Flare Network Calculation Report Hammar Mishrif DGS: Eni - Iraq Zubair Oil Field Development Project

ENI - IRAQ
ZUBAIR OIL FIELD DEVELOPMENT PROJECT
FLARE NETWORK CALCULATION REPORT

HAMMAR MISHRIF DGS
EX-DE 00 15/09/14 Issue for Information S.M.HEO J.I.KIM S.K.KWON M.T.SUH L. MARINI
Validity Rev.
Status number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID
ZUBAIR OIL FIELD 00251210DPRVAA109
DEVELOPMENT
eni iraq b.v. PROJECT Job N.
Contractor logo and business name Contractor Identification
00251210DPRVAA109
SAMSUNG ENGINEERING
Contract N. 252/2011/DK/ZU
Vendor logo and business name Vendor Identification
Order N.
Facility Name Location Scale Sheet of Sheets
ZUBAIR - NORTH NEW DEGASSING ONSHORE n.a. 1 of 30
STATION
Document Title Supersedes N.
FLARE NETWORK CALCULATION REPORT Superseded by N.

Plant Area Plant Unit
- HAMMAR MISHRIF DGS
n.a. n.a.
Software: Microsoft Word 2007 File No. 00251210DPRVAA109_EXDE00_20
This document is property of eni iraq b.v.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Logo and business name of COMPANY CONTRACTOR Revision Index Sheet of
Document Company Document Document Sheets
Identification Identification Validity
Rev.
Status 2 / 20
eni iraq b.v. 00251210DPRVAA109 00251210DPRVAA109 EX-DE 00
REVISION HISTORY
Nr. of
Rev. Date Description
sheets
EX-DE 00 15/09/2014 20 Issue for Inforamtion

Rev.
Status 3 / 20
INDEX
1 Introduction.................................................................................................................................... 4
2 Scope .............................................................................................................................................. 5
3 Reference Documents .................................................................................................................. 5
4 Acronyms ....................................................................................................................................... 6
5 Process Description ...................................................................................................................... 7
5.1 General.................................................................................................................................... 7
5.2 The Facilities Relief and Blowdown System ........................................................................... 7
5.2.1 HP Relief and Blowdown system ........................................................................................ 7
5.2.2 LP Relief and Blowdown system ......................................................................................... 8
5.2.3 ATM Relief and Blowdown system...................................................................................... 8
6 Equipment Sizing Basis & Methodology .................................................................................... 9
6.1 General.................................................................................................................................... 9
6.2 Blow Down Network ................................................................................................................ 9
6.2.1 PSV inlet lines ..................................................................................................................... 9
6.2.2 PSV outlet lines ................................................................................................................... 9
6.2.3 BDV inlet lines ................................................................................................................... 10
6.2.4 BDV outlet lines ................................................................................................................. 10
6.2.5 Flare headers .................................................................................................................... 10
6.3 Flare KO Drum ...................................................................................................................... 10
6.4 Flare Stack ............................................................................................................................ 11
7 Relieving Load ............................................................................................................................. 12
7.1 General.................................................................................................................................. 12
8 Flare Network Calculation .......................................................................................................... 13
8.1 HP Flare system .................................................................................................................... 13
8.2 LP Flare system .................................................................................................................... 13
8.3 ATM Flare system ................................................................................................................. 13
9 Conclusion ................................................................................................................................... 14

Rev.
Status 4 / 20
1 Introduction
The Zubair Field is located in the southern area of Iraq, 20 km from Basra city. The
structure of the Zubair Field is a relatively gentle anticline oriented NNW - SSE,
approximately 60 km long and 10-15 km wide.
The oil is produced from reservoir with natural flowing and artificial lift systems requiring
also water injection to support reservoir pressure and maintain it above saturation pressure.
The oil production increase targets require the installation of new production facilities to
achieve the plateau rate 850 kBOPD of oil.
The total plateau rate capacity will be achieved and managed through new facilities,
subdivided in IPF (Initial Production Facilities) with total capacity of 300 kBOPD and New
DGS’s of which sum up 550 kBOPD of treating capacity. Altogether, IPF plus New DGS’s
will match the overall plateau rate capacity requirements (850 kBOPD). New facilities
include also water injection capacity to meet the reservoir injection water requirements.
For New Facilities, well fluids will be collected by individual flow lines which are routed to
local manifolds or remote manifold which conveys well fluid to New DGS's through
trunklines.
New Oil Treatment train shall be configured with two 3-phase separators, a dehydrator and
a desalter. Treated oil from desalter will be degassed in a gas boot and than stored in a
flow tank.

Rev.
Status 5 / 20
2 Scope
Scope of the present document is to provide information about the design basis, sizing and
description of the flare and blow down system to be provided in the Zubair Oil Field
Development Project – Hammar Mishrif DGS.
3 Reference Documents
Reference Title
1 00250600FPRB08023 Isolation Philosophy
2 00251210DFSTCA004 Loss Prevention and Environment Philosophy
3 00251210DPRVAA108 Relief, Blow down, Vent and Drain Philosophy
4 00250600FPRB08015 New Facilities Phasing Report
5 00251210DPRBAA101 Process Design Premises – Hammar Mishrif DGS
7 00251210DPRBAA102 Process Simulation Report – Hammar Misrif DGS
8 00251210DFRZCA011 Fire Safety Assessment for Hammar Mishrif DGS

Flare/Vent Thermal Radiation and Gas Dispersion Study
9 00251200BFRZ85214
for Hammar Mishrif DGS
10 Hammar Mishrif DGS Process & Utilities P&ID
11 10009.HTP.PRC.PRG ENI E&P Design Criteria: Process Minimum Requirement
12 1.3.0.07 HSE Minimum Design Requirements
13 20199.VON.SAF.SOS Safety Onshore Installation

API STANDARD 520 Sizing, Selection, and Installation of Pressure-relieving
14 Eighth Edition, Dec. 2008 devices in Refineries Part I—Sizing and Selection
API RECOMMENDED PRATICE 520 Sizing, Selection, and Installation of Pressure-Relieving
15 Fifth Edition, August 2003 Devices in Refineries Part II—Installation
API STANDARD 521
16 Pressure-relieving and Depressuring Systems
Fifth Edition, January 2007
API STANDARD 2000
17 Venting Atmospheric and Low-pressure Storage Tanks
Sixth Edition, November 2009
API PUBLICATION 2218 Fireproofing Practices in Petroleum and Petrochemical
18
Second Edition, August 1999 Processing Plants
19 00251210DPRVAA107 Flare Load and Blowdown Report

Rev.
Status 6 / 20
4 Acronyms
BD Blow-down
HP High Pressure
LP Low Pressure
LLLL Low Low Liquid level
NLL Normal Liquid level
DGS Degassing Station
EDP Emergency Depressurization
ESD Emergency Shut Down
BDV Blow Down Valve
MOV Motor Operated Valve
GOR Gas/Oil Ratio
SDV Shut Down Valve
LO Locked Open
LC Locked Closed
PSV Pressure Safety Valve
RO Restriction Orifice

Rev.
Status 7 / 20
5 Process Description
5.1 General
A flare system shall be provided to collect and dispose the hydrocarbons released from
Hammar Mishrif facilities:
 emergency pressure relief due to accidental over-pressure;
 blow down (depressurizing of equipment on ESD initiation);
 operational venting (e.g. gas handling system unavailability, start-up, equipment
malfunction, preparation for maintenance, etc.);
The primary goal of a relief and blow down system is to collect and safely dispose the
process fluids in upset conditions via a flare, thereby ensuring that the upset condition does
not escalate to increase the hazard to personnel, plant and equipment. Secondary goals
are to ensure that the flare or vent will have minimum impact on the environmental and that
the design is economically acceptable.
In general, all hydrocarbon releases shall be routed to flare; only non-flammable and non-
toxic gases may be vented to atmosphere. However, consideration can be given to venting
small quantities of hydrocarbon vapor to atmosphere when it is not feasible to collect them
or to route them to flare.
All the blow down networks are continuously purged with fuel gas, from all the ending
points, in order to prevent vacuum condition and avoid air intake and consequent formation
of explosive mixtures. Nitrogen is also provided as backup purging gas.
5.2 The Facilities Relief and Blowdown System

The Relief and Blow down system in Hammar Mishrif DGS includes three blow down
networks and 3 couple of flares (one operating and one spare) working at different
pressure levels. Each flare system receives discharges from different units:
 The HP Relief and Blowdown system collects discharges from high pressure equipment,
as the 1st Stage Separators (operating pressure higher than 9 barg).
 The LP Relief and Blowdown system collects discharges from the 2nd Stage
Separators (operating pressure lower than 9 barg).
 The ATM Relief and Blowdown system is foreseen for the very low pressure discharges,
as the vapors coming from Flow Tanks and the Gas Boots (operating pressure lower
than 1 barg).
5.2.1 HP Relief and Blowdown system
The HP Relief and Blowdown system shall collect releases from high pressure equipment.
In particular, releases from the following items are routed to the HP Flare:
 Inlet Manifolds
 1st Stage Separators and Test Separators
 Oil Pre-heaters and Oil Heaters (process side)
The system includes a collecting network, two horizontal HP Flare KO Drums

(102300VN003A/B) operating in parallel and two HP Flare stacks (sonic type), one

Rev.
Status 8 / 20
operating and one spare, equipped with all necessary ancillaries and control system. The
collected liquid from HP Flare KO Drums can be disposed through the HP Flare pumps
(102300PH003A/B), automatically started under level control.
5.2.2 LP Relief and Blowdown system
The LP Relief and Blowdown system shall collect releases from low pressure equipment.
In particular, releases from the following items are routed to the LP Flare:
 2nd Stage Separators

 Fuel Gas System
The system includes a collecting network, two horizontal LP Flare KO Drums

(102300VN002 A/B) and two LP Flare stacks, one operating and one spare, equipped with
all necessary ancillaries and control system. The collected liquid from LP Flare KO Drums
can be disposed through the LP Flare pumps (102300PH002 A/B), automatically started
under level control.
5.2.3 ATM Relief and Blowdown system
The ATM Relief and Blow down system shall collect releases from very low pressure
equipment. The equipments collected to the ATM Flare are all the Gas Boots and the
relevant Flow Tanks. In addition, the ATM Flare receives also the blanketing gas from
Produced Water Treatment Packages (CPI, IGF, etc), Intermediate Produced Water Tanks
and Water Injection Surge Tanks. These releases are not continuous and depend on the
tanks breathing.
The system includes a collecting network, a horizontal ATM Flare KO Drum

(102300VN001) and two ATM Flare stacks, one operating and one spare, equipped with
all necessary ancillaries and control system. The collected liquid from ATM Flare KO Drum
can be disposed through the ATM Flare pumps (102300PH001 A/B), automatically started
under level control.

Rev.
Status 9 / 20
6 Equipment Sizing Basis & Methodology
6.1 General
In the following the design basis for the new flare system is described.
It has to be remarked that for the design of the single safety device in the new oil train,
reference has been made to the “typical” simulation case (i.e. the inlet composition
assumed for design of the typical oil treatment train, Ref. [5]), while for design of safety
devices in gas compression system, blow down network, flare KO drums and flare stack
the expected real Hammar Mishrif DGS crude inlet composition has been considered (Ref.
[7]).
For the design of the single safety device in the existing oil trains, reference has been
made to the “dry to wet” simulation case (Ref. [6]), while for the design of blowdown
networks and flare KO drums in the existing facilities, the RP simulation case (Ref. [7]) has
been considered.
6.2 Blow Down Network

The diameter of relief valve upstream and downstream piping and of flare headers and
sub-headers have been sized in accordance with the Ref. [5 and 11].
In particular, the following design basis has been applied:
6.2.1 PSV inlet lines

 inlet ∆P shall be less than 3% of the set pressure (gauge) calculated at rated flow
based on the installed PSV area, assuming a pipe equivalent length of 60 m;
 ρv2 shall not be higher than 25,000 Pa for line size up to 2”, and 30,000 Pa for line size
over 2” (relieving P < 60 barg);
 line size shall not be smaller than the inlet flange of the relieving device.
When isometric drawings will be available, the inlet line sizes shall be confirmed.
6.2.2 PSV outlet lines

 constant backpressure is close 0 barg for HP, LP and ATM flare.
 discharge piping system shall be designed so that the built-up back pressure caused by
the flow through the valve does not reduce the capacity of the relieving device. Limits
are given as per API 520 (Part 1) as follows:
 Conventional Valves : back-pressure at relief valve outlet < 10% of the set
pressure (guage);
 Bellows Valves : back-pressure at relief valve outlet < 30% of the set pressure
(guage);
 Pilot Operated Valves : back-pressure at relief valve outlet < 50% of the set
pressure (gauge);
 Mach number in the pipe should be limited to 0.7;
 minimum size 2” and however the outlet line shall not be smaller than the outlet flange
of the relieving device.
When isometric drawings will be available, the line sizes shall be confirmed.

Rev.
Status 10 / 20
6.2.3 BDV inlet lines

 rv2 shall not be higher than 25,000 Pa for line size up to 2”, and 30,000 Pa for line size
over 2”;
6.2.4 BDV outlet lines

 discharge piping system shall be designed so that the built-up back pressure caused by
depressurization does not reduce the capacity of the relieving device (i.e. critical
pressure ratio);
 Mach number in the pipe shall be limited to 0.7;
 minimum size 2”.
6.2.5 Flare headers

The flare network shall be calculated with the simulation program FLARENET – Version –
by Aspen Tech, taking into account the heaviest emergency scenarios and considering the
following pressure at stack:
 ATM Flare system pressure 10 mbarg;

 LP Flare System pressure 0.5 barg;
 HP Flare System pressure 4.0 barg (sonic tip at maximum load).
The design shall be so that at no one point in the network the built-up back pressure
caused by the flow pressure drop does not exceed the maximum backpressure value
assumed for the design of the reliving device as follow:
 Conventional Valves : back-pressure at relief valve outlet < 10% of the set pressure
(guage);
 Bellows Valves : back-pressure at relief valve outlet < 30% of the set pressure (guage);
 Pilot Operated Valves : back-pressure at relief valve outlet < 50% of the set pressure
(gauge);
Furthermore the following minimum design criteria shall be considered:
 Mach number shall be limited to 0.5

 minimum size 2”
6.3 Flare KO Drum

The sizing of Flare KO Drum shall be carried out in accordance with the Ref. [5, 11 and 16].
In particular, the following design basis shall be applied:
 sizing procedure from API 521, with removal droplets 500 microns and above at the
design flow rate, assuming that liquid is at the high-high level;
 the capacity of KO Drum(s) is to accommodate 20 minutes of the highest liquid infill
rate (i.e. separator overfilling), as per API 521 suggestion, between the pump start level
and the high-high liquid level, without taking into credit for any liquid removed by the
pump(s);
 5 minutes hold up time at pump rated capacity between high liquid level (i.e. pump start)
and low liquid level (i.e. pump stop);

Rev.
Status 11 / 20
 1 minute hold up time at pump rated capacity between low liquid level an low low liquid
level (i.e. pump trip).
6.4 Flare Stack

The sizing of the flare stacks shall be in accordance with the Ref. [2 and 3].
Flare stack diameter is sized on velocity basis and pressure drop limits. For LP and ATM
stacks, pressure drop and the consequent build-up back pressure in the network is the
limiting factor. For the HP flare stack, sonic velocity operation has been considered.
Heat radiation is the controlling factor in the spacing and height of the flare stacks.
Flares high and location have been evaluated according to the following criteria:
 the radiation of 12.5 kW/m2 (11.55 kW/m2 flare radiation plus solar radiation) is not
reached on the structures (i.e. pipe rack etc.) at the elevation of 15 m (according to API
2218);
 the radiation of 9.46 kW/m2 (8.51 kW/m2 flare radiation plus solar radiation) is not
reached on the ground level in proximity of the flare base (according to API 521);
 the heat radiation on each flare tip (at the relevant calculated elevation) is less than
3.78 kW/m2 when the other two flares are in operation;
 the heat radiation on the access road is less than 3.78 kW/m2 when all the flares are in
operation
 the heat radiation on the flare tips of the spare group is less than 1.58 kW/m2 when all
the flares of the other group are in operation;
 the heat radiation limit at the boundary of the sterile area shall be 6.31 kW/m2 (5.36
kW/m2 plus solar radiation);
 the heat radiation limit at the boundary of the fence area shall be 1.58 kW/m2.
Further details on flare stacks dimension and location and final results are reported on
“Flare/Vent Thermal Radiation and Gas Dispersion study for Hammar Mishrif DGS” [ 9].

Rev.
Status 12 / 20
7 Relieving Load
7.1 General
The relief and blow down systems have been designed for the maximum flow rates of
hydrocarbon vapors or liquid predictable from the different scenarios coming from:
 continuous flaring of process gas from oil treatment trains due to unavailability of gas
handling system;
 occasional relief of process gas streams due to temporary failure of the normal process
control system (e.g. PIC/PV failure);
 emergency situations leading to overpressure in equipment (PSV discharges);
 emergency situations leading to equipment depressurization, consequent to an ESD
activation (BDV discharges);
Detail data of each relief and blowdown valves shall be referred to Flare Load and
Blowdown Report (Doc. No. 00251210DPRVAA107, Ref. [19]).

Rev.
Status 13 / 20
8 Flare Network Calculation
8.1 HP Flare system

Refer to the attached Appendix 8.1.1 and 8.1.2
8.2 LP Flare system

8.3 ATM Flare system


Rev.
Status 14 / 20
9 Conclusion
Tab 9.1 – Flare system design loads
Flare System HP Flare LP Flare ATM Flare
Flare Header Max

6.0 2.0 0.015
Backpressure (barg)
Flare Main Header size

28 28 52
(inch)
Design Temperature (°C) 250 400 125
Flare Stack Diameter (inch) 22 20 36
Flare Stack Design Flowrate

270,000 126,000 90,000
(kg/h) (Note 1)
Note 1: confirmed by vendor.

Appendix 8.1.1) HP Flare System Network
Appendix 8.1.2) HP Flare System Network Calculation_Governing Case : Continuous Flaring @ LP(15.6barg) operating with single emergency case
Mass Molar Rated Mass Static Pressure Static Source Upstream Upstream Upstream Downstream Downstream Downstream Equivalent
Noise Upstream Downstream
Name Flow Flow Flow Drop Back Pressure Static Pressure Temperature Velocity Static Pressure Temperature Velocity Length
(dB) Mach No. Mach No.
(kg/hr) (kgmole/hr) (kg/hr) (bar) (barg) (barg) ('C) (m/s) (barg) ('C) (m/s) (m)
FLARE STACK 230271.9 8860.50 338805.2 0.16109 73.8 2.78185 55.17 76.013 0.217 2.62076 55.05 79.409 0.229 55.70
102304HP024-16"-52A-P 55272.0 2125.85 55272.0 0.06523 39.0 5.29258 5.29258 70.36 22.117 0.063 5.22735 70.31 22.351 0.063 135.00
102303HP024-16"-52A-P 55272.0 2125.85 55272.0 0.06530 39.0 5.28573 5.28573 70.35 22.141 0.063 5.22044 70.31 22.376 0.063 135.00
102302HP024-16"-52A-P 55272.0 2125.85 55272.0 0.06452 38.8 5.36041 5.36041 70.41 21.879 0.062 5.29589 70.36 22.105 0.063 135.00
102301HP024-16"-52A-P 55272.0 2125.85 55272.0 0.06460 38.8 5.35319 5.35319 70.40 21.904 0.062 5.28859 70.36 22.131 0.063 135.00
102300HP075-18"-52A-V 20100.0 400.29 133778.4 0.10004 0.0 5.37159 5.37159 63.91 11.060 0.065 5.27155 63.79 11.241 0.066 150.00
102300HP068-28"-52A-P 241188.0 8903.67 354866.4 0.55417 68.6 4.34908 56.36 32.606 0.095 3.79491 55.94 36.410 0.106 700.00
102300HP065-24"-52A-V_05 55272.0 2125.85 55272.0 0.00056 10.7 5.22579 70.31 9.618 0.027 5.22524 70.31 9.619 0.027 10.00
102300HP065-24"-52A-V_04 55272.0 2125.85 55272.0 0.00056 10.7 5.22470 70.31 9.620 0.027 5.22414 70.31 9.621 0.027 10.00
102300HP065-24"-52A-V_03 55272.0 2125.85 55272.0 0.00056 10.7 5.22406 70.31 9.621 0.027 5.22351 70.31 9.622 0.027 10.00
102300HP065-24"-52A-V_02 110544.0 4251.69 110544.0 0.00217 30.1 5.20862 70.30 19.291 0.055 5.20645 70.30 19.297 0.055 10.00
102300HP065-24"-52A-V_01 110544.0 4251.69 110544.0 0.01834 38.6 5.20428 70.30 19.304 0.055 5.18594 70.29 19.362 0.055 84.00
102300HP064-24"-52A-V_05 55272.0 2125.85 55272.0 0.00055 10.4 5.29434 70.36 9.513 0.027 5.29380 70.36 9.513 0.027 10.00
102300HP064-24"-52A-V_04 55272.0 2125.85 55272.0 0.00055 10.4 5.29326 70.36 9.514 0.027 5.29271 70.36 9.515 0.027 10.00
102300HP064-24"-52A-V_03 55272.0 2125.85 55272.0 0.00055 10.4 5.29218 70.36 9.516 0.027 5.29163 70.36 9.517 0.027 10.00
102300HP064-24"-52A-V_02 110544.0 4251.69 110544.0 0.00215 29.8 5.27691 70.35 19.079 0.054 5.27476 70.35 19.085 0.054 10.00
102300HP064-24"-52A-V_01 110544.0 4251.69 110544.0 0.01506 38.3 5.27262 70.35 19.092 0.054 5.25755 70.34 19.138 0.054 70.00
102300HP003-28"-52A-P_10 241188.0 8903.67 354866.4 0.80805 67.2 5.15713 56.97 28.284 0.082 4.34908 56.36 32.606 0.095 1200.00
102300HP003-28"-52A-P_09 130644.0 4651.98 244322.4 0.06072 42.7 5.24949 52.48 14.149 0.044 5.18876 52.37 14.288 0.044 360.00
102300HP003-28"-52A-P_08 20100.0 400.29 133778.4 0.00023 0.0 5.26118 63.77 0.678 0.004 5.26095 63.77 0.678 0.004 150.00
102300HP003-28"-52A-P_07 20100.0 400.29 133778.4 0.00193 0.0 5.26316 63.78 0.678 0.004 5.26124 63.77 0.678 0.004 240.00
102300HP003-28"-52A-P_06 20100.0 400.29 133778.4 0.00166 0.0 5.26484 63.78 0.678 0.004 5.26317 63.78 0.678 0.004 24.00
102300HP003-28"-52A-P_05 20100.0 400.29 133778.4 0.00167 0.0 5.26651 63.78 0.677 0.004 5.26485 63.78 0.678 0.004 24.00
102300HP003-28"-52A-P_04 20100.0 400.29 133778.4 0.00167 0.0 5.26819 63.78 0.677 0.004 5.26652 63.78 0.677 0.004 24.00
102300HP003-28"-52A-P_03 20100.0 400.29 133778.4 0.00167 0.0 5.26986 63.78 0.677 0.004 5.26820 63.78 0.677 0.004 24.00
102300HP003-28"-52A-P_02 20100.0 400.29 133778.4 0.00167 0.0 5.27154 63.79 0.677 0.004 5.26987 63.78 0.677 0.004 24.00
102300HP001-28"-52A-P 230271.9 8860.50 338805.2 0.89139 73.9 3.74873 55.90 36.757 0.105 2.85734 55.23 45.315 0.129 1550.00
Appendix 8.2.1) LP Flare System Network
Appendix 8.2.2) LP Flare System Network Calculation_Governing Case : Continuous Flaring @ HP(36.5barg) operating Case
FLARE STACK 132524.0 3179.69 132524.0 0.10130 79.6 0.44582 92.55 97.078 0.342 0.34452 92.55 104.391 0.368 35.70
102304LP048-8"-52A-V 33131.0 794.92 33131.0 0.08464 48.7 2.02303 2.02303 92.55 29.694 0.105 1.93839 92.55 30.563 0.108 100.00
102303LP048-8"-52A-V 33131.0 794.92 33131.0 0.08564 48.9 1.99027 1.99028 92.55 30.025 0.106 1.90464 92.55 30.924 0.110 100.00
102302LP048-8"-52A-V 33131.0 794.92 33131.0 0.10147 52.8 1.55634 1.55634 92.55 35.198 0.125 1.45486 92.55 36.670 0.130 100.00
102301LP048-8"-52A-V 33131.0 794.92 33131.0 0.10106 52.7 1.56589 1.56589 92.56 35.066 0.124 1.46483 92.56 36.522 0.129 100.00
102300LP111-28"-52A-V_13 66262.0 1589.84 66262.0 0.01312 42.4 1.43693 92.55 19.683 0.070 1.42380 92.55 19.790 0.070 96.00
102300LP111-28"-52A-V_12 66262.0 1589.84 66262.0 0.00082 30.2 1.43907 92.55 19.665 0.070 1.43825 92.55 19.672 0.070 6.00
102300LP111-28"-52A-V_11 66262.0 1589.84 66262.0 0.25769 69.4 1.66051 92.55 68.310 0.242 1.40282 92.55 75.728 0.268 60.00
102300LP111-28"-52A-V_10 66262.0 1589.84 66262.0 0.02003 56.7 1.69855 92.55 67.335 0.239 1.67852 92.55 67.845 0.240 5.00
102300LP111-28"-52A-V_09 66262.0 1589.84 66262.0 0.01971 56.4 1.73599 92.55 66.401 0.235 1.71628 92.55 66.889 0.237 5.00
102300LP111-28"-52A-V_08 66262.0 1589.84 66262.0 0.01941 56.1 1.77287 92.55 65.505 0.232 1.75346 92.55 65.974 0.234 5.00
102300LP111-28"-52A-V_07 66262.0 1589.84 66262.0 0.01912 55.7 1.80921 92.55 64.646 0.229 1.79009 92.55 65.095 0.231 5.00
102300LP111-28"-52A-V_06 33131.0 794.92 33131.0 0.00445 35.7 1.91578 92.55 31.125 0.110 1.91133 92.55 31.173 0.111 5.00
102300LP110-28"-52A-V_13 66262.0 1589.84 66262.0 0.00580 35.3 1.45497 92.55 14.222 0.050 1.44917 92.55 14.256 0.050 96.00
102300LP110-28"-52A-V_12 66262.0 1589.84 66262.0 0.00036 23.2 1.45602 92.55 14.216 0.050 1.45566 92.55 14.218 0.050 6.00
102300LP110-28"-52A-V_11 66262.0 1589.84 66262.0 0.00434 33.9 1.46106 92.55 14.187 0.050 1.45672 92.55 14.212 0.050 72.00
102300LP110-28"-52A-V_10 66262.0 1589.84 66262.0 0.00036 23.1 1.46211 92.55 14.180 0.050 1.46175 92.55 14.182 0.050 6.00
102300LP110-28"-52A-V_09 66262.0 1589.84 66262.0 0.00030 23.1 1.46311 92.55 14.175 0.050 1.46281 92.55 14.176 0.050 5.00
102300LP110-28"-52A-V_08 66262.0 1589.84 66262.0 0.00030 23.1 1.46410 92.55 14.169 0.050 1.46380 92.55 14.171 0.050 5.00
102300LP110-28"-52A-V_07 66262.0 1589.84 66262.0 0.00030 23.1 1.46510 92.55 14.163 0.050 1.46480 92.55 14.165 0.050 5.00
102300LP110-28"-52A-V_06 33131.0 794.92 33131.0 0.00008 0.4 1.47021 92.55 7.067 0.025 1.47013 92.55 7.067 0.025 5.00
102300LP003-28"-52A-P_15 132524.0 3179.69 132524.0 0.17056 67.5 1.13038 92.55 32.823 0.116 0.95981 92.55 35.701 0.126 600.00
102300LP003-28"-52A-P_14 132524.0 3179.69 132524.0 0.07957 61.9 1.22612 92.55 31.399 0.111 1.14655 92.55 32.573 0.115 300.00
102300LP003-28"-52A-P_13 132524.0 3179.69 132524.0 0.00519 50.3 1.23441 92.55 31.282 0.111 1.22922 92.55 31.355 0.111 20.00
102300LP003-28"-52A-P_12 132524.0 3179.69 132524.0 0.00517 50.2 1.24266 92.55 31.165 0.110 1.23749 92.55 31.238 0.110 20.00
102300LP003-28"-52A-P_11 132524.0 3179.69 132524.0 0.00515 50.1 1.25089 92.55 31.051 0.110 1.24573 92.55 31.122 0.110 20.00
102300LP003-28"-52A-P_10 132524.0 3179.69 132524.0 0.03062 57.7 1.28457 92.55 30.588 0.108 1.25395 92.55 31.008 0.110 120.00
102300LP003-28"-52A-P_09 132524.0 3179.69 132524.0 0.00127 43.7 1.28885 92.55 30.531 0.108 1.28758 92.55 30.548 0.108 5.00
102300LP003-28"-52A-P_08 132524.0 3179.69 132524.0 0.00126 43.6 1.29312 92.55 30.473 0.108 1.29185 92.55 30.490 0.108 5.00
102300LP003-28"-52A-P_07 132524.0 3179.69 132524.0 0.00126 43.6 1.29738 92.55 30.416 0.108 1.29612 92.55 30.433 0.108 5.00
102300LP003-28"-52A-P_06 132524.0 3179.69 132524.0 0.00126 43.5 1.30163 92.55 30.360 0.107 1.30037 92.55 30.376 0.107 5.00
102300LP003-28"-52A-P_05 132524.0 3179.69 132524.0 0.08864 61.8 1.39326 92.55 29.185 0.103 1.30462 92.55 30.320 0.107 360.00
102300LP003-28"-52A-P_04 132524.0 3179.69 132524.0 0.01203 52.6 1.40816 92.55 29.003 0.103 1.39613 92.55 29.150 0.103 50.00
102300LP003-28"-52A-P_03 66262.0 1589.84 66262.0 0.00366 33.4 1.42999 92.55 14.370 0.051 1.42633 92.55 14.392 0.051 60.00
102300LP003-28"-52A-P_02 66262.0 1589.84 66262.0 0.01458 39.4 1.44527 92.55 14.279 0.051 1.43069 92.55 14.366 0.051 240.00
102300LP001-28"-52A-P 132524.0 3179.69 132524.0 0.40581 75.2 0.93409 92.55 36.179 0.128 0.52828 92.55 45.828 0.162 1200.00
Appendix 8.2.1) ATM Flare System Network
Apprendix 8.3.2) ATM Flare System Network Calculation_Governing Case : Continuous Flaring @ HP(36.5barg) operating with single emergency case
FLARE STACK 57078.0 1077.76 57593.9 0.00081 31.8 0.00405 73.41 13.462 0.056 0.00323 73.41 13.473 0.056 35.70
102300AP057-HOLD-42A-V 3658.0 153.05 4173.9 0.00005 0.0 0.01405 0.01405 92.00 2.020 0.005 0.01400 92.00 2.020 0.005 150.00
102300AP056-36"-42A-V_02 3658.0 153.05 4173.9 0.00002 0.0 0.01399 92.00 2.020 0.005 0.01397 92.00 2.020 0.005 50.00
102300AP050-52"-42A-V_04 53420.0 924.70 53420.0 0.00027 7.9 0.01550 72.00 5.414 0.024 0.01523 72.00 5.416 0.024 96.00
102300AP050-52"-42A-V_03 53420.0 924.70 53420.0 0.00017 5.9 0.01573 72.00 5.413 0.024 0.01556 72.00 5.414 0.024 60.00
102300AP050-52"-42A-V_02 26710.0 462.35 26710.0 0.00004 0.0 0.01619 72.00 2.705 0.012 0.01615 72.00 2.705 0.012 50.00
102300AP050-36"-42A-V_01 26710.0 462.35 26710.0 0.00057 9.1 0.01656 72.00 5.658 0.025 0.01599 72.00 5.661 0.025 120.00
102300AP047-42"-42A-V_04 3658.0 153.05 4173.9 0.00000 0.0 0.01384 92.00 1.472 0.004 0.01384 92.00 1.472 0.004 10.00
102300AP047-42"-42A-V_03 3658.0 153.05 4173.9 0.00006 0.0 0.01390 92.00 1.472 0.004 0.01384 92.00 1.472 0.004 360.00
102300AP047-42"-42A-V_02 3658.0 153.05 4173.9 0.00003 0.0 0.01394 92.00 1.472 0.004 0.01391 92.00 1.472 0.004 180.00
102300AP047-42"-42A-V_01 3658.0 153.05 4173.9 0.00003 0.0 0.01397 92.00 1.472 0.004 0.01394 92.00 1.472 0.004 180.00
102300AP042-36"-42A-V_03 26710.0 462.35 26710.0 0.00014 2.1 0.01708 72.00 5.655 0.025 0.01694 72.00 5.655 0.025 30.00
102300AP042-36"-42A-V_02 26710.0 462.35 26710.0 0.00014 2.1 0.01729 72.00 5.654 0.025 0.01715 72.00 5.654 0.025 30.00
102300AP042-36"-42A-V_01 26710.0 462.35 26710.0 0.00047 9.1 0.01783 0.01783 72.00 5.650 0.025 0.01736 72.00 5.653 0.025 100.00
102300AP032-36"-42A-V_03 26710.0 462.35 26710.0 0.00014 2.1 0.01621 72.00 5.660 0.025 0.01607 72.00 5.660 0.025 30.00
102300AP032-36"-42A-V_02 26710.0 462.35 26710.0 0.00014 2.1 0.01642 72.00 5.658 0.025 0.01628 72.00 5.659 0.025 30.00
102300AP032-36"-42A-V_01 26710.0 462.35 26710.0 0.00047 9.1 0.01696 0.01696 72.00 5.655 0.025 0.01649 72.00 5.658 0.025 100.00
102300AP003-52"-42A-V_04 57078.0 1077.76 57593.9 0.00296 21.1 0.01213 73.41 6.383 0.026 0.00917 73.41 6.402 0.026 832.39
102300AP003-52"-42A-V_03 57078.0 1077.76 57593.9 0.00152 17.5 0.01384 73.41 6.372 0.026 0.01232 73.41 6.382 0.026 427.67
102300AP003-52"-42A-V_02 53420.0 924.70 53420.0 0.00017 5.9 0.01416 72.00 5.422 0.024 0.01399 72.00 5.422 0.024 60.00
102300AP003-52"-42A-V_01 53420.0 924.70 53420.0 0.00066 10.1 0.01488 72.00 5.418 0.024 0.01423 72.00 5.421 0.024 233.46
102300AP001-56"-42A-V 57078.0 1077.76 57593.9 0.00005 1.3 0.00569 73.41 5.518 0.023 0.00564 73.41 5.518 0.023 20.00
102300AP001-52"-42A-V 57078.0 1077.76 57593.9 0.00296 19.8 0.00856 73.41 6.406 0.027 0.00559 73.41 6.425 0.027 831.06

Flare Network Calculation Report Hammar Mishrif DGS: Eni - Iraq Zubair Oil Field Development Project

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ENI - IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

FLARE NETWORK CALCULATION REPORT

FLARE NETWORK CALCULATION REPORT Superseded by N.

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1 00250600FPRB08023 Isolation Philosophy

2 00251210DFSTCA004 Loss Prevention and Environment Philosophy

3 00251210DPRVAA108 Relief, Blow down, Vent and Drain Philosophy

4 00250600FPRB08015 New Facilities Phasing Report

5 00251210DPRBAA101 Process Design Premises – Hammar Mishrif DGS

7 00251210DPRBAA102 Process Simulation Report – Hammar Misrif DGS

8 00251210DFRZCA011 Fire Safety Assessment for Hammar Mishrif DGS

11 10009.HTP.PRC.PRG ENI E&P Design Criteria: Process Minimum Requirement

12 1.3.0.07 HSE Minimum Design Requirements

13 20199.VON.SAF.SOS Safety Onshore Installation

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5.2 The Facilities Relief and Blowdown System

5.2.1 HP Relief and Blowdown system

The system includes a collecting network, two horizontal HP Flare KO Drums

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5.2.2 LP Relief and Blowdown system

 2nd Stage Separators

The system includes a collecting network, two horizontal LP Flare KO Drums

5.2.3 ATM Relief and Blowdown system

The system includes a collecting network, a horizontal ATM Flare KO Drum

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6 Equipment Sizing Basis & Methodology

6.2 Blow Down Network

In particular, the following design basis has been applied:

6.2.1 PSV inlet lines

6.2.2 PSV outlet lines

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6.2.3 BDV inlet lines

6.2.4 BDV outlet lines

6.2.5 Flare headers

 ATM Flare system pressure 10 mbarg;

Furthermore the following minimum design criteria shall be considered:

 Mach number shall be limited to 0.5

6.3 Flare KO Drum

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6.4 Flare Stack

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8 Flare Network Calculation

8.1 HP Flare system

8.2 LP Flare system

8.3 ATM Flare system

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Flare System HP Flare LP Flare ATM Flare

Flare Header Max

Flare Main Header size

Design Temperature (°C) 250 400 125

Flare Stack Diameter (inch) 22 20 36

Flare Stack Design Flowrate

Note 1: confirmed by vendor.

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