BATTERY TEST LAB

Applications of Cells & Batteries

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BIS ACCREDITATION

• IS 16046 (Part 1) :2018 /IEC 62133-1: Secondary cells and batteries containing alkaline or other non-acid electrolytes
2017 – Portable sealed rechargeable single cells – Part 1: Nickel Systems
• IS 16046 (Part 2) :2018 /IEC 62133-2: Secondary Cells and Batteries Containing Alkaline or Other Non-Acid
2017 Electrolytes –Safety Requirements for Portable Sealed Secondary Cells, and for
Batteries Made From Them, for use in portable applications –Part 2: Lithium
Systems
CB (IEC) TESTING & CERTIFICATION

Secondary cells and batteries containing alkaline or other non-acid electrolytes –

• IEC 62133-1: 2017
Portable sealed rechargeable single cells – Part 1: Nickel Systems
Secondary Cells and Batteries Containing Alkaline or Other Non-Acid Electrolytes –
• IEC 62133-2: 2017 Safety Requirements for Portable Sealed Secondary Cells, and for Batteries Made
From Them, for use in portable applications –Part 2: Lithium Systems
• IEC 62281 (Ed. 4) : 2019 Safety of primary and secondary lithium cells and batteries during transport
ETL (UL) TESTING & CERTIFICATION

Secondary Cells and Batteries Containing Alkaline or Other Non-Acid Electrolytes –

•UL 62133-2: 2017 Safety Requirements for Portable Sealed Secondary Cells, and for Batteries Made
From Them, for use in portable applications –Part 2: Lithium Systems
•UL 1642
(Fifth Edition, March 13, Standard for Safety - Lithium Batteries
2012)
•UL 2054:2011 Household and Commercial Batteries
NABL ACCREDITATION (LITHIUM CHEMISTRY)
• IS 16046:2015/BS EN 62133:2013/UL 62133 Edition 1:2015/ Secondary Cells and Batteries Containing Alkaline or
CAN/CSA-E62133:13,
• IS 16046 (Part 2) :2018 /IEC 62133-2: 2017
• IS 16047 (Part 3):2018 / IEC 61960-3:2017*
• UL1642 (Fifth Edition, March 13, 2012)*
• UL 2054:2011*
• UN 38.3 (ST/SG/AC.10/11/Rev.6/ Amend.1) /
IEC 62281 (Ed 3.0 :2016-12)
* Partial Scope (Please refer our NABL SCOPE)
Other Non-acid Electrolytes — Safety Requirements for
Portable Sealed Secondary Cells, and for Batteries Made
from them, for Use in Portable Applications
Secondary cells and batteries containing alkaline or
other non-acid electrolytes – Secondary lithium cells
and batteries for portable applications – Prismatic and
cylindrical lithium secondary cells, and batteries made
from them
Standard for Safety - Lithium Batteries
Household and Commercial Batteries
Safety of primary and secondary lithium cells and
batteries during transport
NABL ACCREDITATION (NICKEL CHEMISTRY)
• IS 16046:2015/BS EN 62133:2013/UL 62133 Edition 1: 2015/ Secondary Cells and Batteries Containing Alkaline or
CAN/CSA-E62133:13, Other Non-acid Electrolytes — Safety Requirements for
• IS 16046 (Part 1) :2018 /IEC 62133-1: 2017 Portable Sealed Secondary Cells, and for Batteries
Made from them, for Use in Portable Applications
• IS 16048 (PART 1):2013 *, Secondary cells and batteries containing alkaline or
• IEC 61951-1 : 2017* other non-acid electrolytes – Portable sealed
rechargeable single cells – Part 1: Nickel-cadmium
• IS 16048 (Part 2):2013* , Secondary cells and batteries containing alkaline or
• IEC 61951-2 : 2017* other non-acid electrolytes – Portable sealed
rechargeable single cells – Part 2: Nickel-metal hydride
• IS 16270 : 2014* Secondary Cells and Batteries for Solar Photovoltaic
Application – General Requirements and Methods of
Test

* Partial Scope (Please refer our NABL SCOPE)

NABL ACCREDITATION (LEAD ACID CHEMISTRY)
• IEC 60896-11: 2002*
• IEC 60896-21 & 22: 2004*
• IEC 61427-1: 2013*
• IS :13369 :1992 *
• IS 15549:2005 +A2*
• IS: 1651-2013*
• IS 16270 : 2014
• IS 14257: 1995 (RA 2003)*
Stationary lead-acid batteries – Part 11: Vented types – General requirements and
methods of tests
Stationary lead-acid batteries - Valve regulated types – Methods of test
Secondary cells and batteries for renewable energy storage – General requirements and
methods of test – Part 1: Photovoltaic off-grid application
Stationary lead-acid batteries - (With Tubular Positive Plates) in Monobloc Container –
Specification
Stationary Valve Regulated Lead Acid Batteries- Specification
Stationary Cells and Batteries, Lead-Acid Type ( With Tubular Positive Plates)-
Specification
Secondary Cells and Batteries for Solar Photovoltaic Application – General Requirements
and Methods of Test
Lead acid storage batteries for motor vehicles with light weight and high cranking
performance Lead acid storage batteries for motor vehicles with light weight and high
cranking performance

* Partial Scope (Please refer our NABL SCOPE)

CUSTOMIZED TEST CAPABILITIES
Lab / Manufacturer Premises
1. Developmental Testing of Cell & Battery
2. Capacity Testing of Cell & Battery
3. Lifecycle Testing of Cell & Battery
4. Mechanical Testing of Cell & Battery
5. Climatic Testing of Cell & Battery
6. Abnormal Testing
7. Third Party Inspection cell / Battery
8. Logic Verification
 SAMPLES REQUIREMENT
IS 16046 (Part 1) :2018 /IEC 62133-1: 2017 IS 16046 (Part 2) :2018 /IEC 62133-2: 2017
Table 1 – Sample size for type tests Table 1 – Sample size for type tests
Test Cell a Battery Cell Battery
Test Cell a Battery Cell (a,d) Battery
7.2.1 Low rate charging 5 7.2.1 Continuous charge 5 ---

7.2.2 Vibration 5 5 7.2.2 Case stress --- 3

7.3.1 External short-circuit 5 per temperature ---
7.2.3 Case stress --- 3
7.3.2 External short-circuit --- 5
7.2.4 Temperature cycling 5 5 7.3.3 Free fall 3 3

7.3.1 Incorrect installation 5 sets of 4 (20) --- 7.3.4 Thermal abuse 5 per temperature ---
7.3.5 Crush 5 per temperature ---
7.3.2 External short circuit 5 per temperature 5 per temperature
7.3.6 Overcharge --- 5
7.3.3 Free fall 3 3 7.3.7 Forced discharge 5 ---

7.3.4 Mechanical shock 5 5 7.3.8 Mechanical

– 7.3.8.1 Vibration --- 3
7.3.5 Thermal abuse 5 ---
– 7.3.8.2 Mechanical shock --- 3
7.3.6 Crush 5 (10 for prismatic) --- 7.3.9 Forced internal short b, c 5 per temperature

7.3.7 Low pressure 3 – 3 --- D.2 Measurement of the internal AC resistance for coin cells 3
a Excludes coin cells with an internal resistance greater than 3 Ω.
7.3.8 Overcharge 5 5 5 5
b Country specific test: only required for listed countries (Not applicable in INDIA).
7.3.9 Forced discharge 5 − 5 --- c Not applicable to coin and lithium ion polymer cells.

Total Nos. (Cylindrical) 76+2=78 Nos. 36+2= 38 d For tests requiring charge procedure of 7.1.2 (procedure 2): 5 cells per temperature are tested
Total Nos. 43+2 = 45 22+2 = 24 Samples
Total Nos. (Prismatic) 81+2 = 83 Nos.
Total Nos. of coin cells 46 + 2 = 48
SAMPLES REQUIREMENT’S & TAT
Battery Pack
New Projects Changeover Projects
Nickel Based
Samples Required : 37+2=39 Nos. Samples Required : 6+2=8 Nos.
IS 16046 (Part 1) :2018 / (TAT : 3 weeks) (TAT : 2 weeks)
IEC 62133-1: 2017
Lithium Based
IS 16046 (Part 2) :2018 / 22+2=24 Samples Required : 17+2=19
IEC 62133-2: 2017 (TAT : 2 weeks) (TAT : 2 weeks)

Cells
New Projects Changeover Projects
Nickel Based
Samples Required : 81+2=83 for Prismatic Samples Required : 20 +2= 22for Prismatic
IS 16046 (Part 1) :2018 /
IEC 62133-1: 2017 Samples Required : 76 +2=78 for Cylindrical Samples Required : 15+2=17 for Cylindrical
(TAT : 6 weeks) (TAT : 2 weeks)
Samples Required : 43+2= 45 nos.
Lithium Based Samples Required : 46+2=48 nos. for Coin
Samples Required : 35+2= 37 Samples
IS 16046 (Part 2) :2018 / Cells-Internal resistance ≤3Ω)
(TAT : 2 weeks)
IEC
Insert 62133-2:
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SERIES GUIDELINES
Sealed Secondary Cells / Batteries containing Alkaline or other non-acidic Electrolyte for use in portable applications
LITHIUM CELL REQUIRE DOCUMENTS FOR BIS TESTING
• CDF & critical component list with manufacturer sign. & stamp.
• Specification or Data Sheet or MSDS for the Cell.
• Marking and instruction with manufacturing date code on sample
(Note : Sample should not less than six months old)
• Safety instruction sheets / manual.
• Packaging information for Cell with box drawing.
• Transportation UN38.3 latest test report.
• Latest and valid ISO 9001 certificate for the manufacturer of Cell covering the manufacturing
unit from which the cell is subjected to test.
LITHIUM BATTERY REQUIRE DOCUMENTS FOR BIS TESTING

• CDF & critical component list with manufacturer sign. & stamp.
• Cell BIS certificate no. & cell should be marked with BIS logo & R-No.
• Specification or Data Sheet or MSDS for the Battery.
• PCB Layout & Circuit Diagram
• Marking and instruction with manufacturing date code on sample
(Note : Sample should not less than six months old)
• Safety instruction sheets / manual.
• Packaging information for Battery with box drawing.
• Transportation UN38.3 latest test report.
• Latest and valid ISO 9001 certificate for the manufacturer of Battery covering the manufacturing unit from which the
battery is subjected to test.
• Battery Connectors

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LAB PHOTOS

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CONTACT PERSONS

Contact : For Operations Contact : For Sales

KRUNAL SHAH ANKIT SETH
Technical Manager Deputy Manager - Sales
+91-98716 98775 +91-9560300550
krunal.shah@intertek.com Ankit.1.seth@intertek.com
Test Laboratory Address:
Intertek India Pvt. Ltd.,
E-26, Block B1, Mohan Co-Operative Industrial Area,
Mathura Road, New Delhi -110 044, INDIA.
www.Intertek.com