March 2022

Vibration Analysis Report

To: Customer Monitoring Services
AIT Condition Ph: (62) 812 635318
standard ISO 10816-1
Cc: Thomas sirveva Fax: (62) 812 635265

Company: PT Customer Tbk

From:
Andik ika Ph: (62) 81217800735
E-mail: andik_ika@aghraindotama.co.id
Date: 3 March 2022

Dear Customers,

Attached are the vibration analysis results from TD006, TD007 and TD008 as at February 2022.

In summary, there are no serious issues that have been detected on the compressors, hydraulic
pump or drill heads aboard these machines. A number of isolated increases in gear-mesh, vane-
pass and 1X levels have been detected at individual locations; however these are likely to be load-
related given that there is no transmission of these frequencies to neighbouring measurement
locations. In order to assist us in determining whether isolated issues exist in future, it is
recommended that a ‘Shock Pulse’ (Parameter 106 in the Omnitrend Task Manager)
measurement task be added to every measurement location in the database.

Notable changes in condition have been detailed at the rear of this report.

Please contact us if you have any queries.

Andik Ika

Reliability Engineer
AIT Condition Monitoring Services

DISCLAIMER:
This work was carried out in a professional manner and the analysis was based on the machine condition at the
time of data collection. AIT Condition Monitoring Services gives no guarantee on recommendations, equipment
failure or part thereof.

Page 1 of 9
 March 2022
Vibration Analysis Report
INTRODUCTION
AIT Condition Monitoring Services standard ISO 10816-1
The following report outlines the condition of the equipment monitored as a result of the survey
carried out in March 2011. From this survey a detailed analysis was done to diagnose any alarmed
machine condition. The machine condition severity is described below in Section 2.

MACHINE SEVERITY CLASSIFICATION

Alarm Types and Levels

GOOD and FAIR indicate that there are no detected problems; however these alarm levels are
intended to give the client a general feel for the overall condition of each machine.

Corrective actions should be taken on those machines having vibration exceeding ALARM 1, while
those exceeding ALARM 2 are felt to be exposed to such high levels as to render potentially
catastrophic failure (therefore, demanding immediate attention).

FAIR alarm levels translated to 'Warning' alarms in the database. (Indicated with yellow
highlighting) ALARM 1 alarm levels are translated to 'Alert' alarms in the database. (Indicated with
Orange highlighting)

ALARM 2 alarm levels are translated to 'Danger' alarms in the database. (Indicated with Red
highlighting)

Reference: Technical Associates of Charlotte.

Classifications level :
Priority 1 – Alarm 2
• Vibration exceeds danger alarm levels;
• Significant increase in vibration trends.
• Repair required immediately

Priority 2 – Alarm1
• Vibration exceeds alert alarm levels;
• Moderate increase in vibration trends – When Applicable.
• Carry out inspections
•
• Bearing fault – not urgent small amplitudes Repair required or inspection on any
available opportunity.

Priority 3 – Good/Fair
• Vibration trends are acceptable and / or stable.
• Machines that fall into this category generally have acceptable vibration levels and
require no immediate action.
INTERPRETATION

Firstly, we must determine whether faults exist with a machine based on its overall vibration
levels compared to machine vibration standards. Secondly, if a fault is so deemed to exist, we

Page 2 of 9
 March 2022
Vibration Analysis Report
then diagnose its type. We may then determine what corrective action can be taken either to
AIT Condition
eliminate the problemMonitoring Services
or at least reduce its impact. standard ISO 10816-1

Condition monitoring works on the basis of change in vibration amplitude, not absolute
values. Trending is the storage of vibration signatures recorded at specific time intervals and
plotting the change in vibration levels vs. time. An upward trend in level indicates a developing
problem.

The most important principles for vibration condition monitoring may be briefly summarised
as: the Frequency indicates the type of problem (i.e. Ball Pass Frequencies indicate wear or
spalling of the rolling elements of a ball bearing), and the Amplitude indicates the severity of
the problem. Typically, this amplitude is viewed as a relative quantity to previous
measurements of the same machine in ‘good’ condition. The absolute value is less meaningful,
as each machine has an individual character, much the same as an individual fingerprint.

ISO SEVERITY CHARTS

During the course of the survey, overall measurements are taken that can be compared to ISO
standards, such as the overall velocity severity standard ISO 10816-1. However comparison to
ISO is only used as a guide to the severity of vibration. The trend of each individual machine is
used as the primary indicator of machine condition.

Figure 1: ISO Overall Velocity Severity Chart.

SUMMARY OF RESULTS Date of Survey: February 2011

Identified Machine Severity Comments Trend

No Class Level
1 2 3
TD0006

Page 3 of 9
 March 2022
1. Vibration Analysis Report
Pump No.....
2. AITNo.....
Pump Condition Monitoring Services standard ISO 10816-1
3. Compressor
4. Compressor
CS Compressor Rotor Vibration and energy levels are Stable
5.
acceptable.
DCS Compressor Rotor Vibration and energy levels are Stable
6.
acceptable.
Gearbox Gearbox CS and DCS NDE energy Increase
trends in the axial direction have
increased. Evidence of lube pump
7. vane harmonics have emerged in
recent times at the DCS NDE. Levels
are currently low and require
further trending.
Lube Pump Velocity trends at the CS vertical Stable
reading have significantly
increased; however there is no
spectral-based evidence to support
8.
this. Please check/modify the
trending task frequency bandwidth.
Vibration and energy trends appear
stable.
9. Generator
10. Generator
Spindle No data has been taken on the Stable
upper location since the 26/10/10.
11. Vibration trends and levels remain
stable at the lower measurement
location.
12. Water Injection Pump
Motor Running speed harmonics and flow- Initial
related noise are present at the DE
motor bearing. Overall levels are
13.
elevated. Bearing-related
frequencies are currently
acceptable.
Pump Evidence of housing/bearing wear Initial
is present at the DE pump bearing.
14. Ensure that adequate lubrication is
present. Overall levels are
excessive. Continue trending.
15. Compressor System
CS Compressor Rotor Vibration and energy levels are Stable
16.
acceptable.
DCS Compressor Rotor Vibration and energy levels are Stable
17.
acceptable.

No Identified Machine Severity Comments Trend

Page 4 of 9
 March 2022
Vibration Analysis Report
Class Level
AIT Condition Monitoring Services
1 2 3 standard ISO 10816-1
TD007
1. Compressor System
CS Compressor Rotor Vibration and energy levels are Stable
2.
acceptable.
DCS Compressor Rotor Vibration and energy levels are Stable
3.
acceptable.
Gearbox Ring-gear mesh frequency levels Increase
have trended upward in recent
times at the Rotor Rear Bottom
CS and Rotor Rear Up DCS
vertical measurement locations.
4. Similar increases have also been
recorded at other gearbox
locations in the past. Fluctuation
in this frequency is most likely
load-related.
Will continue to trend.
Lube Pump Velocity trends at the CS vertical Stable
reading have significantly
increased; however there is no
spectral-based evidence to
5.
support this. Please check/modify
the trending task frequency
bandwidth. Vibration and energy
trends appear stable.
6. Hydraulic Pump Gearbox
Gearbox Synchronous harmonic activity has Increase
increased at the ‘DE Top Output
Horizontal’ measurement location.
Overall energy levels are stable;
7.
however evidence of wear is
developing. Routine oil collection
and analysis should be considered.
Continue to trend and monitor.
8. Drilling Head
Head Additional low frequency vibration Increase
is present at the ‘Lower Input
Shaft CS – Vertical’ measurement
location. Upward trends in
energy/noise have also been
observed at many measurement
9.
locations. Recent changes are
most likely due to increased
system load or revised operating
conditions. Continue to trend and
monitor. Regular oil collection
and analysis should be considered.
10. Spindle Vibration and energy levels are Stable

Page 5 of 9
 March 2022
Vibration Analysis Report acceptable.
AIT Condition Monitoring Services standard ISO 10816-1

No Identified Machine Severity Comments Trend

Class Level
1 2 3
1. TD008
2. Compressor System
3. CS Compressor Rotor An increase in ring-gear mesh Slight
frequency has been detected at the Increase
bottom vertical measurement
location. No changes in this
frequency were observed at any of
the other locations. Most likely
load-related.
Continue to trend and monitor.
4. DCS Compressor Rotor 8.5Hz levels have increased at the Increase
Rotor Rear Bottom DCS
measurement location; however
this finding appears to be isolated.
No energy-related changes are
present.
Continue to trend and monitor.
5. Gearbox Vibration and energy levels are Stable
acceptable.
6. Lube Pump Noise floor and low-frequency Slight
energy levels have slightly Increase
increased on the DCS measurement
locations. Continue to trend and
monitor.
7.
8. Hydraulic Pump Gearbox
9. Gearbox DE measurement locations reveal a Increase
slight increase in 1xRPM levels and
associated harmonics. 8.5Hz
frequencies are also elevated in
isolated cases – possibly due to
reverberation of an external forcing
motive. An increase in vane-related
harmonics has also been detected
at the NDE DCS measurement
location –levels are currently
isolated and low given the
application. Continue to trend.
Regular oil collection and analysis
should be considered.
10.
11. Drilling Head
12. Head Vibration levels and trends are Slight
mostly stable. Additional harmonic Increase
activity has been detected at the

Page 6 of 9
 March 2022
Vibration Analysis Report ‘Lower Intermediate CS’ vertical
AIT Condition Monitoring Services and horizontal measurement standard ISO 10816-1
locations, but levels are currently
low.
Continue to trend and monitor.
13. Spindle Vibration and energy levels are Stable
acceptable.

SUMMARY OF CHANGES IN CONDITION

Figure 2: Drill PV 351 Water Injection Pump Velocity Data taken from the Motor DE and Pump DE Locations (Top and
Middle respectively). Demodulated acceleration data has also been provided from the Pump DE bearing (Bottom).

Page 7 of 9
 March 2022
Vibration Analysis
Figure 3: Drill TD007 Hydraulic Report
Pump Gearbox Data taken from the ‘DE Top Output Horizontal’ Measurement
Location. A gradual increase in 1xRPM levels and trends can be seen.
AIT Condition Monitoring Services standard ISO 10816-1

Figure 4: Drill TD007 Drill Head Data taken from the ‘Lower Input Shaft CS – Vertical’ measurement location. An
increase in low frequency energy can be seen as well as upward trending of both acceleration and velocity levels.

Figure 5: Drill TD007 Drill Head Acceleration trends have increased throughout most measurement locations in recent
times.

Page 8 of 9
 March 2022
Vibration Analysis Report
AIT Condition Monitoring Services standard ISO 10816-1

Figure 6: Drill TD008 Hydraulic Pump Gearbox Data taken from the ‘NDE Output DCS Horizontal’ Measurement
Location. An increase in vane-related harmonic activity can be seen.

Page 9 of 9