MITSUBISHI ELECTRIC CORP.

Prepared Oyama (July 2012) Rev.

WIG-21
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17 Installation of buffer
No. Illustration Procedure
Spring buffer Oil buffer (1) Temporarily place the buffer and the buffer
footing at designated position on the pit
a floor. (See No. 2 for the position.)

Vertical line
a
Vertical line

Buffer footing (2) If the pit floor is not flat, insert shims under
b
the buffer footing for adjustment.
1 Dimensions a to d must be as follows for
b verticality.

Spring buffer: a - b = +/- 5 mm or less

c c Oil buffer: a - b = +/- 1 mm or less
d d Buffer footing: a - b = +/- 1 mm or less

Shims

Center of CWT : M12 anchor bolt

rail with capsuled (1) Fix the buffer on the buffer footing with
adhesive agent M12 anchor bolts with capsuled adhesive
agent (for example, Chemical Anchor Bolt
*Drive the anchor bolts diagonally. by Nihon Decoluxe Co., Ltd.). Drive
anchor bolts diagonally as shown in left
Center of figure.
CWT Center of car Center of
car rail Note: Determine the position of the buffer
and the buffer footing based on the
markings on the pit floor.

For two car 100 100

buffers

: Elbow position (1) Be careful of the direction of the elbow,

and install the buffer.

Note: If the buffer footing is not provided,

check the direction of the elbow
before driving the anchor bolts.
3

*Drive the anchor bolts diagonally.

Instruction Manual for NEXIEZ-MRL WIG-21-3-17 (1)

 MITSUBISHI ELECTRIC CORP.
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No. Illustration Procedure

Spring buffer Oil buffer (1) Adjust the distance between the bottom of
the safety gear frame and the car buffer
Bottom of safety Bottom of safety (car runby) by inserting spacers.
gear frame gear frame
Table 1 Car runby for oil buffer
Country Car runby [Y]
+5
0

+5
Malaysia 155
150

Y
Singapore +5
150 0
China
Spacers Others 150 ±5
4

Spacer (Thickness: 3 mm or 6 mm)

60
250

Instruction Manual for NEXIEZ-MRL WIG-21-3-17 (2)

 MITSUBISHI ELECTRIC CORP.
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18 Compensating chain and partition plate

18-1 Installation of compensating chain

(1) Install the compensating chain. Make sure that it is not twisted (See C-17-1.1a for details).
(2) After installing the compensating chain, check that there is no problems by moving the car up and down
repeatedly.
(3) The distance between the bottom end of the compensating chain and the pit floor must be as follows.
Travel < 60 m: 100 to 125
60 < Travel < 80 m: 150 to 175
(4) Adjust the excess length of the chain by folding it down on the car side, and fix it with a plastic binder.

Compensating chain
Mounting beam
position
(car platform)

Mounting beam
(car platform)

Compensating
chain
60ﾟ

Split pin
insertion Adjust the length of the
compensating chain and fix the end
of the chain with a plastic binder.

[CWT screen guard is

provided.]
Car platform Tie a band at 2 points on
each side to prevent the
guide from moving.

Mounting beam
(car platform)

30
Compensating
chain Counterweight
See (3).

60ﾟ
Split pin
insertion

Instruction Manual for NEXIEZ-MRL WIG-21-3-18-1

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18-2 Installation of partition plate (CWT screen)

(1) To fix the partition plate on the rails, use rail clips to be tightened with M8 bolts.
(2) If the partition plate interferes with the rail bracket at B, cut the plate with sandpaper.
(3) Check that the distance between the partition plate and the car suspension sheave (dimension C) is 15
mm or more when the car stops.

C
B C
M6x10 M8x40 Car suspension sheave
M6x10
Section A-A Car suspension sheave and
partition plate

A
A
50
-10
+0

Guide
300

Bracket installation position Partition plate installation position

Table 1 For T75-3/B or T89/B Table 2 For T127-1, 2/B *Guide: Item number 188 in Parts List
A B PD A B
1800 < PD < 2100 1225 1300 < PD < 1500 1230 910
915
Other than above 905 1500 < PD < 2300 820 1320

Instruction Manual for NEXIEZ-MRL WIG-21-3-18-2

 MITSUBISHI ELECTRIC CORP.
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19 Installation of car door operator CO

19-1 Assembly of car door operator for CO doors Use the Confirm by Watch your Watch your
safety belt. repeating the call. hands. step.

No. Illustration Procedure

M16 x 35 bolts, plain and
spring washers and nuts (1) Attach mounting arms for a support frame
on the car upper beam.

Car upper
1 beam

Mounting
arms for
support frame

[Corner posts are provided.]

(1) Attach corner posts on the mounting arms
for a support frame and the car platform.
M12 x 45 bolts, plain and
spring washers and nuts

Corner posts
2

M12 x 35 bolts, plain

and spring washers

Car platform

(2) M8 x 50 jack-up
bolts [B] and (1) Place a support frame on the mounting
plain washers arms, and temporarily tighten the bolts.
Bolt for support frame
Washer
M12 x 35 bolt with
(Diameter:
spring washer
40 mm)

(2) Insert jack-up bolts [B].

(1) Bolts for support

frame

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (1)

 MITSUBISHI ELECTRIC CORP.
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CO
No. Illustration Procedure

Mounting arms for (1) Check that there is no space between the
support frame mounting arms and the mounting brackets
for a support frame. Tighten square neck
Mounting brackets bolts for the support frame.
for support frame

4 Square
neck bolts
for support
frame

(1) Adjust the height of the door rail with

jack-up bolts [A].

Jack-up bolt [A]

[Adjustment]
HH + KUP + 90
+/-2

5
Door rail

Measure the height of Sill

the door rail at both
ends of the support Note: Check the Parts List for HH and KUP.
frame.

(1) Adjust the inclination of the support frame

with jack-up bolts [B].

Jack-up bolt [B]

[Adjustment]
D1 - D2 = 53.5 +/- 1

6 D1

Measure the inclination of the D2

support frame in the middle of
Plumb bob
the frame.

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (2)

 MITSUBISHI ELECTRIC CORP.
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CO
No. Illustration Procedure

(1) Adjust the position of the support frame,

and tighten the bolts to fix it.

[Adjustment] (Measure the distance between the

55±1 support frame and the car sill at both ends
Bolts for support
of the entrance. Make sure that the
frame
distance is 55 +/-1 mm.)

Car sill line

(1) Loosen the square neck bolts tightened in

procedure No. 4.

(2) Adjust the position of the support frame so

that the clearance between centers of the
8 entrance and the support frame becomes
1 mm or less.

Square neck (3) Tighten the square neck bolts again.

bolts for support
frame

M16 x 45 bolts, [Braces are provided.]

plain and spring
(1) Attach braces on mounting arms.
washers and nuts
M16 x 45 bolt, plain and
Door operator spring washers and nut
support

Braces

Square
Split pin insertion
9 neck bolt
30ﾟ30ﾟ

Square neck bolts

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (3)

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CO
No. Illustration Procedure

Door hanger (1) Hang the car doors.

(2) Adjust the distance between the bottom of

Shims the doors and the sill by inserting shims.

Door
M8 x 35 bolts,
Base spring and

+1
5 -2
10 plain washers

Sill

Sill
Note: The shims must not protrude from the
door surface.

Special nuts (1) Attach door shoes.

Reinforcement
Note: Attach the door shoes and the
Holes for 20 mm reinforcement in such a way that the
of sill groove upper holes are more to the right on
depth the front faces. (See the left figure.)

(2) Adjust the distance between the doors and

door posts by inserting shims and using
Shim slotted holes on the joint of the door
11 hanger.
Holes for 13 mm Car door
of sill groove Door post
100

depth
4 ±1

Door shoe (Check M6 x 16 bolt 4 ±1

the installation and plain
100

direction.) washer

Closer lever
(1) Rotate the closer lever and restore it to the
normal state.

Note: Before rotating the lever, adjust the

distance between the door posts
and car doors to prevent the switch
12
from being damaged.

Setting by factory Normal state

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (4)

 MITSUBISHI ELECTRIC CORP.
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CO
No. Illustration Procedure
(2) Measure the [Setting by factory]

3 ±1
distances. [Items to be checked on site]
Door post (1) Measure the distance between car doors
and door posts while car doors are open.
Car door Check that the measured dimensions are

1.5 ±1
as follows.
Normal doors: 20 +0/-3 mm
13 Cam Fireproof doors: 35 +0/-3 mm

(2) Check that the position of the closer lever

and the cam is as shown in the figure left.
(1) Measure the
If adjustment is required, refer to the label
distance.
attached to the product. (YA266B796)

(1) Attach a movable vane.

Movable
vane (2) Drop plumb bobs near the fixed blade, and
adjust the inclination of the movable vane
to vertical.

Fixed
blade

14
Adjustment
A-B = +/- 1
C-D = +/- 1

M10 x 30 bolt, spring and plain washers

Plumb bobs

Closer lever (1) Connect the closer lever and the joint with
an M6 nut (attached to the joint).

M6 nut

15

Joint

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (5)

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CO
No. Illustration Procedure

A - B = 0±1 Fixed blades +2 (1) Adjust the joint so that the distance
72 -1 between the movable blade and the fixed
blade is 72 +2/-1 mm.
A
B

* If it cannot be adjusted by the joint, change

the protruding amount of the stopper bolt, or
move the cam from side to side. (Refer to
the attached installation label for details.)
16

Movable blade

Doors are not fully closed. Doors are fully closed.

[Setting by factory]
Position switch [Item to be checked on site]
(1) Check that position switches (CLT/OLT)
are activated when the doors are 5 +/-1
mm before they are fully closed or opened.

* If the switches are not activated at the

position, adjust them.

* For 2-gate (2G) elevators, check sub-gate

switches as well.
Rear optical gate switch: 9+/-2mm before
17 Operation LEDs full door close.

Doors are fully open. Doors are fully closed.

[Setting by factory]
Gate switch [Item to be checked on site]

(1) Check that the gate switch is activated

Approx. 5 mm

when the doors are 9 +/-1 mm (drive side)

or 15 +/-2 mm (retractable side) before
18 they are fully closed. If it is out of the
range, adjust the switch.

Switch cam
1 mm or more

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (6)

 MITSUBISHI ELECTRIC CORP.
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CO
No. Illustration Procedure

Junction box (1) Remove the cover of the junction box

attached on the door operator support.

(2) Connect the extension cable and the

Cables for cables for motor, resolver/thermostat with
resolver/thermostat a connector on the back of the cover.

19 (3) Put back the cover after connecting the

ＲＳ ＬＶ cables.
ＭＴ

Tie cables with a

Fix cable with a nylon clip. plastic binder.

[Procedure after elevator installation before

handover]
12 ±2㎜

(1) Adjust the tension of STS belt.

5N
20 (2) If noise caused by interference of the door
operator with an entrance door is
generated at door closing, set the distance
between the fixed blade and the roller of
interlock (10 +/-5 mm) to 10 +2/-5 mm.

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-1 (7)

 MITSUBISHI ELECTRIC CORP.
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Use the Confirm by Watch your Watch your

19-2 Assembly of car door operator for 2S doors safety belt. repeating the call. hands. step.
2S
No. Illustration Procedure
M16 x 35 bolts, plain and
spring washers and nuts (1) Attach mounting arms for a support frame
on the car upper beam.

Car upper
1 beam

Mounting arms
for support
frame

[Corner posts are provided.]

(1) Attach corner posts on the mounting arms
M12 x 45 bolts, plain and for a support frame and the car platform.
spring washers and nuts

Corner posts
2

M12 x 35 bolts, plain

and spring washers

Car platform

(2) M8 x 50 jack-up
bolts [B] and (1) Place a support frame on the mounting
plain washers arms, and temporarily tighten the bolts.

Bolt for support frame

Washer
M12 x 35 bolt with (Diameter:
spring washer 40 mm)

(2) Insert jack-up bolts [B].

(1) Bolts for support

frame

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (1)

 MITSUBISHI ELECTRIC CORP.
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2S
No. Illustration Procedure
Mounting arms for (1) Check that there is no space between the
support frame mounting arms and the brackets for a
Mounting support frame. Tighten square neck bolts
brackets for for the support frame.
support frame

Square
4 neck bolts
for support
frame

(1) Adjust the height of the door rail with

jack-up bolts [A].

Jack-up bolt [A]

[Adjustment]
5 HH + KUP +
90 +/-2

Door rail

Measure the height of Sill

the door rail at both
ends of the support Note: Check the Parts List for HH and KUP.
frame.

(1) Adjust the inclination of the support frame

with jack-up bolts [B].
Jack-up bolt [B]

D1 [Adjustment]
6 D1 - D2 = 0 +/-1

D2 Plumb bob

Measure the inclination of the

support frame in the middle of
the frame.

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (2)

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2S
No. Illustration Procedure

Plumb bob (1) Adjust the position of the support frame,

on the and tighten the bolts to fix it.
hanger case
id (Measure the distance between the
support frame and the plumb bob and
Bolt for
between the support frame and the car
support frame
sill at both ends of the entrance. Make
[Adjustment] sure that the distance is 42 +/-1 mm and
7
42±1 53.5 +/-1 mm, respectively.)
53.5±1

Car sill line

(1) Loosen the square neck bolts tightened

in procedure No. 4.

(2) Adjust the position of the support frame

so that the clearance between centers of
8 the entrance and the support frame
becomes 1 mm or less.

(3) Tighten the square neck bolts again.

Square neck bolts
for support frame

M16 x 45 bolts, [Braces are provided.]

plain and spring (1) Attach braces on mounting arms.
washers and nuts
M16 x 45 bolt, plain and
Door operator spring washers and nut
Braces support

9
Square Split pin insertion
neck bolt
30ﾟ30ﾟ

Square neck bolts

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (3)

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2S
No. Illustration Procedure

Door hangers (1) Hang the car doors. (Necessary items

differ depending on the door type.)

(2) Adjust the distance between the bottom of

the doors and the sill by inserting shims.
Shims

Door
10 Bracket

+1
5 -2
Bases
Plate
M8 x 35 bolts,
spring and plain Sill
washers
Note: The shims must not protrude from the
Door type 1 Door type 2 door surface.

Special nuts (1) Attach door shoes.

Reinforcement
Note: Attach the door shoes and the
Holes for 20 mm reinforcement in such a way that the
of sill groove
upper holes are more to the right on
depth
the front faces. (See the left figure.)

(2) Adjust the distance between the doors and

door posts by inserting shims and using
Shim slotted holes on the joint of the door
11 hanger.
Car door
Holes for 13 mm
Door post
of sill groove
100

depth
4 ±1

Door shoe (Check the M6 x 16 bolt 4 ±1

installation direction.) and plain
100

washer

[Setting by factory]
[Items to be checked on site]
(1) Check that the stroke of the doors is JJ
+40 +0/-3 mm (for high-speed door).

(2) Check that the doors overlap with

entrance by 20 +/-2 mm when the doors
12
are fully closed.

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (4)

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2S
No. Illustration Procedure

Movable vane (1) Attach a movable vane, and tighten a bolt

on the closer lever.

(2) Drop plumb bobs near the fixed blade and,

adjust the inclination of the movable vane to
vertical.
Adjust the position
Fixed to make the
blade distances equal.

13

Adjust the
M10 x 30 bolt, spring position to
and plain washers make the
distances
equal.

Plumb
bobs

[Setting by factory]
Closer levers [Item to be checked on site]
(1) Check the installation position of the closer
lever.
Closer lever 46±1
14

2±1
Cam

A - B = 0 +/-1 Fixed blades +2 (1) Make the distance between the movable
72 -1 blade and the fixed blade 72 +2/-1 mm by
adjusting the joint.
A
B

* If it cannot be adjusted by the joint, move the

cam of the closer lever from side to side.

15

Movable blade

Doors are not fully closed. Doors are fully closed.

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (5)

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2S
No. Illustration Procedure
[Setting by factory]
Position switch [Items to be checked on site]
(1) Check that position switches (CLT/OLT)
are activated when the doors are 5 +/-1
mm before they are fully closed or
opened.

(2) Check that sides A and B of the light

intercepting panel are inside of the mark
on the position switch.

* If the switches are not activated at the

position, adjust them.
16 * For 2-gate(2G) elevators, check sub-gate
Side B switches as well.

Marking

Side A

Doors are fully open. Doors are fully closed.

[Setting by factory]
Gate switch [Item to be checked on site]
Approx. 5 mm

(1) Check that the gate switch is activated

when the doors are 9 +/-1 mm (drive side)
or 15 +/-2 mm (retractable side) before
they are fully closed. If it is out of the
range, adjust the switch.
17

Switch cam
1 mm or more

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (6)

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2S
No. Illustration Procedure

Junction box (1) Remove the cover of the junction box

attached on the support frame.

(2) Connect the extension cable and the

Cables for cables for motor, resolver/thermostat with
resolver/thermostat a connector on the back of the cover.

18 (3) Put back the cover after connecting the

ＲＳ ＬＶ cables.
ＭＴ

Tie cables with a

Fix cables with a nylon clip. plastic binder.

[Procedure after elevator installation before

handover]
12 ±2㎜

STS belt
(1) Adjust the tension of STS belt and the
5N interlocked rope.

19
10±1

Relating rope
1 0N

Instruction Manual for NEXIEZ-MRL WIG-21-3-19-2 (7)