Installation Instruction - MV - Mesa23 - 4 - en - V12

Hörmann Funkwerk Kölleda GmbH
Im Funkwerk 5 | D-99625 Kölleda | Tel.: +49 3635 458-0 | Fax: +49 3635 458-399 | Internet: www.hfwk.de
Installation Instructions
Train Radio Systems

Data Radio System
MESA 23
Document No.: 1501.032.00001.MV.EN.4

Issue: 1.2
Issue Date: 2009-01-12
Language: en
Dept.: V-CC1
Pages: 80
Installation Instructions MESA 23 Table of Contents
1501.032.00001.MV.EN.4
Table of Contents
1 About this Document ..............................................................................................................4

2 General Safety Information.....................................................................................................5
3 Transport and Storage ............................................................................................................7
4 System Configurations ...........................................................................................................8
4.1 Components of the Train Radio Systems MESA 23-01 to MESA 23-09.............................................................8
4.2 Components of the Data Radio System MESA 23-32........................................................................................16
5 Connections...........................................................................................................................17
5.1 General Principles ................................................................................................................................................17
5.2 PS1 / PS2 Cable (power supply connection)......................................................................................................18
5.3 IFOT / IFOT1 Cable (Cable between train radio device and operating device) ...............................................19
5.4 MRM Cable ............................................................................................................................................................19
6 Train Radio Devices ..............................................................................................................20

6.1 MTRS 1+A BSH and MTRS 1 BS..........................................................................................................................20
6.2 MTRS 1+A RIH and MTRS 1 RI.............................................................................................................................24
6.3 MTRS 1+A RSH .....................................................................................................................................................28
6.4 MTRS 1 RS and MTRS 1 RSS...............................................................................................................................32
6.5 MTRS 1 BC ............................................................................................................................................................36
6.6 MESA23-GTM / MESA23-GTM+............................................................................................................................42
7 Data Radio Device MTRS 2 RS .............................................................................................46

8 MMIS Operating Device.........................................................................................................50
9 Antennas ................................................................................................................................54
10 Antenna Diplexer ...................................................................................................................57
11 Loudspeaker ..........................................................................................................................59
11.1 General Installation Notes ...................................................................................................................................59
11.2 Loudspeaker DHL 1-4...........................................................................................................................................60
11.3 Loudspeaker B 66 BB, LIK 5/R, FRS 8-4, FR 8-8 and LI 6-4 ..............................................................................61
12 HA 2002 Handset ...................................................................................................................64

List of Figures............................................................................................................................................................................... 66
List of Tables ................................................................................................................................................................................ 67
Abbreviations................................................................................................................................................................................ 68
Appendix 1: MS 22........................................................................................................................................................................ 69
Appendix 2: MS 23........................................................................................................................................................................ 71
Appendix 3: GTM Bracket............................................................................................................................................................ 73
Appendix 4: MS 44 / MMIS ........................................................................................................................................................... 74
Appendix 5: MSA .......................................................................................................................................................................... 75
Appendix 6: MS 33........................................................................................................................................................................ 76
Appendix 7: DC/DC Converter IP20 ............................................................................................................................................ 78
Appendix 8: DC/DC Converter IP65 ............................................................................................................................................ 79
Page 2 Issue 1.2

Table of Contents Installation Instructions MESA 23
1501.032.00001.MV.EN.4
Appendix 9: Table of Weights ......................................................................................................................................................80
Issue 1.2 Page 3

Installation Instructions MESA 23 About this Document
1501.032.00001.MV.EN.4
1 About this Document
This document contains instructions for installing the MESA 23 train radio and data radio systems manufactured by Hörmann
Funkwerk Kölleda GmbH. It contains important information to support you in the correct and proper use of the system. Please
carefully read through the whole of this document before you begin the installation work. In particular, you should always pay
attention to the safety information in the individual chapters.
This document concerns train radio and data radio systems with standard cables. For reasons of clarity, the individual equipment
options of the train radio devices are not taken into account. In document there is always account for the maximum equipment
configuration. The respective equipment options are described in the product descriptions of the train radio devices. The
following types are defined::
• box (BSH, BS)

• rack (RSH, RIH, RS, RSS, RI)
• cassette (BC)
• case (GTM, GTM+).
This document does not consider custom solutions for particular projects.
Copyright:
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without
explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of
the grant of a patent, utility model or design.
Page 4 Issue 1.2

General Safety Information Installation Instructions MESA 23
1501.032.00001.MV.EN.4
2 General Safety Information
Train radio systems are used for operational railway communications between stationary subscribers and mobile radio
subscribers, or between mobile radio subscribers. The data radio system provides for continuous data transmission and are part
of on-board units for data applications. The systems are suitable for use on board railway vehicles.
All other uses shall be considered improper.
Installation work may be carried out only by qualified personnel.
Qualified personnel are persons who, by virtue of their training, experience and the instruction received as well as their
knowledge of the relevant standards, provisions, health and safety regulations and operating conditions, have been authorised
by the person responsible for the safety of the system to carry out the respective necessary activities and are able to detect and
avoid any possible risks.
For your own safety, please follow the safety precautions below:
► Disconnect the system from the supply system before starting the installation work.
► Ensure that installation work is always carried out with the power switched off to avoid injury from electric shock.
► Switch off the power to the system.
► Ensure that the system power cannot be switched on unintentionally and that the system cannot switch itself back on.
► Verify that the power is off in the system.
► Earth and short-circuit the device before installing the cables, including the antenna cable. The protective measures must
be defined for each specific project. The connection must ensure a permanently secure contact.
► Run the device only if the antenna is connected.
► Protect neighboring live parts using suitable coverings and/or isolating barriers or panels to protect against accidental
touching or falling objects.
► Before beginning the installation work, notify the relevant person in charge of the vehicle or an authorized representative
who will be available during the entire installation period.
Follow the points below to ensure the perfect functioning and operational safety of the systems:
► Select the installation site for the devices according to their IP category and ambient temperature range.
► Before installing the train radio or data radio device, satisfy yourself that the supply voltage matches the rated voltage
stated on the type plate.
► The systems have a device fuse in the plus feeder. Make sure that the line protection of the power supply complies with
the state-of-the-art technology. We suggest to run the installation with ground covering of the minus power line.
► The required spaces for ventilation must be left clear under all circumstances. The ventilation slits must not be covered or
blocked.
► Follow the installation and connection instructions.
► Install the devices only in the permitted installation positions.
► Do not modify or alter the devices without authority.
Issue 1.2 Page 5

Installation Instructions MESA 23 General Safety Information
1501.032.00001.MV.EN.4
► The plug connectors of devices are sensitively to contamination and therefore with protective caps equipped. Ensure that
not connected plugs are always protected with protective caps.
► Check your work after installing the device. Pay particular attention to the tightness of mechanical connections and the
correct arrangement of the cable/line connections.
Damage caused by failure to observe the above is not covered by the warranty.
The MESA 23 systems have been developed and produced using state-of-the-art technology in accordance with the recognized
safety standards and directives. However, unavoidable residual hazards for the user or third parties may result from the systems,
or impairments to the system or to material assets may occur. For this reason, all safety precautions must be observed and
followed. Failure to comply with the safety instructions may result in hazards to the life and health of people, and/or in
environmental damage, and/or in considerable material damage.
Important instructions that concern the safety of persons, technical safety, industrial safety and radiation protection appear
before the relevant installation steps. Safety information is indicated by a symbol and a signal word, and follows the system
below:
Indicates a possibly dangerous situation that could result in death or serious injury.
WARNING
Indicates a possibly hazardous situation in which damage could result to the device or an item in its
environment.
CAUTION!
Indicates usage instructions and other particularly useful information.

NOTICE
Page 6 Issue 1.2

Transport and Storage Installation Instructions MESA 23
1501.032.00001.MV.EN.4
3 Transport and Storage
The packaging is designed for rail and road transport and for storage in dry rooms. The temperature range is from –40 °C to
+70 °C
► Check the packaging for transport damage without delay. Check the contents of damaged packaging for visible damage.
Report transport damage to the manufacturer immediately.
► Avoid knows and impacts during in-house transport.
► Store the system components in the original packaging, in dry rooms under normal climatic conditions.
► Adhere to the maximum allowable stacking height in compliance with company stacking and safety regulations. Observe the
handling symbols attached to the packaging.
► It is not permitted to store heavy goods on the system components.
► Remove the packaging at the installation site, just before installation.
► Dispose of the packaging materials in accordance with the local applicable regulations.
Issue 1.2 Page 7

Installation Instructions MESA 23 System Configurations
1501.032.00001.MV.EN.4
4 System Configurations
4.1 Components of the Train Radio Systems MESA 23-01 to MESA 23-09
The train radio systems comprise the following individual components:
• train radio device

MTRS 1 BS
MTRS 1 RS
MTRS 1 RSS
MTRS 1 RI
MTRS 1+A BSH
MTRS 1+A RSH
MTRS 1+A RIH
MESA 23-GTM
MESA 23-GTM+
MTRS 1 BC with external DC/DC-Converter
• MMIS operating device
• HA 2002 handset
• loudspeaker *
LI 6-4
B 66 BB
DHL 1-4
LIK 5/R
FRS 8-4
FR 8-8
• antenna *
K 702061 (for dual mode train radio systems)
741009 (for GSM-R train radio and data radio systems)
87010009 (für dual mode train radio systems)
• antenna duplexer * (only for dual mode train radio systems)
728954
BN 572924
• connections *
• charger for a mobile telephone (optional)
(*) It is possible to substitute the indicated components with an equivalent product approved for railway use if it has the same
technical data as the HFWK products.
The requirements of standards EN 50121-3-2 and EN 50155 must be met.
Page 8 Issue 1.2

System Configurations Installation Instructions MESA 23
1501.032.00001.MV.EN.4
1. MESA 23-01 train radio system:
70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
14
55
56 55 56
Data Data
Digital 14 Digital
applica- applica-
I/O I/O
tions 71 tions
UIC train transit line
Data applications RS422

20 2 4 13 3 5 9 10 12
Power supply Digital I/O
20 2 4 13 3 5 9 10 12
50
MTRS 1+A BSH
Figure 1 MESA 23-01 system configuration
2. MESA 23-02 train radio rystem:
70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
14
55
56 55 56
Data Data
Digital 14 Digital
applica- applica-
I/O I/O
tions 71 tions

20 2 4 13 3 5 9 10 12
MMI1 ANT2 ANT MMI2 ICIF SERIAL SERIAL DATA

DATA1 DATA2 IN/OUT
50
MTRS 1+A RIH
Issue 1.2 Page 9

1501.032.00001.MV.EN.4
70 70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
14 14
55
56 55 56
71
Data Data
Digital 14 Digitale
applica- applica-
I/O I/O
tions tions
Digitale I/O
20 2 4 13 40 3 5 9 10 12 15
Power supply Data radio application
MMI1 ANT2 ANT ANT2 MMI2 ICIF SERIAL SERIAL DATA DATA
DATA1 DATA2 IN/OUT
50
MTRS 1+A RSH

70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
55
56 55 56
Data Data
Digital Digital
applica- applica-
I/O I/O
tions tions

20 2 14 3 5 9 10 12
20 2 4 3 5 9 10 12
50
MTRS 1 BS
Page 10 Issue 1.2

1501.032.00001.MV.EN.4
70 70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
55
56 55 56
Data Data
Digital Digital
applica- applica-
I/O 14 14 I/O
tions tions
Digital I/O
20 2 40 40 3 5 9 10 12 15
Power supply Data radio applications
MMI1 ANT2 ANT2 MMI2 ICIF SERIAL SERIAL DATA DATA

DATA1 DATA2 IN/OUT
50
MTRS 1 RS

70
MMIS 51
X1 X4 X5 X2 X3 X6
29 9 25 27
57
55
56
Data
Digital applica-
14 I/O tions
Power supply Data applications RS422

20 40 3 56 9 12
Digital I/O
Bordnetz Antenne Daten

POWER ANTENNA IFS
50
GTM / GTM+ (blue marked connections only

available on GTM+)
Issue 1.2 Page 11

1501.032.00001.MV.EN.4

70 70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
55
56 55 56
Data Data
Digital Digital
applica- applica-
I/O 14 14 I/O
tions tions
Digital I/O
20 2 40 40 3 5 9 10 12 15
Power supply Data radio applications
MMI1 ANT2 ANT2 MMI2 ICIF SERIAL SERIAL DATA DATA

DATA1 DATA2 IN/OUT
50
MTRS 1 RSS

70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57 57
55
56 55 56
Data 14 Data
Digital Digital
applica- applica-
I/O I/O
tions tions

20 2 40 3 5 9 10 12
MMI1 ANT2 MMI2 ICIF SERIAL SERIAL DATA

DATA1 DATA2 IN/OUT
50
MTRS 1 RI
Page 12 Issue 1.2

1501.032.00001.MV.EN.4
70
51
MMIS MMIS 51
X6 X3 X2 X5 X4 X1 X1 X4 X5 X2 X3 X6
27 25 9 29 29 9 25 27
57
57
55
56 55 56
Data Data
Digital 14 Digital
applica- applica-
I/O I/O
tions tions
Data application RS422 /

41
AF applications
20 xV
Power supply Data applications RS422
24 V 21 2 40 3 5 16 9 12
Digital I/O
PS MMI 1 ANT2 MMI 2 ICIF IFSV IFS DATA

IN/OUT
50
MTRS 1 BC
Issue 1.2 Page 13

Pos. Designation Order No. Document No.
Page 14
System Configurations
Box Rack Case Cassette MMIS
2, 3 Connection IFOT Depends on length 1580.009.00100.B.DE.4 1580.009.00500.B.DE.4 1580.009.00500.B.DE.4 1580.009.00500.B.DE.4 -
Connection IFOT1 1580.019.00100.B.DE.4 1580.019.00500.B.DE.4 1580.019.00500.B.DE.4 1580.019.00500.B.DE.4
Connection IFOT-BC tbd.
Connection IFOT-BC54 tbd.
4 Connection MRM1 1580.014-00101 1580.014.10101.B.DE.4 - - -
1580.014-00105 1580.014.10105.B.DE.4
5 Connection UIC Depends on length 1580.002.00100.B.DE.4 1580.002.00500.B.DE.4 - 1580.002.00500.B.DE.4 -
Connection UIC-BC tbd.
Connection UIC-BC54 tbd.
9 Connection IFS Depends on length 1580.011.00100.B.DE.4 1580.011.00500.B.DE.4 1580.011.00500.B.DE.4 1580.011.00500.B.DE.4 -
Connection IFS-BC tbd.
Connection IFS-BC54 tbd.
101 Connection IFS Depends on length 1580.011.00100.B.DE.4 1580.011.00500.B.DE.4 - - -
Connection IFS-A (to inquiry) 1580.016.00500.B.DE.4
12 Connection CON Depends on length 1580.012.00100.B.DE.4 1580.012.00500.B.DE.4 1580.012.00500.B.DE.4 -
Connection CON-BC - tbd.
Connection CON-BC54 tbd.
13 Connection MTR1 1580.014-00111 1580.014.10101.B.DE.4 - - -
1580.014-00115 1580.014.10105.B.DE.4
14 Connection MRM Depends on length 1580.001.00100.B.DE.4 -
15 Connection IFT-N Depends on length - 1580.015.00500.B.DE.4 - - -
16 Connection IFSV Depends on length - - - tbd. -
Connection IFSV-BC tbd.
Connection IFSV-BC54 tbd.
20 Connection PS1 Depends on length 1580.006.00100.B.DE.4 1580.006.00500.B.DE.4 1580.006.00500.B.DE.4 -
Connection PS2 1580.007.00100.B.DE.4 1580.007.00500.B.DE.4 1580.007.00500.B.DE.4
Connection PS54 1580.006.00851.B.DE.4
Connection PS (GTM) 1580.014.00900.B.DE.4
21 Connection PS-BC Depends on length - - - 1580.006.00901.B.DE.4 -
Installation Instructions MESA 23

Connection PS-BC54 1580.006.00951.B.DE.4
25 Connection HA Depends on length - - - - 1580.022.00600.B.DE.4
27 Connection LS Depends on length - - - - 1580.023.00600.B.DE.4
1501.032.00001.MV.EN.4
29 Connection IO Depends on length 1580.025.00600.B.DE.4
- - - -
Connection IO1 1580.026.00600.B.DE.4
40 Jumper MRM 1580.001-01101 - 1580.001.01101.B.DE.4 1580.001.01101.B.DE.4 1580.001.01101.B.DE.4 -
Issue 1.2
Table 1 Components of the train radio systems MESA 23-01 to MESA 23-09
1 according to assembly with IFS or IFS-A

1501.032.00001.MV.EN.4

41 DC/DC-converter:
PCMDS150 24S24WK 3731-0097 1500.000.00054.PI.DE.4
PCMDS150 48S24WK 3731-0096
PCMDS150 110S24WK 3731-0095
PCMDS150 24S24WK/IP65 3731-0094 1500.000.00055.PI.DE.4
PCMDS150 48S24WK/IP65 3731-0099
PCMDS150 110S24WK/IP65 3731-0098
50 Train radio device Depends on project 1561.001.10001.B.EN.4
MTRS 1 BS
MTRS 1+A BSH
MTRS 1 RS
MTRS 1+A RSH
MTRS 1+A RIH
MTRS 1 RI
MTRS 1 RSS
MTRS 1 BC
51 Operating device: MMIS Depends on project 1561.001.10001.B.EN.4
55 Handset HA 2002 1454.040-01800 1500.000.00001.PI.DE.4
Handset HA 2002-2U 1454.040-01810
Handset HA 2002-L 1454.040-01820
56 Charger unit for GPH 1590.001-01201 1500.001.01201.B.DE.4
57 Loudspeaker::
DHL 1-4 3734-0152 1500.000.00005.PI.DE.4
B 66 BB 3734-0516 1500.000.00006.PI.DE.4
LI 6-4 3734-0517 1500.000.00007.PI.DE.4
3734-0518
3734-0520
3734-0529
LIK 5/R 3734-0519 1500.000.00013.PI.DE.4
FRS 8-4 3734-0523 1500.000.00014.PI.DE.4
FR 8-8 3734-1050 1500.000.00020.PI.DE.4
70 Antenna:
K 702061 3724-0014 1500.000.00003.PI.DE.4
741009 3724-0223 1500.000.00014.PI.DE.4
87010003 3724-0230 1500.000.00051.PI.DE.4
87010007 3724-0235 1500.000.00052.PI.DE.4
87010009 3724-0240 1500.000.00057.PI.DE.4
71 Antenna diplexer:
728954 3720-0090 1500.000.00010.PI.DE.4
BN 572924 3720-0080 1500.000.00011.PI.DE.4
Table 2 Components of the train radio systems MESA 23-01 to MESA 23-09
Issue 1.2 Page 15

1501.032.00001.MV.EN.4
4.2 Components of the Data Radio System MESA 23-32
The data radio system comprises the following individual components:
• data radio device MTRS 2 RS

• antenna *
741009
87010003
87010007
• connections *
* It is possible to substitute the indicated components with an equivalent product approved for railway use if it has the same
technical data as the HFWK products. The requirements of standards EN 50121-3-2 and EN 50155 must be met.
70 70
14 14
Data radio application Data radio application

20 8 40 40 8
Power supply
DATA ANT2 ANT2 DATA
50
MTRS 2 RS

8 Connection IFT-N Depends on length 1580.015.00500.B.DE.4
14 Connection MRM Depends on length 1580.001.00100.B.DE.4
20 Connection PS1 Depends on length 1580.006.00500.B.DE.4
Connection PS2 1580.007.00500.B.DE.4
40 Jumper MRM 1580.001-01101 1580.001.01101.B.DE.4
50 Data Radio Device MTRS 2 RS Depends on project 1561.503.10001.B.EN.4
70 Antenna 741009 3724-0223 1500.000.00014.PI.DE.4
Table 3 Components of the data radio system MESA 23-32
Page 16 Issue 1.2

Installation Instructions MESA 23 Connections
1501.032.00001.MV.EN.4
5 Connections
5.1 General Principles
The general principles listed below are the basic requirements for installing and fitting the connections in railway vehicles. The
cable/line routing will depend on the local circumstances. Special provisions relating to particular vehicle models should be
specified separately for each railway vehicle type, taking these general principles into account.
► Secure all cables against mechanical damage by taking suitable measures (e.g. cable conduits, ducts). Avoid abrasion and
kinks. Anti-kink sleeves or other aids must not limit the movability of the wires inside the cable.
► Use a suitable grommet for drilled holes that wiring passes through.
► Route wiring to prevent interference when other lines are also routed in parallel.
► Fit the supplied plug connectors according to the fitting instructions supplied with every connector. Crimping is generally
used for on-site fitting.
► Route and install wiring in such a way that the dissipation of the expected resistive heat is not impeded and there are no
fire risks for neighboring materials.
► Do not exceed the minimum bending radius and maximum length of cables as defined in Table 4.
► The plug connectors for the rack versions are generally fitted in such a way that the connected lines run upwards away
from the unit when it is fitted in upright position.
► The plug connectors for the box versions are designed as straight connectors.
Cable Mean outside Minimum bending radius max length

diameter d
[mm] [mm] [m]
CON 9.0 7.5 x d 25
HA 5.8 or 6.5 7.5 x d 25
IFOT 9.7 7.5 x d 29
IFOT1 10.7 7.5 x d 58
IFS 9.0 7.5 x d 25
IFS-A 9.0 7.5 x d 25
IFT-N 9.0 7.5 x d 35
IO1 5.2 or 5.6 7.5 x d 25
LS 4.4 7.5 x d 2 (for 8 W / 4 ohm)2
MRM 25 15
MRM1 / MTR1 30 if bent once only 0.6
120 if bent repeatedly
PS1 8.1 7.5 x d -
PS2 9.5 7.5 x d -
PS-BC 6.4 fixed wiring: 4xd -
free to move: 6xd
PS-BC54 6.4 fixed wiring: 4 x d -
free to move: 6 x d
UIC 9.4 7.5 x d 10
Table 4 Technical data for connections
2 With bigger administration lengths the performance(achievement) being available in the loudspeaker decreases.
Issue 1.2 Page 17

Connections Installation Instructions MESA 23
1501.032.00001.MV.EN.4
5.2 PS1 / PS2 Cable (power supply connection)
► Use the PS cable as follows:

Cable Train radio device
Rated operating voltage
PS2 24 V DC
PS1 36 V DC
PS1 48 V DC
PS1 72 V DC
PS1 110 V DC
In exceptional cases, the PS1 cable can be used with systems having 24 V DC supply voltage. This must be
cleared with the manufacturer in all cases.
IMPORTANT
► Follow the electrical operating conditions and error protection measures in accordance with EN 50155 and protective
measures as per EN 50153.
Wrong connections may cause damage to equipment!

Ensure the correct polarity when you connect the PS1 / PS2 cable to the line circuit breaker. Follow Table 5.
NOTICE
► Protect the PS1 / PS2 cable with a line circuit breaker. The selection of a line circuit breaker should be decided for the
specific project. Observe the applicable country-specific regulations.
► In the rack versions the cable must be equipped with suitable strain relief which is attached no further than 15 cm away
measured from the terminal strip.
► If litz wire cables are used they must be fitted with suitable splice protection.
Polarity PS1 cable PS2 cable

+ wire number 1 wire number 1
+ wire number 3
- wire number 2 wire number 2
- wire number 4
Table 5 Polarity of PS cables
Page 18 Issue 1.2

Installation Instructions MESA 23 Connections
1501.032.00001.MV.EN.4
5.3 IFOT / IFOT1 Cable (Cable between train radio device and operating device)
► With the standard supply voltage to the operating unit, do not exceed the following maximum cable lengths:
IFOT cable IFOT1 cable
Cable length Not exceeding 29 m Not exceeding 58 m
► In exeptional cases the IFOT cable can be carried through several wagons. A potential equalisation between the wagon is
required in this case. The use is limited to the following both applications:
○ max. over-all length 58m incl. one junction cable
with Harting plugs (straight) 1580.014.20001.B.DE.4
with Harting plugs (angled) 1580.014.20005.B.DE.4
with Tyco plugs (straight) 1580.014.20003.B.DE.4
○ max. over-all length 120m incl. three junction cable and remote powering of MMIS
with Harting plugs (straight) 1580.014.20002.B.DE.4
with Tyco plugs (angled) 1580.014.20004.B.DE.4
Clear the ability and use of IFOT cables with junction cable with the manufacturer.
IMPORTANT
5.4 MRM Cable
► Note and follow the installation instructions for the connector supplied. Run the connection so that the plug fitted by the
manufacturer is connected to the antenna.
► For fixing the cable we recommend a clamp spacing of 0.25 m.
► The antenna cable must not be bent in the region 35 mm from the plug.
► Do not tie or bundle the MRM jumper with other cables. Lay the jumper individually with sufficient spacing
(recommendation 5 cm minimum spacing).
Issue 1.2 Page 19

Train Radio Devices Installation Instructions MESA 23
1501.032.00001.MV.EN.4
6 Train Radio Devices

6.1 MTRS 1+A BSH and MTRS 1 BS
Installation conditions:
► The train radio devices conform to degree of protection IP 54. Their ambient temperature range is -25 °C to +55 °C.
► Choose the installation site so that unimpeded access is possible for maintenance work.
► Keep the necessary spaces around the device clear as described in Figure 11.
► So that you will not need to remove the device for maintenance work on the heat exchanger block and the heat exchanger
fans, we recommend an additional installation space of 350 mm on the left of the unit.
Installation positions:
► preferably standing upright
► horizontally
A hanging installation position „door downwards“ is not allowed!

IMPORTANT
Page 20 Issue 1.2

Installation Instructions MESA 23 Train Radio Devices
1501.032.00001.MV.EN.4
Dimensions, clearances:
95 210
Installation Installation
space for space for
150
150
connections connections
Threaded bolts
140 M 8x14
BSH: 530
BS: 430
Softwarepaket
CR_SW 04.05.05
ACHTUNG
Schild nach Inbetrieb-
setzung entfernen
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ö eda
140
Barcode
e
ö ed a
0682 O!
40
Barcode
Space for incoming air 300

above the cabinet height
140 40
70
PE
connection
point
50
280
Recommended
installation space above
cabinet height for
maintenance work on
heat exchanger 10 12 5
9
4 13 2 3 20
50
350 85 Pivoting range

of the door
215
Space for outcoming air

above the cabinet height
Figure 11 Dimensions of MTRS 1+A BSH / MTRS 1 BS
Issue 1.2 Page 21

1501.032.00001.MV.EN.4
Design of the PE connection:
M6 hexagonal nut
Locking chamfered washer
Shim washer A6.4
(Copper shim on housing)
Figure 12 Design of the PE connection BSH / BS
Installing the train radio device:

Ensure that the plugs are fitted to the cables.
Wrong input voltage may cause damage to equipment!

Ensure that the rated input voltage for the device is the same as the supply voltage.
NOTICE
1. Mount the device at the place of installation with mounting frame.

Fastenings are not supplied.
2. Connect the PE conductor to the PE connection point. The protective measures must be defined for each specific project.
The connection must ensure a permanently secure contact. Follow EN 50153.
3. Tighten the cables to the device finger-tight as described in Table 6.
9 10 12 5
10 12 5
9
4 13 2 3 20
4 13 2 3 20
Page 22 Issue 1.2

1501.032.00001.MV.EN.4
Pos. No. Cable Device connection Notes

Designation Plug connector type
2 Connection IFOT or 19-pin round plug, pin 2
Connection IFOT1
3 Connection IFOT or 19-pin round plug, pin 3
Connection IFOT1
4 Connection MRM1 N plug (pin) 4 only for MTRS 1+A BSH
5 Connection UIC 9-pin round plug, pin 5 optional equipment
9 Connection IFS 16-pin round plug, pin 9 optional equipment, x-coded
103 Connection IFS or 16-pin round plug 10 select optional equipment,
Connection IFS-A (to quiry) x-coded
12 Connection CON 16-pin round plug, pin 12 optional equipment, y-coded
13 Connection MTR1 N plug (pin) 13 only for MTRS 1+A BSH
14 Connection MRM N plug (pin) 4 only for MTRS 1 BS
20 Connection PS1 or 7-pin round plug-female 204
Connection PS2 jack
Table 6 Connection of cables to the MTRS 1+A BSH / MTRS 1 BS
3
according to assembly with module IFS or IFS-A
4
Only for boxes produced from 2nd quarter 2003 (serial no.: 230xxxx and later). Earlier versions not marked.
Issue 1.2 Page 23

1501.032.00001.MV.EN.4
6.2 MTRS 1+A RIH and MTRS 1 RI
► The train radio devices conform to degree of protection IP20 which amounts the ambient temperature:
MTRS 1+A RIH: –25 °C to +55 °C
MTRS 1 RI with GS 01: -10 °C to +55 °C
MTRS 1 RI with GS 02: -25 °C to +70 °C
► horizontally
A hanging installation position "connection side downwards" is not allowed!

IMPORTANT
Mounting sets:
For the installation of the devices there are the following mounting sets:
Device Designation Order No. Installation conditions Notes

RIH MS 22 1570.70-00002 see Appendix 1
MS 23 1570.70-00003 see Appendix 2 for refitting ZFM90, ZFM21
subpackage angle for MS23 1570.70-00011 see Appendix 2 select
subpackage flange for MS23 1570.70-00012 see Appendix 2 select
MS 32 TS 1570.70-00006 for refitting ZFM04
Page 24 Issue 1.2

1501.032.00001.MV.EN.4
Clearance for
air circulation
80
Press nut M6
80 193.3 145,4
CI/EFU MTR 450

V24
ANT
RA/TA
RB/TB
RC/TC
RS/TS
0/1
6/7
PRG/RES
SCL/SDA
+5Vd/12V
+5Va/-5Va
MRM CON/IFOT ANU UIC

MMI 1
Installation space for connections
DATA
IN/OUT
TL
ANT 1
TC
SERVICE
ERROR
DETECT
MMI 2
Softwarepaket ICIF
CR_SW 04.05.05
ANT 2
ACHTUNG
setzung entfernen
e
ö eda
RIH: 423,6
RI: 307,7
IFS PS PS PS PLF024
IN 24V IN 24V IN 24V 024
OUT 12/12V OUT 12/12V OUT 5/12V

ERROR
POWER
OUT OK OUT OK IN OK
SERIAL - - +
DATA 1 TEST TEST
+ + +
Barcode -
IN OK IN OK
-
TXD
RXD
e
ö eda IN 24V/max. 300W
0682 O
!
-
SERIAL
FAN
DATA 2 +
OUT OUT 24V/max. 60W

OK
TXD
5V 12V
RXD
Barcode
15
40 140 23
233.3 167,6
50
10.5
18
7 PE connection point
13
7
145,4 ± 0,2
Ø 110
Barcode
17
13.4
PE connection point
Figure 13 Dimensions of MTRS 1+A RIH / MTRS 1 RI
Issue 1.2 Page 25

1501.032.00001.MV.EN.4

Blade terminal 6.3/0.8/45
Shim washer
Torx-screw M4x14
Figure 14 Design of the PE connection RIH / RI


Ensure that the supply voltage is the same as the rated input voltage for the device.
NOTICE
1. Mount the device at the place of installation with mounting set.

2. Connect the PE conductor to one of the two PE conductor connection points and connect with the vehicle's chassis earth.
The protective measures must be defined for each specific project. The connection must ensure a permanently secure
contact. Follow EN 50153.
3. Tighten the cables to the components finger-tight as described in Table 7.
Risk of electric shock due to dangerous voltage!
WARNING Make sure that no voltage is present at the PS (power supply) connection.
4. Clamp the PS cable to the 4-pin terminal strip of the PLF module as described in Table 5 and equip with appropriate cord
grip. Install cord grip at most 15 cm from the terminal strip measured from the module PLF.
5. Screw together MRM jumper and MRM cable and tighten finger-tight.
Page 26 Issue 1.2

1501.032.00001.MV.EN.4
CI/EFU MTR 450

V24
ANT
RA/TA
RB/TB
RC/TC
RS/TS
13
0/1
6/7
PRG/RES
SCL/SDA
+5Vd/12V
+5Va/-5Va
MRM CON/IFOT ANU UIC

MMI 1
DATA
IN/OUT
TL
ANT 1
TC
SERVICE
2
ERROR
DETECT
MMI 2
12
ICIF
ANT 2
5
40 4
3
IFS PS PS PS PLF024
IN 24V IN 24V IN 24V 024
OUT 12/12V OUT 12/12V OUT 5/12V

ERROR
POWER
OUT OK OUT OK IN OK
SERIAL - - +
DATA 1 TEST TEST
+ + +
-
IN OK IN OK
9 20
-
TXD
RXD
IN 24V/max. 300W
-
SERIAL
FAN
DATA 2 +
OUT OUT 24V/max. 60W

OK
10 TXD
RXD
5V 12V

Designationl Plug connector type Module Designation
2 Connection IFOT or 26-pin HD-D sub pin CON/IFOT MMI1
Connection IFOT1
Connection IFOT1
4 Connection MRM1 TNC right-angle plug (pin) MRM ANT2 only for MTRS 1+A RIH
5 Connection UIC 25-pin D-Sub-pin UIC ICIF optional equipment
9 Connection IFS 15-pin D-Sub-pin IFS SERIAL DATA1 optional equipment
10 Connection IFS or 15-pin D-Sub-pin IFS or SERIAL DATA2 or optional equipment
Connection IFS-A 15-pin D-Sub-female jack IFS-A SERIAL DATA2 / A–FUNK selectively
12 Connection CON 15-pin HD-D sub pin CON/IFOT DATA IN/OUT
13 Connection MTR1 TNC right-angle plug (pin) MTR 450 ANT only for MTRS 1+A RIH
20 Connection PS1 or AEH PLF 4-pin device strip
Connection PS2
40 Jumper MRM TNC right-angle plug (pin) MTR 450 ANT2 only for MTRS 1 RI
Table 7 Connection of cables to the MTRS 1+A RIH / MTRS 1 RI
Issue 1.2 Page 27

1501.032.00001.MV.EN.4
6.3 MTRS 1+A RSH
► The train radio device conforms to degree of protection IP 20. Its ambient temperature range is -25 °C to +55 °C.
► The train radio device is particularly suited to installation in 19” frame. If you are using the device in a different installation
location, an additional 50 mm clearance space for air circulation is required above and below the device.
► horizontally

IMPORTANT
Page 28 Issue 1.2

1501.032.00001.MV.EN.4
PS MTR 450 CI/EFU

IN 24V
V24
OUT 12/12V ANT
OUT OK RA/TA
RB/TB
RC/TC
-
TEST RS/TS
+
IN OK
0/1
6/7
PRG/RES
SCL/SDA
+5Vd/12V
+5Va/-5Va
CR_SW 04.05.05
190.6
setzung entfernen
ACHTUNG
Softwarepaket
266
Barcode
PLF 024 PS PS IFT-N MRM MRM CON/IFOT ANU UIC IFS
MMI 1
IN 24V IN 24V
OUT 12/12V OUT 5/12V DATA
ERROR ERROR IN/OUT
POWER ATTENTION
OUT OK IN OK
SERVICE TL
+ TC SERIAL
- DATA 1
+ TEST ANT 1 ANT 1
+
IN OK
- SERVICE
TXD
ERROR RXD
IN 24V/max. 300W DETECT
MMI 2
DATA ICIF
-
FAN SERIAL
+ ANT 2 ANT 2 DATA 2
OUT 24V/max. 60W

OUT
OK
5V 12V TXD
37.7
RXD
465
482.6
449
240
PE connection point Additional clearance for air circulation

50 mm above and below the device if
not mounted in a 19” frame
3

80
Figure 15 Dimensions of MTRS 2+A RSH
Issue 1.2 Page 29

1501.032.00001.MV.EN.4

Shim washer
Torx-screw M4x14
Figure 16 Design of the PE connection RSH

Ensure that the plugs are fitted to the connections.

NOTICE
1. Position the device in the 19” frame and secure using 4 x M6 bolts.
Fastenings are not supplied. We recommend using M6 self-locking hexagonal bolts with a minimum length of 12 mm and a tightness of
8.8 from the Tensilock fastener system.
5. At optional equipment.with data radio-applications: Screw together MRM jumper and MRM cable and tighten finger-tight.
Page 30 Issue 1.2

1501.032.00001.MV.EN.4
Note: Depending on the installation site of the 19” frame, it may be necessary to connect the PE conductor before
installing the train radio device due to restricted accessibility of the protective earth connection point.
13
PS MTR 450 CI/EFU

IN 24V
V24
OUT 12/12V ANT
OUT OK RA/TA
RB/TB
RC/TC
-
TEST RS/TS
+
IN OK
0/1
6/7
PRG/RES
SCL/SDA
+5Vd/12V
+5Va/-5Va
PLF 024 PS PS IFT-N MRM MRM CON/IFOT ANU UIC IFS

MMI 1
IN 24V IN 24V
OUT 12/12V OUT 5/12V DATA
ERROR ERROR IN/OUT
POWER ATTENTION
OUT OK IN OK
TL
SERVICE
+ TC SERIAL
- DATA 1
+ TEST ANT 1 ANT 1
+
IN OK
- SERVICE
TXD
ERROR RXD
IN 24V/max. 300W DETECT
MMI 2
DATA ICIF
-
FAN SERIAL
+ ANT 2 ANT 2 DATA 2
OUT 24V/max. 60W

OUT
OK
5V 12V TXD
RXD
20 15 40 4 12 2 5 10 9

Designation Plug connector type Module Designation
Connection IFOT1
Connection IFOT1
4 Connection MRM1 TNC right-angle plug (pin) MRM ANT2
5 Connection UIC 25-pin D-Sub-pin UIC ICIF optional equipment
10 Connection IFS or 15-pin D-Sub-pin IFS or SERIAL DATA2 or optional equipment
Connection IFS-A 15-pin D-Sub-female jack IFS-A SERIAL DATA2 / A–FUNK selectively
13 Connection MTR1 TNC right-angle plug MTR 450 ANT
15 Connection IFT-N 25-pin D-Sub-pin IFT-N DATA optional equipment
20 Connection PS1 or AEH PLF 4-pin terminla strip
Connection PS2
40 Jumper MRM TNC right-angle plug (pin) MRM ANT2 optional equipment
(radio modul for data-radio)
Table 8 Connection of cables to the MTRS 1+A RSH
Issue 1.2 Page 31

1501.032.00001.MV.EN.4
6.4 MTRS 1 RS and MTRS 1 RSS
► The train radio devices conform to degree of protection IP20 which amounts the ambient temperature:
GS 01: -10 °C bis +55 °C
GS 02: -25 °C bis +70 °C.
► The train radio device is particularly suited to installation in 19” frames. If you are using the device in a different installation
► horizontally
A hanging installation position " connection side downwards " is not allowed!
IMPORTANT
Page 32 Issue 1.2

1501.032.00001.MV.EN.4
operating temperature
-25 °C ... +70 °C
IFT-N MRM MRM CON/IFOT ANU UIC IFS PS PS PLF024
MMI 1
IN 24V IN 24V
DATA OUT 5/12V OUT 12/12V
ERROR IN/OUT ERROR
ATTENTION POWER
IN OK OUT OK
TL
SERVICE
4440.505-10007
TC SERIAL - +
DATA 1 TEST
ANT 1 ANT 1 + +
setzung entfernen
-
CR_SW 04.05.05
ACHTUNG
Barcode (HFWK)
Softwarepaket
132.6
SERVICE -
GS02
57.2
TXD
ERROR RXD
DETECT IN 24V/max. 300W

MMI 2
S/N3304504 PZ3
DATA ICIF
-
SERIAL
FAN
ANT 2 ANT 2 DATA 2 +
OUT 24V/max. 60W

OUT
OK
TXD
5V 12V
RXD
37.7
465
482.6
449
PE connection point
RS: 240
RSS: 190
Notice: Additional clearance for air
circulation 50 mm above and below the
device if not mounted in a 19” frame
Installation place for connections

80
Figure 17 Dimensions of MTRS 1 RS / MTRS 1 RSS
Issue 1.2 Page 33

1501.032.00001.MV.EN.4

Shim washer
Torx-screw M4x14
Figure 18 Design of the PE connection RS / RSS


NOTICE
1. Position the device in the 19” frame and secure using 4 x M6 bolts.
WARNING Make sure that no voltage is present at the PS cable (power supply).
Page 34 Issue 1.2

1501.032.00001.MV.EN.4
Note: Depending on the installation site of the 19” frame, it may be necessary to connect the PE conductor before
installing the train radio device due to restricted accessibility of the protective earth connection point.
IFT-N MRM MRM CON/IFOT ANU UIC IFS PS PS PLF024

MMI 1
IN 24V IN 24V
DATA OUT 5/12V OUT 12/12V
ERROR IN/OUT ERROR
ATTENTION POWER
IN OK OUT OK
TL
SERVICE
TC SERIAL - +
DATA 1 TEST
ANT 1 ANT 1 + +
SERVICE -
TXD
ERROR RXD
DETECT IN 24V/max. 300W

MMI 2
DATA ICIF
-
SERIAL
FAN
ANT 2 ANT 2 DATA 2 +
OUT 24V/max. 60W

OUT
OK
TXD
5V 12V
RXD
15 40 4 12 2 5 10 9 20

Connection IFOT1
Connection IFOT1
5 Connection UIC 25-pin D-Sub pin UIC ICIF optional equipment
10 Connection IFS or 15-pin D-Sub pin IFS or SERIAL DATA2 or optional equipment
Connection IFS-A 15-pin D-Sub female jack IFS-A SERIAL DATA2 / A–RADIO selectively
15 Connection IFT-N 25-pin D-Sub-pin IFT-N DATA optional equipment
20 Connection PS1 or AEH PLF 4-pin terminal strip
Connection PS2
40 Jumper MRM TNC right-angle plug (pin) MRM ANT2 optional equipment
Table 9 Connection of cables to the MTRS 1 RS / MTRS 1 RSS
Issue 1.2 Page 35

1501.032.00001.MV.EN.4
6.5 MTRS 1 BC
► The train radio device conforms to degree of protection IP54, if cables of degrees of protection IP54 or IP20 with an
additional seal insert are used (see Table 10). Its ambient temperature range is -25 °C to +70 °C.
► Ensure that not connected plugs are always protected with IP54 protective caps.
► The train radio device is particularly suited to installation in 19” racks.
► Ensure that a vertical air current can circulate without obstruction.
The device may be pursued only with an added DC/DC converter suitable for lane. The choice of the converter
takes place dependent on project. To guarantee a perfect function and operational safety of the train radio, the
IMPORTANT demands specified in this chapter for the converter are to be kept at all costs.
► We recommend using one of the following DC/DC converters:

Degree of Input nominal voltage Order No. Order designation Installation
protection conditions
IP20 24 V DC 3731-0097 DC/DC-converter PCMDS150 24S24WK see Appendix 7
36 / 48 / 60 V DC 3731-0096 DC/DC-converter PCMDS150 48S24WK
72 / 80 / 96 / 110 V DC 3731-0095 DC/DC-converter PCMDS150 110S24WK
IP65 24 V DC 3731-0094 DC/DC-converter PCMDS150 24S24WK/IP65 see Appendix 8
36 / 48 / 60 V DC 3731-0099 DC/DC-converter PCMDS150 48S24WK/IP65
72 / 80 / 96 / 110 V DC 3731-0098 DC/DC-converter PCMDS150 110S24WK/IP65
► lying on its rear side (connection side upwards)

IMPORTANT
Mounting set:
For the installation of the devices there are the following mounting set:
Designation Order No. Installation conditions

MS 33 1570.700-00008 see Appendix 6
Page 36 Issue 1.2

258.74
7.45 81.28 81.28 81.28 (max. 205) (44)
Issue 1.2
Figure 19
3
MMI 2 PS
MMI 1 24 VDC
max. 6.3 A
TL IFS
1501.032.00001.MV.EN.4
TC
DATA IN/OUT SERVICE e e
ö eda ö eda
152
122.4
111.5
128.4
ICIF
ANT 1 ANT 2 IFSV

Installation Instructions MESA 23
Barcode Barcode
Barcode (HFWK)
4440.901-1060100082100007
Dimensions of MTRS 1 BC
295
(258) 8 x Cross-head neck
PE connection point screw M2.5x12.3
214
Space for air
circulation
Installation plane
4
80
Installation place for connectors IP20

150
Installation place for connectors IP54

Train Radio Devices
Page 37
1501.032.00001.MV.EN.4
M6 hexagonal nut
Nomel washer 6.1
Shim washer A6.4
Blade terminal (not supplied)
Nomel washer 6.1
Figure 20 Design of the PE connection BC

1. Insert the device into a rack in 19" construction or suitable assembly frames and with 8 neck screws M2.5 fasten.
WARNING Make sure that no voltage is present at the PS cable (power supply).
Page 38 Issue 1.2

1501.032.00001.MV.EN.4
2 3 9 21
MMI 1 MMI 2 PS
24 VDC
max. 6.3 A
TL IFS
TC
DATA IN/OUT SERVICE
ANT 1 ICIF
ANT 2 IFSV
Barcode (HFWK)
4440.901-1060100082100007
12 40 5 16
Pos. No. Cable Device connection

IP20 IP20 with seal IP54
2 Connection IFOT or Connection IFOT-BC Connection IFOT-BC54 26-pin HD-D sub pin MMI1
Connection IFOT1
3 Connection IFOT or Connection IFOT-BC Connection IFOT-BC54 26-pin HD-D sub pin MMI2
Connection IFOT1
5 Connection UIC Connection UIC-BC Connection UIC-BC54 25-pin D-Sub-pin ICIF
9 Connection IFS Connection IFS-BC Connection IFS-BC54 15-pin D-Sub-pin IFS
12 Connection CON Connection CON-BC Connection CON-BC54 15-pin HD-D sub pin DATA IN/OUT
16 Connection IFSV Connection IFSV-BC Connection IFSV-BC54 25-pin D-Sub-pin IFSV
21 Connection PS-BC Connection PS-BC54 3-pin female jack PS
40 Jumper MRM TNC right-angle plug (pin) ANT2
Table 10 Connection of cables to the MTRS 1 BC
Installing the DC/DC-converter PCMDS150:

1. Fix the device at the installation point.
Fastenings are not supplied. We recommend:
4 x M5 hexagonal screws
4 x spring washers DIN 127-B5
if required 4 x shim washers DIN 125-5,3 and 4 x M5 hexagonal nuts.
3. Connect the cables to Table 11.
Issue 1.2 Page 39

1501.032.00001.MV.EN.4
Pos. No. Type Connection Device connection Notes

converter
20 IP20 Connection PS1 AEH Core 1 +IN 7-pin. clamp terminal strip of
AEH Core 2 -IN connection PS-BC
21 Connection PS-BC 7-pin terminal strip 7-pin terminal strip
20 IP65 Connection PS54 4-pin female jack Han 3A IN
21 Connection PS-BC54 4-pin PinHan 3A OUT
Table 11 Connection of cables to the DC/DC-converter
Requirements on the converter:

► Connect secondary-sided no other electric circles or devices! The converter may serve exclusively for the care of the
MTRS 1 BC.
► The powering of the train radio device needs a potential-free (floating) and undisturbed DC SELV (safety extra low
voltage). No power interruption allowed during operation.
► The converter has to eliminate all disturbances from the output side. Disturbances must bleed of via the protective ground
connector (cabinet) of the converter.
► The train radio device is internally fused with protectionT 6.3 A .
Input
input voltage in accordance EN 50155 chapter 5.1.1
Output
Nominal voltage: 24 V DC
Tolerance: (23.75 to 24.5) V DC
Ripple: <1 % Pk-Pk from nominal value
Noise: <2 % Pk-Pk from nominal value (BW = 20 MHz)
Line Regulation: <0.5 % from nominal value
Load Regulation: <2.5 % from nominal value (10 - 90 - 10 % equalization)
max. current: 6.25 A
Idle quality: open circuit proof
Short circuit behavior: constant electricity
Short circuit electricity: (6.5 to 8) A
Transient response time <5 ms (10 - 90 - 10 % load step)
Starting time: <200 ms
Environment
Operating temperature range: (-40 to +70) °C without derating
Storage temperature range: (-40 to +85) °C
Page 40 Issue 1.2

1501.032.00001.MV.EN.4
Insulation:
the tightness of insulation primary - secondary: 2.0 kV AC / 1 min
primary - housing (PE) 2.0 kV AC / 1 min
secondary - housing (PE) 1.0 kV AC / 1 min
insulation resistance: >500 MOhm
Electrical Safety:
according to EN 60950-1:2006
The output power must be a potential-free (floating) and undisturbed DC SELV (safety extra low voltage) according to EN 60950,
chapter 2.2.
EMC:
according to EN 50155:2007 and EN 50121-3-2:2006
Overvoltages of supply voltage: EN 50155 chapter 12.2.6
Transient emmissions – transient power at input: EN 50121-3-2 chapter. 4.1
Transient emmissions – transient power at output: EN 50121-3-2 chapter 5.1
Transient emmissions – radiated interference cabinet with
1.5 m unshielded cable at input and output: EN 50121-3-2 chapter 6.1
Immunity – conducted emmissions RF at input: EN 50121-3-2 chapter 7.1
Immunity – conducted emmissions RF at output: EN 50121-3-2 chapter 8.1
Immunity – HF field cabinet with
1.5 m unshielded cable at input and output: EN 50121-3-2 chapter 9.1 and 9.2
Immunity – Burst input: EN 50121-3-2 chapter 7.2
Immunity – Burst output: EN 50121-3-2 chapter 8.2
Immunity - Surge input: EN 50121-3-2 chapter 7.3
Immunity - ESD cabinet EN 50121-3-2 chapter 9.3
For all immunity test the criteria A is used contradictious to the standard.
Issue 1.2 Page 41

1501.032.00001.MV.EN.4
6.6 MESA23-GTM / MESA23-GTM+
► The train radio devices conform to degree of protection IP 42 (except for the handset and loudspeaker). Its ambient
temperature range is -20 °C to +55 °C.
► Keep the necessary spaces around the unit clear as described in Figure 21.
The device conforms to protection class I. The protective earth is routed from the “Bordnetz” (on-board power
IMPORTANT supply) connection. Follow EN 50155.
► standing upright
► lying on its rear side
Mounting sets:
Designation Order No. Installation conditions

GTM mounting 1560.035-01101 Appendix 3
MS 24 GTM 15° 1570.700-00004
Page 42 Issue 1.2

1501.032.00001.MV.EN.4
Installation space
for connections
Clearance to
operate the switch
150
345 316
280 15 308
246
276
Space for air

circulation
Figure 21 Dimensions of MESA23-GTM
Note: Necessary clearance for fixing the device is not shown. If using the bracket GTM, the necessary clearance on
both side is approx. 75 mm.
Issue 1.2 Page 43

1501.032.00001.MV.EN.4

1. Fix the train radio device to the mounting kit. If you are using the GTM bracket, the device should be fixed as follows:
1.1. Position the device in the mounting at a distance of around 4 cm from the rear wall. Ensure that the base rails of the
device are touching the bottom of the mount.
1.2. Push the device backwards until it is touching the rear wall of the mount.
1.3. Tighten the two knurled screws finger-tight.
1.4. If necessary, fit the anti-theft screws (two allen bolts M6 x 20).
The bolts are not supplied with the device.
Set down in this Knurled screw Set down in this Knurled screw
Anti-theft screw Anti-theft screw
Figure 22 Installation with GTM bracket
WARNING Ensure that the PS cable (power supply) is disconnected and the switch is set to position 0.

Page 44 Issue 1.2

1501.032.00001.MV.EN.4
56 3 9
9
O O
SERVICE MMI 2
I Daten Service I
LDA IFS
Antenne I/O
ANTENNA
Bordnetz
24...110V/80W
POWER
24...110V DC
max. 170 W
20 40 40 20 12

Designation Plug connector type GTM GTM+
3 Connection IFOT or 26-pin HD-D sub pin - MMI2
Connection IFOT1
9 Connection IFS 16-pin round plug data IFS
20 Connection PS (GTM) 7-pin round plug, pin Bordnetz POWER
12 Connection IO or 9-pin HD-D sub pin - I/O
Connection IO1
40 Jumper MRM TNC right-angle plug (pin) Antenna ANTENNA
56 Charger 9-pin HD-D sub pin - LDA
Table 12 Connection of cables to the MESA23-GTM / MESA23-GTM+
Issue 1.2 Page 45

Data Radio Device MTRS 2 RS Installation Instructions MESA 23
1501.032.00001.MV.EN.4
7 Data Radio Device MTRS 2 RS
► The train radio device conforms to degree of protection IP 20. Its ambient temperature range is -10 °C to +55 °C.
► The data radio device is particularly suited to installation in 19” frames. If you are using the device in a different installation
Risk of injury from falling components!
WARNING Never install the device in a suspended position with the connection side facing downwards.

► horizontally
Page 46 Issue 1.2

Installation Instructions MESA 23 Data Radio Device MTRS 2 RS
1501.032.00001.MV.EN.4
IFT-N MRM FAN PS PLF024 PS IFT-N MRM FAN

IN 24V IN 24V
OUT 5/12V OUT 5/12V
ERROR ERROR ERROR
ATTENTION ATTENTION
POWER
IN OK IN OK
SERVICE SERVICE
+
ANT 1 + ANT 1
132.6
57.2
-
IN 24V/max. 300W
DATA DATA
-
FAN
ANT 2 + ANT 2
OUT 24V/max. 60W

OUT OUT
OK OK
5V 12V 5V 12V
37.7
465
482.6
449
240
PE connection point
Notice: Additional clearance for air
circulation 50 mm above and below the
device if not mounted in a 19” frames
3
80
Figure 23 Dimensions of MTRS 2 RS
Issue 1.2 Page 47

Data Radio Device MTRS 2 RS Installation Instructions MESA 23
1501.032.00001.MV.EN.4

Shim washer
Torx-screw M4x14
Figure 24 Design of the PE connection RS
Installing the data radio device:

Ensure that the plugs are fitted to the connections.

NOTICE
1. Position the device in the 19” frame and fix using 4 bolts.
Note: Depending on the installation site of the 19” frame, it may be necessary to connect the ground wire before
installing the data radio device due to restricted accessibility of the protective earth connection point.
Page 48 Issue 1.2

Installation Instructions MESA 23 Data Radio Device MTRS 2 RS
1501.032.00001.MV.EN.4
IFT-N MRM FAN PS PLF024 PS IFT-N MRM FAN

IN 24V IN 24V
OUT 5/12V OUT 5/12V
ERROR ERROR ERROR
ATTENTION ATTENTION
POWER
IN OK IN OK
SERVICE SERVICE
+
ANT 1 + ANT 1
IN 24V/max. 300W
DATA DATA
-
FAN
ANT 2 + ANT 2
OUT 24V/max. 60W

OUT OUT
OK OK
5V 12V 5V 12V
8 40 20 8 40

8 Connection IFT-N 25-pin D-Sub-pin IFT-N DATA redundant
20 Connection PS AEH PLF 4-pin device strip
40 Jumper MRM TNC right-angle plug (pin) MRM ANT2 redundant
Table 13 Connection of cables to the MTRS 2 RS
Issue 1.2 Page 49

MMIS Operating Device Installation Instructions MESA 23
1501.032.00001.MV.EN.4
8 MMIS Operating Device
► The operating device conforms to degree of protection IP 54 on the front side and IP 41 on the rear. Its ambient
temperature range is -25 °C to +55 °C.
► Choose an installation site where the unit will always be easy to locate and operate under all operating conditions. Note
that the vertical viewing angle of the display is -60° to +40°, horizontal viewing angle -40° to +40°. The ideal viewing
direction is “6 o’clock” (from below).
► For the assembly in sheet steel we recommend 4 assembly drillings (Ø 4.5 + 0.1) mm. The assembly screws Torx T25 are
"lose-safety", "self-assured" and "self-furrow".
The MMIS has exactly the same mechanical installation and securing dimensions as the MESA 2002
installation operating unit (BTUE).
IMPORTANT
If no connection IO/IO1 is used and no control via AGP at module IFS is used the MMI needs to be activated.
Following two possibilities are available:
- mount IO bridge (order number 3773-9309) at connector X4 or
IMPORTANT
- set parameter WIV or UOW via MST tool.
Mounting sets:
Designation Order No. Installation conditions Notes

MS 44/MMIS 1570.021-00002 see Appendix 4 for the mounting opening of operating device
of ZF70/ZFM90 system
MSA 1570.021-00001 see Appendix 5 for mounting above driver’s control desk
MMIS-ZFM90 1590.015-01050 for refitting ZFM90
MS 44 1480.044-00002 for refitting ZFM70
Page 50 Issue 1.2

Installation Instructions MESA 23 MMIS Operating Device
1501.032.00001.MV.EN.4
Installation plane
mind. 65
Installation space for

connections
108+1
Torx T25,
loss-proof,
self-locking
60±0,2
X
Detail X: Projecting end of thread
mounting screw
for GS00 to GS02
8
3,2
(116)
®
M5
Duo-Taptite
262.5+1
274±0,2
296+1
Detail X: Projecting end of thread

mounting screw
for GS03 and later
13
3,2
®
M5
Duo-Taptite
A
116+1 PE connection 61 13
point
90
Figure 25 Dimensions MMIS
Issue 1.2 Page 51

MMIS Operating Device Installation Instructions MESA 23
1501.032.00001.MV.EN.4
View A: Design of PE connection View A: Design of PE connection

up to GS04 GS05 and later
Toothed washer I 6,4 DIN 6797 Washer A 8.4 DIN 125
Insulated cable lug DIN 46237 size 6-2.5 Insulated cable lug DIN 46237 size 6-2.5
Washer A 6.4 DIN 125 Washer A 6.4 DIN 125

Toothed washer I 6.4 DIN 6797 Toothed washer I 6.4 DIN 6797
M6 hexagonal nut DIN 934 BM6 hexagonal nut DIN 439
Figure 26 Design of the PE connection MMIS
Fitting the operating device in a mounting opening:

Check that the operating device fits in the mounting opening. Note the dimensions of the fixing holes.
1. Place the device on a soft surface in front of the mounting opening.

2. Pull the cables through the mounting opening and tighten them finger-tight to the device connections as described in Table
14.
3. Fit the IO bridge if necessary.
We recommend tightening to a torque of approx. 8.2 Nm.
5. Place the device into the mounting opening.
6. Tighten the mounting bolts alternately and evenly.
We recommend tightening to a torque of approx. 6.5 Nm. The anti- loosening effect results in around 15 to 20 % higher unscrewing
torque after screwing for the 10th time.
Page 52 Issue 1.2

Installation Instructions MESA 23 MMIS Operating Device
1501.032.00001.MV.EN.4
2 56 25 29
27 9

2 Connection IFOT or 25-pin D-Sub-pin X1
Connection IFOT1
9 Connection IFS 15-pin HD-D sub pin X5
25 Connection HA 9-pin HD-D sub pin X2
27 Connection LS 9-pin HD-D sub pin X3
29 Connection IO or 9-pin HD-D sub pin X4
Connection IO1
56 Charger 9-pin HD-D sub pin X6
Table 14 Connection of cables to the MMIS
Issue 1.2 Page 53

Antennas Installation Instructions MESA 23
1501.032.00001.MV.EN.4
9 Antennas
Choosing the antenna location:

► Maintain an adequate distance to other antenna systems according to their frequency range and performance class. Take
into account any antenna gains.
► Maintain a safe distance from live high-voltage parts according to the respective voltage class.
► Avoid proximity to high-energy subsystems with broadband emissions spectra.
► Note and observe the obstruction gauge.
► Keep the necessary installation space and dimensions of mounting holes as described in Figure 29.
► The mounting surface of the installation site must be electrically conductive and have depending on type of antenna the
minimum size:
Antenna minimum size
[mm]
K 702061
500 x 500
741009
87010003
87010007 1000 x 1000
87010009
Earthing and high voltage protection: The antenna, which has been tested by Deutsche Bahn AG, is protected
against lightning and against contact with high voltage power lines as all metal parts are grounded.
IMPORTANT
Dimensions of the mounting base:

115
Ø1
43 unpainted contact area

3
seal
* K 702061
28
** 741009
80* / 82**
32
56
145
Figure 27 Dimensions of mounting base K 702061 and 741009
Page 54 Issue 1.2

Installation Instructions MESA 23 Antennas
1501.032.00001.MV.EN.4
115
Ø1
43 unpainted contact area

1
32
56
85
145
seal GPS antenna input via RG/316 U cable
antenna input 870 - 2500 MHz
Figure 28 Dimensions of mounting base 87010003, 87010007 and 87010009
Preparing the installation site:
mounting hole for

cable connector
(Ø33 + 2) mm
installation plane
roof design
>
= Ø75 mm
installation space
Figure 29 Antenna installation space
The antenna mounting base has 4 fixing holes. The following options are available for the installation:
• Mount on a separate flange with integrated stud bolt M10, which is fixed to the roof of the vehicle.
• Mount on stud bolts M10, which are directly and permanently welded onto a metallic vehicle roof.
• Mount with fixing screws which pass through the mounting base and the relevant holes into the vehicle's roof.
To achieve the best conductivity, the evenness of the mating surface must be e= 0.2 mm and it is necessary to ensure the
contact surfaces are absolutely clean.
Issue 1.2 Page 55

Antennas Installation Instructions MESA 23
1501.032.00001.MV.EN.4
Sealing:
To avoid corrosion and leaks in the vehicle, the mounting holes must be sealed with sealing rings.
cap nut M10

DIN 1587
hexagon bolt
M10
sealing washer
ca. 4
ca. 4
15
Earthing:
Metallic roof surfaces have adequate conductivity and are usually adequately earthed. If roof areas are non-metallic it is
necessary to separately earth the mounting base of the antenna.
► During installation, ensure the antenna is adequately earthed so that high voltages and currents can be safely discharged
to the earth.
Installing and connecting the antenna:

Prerequisite:
► Ensure the connector is fitted onto the antenna cable.
► Check that the antenna fits in the mounting opening. Pay attention to the dimensions of the securing holes and the
conductive mounting surface.
► Convince yourself that the mounting surface of the antenna and the installation site is free of paint and dirt.
1. Fix the antenna in the middle of the conducting surface using the sealing washers supplied. Comply with the tightening
torque of 15 to 20 Nm.
2. Use a suitable tool to screw on the MRM cable hand-tight to the antenna connection.
3. Protective measures are necessary for the antenna fixing surface. The protective measures must be defined for each
specific project. The connection must ensure a permanently secure contact. Follow EN 50153.
Page 56 Issue 1.2

Installation Instructions MESA 23 Antenna Diplexer
1501.032.00001.MV.EN.4
10 Antenna Diplexer
Mount the antenna diplexer in direct proximity to the train radio device. Do not exceed the cable lengths of 0.6 m for the MRM1
and MTR1 cables, and do not exceed the specified minimum bending radiuses as described in Table 4.
Dimensions:
40
32
15
12
.3
Ø4
4x
68-970 MHz
Output
KATHREIN 728 954
(269)
223
230
870-970 MHz
68-470 MHz
Input 2
Input 1
PE connection point
unpainted contact area
105
112
Figure 30 Dimensions 728954
Issue 1.2 Page 57

Antenna Diplexer Installation Instructions MESA 23
1501.032.00001.MV.EN.4
64
35,4
7,4
PE connection point
unpaintes contact area
8
,
5
Ø
x
4
(201,1)
103
160
M5 x 8
105
115
Figure 31 Dimensions BN 572924
Mounting the antenna diplexer:

Ensure that the plug is fitted to the MRM cable.
1. Fix the antenna diplexer at the installation site using 4 bolts.

Pos.-No. Cable Type 728954 Type BN 572924
(Figure 1 to Designation Plug connector type Connection Connection
Figure 9)
4 Connection MRM1 N plug Input 2 Eingang 2
13 Connection MTR1 N plug Input 1 Eingang 1
14 Connection MRM N plug Output Antenne
Table 15 Connection of cables to the antenne diplexer
Page 58 Issue 1.2

Installation Instructions MESA 23 Loudspeaker
1501.032.00001.MV.EN.4
11 Loudspeaker
11.1 General Installation Notes
► Select the loudspeaker type according to the acoustic conditions and the installation conditions in the railcar.
► When choosing the installation site, make sure that no disturbing resonances can occur.
► Fill in hollow spaces behind the loudspeaker.
► When selecting the installation site, consider the position of the railcar driver in the driver’s cab.
► Mount the loudspeaker so that the sound is not output directly towards the handset, in order to avoid acoustic feedback.
► Ensure the loudspeaker is firmly fixed to the mounting surface in order to avoid resonance.
► Avoid acoustic short circuits by properly installing the loudspeaker.
Issue 1.2 Page 59

Loudspeaker Installation Instructions MESA 23
1501.032.00001.MV.EN.4
11.2 Loudspeaker DHL 1-4
Ø115 78
Ø115
Ø82
122
Leitung, ca. 1,5 m
festmontiert
Befestigungsbügel
60,5
48
15
,2
7,2
Ø7
Figure 32 Dimensions of DHL 1-4
Fitting the loudspeaker:

1. Secure the loudspeaker’s mounting frame at the installation site.
2 x M6 hexagonal bolts
2 x spring washers DIN 137-B6 or bolt retaining washers DIN 25201-M6
if required 2 x shim washers 6.4 and, 2 x M6 hexagonal nuts.
2. Connect LS connection to the loudspeaker lead as described in Table 16.
Fastenings are not supplied. We recommend using a terminal strip or crimping the connection (material: press sleeves; insulate crimping
point with heat shrink insulation).
LS cable DHL cable

WH (white) and GN (green) BU (blue)
BN (brown) and YE (yellow) BK (black)
Table 16 Connection of LS cable to DHL 1-4
Page 60 Issue 1.2

1501.032.00001.MV.EN.4
11.3 Loudspeaker B 66 BB, LIK 5/R, FRS 8-4, FR 8-8 and LI 6-4
Dimensions:
68
52 4.5 32
Ø63
Ø60
Ø4.2
2 x Blade terminal 2.8x0.8
Sealing area
Figure 33 Dimensions of B 66 BB
78.5
59.5 4.5 35.5

-
Ø60
Ø75
+
Ø
4
Blade terminal 2.8x0.8
Sealing area
Figure 34 Dimensions of LIK 5/R
Issue 1.2 Page 61

Loudspeaker Installation Instructions MESA 23
1501.032.00001.MV.EN.4
78.5
59.5 4.5 35.5
Ø60
Ø75
-
4
Ø
Sealing area
Figure 35 Dimensions of FRS 8-4
80
60.5 3 34
Ø86
-
Ø60
Ø75
6
4
Sealing area
Figure 36 Dimensions of FR 8-8
Page 62 Issue 1.2

1501.032.00001.MV.EN.4
Blade terminal 4.8x0.8 Ø4,5
+
-
Ø113±1
Ø152
Ø137 11±1 28,2±1
Figure 37 Dimensions of LI 6-4
Fitting the loudspeaker:

1. Secure loudspeaker at the installation point.
4 x M4 hexagon socket head cap screws or M4 slotted cheese head screws
4 x spring washers DIN 137-B4 or bolt retaining washers DIN 25201-M4
if required, 4 x shim washers 4.3 and 4 x M4 hexagonal nuts.
2. Connect LS cable to the loudspeaker’s connection points as described in Table 17.
LS cable Connection point

WH (white) and GN (green) –ve terminal lug
BN (brown) and YE (yellow) +ve terminal lug
Table 17 Connection of LS cable on loudspeaker
Issue 1.2 Page 63

HA 2002 Handset Installation Instructions MESA 23
1501.032.00001.MV.EN.4
12 HA 2002 Handset
81 66
55
.5*
Ø4
A A
30*
.5*
Ø4
112.5*
172.5*
203.5
228
Ø4
.5*
30*
Ø4
.5*
1 2 3
* Installation dimensions (optional one group of holes)
Legend:
1 Receiver
2 Upper part of mounting bracket
3 Lower part of mounting bracket
4 Strain relief clamp
Figure 38 Dimensions HA 2002
Installing the handset:

1. Lift the receiver.
2. Undo mounting bolts from upper part of the mounting bracket.
3. Pull away lower part of the mounting bracket.
Risk of damage to equipment from crimping or short circuit!

Ensure that the fasteners do not protrude from the countersink provided in the lower part of the mounting
NOTICE bracket.
Page 64 Issue 1.2

Installation Instructions MESA 23 HA 2002 Handset
1501.032.00001.MV.EN.4
4. Unterteil mit 2 Flachkopfschrauben mit Schlitz ISO 1580- M4 am Einbauort befestigen.

Fastenings are not supplied. If required, 4 x plain washers ISO 7090-A4.3 and 4 x M4 hexagon nuts ISO 4032
A-A Lower part of mounting bracket
8.5
2.6
5. Pull HA lead through the mounting opening and clamp to the terminal strip of the upper part of the mounting bracket as
described in Figure 39.
6. Clamp the cable under the strain relief clamp.
7. Screw the upper part of the mounting bracket onto the lower part.
8. Replace the receiver (handset).
Terminal strip on 9-pin D-Sub jack male

handset
WH
1 5
BN
2 9
GN
4 4
YE
6 8
GR
7 1
PK
8 6
RD
10 2
BU
9 7
Figure 39 Connecting the HA cable to HA 2002
Issue 1.2 Page 65

List of Figures Installation Instructions MESA 23
1501.032.00001.MV.EN.4
List of Figures
Figure 1 MESA 23-01 system configuration ...............................................................................................................9

Figure 2 MESA 23-02 system configuration ...............................................................................................................9
Figure 3 MESA 23-03 system configuration .............................................................................................................10
Figure 11 Dimensions of MTRS 1+A BSH / MTRS 1 BS .........................................................................................21
Figure 12 Design of the PE connection BSH / BS......................................................................................................22
Figure 13 Dimensions of MTRS 1+A RIH / MTRS 1 RI............................................................................................25
Figure 14 Design of the PE connection RIH / RI ........................................................................................................26
Figure 15 Dimensions of MTRS 2+A RSH .................................................................................................................29
Figure 16 Design of the PE connection RSH .............................................................................................................30
Figure 17 Dimensions of MTRS 1 RS / MTRS 1 RSS..............................................................................................33
Figure 18 Design of the PE connection RS / RSS......................................................................................................34
Figure 19 Dimensions of MTRS 1 BC ........................................................................................................................37
Figure 20 Design of the PE connection BC ................................................................................................................38
Figure 21 Dimensions of MESA23-GTM ....................................................................................................................43
Figure 22 Installation with GTM bracket .....................................................................................................................44
Figure 23 Dimensions of MTRS 2 RS ........................................................................................................................47
Figure 24 Design of the PE connection RS................................................................................................................48
Figure 25 Dimensions MMIS ......................................................................................................................................51
Figure 26 Design of the PE connection MMIS............................................................................................................52
Figure 27 Dimensions of mounting base K 702061 and 741009................................................................................54
Figure 28 Dimensions of mounting base 87010003, 87010007 and 87010009.........................................................55
Figure 29 Antenna installation space .........................................................................................................................55
Figure 30 Dimensions 728954....................................................................................................................................57
Figure 31 Dimensions BN 572924..............................................................................................................................58
Figure 32 Dimensions of DHL 1-4 ..............................................................................................................................60
Figure 33 Dimensions of B 66 BB ..............................................................................................................................61
Figure 34 Dimensions of LIK 5/R................................................................................................................................61
Figure 35 Dimensions of FRS 8-4 .............................................................................................................................62
Figure 36 Dimensions of FR 8-8................................................................................................................................62
Figure 37 Dimensions of LI 6-4 ..................................................................................................................................63
Figure 38 Dimensions HA 2002..................................................................................................................................64
Figure 39 Connecting the HA cable to HA 2002.........................................................................................................65
Page 66 Issue 1.2

Installation Instructions MESA 23 List of Tables
1501.032.00001.MV.EN.4
List of Tables
Table 1 Components of the train radio systems MESA 23-01 to MESA 23-09.......................................................14
Table 2 Components of the train radio systems MESA 23-01 to MESA 23-09.......................................................15
Table 3 Components of the data radio system MESA 23-32..................................................................................16
Table 4 Technical data for connections ..................................................................................................................17
Table 5 Polarity of PS cables..................................................................................................................................18
Table 6 Connection of cables to the MTRS 1+A BSH / MTRS 1 BS ....................................................................23
Table 7 Connection of cables to the MTRS 1+A RIH / MTRS 1 RI.......................................................................27
Table 8 Connection of cables to the MTRS 1+A RSH ............................................................................................31
Table 9 Connection of cables to the MTRS 1 RS / MTRS 1 RSS.........................................................................35
Table 10 Connection of cables to the MTRS 1 BC ...................................................................................................39
Table 11 Connection of cables to the DC/DC-converter...........................................................................................40
Table 12 Connection of cables to the MESA23-GTM / MESA23-GTM+...............................................................45
Table 13 Connection of cables to the MTRS 2 RS ...................................................................................................49
Table 14 Connection of cables to the MMIS .............................................................................................................53
Table 15 Connection of cables to the antenne diplexer............................................................................................58
Table 16 Connection of LS cable to DHL 1-4............................................................................................................60
Table 17 Connection of LS cable on loudspeaker ....................................................................................................63
Issue 1.2 Page 67

Abbreviations Installation Instructions MESA 23
1501.032.00001.MV.EN.4
Abbreviations
DC Direct Current
DIN Standard adopted by the Deutsches Institut für Normung e. V. (German Standards Organization)
EN European harmonised standard
GS Gerätestand (device state)
HFWK Hörmann Funkwerk Kölleda GmbH
MESA Mobile Eisenbahn- und Streckenfunkanlage (mobile railway and radio telecommunications system)
SELV Safety Extra Low Voltage
VDE Verband der Elektrotechniker e.V. (German Association for Electrical, Electronic & Information Technologies)
PE Protecttive Earth
RF Radio Frequency
ESD Electro Static Destruction
Page 68 Issue 1.2

Installation Instructions MESA 23 Appendix 1
1501.032.00001.MV.EN.4
Appendix 1: MS 22
280
220
255
galvanised
25
Ø1
4 x M4
25
X
4 x M5
223
495
360
103
105
260
MS 42 MTRS 1+A RIH

PE connection point
Metal plate for fixing the antenna

diplexer, can be fitted both sides
Antenna diplexer 728954
or BN 572924
2 x M7 4 x M6
Detail X
Sectional drawing B-B
145.4
a2
Ø10
Ø21
galvanised
Issue 1.2 Page 69

Appendix 1 Installation Instructions MESA 23
1501.032.00001.MV.EN.4
Notes:
The MS 22 is mounting on the MS 42 (Order No.: 1480.042-00001). The following fastenings are supplied:
• for mounting the RIH on the MS 22:

4 x Hexagonal bolts DIN 933 - M6x14-5.6
4 x Locking chamfered washer 6x12.2x1.2
• for fitting the MS 22 at the installation site or onto the MS 42:
4 x Hexagonal bolts DIN 933 - M8x20-8.8
8 x Locking chamfered washer 8x12.7x1.4
4 x Hexagonal nuts DIN 934 - M8-6
• for the PE connection point on the MS 22.
Please follow the installation instructions supplied with the mounting set.
Locking chamfered washer 6x12.2x1.2

Cable lug (not in scope of delivery)
Locking chamfered washer 6x12.2x1.2

Hecxagonal bolt M6x14
Page 70 Issue 1.2

1501.032.00001.MV.EN.4
Appendix 2: MS 23
2 x M5 press nuts
for mounting angle 195.5
193 171.5
7.5
4 x M5 press nuts
28
62
for mounting flange
22
103
425
436
6 x M4 press nuts
for Adapter MTRS-2.90
105
4 x M5 press nuts for antenna

diplexer BN 572924
8.2
25
232 252
220
2 x Ø5.3 for centring pin
2 x Ø6.4 for fixing of RIH

145.5
2 x M6 press nut
for fixing of RIH
145.5
Notes:
Dismount the protective earth connector from the left side before mounting of the RIH. The mounting set must completed with
mounting accessories. Following accessories are optional available:
• mounting angle
• mounting flange
Issue 1.2 Page 71

1501.032.00001.MV.EN.4
Mounting angle 1570.700-00011: Mounting flange 1570.700-00012:
35
12
40
6
28
76
45
62
24 21
40
22
35
4
9
35
Bore hole Ø8.75 Ø6.5

for press nut M6
The following fastenings are supplied:
• for mounting the RIH on the MS 23

• for mounting the RIH on the MS 22
• backwards adjusting via centring pin.
Hexagonal bolt DIN 933 - M6x10-5.6

Spring lock washer DIN 137-A6
Spring lock washer DIN 137-B5-A2/70

Fillister head screw DIN 7985 - M5x10-A2/70
Hexagonal nut ISO 7040-M6-A2/70

Spring lock washer DIN 137-B6-A2/70
Centring pin
Round ring 8.5x3
Page 72 Issue 1.2

1501.032.00001.MV.EN.4
Appendix 3: GTM Bracket
41.2+0.4
0
1.5
6.8
12
356±0.8
320±0.8
237±0.8
130.75±0.8
206.1±0.8
268.5±0.8
38.5+0.4
0
35+0.4
0
23.5
.3
M Ø 4± 0
Notes:
Only mount the bracket horizontally on a level surface!
Fastenings are not supplied. For securing the bracket we recommend using 4 x M6x30 allen bolts DIN 912-8.8.
Issue 1.2 Page 73

1501.032.00001.MV.EN.4
Appendix 4: MS 44 / MMIS
264
132
60 ± 0.2
55
274 ± 0.3
(14.3)
(11)
oben
4 x Hexagon weld nut

DIN 929-M5-A2
(300)
(145.5)
(341)
Notes:
Fastenings are supplied. Please follow the installation instructions supplied with the mounting set.
Page 74 Issue 1.2

1501.032.00001.MV.EN.4
Appendix 5: MSA
A-A (60.3)
A (9)
(89.05)
60 ± 0.2
216 ± 0.3 (46.06) 30 (23)

274 ± 0.3
A
(164.7)
Detail Z
90°
Ø 15
148 ± 0.8
102
4.8
Ø 5.8
Ø 10.7
120.2 ± 0.4
(125)
300.4 ± 0.4
Notes:
Fastenings are not included in the scope of delivery. For the fastenings we recommend 4 x hexagon socket head cap screws
ISO 4762-M5-8.8 and locking washer DIN 25201-M5-A4 (Nordlock). Tightening torque approx. 3 Nm.
Issue 1.2 Page 75

1501.032.00001.MV.EN.4
Appendix 6: MS 33
Stud bolt M6x16 for

PE conductor 6 x Ø6.5 Mounting bores
241.1
222.2
106±0.8
147
16
223
270
275
6 x Ø6.5 Mounting bores

247.16
225.1
20
168
216
Notes:
The following fastenings are supplied:
• For mounting the BC on the MS 33:

6 x slotted cheese head screws DIN 7984 - M6x12-A2
6 x shim washers A6.4-A2
• For the PE connection point on the MS 33:
1 x shim washers A6.4-A2
1 x hexagonal nuts DIN 934 - M6-A2/70
2 x locking chamfered washer K6.
Page 76 Issue 1.2

1501.032.00001.MV.EN.4
M6 hexagonal nut
Nomel washer 6.1
Shim washer A6.4
Blade terminal (not supplied)
Nomel washer 6.1
Issue 1.2 Page 77

1501.032.00001.MV.EN.4
Appendix 7: DC/DC Converter IP20
80
3
PE connection point
65
90
115-0.2
99±0.2
5,2
160.5-0.2
70±0.2
140
Page 78 Issue 1.2

1501.032.00001.MV.EN.4
Appendix 8: DC/DC Converter IP65
ca.90
PE connection point
ca.68
12
42±0,2
84
115
99±0,2
5,0
70±0,2
160,5
192,04
55±0,2
Issue 1.2 Page 79

1501.032.00001.MV.EN.4
Appendix 9: Table of Weights
System component Weight

[kg]
MTRS 1 BS 22
MTRS 1 RS 6
MTRS 1 RSS 7.5
MTRS 1 RI 6
MTRS 1 BC 5.6
MTRS 1+A BSH 31
MTRS 1+A RIH 11
MTRS 1+A RSH 12
MTRS 2 RS 6
MESA 23-GTM 15
MESA 23-GTM+ 15
MMIS 3.5
LH 940 B 0.5
K702061 0.5
741009 0.5
728954 1.0
BN 572924 1.3
DHL 1-4 0.75
B 66 BB 0.3
LI 6-4 0.5
HA 2002 0.6
MS 22 6.5
MS 23 4.0
MS 33 2.7
GTM mounting 7
MS 44/MMIS 0.5
MSA 1.4
Converter IP20 for BC 1,4
Converter IP65 for BC 1,8
Page 80 Issue 1.2

Installation Instruction - MV - Mesa23 - 4 - en - V12

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Installation Instruction - MV - Mesa23 - 4 - en - V12

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Hörmann Funkwerk Kölleda GmbH

Train Radio Systems

Document No.: 1501.032.00001.MV.EN.4

1 About this Document ..............................................................................................................4

6 Train Radio Devices ..............................................................................................................20

7 Data Radio Device MTRS 2 RS .............................................................................................46

12 HA 2002 Handset ...................................................................................................................64

Page 2 Issue 1.2

Appendix 9: Table of Weights ......................................................................................................................................................80

Issue 1.2 Page 3

1 About this Document

• box (BSH, BS)

Page 4 Issue 1.2

2 General Safety Information

All other uses shall be considered improper.

Installation work may be carried out only by qualified personnel.

Issue 1.2 Page 5

Indicates usage instructions and other particularly useful information.

Page 6 Issue 1.2

3 Transport and Storage

Issue 1.2 Page 7

The train radio systems comprise the following individual components:

• train radio device

Page 8 Issue 1.2

1. MESA 23-01 train radio system:

UIC train transit line

Data applications RS422

Data applications RS422

MTRS 1+A BSH

Figure 1 MESA 23-01 system configuration

2. MESA 23-02 train radio rystem:

UIC train transit line

Data applications RS422

Data applications RS422

MMI1 ANT2 ANT MMI2 ICIF SERIAL SERIAL DATA

MTRS 1+A RIH

Figure 2 MESA 23-02 system configuration

Issue 1.2 Page 9

3. MESA 23-03 train radio system:

UIC train transit line

Data applications RS422

Data applications RS422

MTRS 1+A RSH

Figure 3 MESA 23-03 system configuration

4. MESA 23-04 train radio system:

UIC train transit line

Data applications RS422

Data applications RS422

Figure 4 MESA 23-04 system configuration

Page 10 Issue 1.2

5. MESA 23-05 train radio system:

UIC train transit line

Data applications RS422

Data applications RS422

MMI1 ANT2 ANT2 MMI2 ICIF SERIAL SERIAL DATA DATA

Figure 5 MESA 23-05 system configuration

6. MESA 23-06 train radio system:

Power supply Data applications RS422

Bordnetz Antenne Daten

GTM / GTM+ (blue marked connections only

Figure 6 MESA 23-06 system configuration

Issue 1.2 Page 11

7. MESA 23-07 train radio system: