Circuit

The motor control circuit is housed in a metal enclosure. This should be mounted adjacent
to the motor position to enable the motor flying lead to be connected directly into it.
Connectivity is shown on drawing 2313/962 MCC.
Note that on no account must the motor be disconnected from the MCC whilst the
curtain is in the raised position once the bottom bar has been fitted. To do so will
allow the curtain to descend with excessive speed and will result in damage to the
motor.

3.4 - Motor Supply Loop - 24V ONLY!

The 24v supply for the motors is fed from the group control panel. The supply loop should
not exceed 100 metres and shall be installed using 4.0 mm² 2 core and earth cable. Fire
resistant cabling is optional as the system is totally fail-safe. A maximum of six MCC’s can
be connected to a GCP. The installer must carry out volt drop calculations to ensure the
required 24v supply is available at each MCC.

The wiring must be tested for insulation, correct polarity and continuity before connecting to
the MCC’s or GCP.

3.5 - Group Control Panel

For correct operation the Group Control panel MUST be mounted vertically allowing 50mm
free air clearance around the case and all louvers must be kept clear of obstructions.

Ensure all cabling is routed into the control panel via the 20mm knockouts provided.

N.B. - The printed circuit boards contained within the Group Control panel contain static
sensitive components. Suitable precautions should be taken when handling circuit boards.
Do not use high voltage test equipment on either the GCP or MCC’s.
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The GCP requires the following inputs:

1) A 230v ac supply on a maintained circuit rated at 3 amps via an
un-switched fused spur.
2) A normally-closed volt-free contact to the fire alarm panel.

The GCP provides the following outputs:

1) A 24v loop to the MCC positions. (Note that if mains power is available
the output is an ac voltage. If the system is running on battery back-up
the output is a dc voltage).
2) An auxiliary connection to connect timers or other dc equipment.

Mount the GCP as near as possible to the first motor on the supply loop. Remove the input
fuse and then connect the 230v ac supply to the mains input terminals adjacent the
transformer. Remove the 20A output fuse but do not connect the 24v supply loop at this
time. If the fire alarm contact is available leave disconnected but link out the “Fire Alarm”
connection. Connect the batteries using the link provided. Ensure that you have correct
polarity. The battery connections are shown on drawing 2313/900.

3.6 - Linking Group Control Panels

The Group Control Panel can support a maximum of 6 motors. If a smoke zone requires
more than 6 motors then Group Control Panels can be interlinked. The details of
interlinking are shown on drawing 2313/809A.

3.7 - Fire Alarm Connection

Curtain systems are normally triggered by a fire alarm contact. The requirement for this is a
normally closed volt-free contact within the Fire Alarm panel or remote addressable contact.
For connection details see drawing 2313/962 MCC.

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4: COMMISSIONING

4.0 - Fitting the Bottom Bar

1. Pull the fabric fully from the roller, through the throat in the headbox. On fire curtains the
fabric has retaining tabs fitted at various positions down both edges. These tabs must be
located within the side guides as the curtain is unwound from the roller.
2. Clamp the “T” bar to the bottom of the fabric to aid stability.
3. Determine the drop height of the curtain and mark at each end.
4. Use a chalk line to join the marks.
5. Place the twin angles of the bottom bar either side of the fabric and level against the
marked line. Pull the fabric tight and align the fixing holes using a bradawl through both
holes and the fabric. Insert a rivet into the hole and tighten (ensuring that both angles are
“grabbed” by the rivet. On fire curtains, hold the “T” bar flat against the chalk line and fix to
the fabric using screws. Ensure that the “T” bar is gripping the fabric tightly.
6. Proceed along the bottom bar until all the rivets have been fitted.
7. Trim of any excess material from below the “T” bar.
8. Slide the polycarbonate cover over the “T” bar (smoke curtains only).

Note that Fire Curtains do not have a polycarbonate cover and countersunk screws are
used to secure the angles together.

Where multiple rollers are used to make up continuous curtains the curtain fabric is
overlapped. Overlaps are nominally 200mm for Smoke Curtains and 600mm for Fire
Curtains. The bottom bar should be arranged to clamp both fabrics at the overlap position.
When installing the bottom bar it is imperative that the fabric is pulled tight before the angles
are secured together. This is particularly important at the fabric overlap position.

Note that on no account must the motor be disconnected from the MCC whilst the
curtain is in the raised position with the bottom bar fitted. The gearbox will be
seriously damaged if this should be allowed to happen.

4.1 - Mains Supply Requirement

A 230v ac 50 Hz, permanent supply on a maintained circuit is required before
commissioning can be undertaken.

4.2 - Group Control Panel

1. Turn the test-key switch to the “Normal” position.
2. Connect the Battery and Link (ensure correct polarity or the charge board will be
seriously damaged).
3. Switch on the mains supply. The Fire Alarm and Mains LED’s will illuminate (both
Green). Momentarily disconnect the battery terminal and the Charge/Battery Fault LED will
illuminate (red).
4. Turn the key switch to the “Test” position and remove the 20 amp fuse. Connect the loop
supply cables into the output connections.
5. Replace the 20 Amp fuse and turn the key switch to “Normal”. The curtains connected to
the GCP will now retract.
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6. Test the Fire Alarm input by removing the Fire Alarm link from the connector block. The
Green “Fire” LED will extinguish and the curtains will descend.
7. Turn the key switch to “Test” and connect the Fire Alarm link.
Turn the test key to the “Normal” position. The curtains will retract and the green Fire Alarm
LED will illuminate. The System Is Now Fully Operational

5: MAINTENANCE

5.0 - Weekly Test

It is essential that the curtains are tested once per week to the following procedure:

Visually inspect the installation. Look for any variations to the wall cladding or wall finish
adjacent to the curtain. Also confirm that there are no obstructions beneath the curtain and
that there are no alterations to the ceiling slot through which the curtain drops. Any
variations could cause the curtain to snag and not deploy correctly.

Turn the test key-switch to “TEST” and check that the curtain descends to the correct level.
Note that there may be several curtains controlled by the GCP and all or some may not be
visible from the panel position. Check the operation of the LED’s mounted on the front of
the GCP and that they are indicating the correct mode.

Turn the test key-switch to “NORMAL” and check that all the curtains retract correctly,
paying particular attention that the bottom bar is seated correctly against the underside of
the headbox.

5.1 - Annual Test (Only to be carried out by qualified personnel)

Carry out a “Weekly Routine Test” as described above.

Open the group control panel and check the battery voltage. This should be 27.5v dc with
mains power available.

Turn off the mains supply to the group control panel and check that the curtains remain
retracted for a period of 1 hour. Should they descend before this time then the battery back-
up system must be checked and any fault rectified.

Operate the fire alarm and check that the curtains descend in a controlled manner. Inspect
the curtain fixings for any sign of damage.
This may involve removing the head box cover plates.

Restore the mains supply and re-set the fire alarm. Check that the curtain retracts
satisfactorily. Any fault during retraction may prevent correct operation of the curtain when it
is required.

Should the curtain fail to retract correctly, then a further check must be carried out to ensure
that the curtain is not being obstructed or deflected in any way. If the curtain continues to
retract incorrectly, contact the installer or approved service agent.

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6: FAULT FINDING

6.0 - Common Fault Conditions

Fault 1: The Curtains drop to the activated position without warning and remain lowered.

Possible Causes:
The test key has been operated. Return to the “NORMAL” position.
Fault on the alarm input to the Group Control Panel. Check that the fire alarm contact
is not open circuit.
Extended mains failure. Check all fuses and replace if necessary. Ensure that the
mains supply to the GCP has not been disconnected. Restore the mains to the
system.
Failure of the battery back-up. Check the condition of the batteries and measure their
voltage. Excessive use of the battery back-up system may cause premature failure of
the batteries.
Fault on the wiring from the Group Control Panel to the MCC’s. Turn the test key to
“TEST” and then return to “NORMAL” and check the loop voltage to the MCC’s. It
should read at least 27v ac if mains power is available and 24v dc without
mains voltage present. If the voltage is present but the curtains do not retract then
check the loop wiring for continuity. A damaged or broken cable will cause the curtain
to descend.

Fault 2: The curtain fails to drop to the lowered position on test or receipt of an alarm or test
signal.

Possible Causes:
Check that the bottom bar or curtain fabric is not obstructed or snagging on the
ceiling.
Check that there have been no modifications to the ceiling or walls in the vicinity of
the curtain which may cause an obstruction to the curtain.
 During commissioning it may be necessary to increase the weight of the bottom bar
to ensure that the curtain deploys correctly. On Smoke Curtains the extra weight can
be placed inside the extrusion covering the bottom bar angles.
 On curtains with side guides check that the retaining tabs are seated correctly within
the side guides.

Fault 3: Curtain fails to rise or stops during ascent.

Possible Causes:
Check the curtain has not “snagged” on any obstructions.
 Check that the bottom bar has not been “overloaded” with additional weight.
 Check the Loop Wiring for continuity and ensure that it is receiving the correct
voltage as described in (Fault 1).
 Check the output from the MCC to the motor. It should be 24v dc.
 Check that the fabric is not “corkscrewing” along the roller and snagging on the
internal roller brackets or headbox cheek-plate.
 On curtains with side guides check that the retaining tabs are seated correctly within
the side guides.

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 Smoke and Fire Curtain Technical Design Manual
Fault 4: Curtain descends immediately when the mains power fails.

Possible Causes:
Failure of the batteries within the group control panel. Replace the
batteries and check the Float Voltage.
Failure of the charger unit within the group control panel. Replace the
batteries and charger unit.

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 Smoke and Fire Curtain Technical Design Manual

7 : CONTROL SEQUENCE

ALARM STATUS GROUP CONTROL PANEL CURTAIN POSITION

(LED’s ILLUMINATED)
MAINS POWER AVAILABLE

Normal AC Power Healthy Retracted

(Green LED)
Fire Alarm Status Normal
(Green LED)

Activated AC Power Healthy Descends

(Green LED)

Reset AC Power Healthy Automatically Retracts

(Green LED)
Fire Alarm Status Normal
(Green LED)

ALARM STATUS GROUP CONTROL PANEL CURTAIN POSITION

(LED’s ILLUMINATED)
MAINS POWER UNAVAILABLE

Normal Fire Alarm Status Normal Stays Retracted Until The

(Green LED) Batteries Reach the Low
Voltage Cut Off Point.
Then Descends In a
Controlled Manner

Activated No LED’s Illuminated Descends In A Controlled

Manner

Reset Fire Alarm Status Normal If the batteries are not

(Green LED) discharged then Retracts.
If the batteries are
discharged then Remains
Lowered Until the Mains
Supply is Reinstated.

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 Smoke and Fire Curtain Technical Design Manual
8: OPTIONAL EXTRAS

8.10 - TWO STAGE DESCENT.

The curtain descends for a preset Run time (the time taken to reach the first stage) and
then the brake unit in the motor will be activated. This holds the curtain at that position until
the Delay timer has timed out (the time for which the curtain is to stay at the first stage
position). Both timers are adjustable. The Delay time should be set to Run time plus Delay
time.
E.g. The curtain is to descend for a time of 10 seconds and then hold at this position for 15
seconds.
Set the Run timer to 10 seconds.
Set the Delay timer to 10 seconds + 15 seconds = 25 seconds.
The above is to be read in conjunction with Drawing Number GCP88-3 with Two Stage
Descent.

Additional Requirements over Standard Equipment:-

GCP.
Two Stage Descent Timers.
Located within the GCP and providing times for the run and delay.
Brake Output:
24v dc radial required from the GCP to the MCC(s) using 4.0mm² 2 core and earth with a
maximum length of 50 metres. If a greater radial length is required the installer should
ensure that the supply voltage will not fall below 24v at the MCC position.

MCC.
Input:
24v dc brake supply from the GCP.

Motor.
4 core for brake/motor.
2 cores are used for the motor and 2 cores are used for the brake.

8.11 - DELAYED DESCENT.

After receipt of the fire alarm signal the curtain remains in the retracted position until the
timer in the G.C.P. has “timed-out”. The Timer should be set to the actual delay time
required.

Additional Requirements over Standard Equipment:-

GCP.
Delay Timer.
See Drawing Number GCP88-3 Delayed Descent

8.12 - FUSIBLE LINK OPERATION.

The Fusible Link Switch replaces the Fire Alarm contact.
Additional Requirements over Standard Equipment:-
Fusible Link.
This is attached to the Headbox and wired into the Fire Alarm Circuit from the GCP.
See Drawing Number GCP88-3 Fusible Link

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 Smoke and Fire Curtain Technical Design Manual
8.13 -SMOKE or HEAT DETECTOR OPERATION.
The Detector replaces the Fire Alarm contact.
Additional Requirements over Standard Equipment:-
Smoke or Heat Detector.
This is wired into the Fire Alarm Circuit from the GCP.
Power to operate the unit is provided by the GCP.

GCP.
Internal connections for signal and power to Detector.
See Drawing Number GCP88-3 Smoke Detector and Manual Re-Set

8.14 - EMERGENCY RETRACT. (Panic Button).

The Curtain retracts whilst the push button is depressed. Once the button is released the
curtain descends normally.
Additional Requirements over Standard Equipment:-
Push button.
This is wired into the Fire Alarm circuit to temporarily close the circuit upon operation.
See Drawing Number GCP88-3 Manual Override

8.15 - MANUAL RE-SET.

The curtain remains in the operational position after the alarm has been cancelled. Manual
intervention is required to allow the curtain to retract after the fire alarm signal has been
cancelled.
Additional Requirements over Standard Equipment.
GCP.
Latching relay wired to the Fire Alarm Circuit.
See Drawing Number GCP88-3 Manual Re-Set

Manual Re-Set Button.

Located either adjacent to the curtain position or on the GCP.

8.16 - VOICE ALARM.

Additional Requirements over Standard Equipment:-

GCP.
Connections for the Voice Alarm Sounder.
Power to operate the unit is provided by the GCP.

Voice Alarm.
Voice Alarm Sounder.

8.17 – POSITIONAL SENSORS.

These are located adjacent to the curtain position and signal when the curtain has reached
its extents of travel. If side guides are used then the sensors are mounted within the guides.
Additional Requirements over Standard Equipment:-
Sensors.
These are mounted either in the side guides (if used) or within the fabric of the building
immediately adjacent to the curtain.

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 Smoke and Fire Curtain Technical Design Manual
Control Boards.
The Sensors are wired into the Control Boards which also provide the power to the units.
See Drawing Number GCP88-3 Positional Sensors
BMS Link.
Pcb to provide connections for external signaling.

8.18 – BMS CONNECTIONS.

Additional Requirements over Standard Equipment:-
BMS Board.

G.C.P.
Internal connections and power supply.
See Drawing Number GCP88-3 BMS

8.19 – REMOTE TEST KEY-SWITCH.

Additional Requirements over Standard Equipment:-
Key Switch
This is wired in series into the Fire Alarm circuit. Note that the key can only be removed in
the “Normal” position.

8.20 – AUDIO VISUAL ALARM.

An Audio Visual alarm is supplied with the curtain equipment. This is installed adjacent to
the curtain position and warns of the descent of the curtain.
Additional Requirements over Standard Equipment:-
Audio Visual Unit.
Powered by and wired into the G.C.P.

G.C.P.
Internal connections and power supply.
See Drawing Number GCP88-3 AV Alarm

8.21 – INDIVIDUAL OVERRIDE INTERFACE (IOI).

An Interface which allows an individual curtain within a multiple curtain installation to be
retracted via a push button.

Additional Requirements over Standard Equipment:-

One I.O.I. Unit per motor.
Note that this unit requires the use of the special UL rated GCP.

In addition to the above, all steel components can be supplied polyester powder
coated to any standard RAL or BS colour.

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 Smoke and Fire Curtain Technical Design Manual

9: HEADBOX SIZING CHART

FIRE CURTAIN HEADBOX SIZING CHART.

Curtain Height Single Rollers Multiple Rollers

WxH
Up to 3 metres 180mm x 180mm 180mm x 290mm
Up to 8 metres 210mm x 210mm 210mm x 390mm
Up To 12 metres 250mm x 250mm 250mm x 440mm
Up To 20 metres 300mm x 300mm 300mm x 540mm

SMOKE CURTAIN HEADBOX SIZING CHART.

Curtain Height Single Rollers Multiple Rollers Multiple Rollers

WxH WxH
Up to 3 metres 150mm x 150mm 250mm x 150mm 150mm x 250mm
Up to 8 metres 180mm x 180mm 310mm x 180mm 210mm x 350mm
Up To 12 metres 210mm x 210mm 350mm x 210mm 230mm x 390mm
Up To 20 metres 250mm x 250mm 450mm x 250mm 280mm x 500mm

NOTE.
The above tables show our standard headbox dimensions. Please contact our office if you
have a special requirement.

FOR MANUFACTURING DIMENSIONS FOR CURTAIN HEADBOXES SEE DRAWINGS

NUMBERS “SD HBox Dims” and “FC HBox Dims”.

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 Smoke and Fire Curtain Technical Design Manual

10: CERTIFICATION

BS 7346 : Part 3 : 1990 WFRC No. Clauses 3.2.3 and 4.3 "Reliability of
Components for smoke C82984 automatic smoke curtains.
and heat control
systems, specification
for smoke curtains.

Ditto WFRC No. Fire/heat test to clause 4.1, on a fabric

121880 smoke curtain.

Ditto WFRC No. Clause 4.2 "Deflection" and Clause 3.2.3

103023 “Reliability”

Ditto WFRC No. Appraisal of the performance of various

103547 sizes of automatic smoke curtains with
respect to their ability to comply with the
requirements for "Rate of Fall" Clause
3.2.3, and "Deflection", Clause 4.2.

Ditto WFRC No. Clause 4.2, "Deflection".

100909

BS 476 : Part 6 :1989 WFRC No. To determine the fire propagation index.
Fire tests on building 72503
materials and
structures, method of
test for fire propagation
for products

Ditto WFRC No. To determine the fire propagation index.

143200

BS 476 : Part 7 :1997 WFRC No. To determine the surface spread of flame.
Surface Spread of 143199
Flame

Ditto WFRC No. To determine the surface spread of flame.

158210

Building Regulations WFRC No. Class “0” Fire Safety.

2000 189263

BS 476: Part 22 :1987 WFRC No. Fire Resistance Test on an Asymmetrical

Fire Resistance Test in 121878 Uninsulated Drop Curtain.
Accordance with clause
8

UL 10B Underwriters Fire Test of Door Assemblies.

Laboratories Ltd.
R21493
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 Smoke and Fire Curtain Technical Design Manual
UL 10C Underwriters Fire Test of Door Assemblies.
Laboratories Ltd.
R21493

UL 10D Underwriters Fire Tests for Fire Protective Curtains.

Laboratories Ltd.

UL 555 Underwriters Sixth Edition of the Standard for Fire

Laboratories Ltd. Dampers.
R21493

ANSI/UL 864 Underwriters Control Units and Accessories for Fire

Laboratories Ltd. Alarm Systems

ANSI/UL723 Underwriters Test for Surface Burning Characteristics of

Laboratories Ltd. Building Materials

ULC-S527 Underwriters Standard for Control Units for Fire Alarm

Laboratories Ltd. Systems.

NFPA 105 Underwriters Air Leakage Tests of Door Assemblies.

Laboratories Ltd.
R26410

UL 1784 Underwriters Air Leakage Tests of Door Assemblies.

Laboratories Ltd.
R26410

AS 1530.4 - 2005 Branz Section 7 Doorsets and shutter

New Zealand Assemblies.
FP4053

BS EN 12101-1: 2006 Warrington Fire Specification for Smoke Barriers –

191733 Air Leakage

Ditto Warrington Fire Specification for Smoke Barriers –

180722 Air Leakage

Ditto Warrington Fire Reliability, Response Time and Material

175600 Durability – Annex B

Ditto Warrington Fire Fire Resistance Performance – Annex D

175481

Ditto Building Reliability and Material Durability Test

Research Annex B
Establishment
246234

Ditto Exova Reliability and Material Durability Test

Warrington Fire Annex B
309285

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 Smoke and Fire Curtain Technical Design Manual
Ditto Exova Fire Resistance Performance – Annex D
Warrington Fire DH Classification
Report No.tba

EN 1634-1:2008 Applus “EI” Rating on Fire Curtain

10/101201-1958

EN 1363-1:2000 Applus “EI” Rating on Fire Curtain

10/101201-1958

BS EN 1634-1: 2008 Exova Fire resistance Performance

Warrington Fire
175402

Ditto Exova Fire resistance Performance

Warrington Fire
183129

BS EN 1634-3: 2001 Exova Air Leakage Tests

Warrington Fire
181157

EN 12101-1:2006 Warrington Fire EC Certificate of Conformity (C of C)

1121-CPD-
FA0001

EN 12101-1:2006 Warrington Fire EC Certificate of Factory Production

1121-CPD- Control (C.P.D.)
FA0001

BS EN 949:1999 Exova Impact Test

Warrington Fire
309359

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 Smoke and Fire Curtain Technical Design Manual
11: COMPONENTS

Group Control Panel: The Group Control Panel can control up to 6

Stock Code: motors. In normal operation the GCP provides a
SD3/GCP88-3 constant 24v AC supply to the motors under its
Drg. No. GCP88-3 Cabinet control. Should a fire condition arise or the test
Drg. No. GCP88-3 key is operated the GCP removes the 24v supply
and the curtains descend under in controlled
manner.
Battery: 2 no. 12v 7ah batteries are installed in each
Stock Code: CE033PW GCP. The battery allows full operation of the
Drg. No. GCP88-3 system in the event of a mains failure.
Motor: The motor assembly is responsible for retracting
Stock Code: SD3/Motor/HP the curtain.
FD3/Motor/HP
Drg. No. 2313/250
Motor Control Circuit: The MCC is housed in a remote enclosure. It
Stock Code: SD3 MCC V7 controls the operation of the motor which affects
Drg. No. 2313/810A the rate of descent of the curtain and also
provides the electronics to remove current to the
motor when the curtain is fully retracted.
Head Box: The head box is manufactured from 1.2 mm
Drg. No. SD3/HBOX/3M galvanised mild steel and includes all necessary
Drg. No. FD3/HBOX/3M roller retaining brackets.
Roller: Housed within the curtain headbox, the roller
Drg. Nos. 2313/000/A supports the curtain fabric and bottom bar.
2313/000/B
2313/000AFD3
2313/000AFD3-1
Shaft Assembly: The shaft and motor assemblies provide support
Stock Code: SD3 Shaft for the roller mechanism.
Drg. Nos. 2313/000/A
2313/000/B
Brackets: Fixed to the head box endplates/roller support
Stock Code: DBRPEB plates the brackets support the rollers and ensure
Drg. Nos. 2313/000A that they are in the correct location within the
2313/000B headbox.
2313/000AFD3
Fabric: Glass cloth fabric with a micronised aluminium
Stock Codes: X32K polymer coating to both sides. With or without
C41000WK stainless steel wire reinforcement. Incorporates
the fabric retaining system on Fire Curtains.
Bottom Bar: The lower edge of the curtain will incorporate a
Stock Code: DAA190 twin inverted mild steel or aluminium angle which
MSA20203 acts as a weight bar to enable the curtain to
MSA40254 unwind upon receipt of a signal from the fire
Drg. Nos. 2313/017 alarm panel. The bottom bar helps to stabilise the
FD3/HBOX/3M curtain and provides a stop against the underside
GEN/FD3/01 of the head box when the curtain is retracting.

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 Smoke and Fire Curtain Technical Design Manual
Smoke Curtain Extrusion: Polycarbonate cover for the standard smoke
Stock Code: D2313/017 curtain bottom bar.
Drg. No. 2313/017
Side Guides: Galvanised mild steel side guides.
Stock Code: SIDEGUIDE 100mm deep x 50mm wide with a 10mm wide
Drg. No. 2313/034 throat.
Drg. No. SGFM/01
Side Guide Angles and Angles and Flats fitted to the top of the side guide
Flats: to complete the interface with the headbox.
Stock Code Angle: SGA
Stock Code Flat: SGF
Drg. No. ISO-FD240-HSBF-2

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 Smoke and Fire Curtain Technical Design Manual

12: Drawing Register

Wiring Diagrams
Drawing Description Ref. No.

G.C.P./88 Wiring Diagram GCP88-3

Group Control Panel Interconnecting Wiring GCP88-3 Interconnect
Group Control Panel c/w 2 Stage Descent Facility GCP88-3 Two Stage Descent
Motor Control Circuit MCC Version 7.0
Wiring Schematic for Fire and Smoke Curtains with GCP88-3 Standard System Schematic
Standard Motors
Wiring Schematic for Fire and Smoke Curtains with GCP88-3 Two Stage System
Two Stage Descent Schematic
Connections to Sensors and BMS GCP88-3 Positional Sensors and BMS
Connection to Fusible Link GCP88-3 Fusible Link
Connections to Smoke Detector GCP88-3 Smoke Detector and Manual
Re-Set
Connections for Delayed Descent GCP88-3 Delayed Descent
Connections for Manual Override GCP88-3 Manual Override
Connections for Manual Re-Set GCP88-3 Manual Re-Set
Connections for BMS GCP88-3 BMS
Connections for AV Alarm GCP88-3 AV Alarm
Automatic Curtain System Schematic GCP88-3 System Electrical
Requirements

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 Smoke and Fire Curtain Technical Design Manual
Installation Details
Drawing Description Ref. No.

Typical Installation Details Of Fire Curtain System GEN/FD/01

Smoke Curtain Headbox Fixing detail with Stopping 1000/113
Bar (single roller headbox).
Smoke Curtain Headbox Fixing detail with Stopping 1000/111
Bar (multiple roller headbox).
Smoke Curtain Headbox Fixing detail with Ceiling 1000/110
Co-ordination (multiple roller headbox).
Smoke Curtain Headbox with Extended Cover 2313/602
Plate: Fixing detail (single roller headbox).
Smoke Curtain Headbox with Extended Cover 2313/601
Plate: Fixing detail (multiple roller headbox – side x
side roller layout).
Smoke Curtain Headbox with Extended Cover 2313/600
Plate: Fixing detail (multiple roller headbox –
over/under roller layout).
Side Guide Various Fixing Methods SGFM/01
Side Guide / Bottom Bar Interface 2313/034
Fire Curtain Headbox with Extended Cover Plate: 2313/603
Fixing detail (single roller headbox).
Fire Curtain Headbox with Extended Cover Plate: 2313/604
Fixing detail (multiple roller headbox – over/under
roller layout).
Details of Component annotation for Headbox. GCP88-3 COMP-MARKING
Headbox Fixing Details GEN/FD/09
Side Guide Fixing Method Side Guide Fix Method

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 Smoke and Fire Curtain Technical Design Manual

Component Details
Drawing Description Ref. No.

Group Control Panel - Cabinet Details GCP88-3 Cabinet

Fire Curtain Headbox Detail 3m FC240
Fire Curtain Catching Bracket ISO/FC240/CATCHBRKT
Smoke Curtain Bottom Bar and Extrusion 2313/017
Smoke Curtain Headbox Details 3m SD60
Smoke Curtain Roller Assembly 2313/000A
Smoke Curtain Roller Assembly 2313/000B
Fire Curtain Roller Assembly 2313/000AFD3
FD3 Curtain Roller 4 Hour Fire Rated 2313/000AFD3-1
FD3 Curtain Roller 1 Hour Fire Rated 2313/000AFD3-2
Motor Control Circuit Version 7.0 MCC Version 7.0
Smoke Curtain Headbox Manufacturing SD HBox Dims
Dimensions
Fire Curtain Headbox Manufacturing Dimensions FC HBox Dims

Survey Information
Drawing Description Ref. No.

SD60 Elevation SD MEAS DIMS 06

SD60 SINGLE ROLLER SD MEAS DIMS 03
SD60 SIDE BY SIDE ROLLER SD MEAS DIMS 05
SD60 OVER/UNDER ROLLER SD MEAS DIMS 04
FD60 SINGLE ROLLER SD MEAS DIMS 01
FD60 OVER/UNDER ROLLER SD MEAS DIMS 02
SD60 SIDE BY SIDE AND OVER/UNDER SD MEAS DIMS 07
MITRED CORNER HEADBOXES

BLE reserve the right to change colour, price or specification without prior notice.

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