we2dae O75 Publication No. 24-057 Siu Eur Operation, Service and Maintenance Manual For models MHC and HC 2341, 2342,SECTION 1, SECTION 2, SECTION 3 SECTION 4 SECTION 5 51 fi Be FS ‘CONTENTS: Page No. Introduction 1 \Genera’ Description 1 ‘Construction 1 Installation 3 Health and Safety Note Ventiation| Pre-Running Checks Voltage Adjustment Under Frequency Protection Adjustment Over Excitation Protection Overvoltage Protection Earthing (Grounding) Arrangement Direction af Revatn Output Terminals Parallel Operation Drooa Kit Tor Paralie! Operation Operation Theory Connections Setting the Droop Creuit Parallel Operation Setting ‘Current Sensing Kit Further Accessories Assembly to Engine Operation of Machine Operation Theory: Series 4/6 (Sx440, SXA60) Operation Theory: Series 3 (M041) Protection 10 ‘Automatic Voltage Regulator Types 10 ‘Marina Generators 10 Service & Maintenance u Foutne " Lbriestion u Faul Frging u Section A Winding and Main Recttler Assemaly 1 Sens ng and Power Supplies 2 Section & The Electronic Control System 3 Dismanting the Machine 3 Winding Resistance Chart 5 Recommended SparesiSectional Arrangements/Parts List 17 Recommended Spares 7 Service v 82.80 Single Bearing Machine 18-19 93-95 Two Bearing Machine 20-21 10 Rotating Recttier Assembly a Warranty Details Inside RackeoverSECTION ONE IntRoouction 1.1 GENERAL DESCRIPTION ‘Ths non a. gona sabres, fling ele AVR-contaled Nigh parermance machine. The Sees 4 ana 6 azine Go ced ceria Ara Vtege Regan (AVR ome foe ou weg oh he St cana exstason power incependor ol oad changes Wan snert oars eee Designation Trego errs by 2 code tig wp a 10 die: trast can rare de © 2) eee the second incatesexcton system (4 6) (ADK, SAC or S460 AVR) be feerotaen nora pes an ‘A tin tar, or ters owing tere numbers cates core length win tho frame (ep ASI ot 8 Hoe 2 4 sora | excirarion syste ——— outs. ‘Po ~ Sots at 1500 revimin er Eo at 1800 roviin No. oF BEARINGS ‘Cone Lenn) = 1.2 CONSTRUCTION ‘Themacntas re renee seen potted, ae nooo 10192 INEM 1] and ean bein iar wobening Te sao ond roe cores re produce om oss eer de sheet tans, tlt and wed under contol posture Al he weundeonponartsaeinslstg mgroratad a csites Css 11 80°Cl un ‘Alon grade pacsion machin hat cris the tar asombly wnicn cmp the ans oiing ft stem, Incorporating’ uly mlrconneted Sarees amortscaur wang, thecxotooraateg recast a case {an Te rote s mechancaly wedged and suapotes on tne end wang. The aoe tr sseerby, faethe” wh 188 permanent magnet ttr assem fs yrarcal tastes a aphn reas hmm eon crs 'ngTea photograph shows a yseal comple ssnFig. 2 pea # Pole Hotor Series 4/6) bent temperature of 40% neuen an ‘he hausing hits to sre bentingmacines esgnd to srovent bosnng ‘cep to avon it seated by toleronce vraion in eng and Caupinge he Automate Ye Ret AV enone he aril pn 94 yk fn adciior, a pemanent magnet plot sxcitr overung rom the non ve-end IN O.E! Bearing ‘nha tema! tx to provide ey acces ote Clout eleanor ane any egret i SECTION TWO INSTALLATION 2.1 HEALTH AND SAFETY NOTE Beh Goverment Meath and Safety a Work At 1978, (On ecajtrsitanges tite btwean aa. geveratrandenger the opanings must be quedo. Where gral guards ‘a ganeracor ar designe wt eran protected ond dp rol enclosures and a8 2h a it sual or run {hg ouldemsuesssdequnte protected bythe ure of canoes 2.2 VENTILATION © oom without spc vetation evangementt must be anpred that he ambien tp of ral operating consone does nat exceed the maxim vals fx wih hs mutes ave dearer fn 40°6 haat asparon and coohng av vagarenens te salad on eaueet 12.3 PRE-RUNNING CHECKS {ny source of nvaton Parade 8) roatonofha shuts commanded Vo avesonsing “Pot seas We vecor ‘md te uso of ni-condonsaton hesiersto eras ta waning weston 2 kas nod conation, mchios a Siatenary lr fang porod. theese avai om aur Wupet Departmen Below pettston ofan. gene whic ha been leptin stage tha nglson esstanes of fe wengng® shoul be checked van 3 megs oy smi Itsranant esental that ne automate vooge eget (AVR comptsy soled betes lesey,sterese ‘damapao tte devon comonetsmay esa these sow hts nan asancs elo ed mega ‘he'nsehne sai be dd ot ane te tat ee agin Wiha compte dy ecco he esanes woe eed beat eas megan. The machine winange con Be de out by apling worm a tom on Pas rm 3g Baa ie acira gear. urate. tw mon sy weds abe acuta oA egret ete ato leds, athed X end 3X, 2 Nupart Marval Volage Regulator v3 teres 3 on wl owe Ie "he short rut must net be apple withthe AVR connected in cc. The ful an ated current must note exceeded whe dying process I cod ot Norma a Inge thn alan hour be regu ‘caurion nore ‘Wh dismanting a. generator rom the engine, cae shou be taken to ancure tht he rotre polio {3d wih he pote a the bottom cane tna. Ts sto evold any damage tothe beavny ent BY ing Therater movement to that of te ign ior ding out wince ts anny. Ate th pardon 2.4 VOLTAGE ADJUSTMENT Ajusent 1 hearse eve, wahin te pert range, shld be mae a Folows 2. just VOLTAGE RANGE corr! unl the required wel sobs 3. Tra stanly conto potters shoud normal raqirer ajustrant, cso i aceseary tn onal uly closes then tm cout Socketee ot unaabieSpraon res. Ga tcas Yate ete Aajustren! of his canal may charge the volage lv an ten 2 ay nd repeating,Fig. (AVR) AUTOMATIC VOLTAGE REGULATOR ADJUSTMENTS tin © when ed otal ni alow tar rane! oppor 35% mov 2.5 UN FREQUENCY PROTECTION ADJUSTMENT ore ect eens 9“ IMFE aon YR fe ecit Ycten® og 26 OVER EXCITATION PROTECTION (M341 ony) hoe lvl hasbeen Lectry stand should nt be changed 2.7 OVERVOLTAGE PROTECTION The oisneliane mode (0.V 9.) an anton! fate formes 2 and 2 which can eat inea in ow { Secniy on the cecuranes of imal evento, proiscng bein genes aed he conte ba Inne om and aduriment eas er no evar in his mary 25 THING (GROUNDING) ARRANGEMENT sarcomas nach. tubtata neta terminalis provi x connection oe dtu ptwore, The aaconecis tra rama. themarhne. Thea = sens owe shoul, Rewer esd sartoso he Sosesing « bedpate end connected to te common system aar On gureatng ut se oc mas fare tan Sel siting srngorens may be cesar a he eal ee Gestaty Auiony or Comany enous be Conse 2.€ DIRECTION OF ROTATION All mares eet wih cia dl a uta ining in nh econo ction. The sandr ‘edhe spl nga poe saqunos U WW whtna macone rrvang coca going at a ve sod Unens ‘iermse species te lane a orering. ache rteionereveaed le he machines bacn spat ned ay (lew fo peop wre Bagrns 2.10 OUTPUT TERMINALS ‘utp termini re grove to accel cables id 101 a ander epscliatone fr engl or mulisrs cl 2.11 PARALLEL OPERATION 2.11.1 DROP KIT FOR PARALLEL OPERATION ‘S440 ae HOS) As ony (S469 net spend). ‘oapcurerttansomer {C1 Single phase generators sui, seataraly sudan chon ae ne AVE mounted ‘utc ress ot nual, Wan Spain paral wth be ae uly @ VATP encrusted “heat aceasores ave svaabla ram dur pan Oeparment 2.11.2 OPERATION THEORY 1. tise engine and its govern whch cont! the KW led hang 2. is he generator and its AVR whch cont! he KAY las shin, ‘Assuming 0 elects! mltconnecton of govt oo generator exctatan systems than 2. lugar genraor voltage doo wi reac Curent gee # more Ube and sabe AVAL sharing. 2.11.3 CONNECTIONS: “Te orcioues wing cagrame ae tly the corect connect le the CT (ans te Burdon choke pele) “Thenewvalof amar machines maybe connec eget paral operaon, bl ben sselagcsen ¢oneahs -prigeammnd at the noua arn connseed sri ieroncasin ween: may Mca nan! nents 2.11.4 SETTING THE DROOP CIRCUIT "The generator drop kit an contol aly the KVAr sharing and crusting current The sharing of KW lad |e etermined by engine governors. The ctoop CTon 3 pha machine sconnact oto oop potentomete wri is mounted en the AVF ae! {oui Tho reep canbe Ieveaod by thing fa plentorater ns closeted ‘On sngle hese machines the stoop CT comecied sores 8 burn chowe The ions fe va by changing ‘Senge on he oun she £5; wo Shae and ee Ene ened machines he open he ame at any cng cure the senangvatage Tes io the Ar This mates he excinton sytem spratvto Grouting crt and tures ‘Core! sharing ol he KYA" cad Th ge he oop voxage ion, he more Leable bacomes he exctaton = om Sve lng cers nana as tari Pat cre ae ooops vonaoe pata) hia song neeazosnevotage ropa by approx eau a wy pt snc apron Seat > ‘8p Wron a unly pone lator load ft) = app the vtageprosueat aces ha Durdan reson ats vectoraly amg anges othe sensing vole ano Reta minimal act hen ba muchas re ruminal the oop ereultcan be swtoned ol by ahor-ereuing muna tomate $14 S2 tau te naa close eps241.5 PARALLEL OPERATION BETTING. Hand Timmer (As prevously mented) ‘A separate hand wer avaliable ram ou Rupr Destine, Yecamnended or aseh machine 0th fine ‘oge ashen may oat be mace Vokmeter ‘Thisconbo one volietar per machina, oene which sithable oath. Theater emote Acuna fort rage {eutng to eau ndentelvages, actor vtmotr may be ited fo nea bus Wt or antang the or Areeter ‘cleat one ameter par rachis i equted, leroy vith phase t phase swrching ‘At lato watimater pot matin is essnts obs hela! sharing of he pene moves, eng. Froqueney Mecor As with be vote, i in be on pet machine a releraly one whichis sonata, and aati ree ing tha busbar Pocuancy to ease of multe peal machines, Sysohnsking Equipmant ‘purpose built synchronising mete 0 schoscope nate the cores! moment or casing the beset orn te ‘nachnes in peal Sara soghssad automat vrsone are prob whch mantsrth votages etre a2 oS ‘hase oer tat ncores parliing atts arene made Alerneaiy, rr sysom may be ue a> cls Coss Conner amps, og Uv, VU, W.Woetwsen he mache. he coats phase moment 2 lamps wal fda taa unt Exch aginst eter cathe ha ont votage, Th soa orgy see ce fig 2 saris cht choos exsrant at soley checked and eyrchon sing equpmentin ple, th generar may raw bn ‘honaad olows 1. Tho spood ofeach sat usb ste tthe nominal requency of e estos. $0H2 or 60K 2, The vltage ofeach machine can now be sat entcaly on he hand voltage timers 3, Themgetina shuldcnh be paras whan ta olfarance taquanoy epee) boven he at al noah {lana the breaker oe coed whan te pace conaonssoaered has acueved by susie Seed (tthe neamng st meen th sot one bus oars anata eases mehod of speed astra wit Ss ‘motor contol anda RaselLomer speed gonial buon (Cem mutta ogra that tha machina en avai in phate haloes paring i atamgtnd 88 the {otcoe sot up by us of mace poallng son crete severe mechanical tnd lotic esos inthe sur 4. As oad apt any crepancy botwoen he KW eters cane cmnated by sight agustment 19 the te ‘or powsr'en one he mache, 5, Win tha kW motrs hating lead conc, any lscepancy between the armearscan be lminaed wih sigh ‘guste ofthe wotaye timer on one of ha machines “Nore: caret asagpeoe ae rein cet whch ow between emis whan te fe fonction lel xtsen te ae gureors High ereiaing emer may b de toa foarte lore of ine trop vanstormes or ncorer suerte Seon sring onthe buranresior or choke Ingres ‘hon prlting Hanesl aches, the amount of sep stad be apna ual on ats, ‘Annis Parting Kit “Tiss used as an akmatve >the quaeatue kook fr seal! operator, wharevolage dono athe terminal i unacaepse. The sytem ry ony be use opal ene! genet himvolescras-comecting the droop ss tha each exciaion sym ss VA sans Once apa the easement camel con KW fad shareg {hs cetarmned by to wages gowemors. Connection io the kt as shown onthe wing eras Sering dove to nat forthe sanded crow kt Parlng spent and mat ldortcal to hat when vg the sanded oop kt 2.12 CURRENT SENSING KIT (Cannot be used with Droop Kt) “eis an options ext whch ads an olen of cunt sng tthe standard voape sensed machine Ths con Sn edt baste sarang exeut of the AV, ghang& tag volagethovacorae wth oad wa eral. and 22 ‘resuming wetape cops ough lang abe fons nso vonage charset a he nad Cave shad be akon Connectors 8 sho she weing agar | PolareyOhaceay be made sry by apohing oad and cbeeveg tat minal value es gery th lod in 2.13 FURTHER ACCESSORIES ‘Arar acotona sscetores# avatave. The connections for hee ae desribed i accompanying wing dograns ‘nv ar nttaton and song nsucone accompany each tray es 2.14 ASSEMBLY TO ENGINE “Tordonal Vibration Toxsana vrstonsoccurin at ani ven sal slams ae maybe of a mgmt o causa damage at cern {ngs 18 he exporabiy of he ynecetar et manulacurero anne ompsay. nto ns ig ‘Two Bearing Machines 11s byond the scone af th publeston to give gutaca en ways and metre of 9.6. inet nstaion ‘aun uc othe many Sloe Segre ol genemtey sts an eng conus Howey ocnginala.c genetar's outing ona sunspot sine bedle win mochrad pads te reaue acute engine ¢ mst agree tnd ne carat scare chore, sects as se eae 1 oxbe mourcngs oe usecuner he bade and th posiion isa erraves om he conseponding sng. etl a ng bch comes esrb Gein sng aie eae ae Countnge 1 gee uy tbe caupog sto efit egnnan alu neces, fea acordonce th he couieg ira teconendaln, toad excessive shat a beng svessta In saan a fexblecoupng i Single Bearing Machines: Arman of sag batengs&. goer itl, Wnecseny, shen shoud be ted uncer te fst o courage ‘ry raglan the mounting races, Afar any aout about he algnmat, th covers ha nanos end shoud be rroved and th igen eheckes The seqence of assy fo he engine should gency be a olows: 1. Check n engin distance trom ih fhuhelcouping rainy Ice 0 engine flywheel housing Ice. Ths shoud te wine £0 mms) nome! eens. Thee faceesy to erase tat he 8. gona” beng does 2. Check nat the bls securing hate pats to he Saft we Lah and lacked ins poston Tague ont Inga ar ows 1h sae 6. Torque than to 25 kgm (244N-n) (180,4. Check nat couning decs ae cntal with adaptor sg. These can be aute by the taped wooder Siedges upp between ta fan ond adopt Worst. Atemateay he fr ean be epee oy means UF stooe sng mcugh tm aden Seng. 5. ff the a. gener engine and engage Both fexbl pats and house Egos atthe same tn, Sal 6. Titan couping to anos ats 7. Rave wooden wadoss and chack basing housng ga eee page 8. Roplss covers. run te machina up to speed and cack fr excess wbaton eaurion nore. When dating sc. generator tom the engine, care should be taken to ensure tht th orl pos "toned with he pols st ha bottom contains. Thiet sv0d any darmage tthe bering or eke oy liming the att movement to tha of thes 90. ‘tye goerator tote acsembly is ynamicaly balanced oO Grade 25 end BSSE2S Pat 1 Grade 2. The wbaton ‘The Nownge gereatirobusybultoenale apeaton up 19 amanimumo!r8ne 56. me vey ena generator {rT iowa he aot Ouse arpa elorance for dish ntatatgn wher BSSG00raqurenant cannes it SECTION THREE OPERATION OF THE MACHINE PERFORMANCE 5 3 quatyengnesre ad bul igh parormonce pede. Volpe epson, ‘ear sre voiale on reqs fo ec generate. — £11 OPERATION THEORY: Series 4/6 (x40, SX) ‘A Sette 4 Excaon Sytem s sarc for Fame 2 and 8 gama Sn0 22 Sere 3 tom dexter [MAIN OUTPUT TERMIVALS Ta TISTon norwnnc Staton 4 Block lagram of Excton Sytem (Seri 4/8) ‘Te instr wining provides excaon power vi the alamate vliage faustor ‘AVR 0th exter sin te Av ansires sos votage ul sy, provdad te ron mognetar vl 'a slic igh ‘he's rector compang 8 ios mount on 2 hetero form poste and negobve pats. The des oe 0. ‘ecu gaat hurl ae vlapea cause, lr eeamale, by sucha suges toute Brave praising. by etal ‘ide vate" BROW! The oe eviuto he man rect sr pow heaton onto Os mam tor 132 OPERATION THEORY: Series 3 (M341) ‘Sang charensics,suslaned Dor veut carer, very low fade iatees and» gfeatolrerce to estorbng ‘aims chron uh eau ol ndeowrdn oration road by th pea get os [asaeal Fi. Blok Diagram of Eadatn Systm ‘Themen oxctaton camponenscompesing dds, MOV, and main note Gente! o hoe of he tna Saris machin. Output vetagort compares who earnce votnge fae corte Curent o ee onco! tt inva same way. The funeral french ie extston poner snow donee rom PMG, mone oh ' pastive watage buid-up is eneured, wibout ralance on residual magnetism, . 3.3 PROTECTION ‘on Sais 3 goat the high cing apabities cous have hrmfutlarizen he generate moused ar mas Inte ssence of ny prtetverachansm. The Sve 3 gonerator Ns Mout ovorew akon poieeton win wien aes flonangs be dey, ta de-oxee he meahra the event of Sutsave sxe eld vag ‘ne tine ely cut sows avons of shor dustin to pet srt igh curents soca rinducton mars Once th tactoncreut has onoraad aches so ha he mashne ln the’pume mower stops, nen ihe erestautameteay ess, ‘Setos 16 marines do nt rave te Song ling eapebities of ek Serge 3 ecunterpars an ae th alto Protcin!. Thi urctons, shat sand an blow soot 95% of te eve, reduce the volage tnery ‘rh seen sopreverng te exsaton ro exchn eva which mny cave onage. The lute’ seantone oe ‘oaushon isa tafe essslarce tothe prime mover fo cove spaed lala heavy ED aecesonse, ‘Sevings for hs protcton lens te desrbod in Section 2. -Anumber foe ugar Accessories availble om ur Nupat Department Thess ole virovs tel 13.4 AUTOMATIC VOLTAGE REGULATOR TYPES Toe AVR yon ae vasa seen, 2) Sxaeo 2) ‘Standard AV? are 2 phate soreed and deve a retrace sgn cm sng vokage across 2 phases ol the ‘racine They pfeide Me igh pertcranee ard Hextity read for oat splice ‘ihe sxad ane HOO Ave ay ba moahes od pare sensing by ne Soak our ive phase sensing ‘troreloadwasaneesanpated te 3 phate vensing system, by denings oaroncesghal fom We eve'a08 ot {f2' cubu wotagor. wi conte any wosage unbalance sound the ora ‘oto he gener sabity nnaving deensed votoges ie system co permissible operation under areal Sr awining, non tnes od She S460 AVR a acace iy ava 2 pee eee device {3.5 MARINE GENERATORS ‘he sand Seves 9 indus! Unit is eactcalysutal fr opartion (generally at a eguced oust 12 met the ‘meet manne crp-eotng rumen by eddng autos ar vies avatar ous Nugent Dore \iertsre cette cures nace ec pieced at de em ape IUa requred to conver annus goraator to manne specication, ke emporan a ene ta 997091 Te reouat manne Coeniingeuloy ots SECTION FOUR SERVICE AND MAINTENANCE 4.1 FOUTINE overe secing unin yal oem lotow ng ang sero whew runnag, Inauation Test “Ts bled under isatation rsructon on Page 3 of is mania Preunring chats 42 LUBRICATION (1 08 2 REARING MACHINES) “Th beset) ae sole Mean cannot harcore be srued or regreased. Shou any sgn af excesive note, Wiorring: No attmpt should be made to diamant or service these beatings 4.3 FAULT FINDING 1) Overexcation Protection (Series 3 gener ony 10 goreratar hasbeen veloc or masprdsueh fat spotter has oe nape, the se mst be tossed I threo caput vloge rome gunaatr, It ene that pretacion Poe nat aes by spins ne ae sine’ way waves Hel ita oo ene, pecs he oon as nae in practce fut ading i sty spl by ving tha mecha, lr chic et poses nto 2 pats, name 1b) The eectone contol arembiy wing, and permanent magn eee 4.3.1 SECTION A) WINDING AND MAIN RECTIFIER ASSEMBLY EXCITER STATOR LEADS AND XX Favour oc, i BATTERY SUPPLY oe SERANENT—gxcrren TATING ‘Maw stator Sacer” ero] Morar u wan Foran acner EXGTER noron oro Fa € Math of Sepuetaly Eig the Machine “The principe te are or Sores 3 an Sees 418 generators. The dc spt is conracted to he ence or ‘eas maniac uci whicn soul be renoved far ne AV eemnale Xana Drespecwey, Heals adasb6"0 'Scoract ir ts ta, ond woh @ multimeter vet the fowing fete ate age onthe oat am te an ‘Votoge Balanced and within +10% - 18% of the Nominal “Tis neat athe easter windings, man windings and sn rcter odes men god wartng ert nd ts Ihetetore not necorcary to ext cls lowing ne up a ana nung "Ma Excaon Wing Fa ing ‘ould cortrue wh toe “AVR Sone Suppl tn Sores 48 AVR Powe SUBD‘Votage Balance botwoon Pharoe Dr'ary pe ot mats than etna mcrae et sla eusn eran Sas wg te stb cd ‘Suit al fhe custom's extra connoctorerroved fo amano the pees esterase Seach he ‘ache and the ran sollr Pure ats cone mae 0 he anataoe values he soit wincege ee irda ‘Bsactanca Ch, the oa of i sscton ‘Sn walaned tng occur, dst ca cunt oreratd in thn sae willed (oad engine, eno ‘Pov be Sleteg meh saison ihe sto wane : ‘Votiage Balanced but Renting Low when Separtay Exes ‘nah roir snl rh eo ian Ft ehack that She parts excaton sap sna ow th “12 vote. and thatthe apes cone. ae Rectiter Oiades The does on ne mainte assemby canbe checked ha mune. Tho lee eads connected io each oda sou be dacemnecie at he eral ta, end he erred and frase essionce chested & Mest oe wi ‘de wl geo ful delecton reading n both deectors wih the lest mete onthe 10,000 ohms sel er an nly ‘eodng m bom dct Onan avons da els ay de wi ve aeadrg noe tons inn fe ote, Which wi Replacrant a Fuy Biades ‘The eta sserby + spit in wo ples, he postive and nega, and the mn lar connec acres hese pines Each pate cares '8 ues he nove pal carving nepava bated sede nd he Poste Bleed ‘but should not be overighlened. The ecommansed toue ightening ¢ 4.08.” 476 Ne (96-42) Surge Suppressor ‘The suigsubsessor ia meet vnstr connected A108 Ne tmos#e ker paces to prover hg ansen eer seiget ne ad ng rr Snoang fe Gun Th Gc srs sw sae ay brea wt be spear Twi no"ieW be s tuldeheston lett exc ead, ‘ein Exton Winn 1 ey ensnng a earecug oy iu on he tet azon the cou st ow whan separated tering ee, sn net ag nts nate esa hel ‘clos connecad to un suds wheh ao cay tha dod ea errr The mas rar wang & connected ecoss ‘ioc te to epee bade st be Sacomared belo arg te moan 4.3.2 SENSING AND POWER SUPPLIES ‘AVR Sensing Suply and Sve 6/6 AVR Power Supply SKA, x48) tthe AVA ar carrect Saree 3 AVR arwe some rom ne PMG so sly sonar patos mustoe sheeted fo tices 2 Phone Seraing ‘hn rated outou wotage on he man termi, he volaneacoss AVR las 2 and 3 shoul be beeen 170 ena 260 wt nthe serv may buna uoaatré Soap Berson eanes enor dope Verso Tees ae oS A Phase Sensing biais be paeeen Toone 26a scuaret Foun S0°ths addi eva soars wees eee te ‘ruruty Wine d phos tong un consoced BPW INR Te alge ce bale ged oe nhs TO eno Tae AVR Power Supply ‘Tha Sere8 4 meznne dervar power Kom te cups wreings With ated ou vohage on he mai minal 98 {ings seer Avileags P23 Sul be Bases TOSeBy ae Series 6 (S460) a Seims Qracie ders nwa torte odo wring, Wh ated vtige on he mar eral, votage erie 3 4) The Sens 3 machine denves power fm the permanent magnet alt sxe PG! lcaad on he ore ed of the gnertr an sated am a thor wage he auut ange a'9 comied AVE lorsras P73, 66 These ‘ust ta be daconmeted "wh the machine at ted spond he out voagebetnsan ads P2:P2, P27, and P42 soul te babnced wih “ates copray a6 hows ‘042 11800 retimm) 1800 Sone 11500 revival 180 ‘These otege vs ate aronnae and maybe 215% of he gues gn, deorsng Prodrive by he pemonont regret oto Va ‘ insmogntige me unmpertet ete oman af e cone ‘43.3. SECTION B) THE ELECTRONIC CONTROL SYSTEM an Shou ine revius test rove succes ay te an now be assumes 1 be wit thvotage contol stem one 1S respeive ming. This ssa canbe alte by bad connactons erloe wry ostean (Sry te ‘nase te AVR pushon temas shoul ba Caeuly seamed er baton aga of Soded sonectors the 'trodlecs re ound an th ol slats he AVEC be EBL ob nly. she echanged ore pace Fon tnt Repars io choot boa we cat Saute See ya che A unde "ronnie Sachs bose 4.4 DISMANTLING THE MACHINE Mee ered ae uses meugnat NOTE: Os SINGLE BEARING MACHINES before removal om the prima mover, # poss, poilon th retr suck ‘tata fll poe face leat the botom ofthe man stor coe Removal ofthe AVR 1 Remove AVR bos ls compte with 4 capt sews 2. Dsconret at cates 1 AVE * 3. Rameve 4 tee plas securng Av Removal ofthe Permanent Magnet Exciter (Seles 2 only) 1. Rave the eeranent magnet gearator cover, 2. Dscennac he leads P2, 3 and Prom nine connec 3, Remove the 4 ols and canes etaing the stor hos. 44 Tapsho tater housing cuts got na cael auc he strands von he ease nan thenorve ndoracee A the ly agate ear sacl essa Ste, Se tat Be hen So ow scenic heh may onde wedge, 5. Remove th SMALL hexag ut rom the tar tat an flyout compat Yolo aseiy Fars acon eap tbe rojor cash by sean contact wth mea Sst pares 18. Remove the oor shat stu fom ha main hf, te ved posse sarage when handing he ma or say wponrasr ‘The roto attembly shoul unr no cheumstances be cman the magnetic properties wil ba destroyedRemoval ofthe Main Rotor Assembly (Tw Beerng Machines oni) scorns xcter had X+ 6 HX afte inne spd cannestxs nS. the terial box Remove scree sacung the ove erdbachet, Wir roe sig tour shat, susporng flor wet ap th dive andes out of spot \rdaw ave endroctat tam beson, abun care housing in poston Soe coninuaon unde all mains ‘Single etning macrines ony. Remove pamarent ragnetasely at deserbd prewousy Sane 3 on Remove stews suing adap Se aninuaton und falaweg heding Al Machines Mo ee 18 Saws Secu ron ev end basing £39 ahd Deg ove ‘oe 2. these screws int he 2 holes proves or "lacking" purposes onthe endoackt cant in. Sew \Winaraw enon sve enrecet compte wth exc stator. Ensue he xc sor does nat oul exter ce ot ou ofthe sar bee a flows im ben enas of te tr hat, de te rlor ut of he lao, Cae nscesery 10ers I he lr does The rope sing may not be tthe can of savy of he otra dance at the ands of he rotors ssa As terotr uly withdraw rom the stator cor, THE FULL WEIGHT OF THE ROTOR MUST BE SUPORTED BY THE CRANE: the cores abowed to rcp more than © mm st Ive act, Hw ah Contact with the ott hnainge. and may Saag them amovsl oft Hastngs “The Searagi) 2 pss fac can be erovad Hom the shalt with be coral standard tolng i. 3 lt 2 eg Assembly ofthe Machi 1m gnear-assembl isthe reves of he ranting pcces dotted above Po 7 WINDING RESISTANCE CHART FG. 7 rome ‘exter | suator | Stor stator | Rotor | Winding 311| Windy 17| Rotor Size cea om par | arf owe | 018 | aa] ose = a | ora} ows | ore | oso ® % [ore | ooss | oom | oso use | 2 | ois | oo | Soe | 1 3 2 | Ste | ooo | omer | tn = 2 | Stas | oon | tbe 1 Al ures are sproximate 2. Resistance figures are at 20°C. 53, Plot exckar stor resistance fs 44 chm lin olin (Series 3 mechiesSECTION FIVE RECOMMENDED SPARES/SECTIONAL ARRANGEMENTS/PARTS LISTS. 5.1 RECOMMENDED SPARES ‘epaceabl tems ae convuantpackaged oe iantiicationandreplacamt, Gan pars mayb rocoanis fy te Nupat na, We recarmend tha folowing ams for Serie ara Mainenarces a Hess = Hema ene 1. Dose ae (6 ose win Wit uporren)”” —R5K200%—ASKAODN——ASKGOOY KID) KNOT 2 Auamate Votage ‘gun’ (araer 0094400 om) Z40N0 ENCOZSeI0 Kom 2HEC0 EN 240 Asouirgrorcie end GG1.N082 OH10I0N2eBLOION —_BsUOTERD_—_ os 1082 5.3 poe erg it (afon appa) aco zone mo zemas §<———~ com zzoas ‘vianardeing pat th machin sr number any shoul bs quot, opm te pt de ‘umbar i stamoad on he ramps and onthe ave-and of ha shale ‘rds a eras fr paris shoud be acess eager! ie DO Bots Boract Roos Telephone: (9780 62552, Tee 32268 Cables Newage Stator, Fox (0780 51617 or any of er bar companies lntad on ta Bac coer 5.2 SERVICE Companas. A ese footy also aalate at ow Stamford Works eau 61.010 ooo 22005PARTS LIST FIG. 8s TYPICAL HC2 SINGLE BEARING MACHINE Pinte Red | Deeriotion 7 NDE Enbracker w 2 NDE Lowe cover D 5 DEE endoranetlocotor 8 4 Xin rotor kor a BE Cover 6 Lita 2 INDE. bearing cover 6 Nisin ame 3 Cite 7 ound ain stata ately 2 Feet 8 und man rotor aor 33 AMR Box ° Fan Es ANA Box Ua 0 Seatt " Wound excite stator serbly 2 Wound excite rotor asarty 3 bi recta a NOE sed benrng 15 NOE Outer beng cao 1s OLE tower bowing op 7 Terminal box 8 Terminal box id | 19 ‘Automate vl repltor | 2 Nain trina part 2 ‘wiry erin! poet 2 Man tein par Stud and at 2 Coupling hab 2 Coupling soacer 2 Counting dae a FIG, eb TYPICAL HC2 SINGLE BEARING MACHINE GENERAL ARRANGEMENTPARTS LIST FIG. 9¢ TYPICAL HC3 TWO BEARING MACHINE Pine Ret | Dnerption Pie Rat | Bewcipton 1 NDE Enabracket a Fosvara gis Ge 2 NDE: Louw cover 2 A.A. box 4 DE Enciracket, 2 AVA bor ta & Pamanen magne! rot asseby 3 LE Tours han fit) 5 Pranent maght wound sto ssmbiy é Nain rare, 7 Wound main stor assnbiy a \Wouns aia rotor ery 10 sit 2 ‘Wound exstar rotor saomly a in rectir ey te NOE. sled berg 15 NDE Outer baring co 16 NDE nner bering cap 8 Terminal bo i 0 deromativttns regutor » erin ane 2 ‘Ausiiny terminal pon 2 an emi pn st and ut 2 ‘Wared washer 2% Di seled baring a Soun OE. FIG. 96 TYPICAL HC3 TWO BEARING MACHINE GENERAL ARRANGEMENTtorte Plate Ret. | Desotion ow Die ti 8 Rotor, zed > | tm > ss tnudascomon enon, ES 3 | ica tm 3 rm 4 | Die test 3 i E 5 | He Seem 6 TE diese Lead Asirbiy 6 | Hx nw 6 Scrap Section A A oH ee - 2 | sc Lmaer a 5.6.7.8 no | He Screw 2 7@ aflaPcA J Lo 10.7.8 ~y, Fig. 10 Rotating Ractifin Aesambly Das—AOi_|* TIF IN DOUBT—ASK fest ee | MAIN STATOR (12 ENDs)_| MAIN. TERMINAL CO! SERIES STAR Pt 4 an | SERES DELTA PH 4 Soar SRA | SSUES RERTA S A joey |" =u ‘<— r Lo —. > eS a QMO antes a Setar ao WIRING DIAGRAM =, TER EATS S842 5555 ee a 5 bed E. = ERE Ee PEs | Smee ve| DAB ADT(a ‘900Z—-9vG T = SSS No MNOnS 07 ow sais svn WVHSVIC ONTHIM Ne eer) — ora] 900Z-9va SV—Tenod Nt ‘AC. GENERATOR WARRANTY MACHINE SERIAL NUMBER |cal [NEWAGE INTERNATIONAL PTY. LIMITED ‘stone: Sate 2 €80 2208 Teo 12506 cata ewaceeouevenTunareD “aeotene Toon #16 2593741 Teer OB 997670. Far 4162897167 Dterne9, 200 amb “loon: Hamburg 0 122045 Tlee 2174507 Fax 4040732 S544 Indes PT. NEMAGEENGIEERS NDONESIA pega. ‘eas nt Reig ‘Teeohone: 485654 Telex 42001 NEWINDIA. Fax: 6221 510504 sy. NOWAGETALAS oa es 20:22 Mi TWrrone MianGA2OBEBGH]002. Tele: 9905 Fexon2s437 160 ‘Tamhorn Onn 1026 Tel RS Fc 472261269 Seanor: ewace rageasmPTELNTeD TTepune Srgence TCSE) Tee S4OK Fax: 84652765 sean staronoisenicas 8 Taoptone nied e582 Te 42581. Fa: 3140728 usa ewaceuMiTeo 0 Gor 0 tirepndane Cou. Fata Pe Foti Persea 802 “slept Prep 26554 500, Tax BATE Far 218534 005 ese caine ae Sepa tare arama terete eae toi te tae ae eB foot eats -—NEWAGE INTERNATIONAL