BC1-CIQP-TBM-11 R0 Repair Material Applications

Revision History
ER's
Rev. Submit Submit Submit Ref. Resp. ER's Resp.
Description Reviev
No Status Date Letter No Date Letter No
Status
TGN-AVR-
00 First Full Submission REV 08.11.2006
BC1-3945
Remarks
Submit Status: REV(For Review), INF(For Information) ER's Review Status
Submit Date: Submission Date of the cover letter for the submitted document 1: Non-Compliance with Contract
Submit Ref. Letter No: Submission No. of the cover letter for the submitted document 0: Compliance with Contract
Resp. Date: Response Date of ER's Letter
ER's Resp. Letter No.: Response Letter No. of ER
Taisei Gama Nurol Joint Venture BC1-CIQP-TBM-11-00
Marmaray Project - Contract BC1 CIQP For Repair Material Applications
for TBM Concrete Works
BRIEFING RECORD
I have been briefed on this method statement and understand its contents.
Name Position Signature Date
Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 3 of 16 Revision No.00

CONTENTS
Briefing Record
Revision History……………….. ……………………………………………………………. 3
Contents…………………….. ……………………………………………………………….. 4
1. Purpose and Scope of the Work ………………………..……………………………… 5
2. Definitions ……………………………………….……………………………………….. 5
3. References……………………………………….……………………………………….. 6
4. Organization, Responsibility & Authority……………………………………………….. 6
5. Programme………………………………… ……….…………………………………….. 8
6. Method & Sequence of the Works……… ……….…………………………………….. 8
7. Materials……… ……….………………………………………………………………….. 14
8. Plant / Equipment………………………………………………………………………….. 15
9. Preparation..………………………………………………………………………………. 15
10. Protection..………………………………………………………………………………. 15
11. Health, Safety & Environment..…………………………………………………………… 15
12. ITP and Acceptance Criteria...…………………………………………………………… 15
13. Records………………………...…………………………………………………………… 16
14. Attachments……………………………………….……………………...………………… 16

1.0 Purpose and Scope of the Work
During TBM concrete works we may need some finish and repair works for cracks and small
surface defect and/or concrete defect repairs. The purpose of this Construction and
Installation Quality Plan is to explain the sequences and methodology of different repair
material applications for TBM concrete works.
Please find below structure and link between the documents for concrete pre-testing, repair
material pre-testing and production.
Structure for Pre-Testing Structure for Producton

Quality Plan for Manufacturing TBM Precast R/C
Quality Plan for Pre-Testing of Repair Materials Segment “BC1-MFQP-TBM-02” Rev.01 were
“BC1-CIQP-TBM-05” submitted with TGN-AVR-BC1-2723 of
were submitted with TGN-AVR-BC1-3045 of 18.May.2006
and revised with this document according to the ER
comments with AVR-TGN-BC1-5029 of 20.July.2006
Quality Plan for Repair Materials Application for
TBM Precast R/C Segments “BC1-CIQP-TBM-11”
presented document
2.0 Definitions
Employer is the party which initiates the project and ultimately pays for its design and
construction of the Marmaray Project, Contract Package BC1. DLH General Directorate is
the Employer.
Employer’s Representative (ER) means person or persons, firm, partnership, corporation
or combination thereof appointed by Employer to act on behalf of Employer for the purposes
of the Contract. Employer’s Representative is Avrasya Consult Joint Venture
ERQ: Employer’s Requirement
TGN JV: Taisei Gama Nurol Joint Venture
The Supplier is any organisation or person providing a product to the Contractor.
The Sub-Contractor is any supplier, vendor or consultant of the Contractor.
Quality Assurance (QA) is part the of quality management focused on increasing the ability
to fulfil quality requirements.
Quality Control (QC) is the operational techniques and activities that are used to fulfil the
requirements for quality.
The Quality Management System (QMS) is a management system to direct and control a
organisation with regard to quality.
PMP : Project Management Plan
HSE : Health & Safety and Environment
QP : Quality Plan
MFQP : Manufacturing Quality Plan
CIQP : Construction and Installation Quality Plan
MS : Method Statement
ITP : Inspection & Test Plan
RA : Risk Assessment

MSDS : Material Safety Data Sheet

MTDS : Material Technical Data Sheet
3.0 References
• Conditions of Contract
• ERQ Chapter 6A
• ISO 9001:2000
• OHSAS 18001
• ISO 14001
• HS Manual & Plans
• Environmental Manual & Plans
• Project Management Plan & Procedures
• Related standards and codes referred to attached ITP’s
• Divisional Quality Plan for TBM issued as BC1-52-0500-00-0111#02-00
• Material Technical Data Sheet of Manufacturer(s)
• Material Safety Data Sheet of Manufacturer(s)
4.0 Organization, Responsibility & Authority

4.1 Organization
DLH General Dir. TGN Project Control TGN Design
(DLH 4th Division) Division Division
ER
Avrasyaconsult TBM DIVISION
Project Manager
Takashi IMAISHI
Repair Material Manufacturer
Scope of Activity: Supply of
repair materials
Site Manager Const. Mng’s Control Mng.
T. KOYANAGI N. INAZUMI S. HOUHANA
AVR Witness as indicated in ITP’s
AFAPREFABRIK F.ENOMOTO
Precast Segment Sub-Contractor
GTBM Gebze QA/QC Manager
Project Manager B. ONAT
Site Eng. TBM Site Eng’s
Mahmut Müftüoğlu
S. KARTAL M.SAVAŞKAN
U.KİLİMCİ
QA/QC Eng.
Site Manager U. ERGUNER
Sedat BOYACI
QA/QC Chief
Abdullah SÖZEN
Repair Material SUB-CONTRACTOR for Repair Works (*)

Operator(s)
Scope of Activity: Application of repair
Scope of Activity: Application of materials in accordance with this QP and
repair materials in accordance with MTDS on segments after leaving the
this QP and MTDS on segments production yard (before or after erection)
before leaving the production yard
(*)Shall be declared later

4.2 Responsibility & Authority

Members of JV Quality Department
JV Quality Department members are responsible of the quality assurance and quality control
of the activities. They will control and follow up the activities and make sure that there will not
be any deviation from the Employer’s Requirements and there will not be an issue that will
not be covered within the pre-testing program. They will review the CIQP and other quality
assurance documentation prepared by the divisional quality members. Reporting shall be to
the Quality Manager of the Joint Venture.
Members of TBM Quality

TBM Divisional quality members are responsible of the technical details of repair materials
application. They will prepare the necessary quality plans, procedures and forms/sheets.
They shall file the records, reports, WIR’s and necessary documents related with pretesting.
They shall report to the TBM Division Project Manager.
Shinji HOUHANA Belgan ONAT Ulvi ERGUNER

Taisei-Gama-Nurol JV Taisei-Gama-Nurol JV Taisei-Gama-Nurol JV
TBM Division-Control Manager TBM Division-QA&QC Manager TBM Division-QA&QC Engineer
Tel : (0216) 651 81 60 Tel : (0216) 651 81 60 Tel : (0216) 651 81 60
Mobile: (0533) 491 31 37 Mobile: (0533) 685 50 75 Mobile: (0533) 692 08 74
E-mail: forhanac@taisei.com.tr E-mail: belgan@taisei.com.tr E-mail : ulvi@taisei.com.tr
Members of TBM Pretesting Team
Site Manager:
He will prepare and carry out detailed sampling and testing program and overall repair
works. He will approve the necessaty of repairs and ensure that all repair application
activities comply to the Employer’s Requirement, related quality plans and/or material
technical data sheets. He will report to TBM Division Project Manager.
Tsukasa KOYANAGI
Taisei-Gama-Nurol Joint Venture
TBM Division – Site Manager
Tel : (0216) 545 92 01-02
Mobile : (0533) 482 42 81
E-mail : koyana@taisei.com.tr
TBM Supervisor(s) :
He or she will perform the visual checks on concerte surface and decided repair
necessaty. He or she will supervise the repair applications. He or she will arrange the
witness of the Employer’s Representatives and will issue WIRs parallel to repair material
applications in coordination with TBM QA&QC team. He will report to Site Manager.
Seda KARTAL
TBM Site Engineer – Gebze Site
Tel : (0216) 545 92 01-02
Mobile : (0533) 500 53 09
E-mail : skartal@taisei.com.tr

Afaprefabrik
They will perform visual checks on precast segment concrete surface immediately after
releasing mould side panels and record the result of inspection in the segment production
checklist. In case of repair necessaty before transportation of segments from production yard
to job sites, they will prepare the necessary manpower, repair materials and equipments for
the application of repair materials. They shall apply each repair type in accordance with this
quality plan, the advise of manufacturer’s, MTDS & MSDS of materials. The operator(s) and
the repair materials shall comply to the Employer’s Requirement, related quality plans . They
shall confirm that all repair works shall be performed by operator(s) who can document their
qualification/certificate.
Repair Material Manufacturer(s)

They will supply the repair materials with quality certificates and arrange detailed training
regarding surface preparation, mixing, application and curing about repair materials to
operator(s) and other related personnel.
Sub-contractor for Repair Works

In case of repair necessaty before or after erection of segments at Ayrılıkçeşme or Yenikapı
job sites, they will prepare the necessary manpower, repair materials and equipments for the
application of repair materials. They shall apply each repair type in accordance with this
quality plan, the advise of manufacturer’s, MTDS & MSDS of materials. The operator(s) and
the repair materials shall comply to the Employer’s Requirement, related quality plans . They
shall confirm that all repair works shall be performed by operator(s) who can document their
qualification/certificate. The information about the company shall be declared later.
5.0 Programme
The repairs for TBM Concrete Works shall be performed at any time due to the repair
necessaty.
6.0 Method & Sequence of the Works
6.1 Cement Based Repair Mortar :
Below mentioned materials are considered for defects especially broken parts at the
corners,air pores, small corrections on surface and honeycombings which do not comply
with Inspection & Test Plan for Precast R/C Segment Production no.BC1-MFQP-TBM-02-
ITP-02-02 - item 6 of MFQP for Precast R/C Segment Production.
6.1.1 Emaco S88-C (or derivations):
6.1.1.1 General:
This is a ready-to-use product in powder form shrinkage compensated, sulphate resisting,

thixotrophic reoplastic repair mortar produced by BASF company. The recommended
application thickness is between 1 to 4 cm. The material shall be are considered for defects
especially broken parts at the corners and honeycombings. The material does not need
special adhesive.

Repair work shall not be performed if the concrete temperature is less than +5OC.
6.1.1.2 Preparation of Existing Concrete Surface:
• All damaged, deteriorated area shall be marked.

• The marked area shall be saw cut perpendicular to the
repair surface to a minimum 1 cm. by electrical spiral machine.
• After cutting the defected area, deteriorated concrete shall
be removed by electrical hammer or hand tools till sound
concrete.
• The concrete surface must be rough for good bonding.
• The surface shall be free from dust and loose material.
• The surface shall be saturated with water before repair
material application.
6.1.1.3 Preparation for Bonding Mortar:
• Proper mixing tools shall be ready on site.

• Accessive water shall be removed on prepared surface, if any.
• The minimum amount of necessary water shall be put in mixing can.
Mixing water per 25

Suggested liter Flow ASTM C-
kg bag
consistency 109
min. max.
Fluid 120 5.0 6.0
• Mixing shall be started and Emaco S 88-C(or derivations)

shall be added rapidly and continuously.
• Mixing shall be continued till the 3 to 4 minutes after all
Emaco S 88-C added.
• The material shall be applied on saturated concrete
surface by brush.
6.1.1.4 Preparation of Repair Mortar:

• The material preparation shall be done in accordance with manufacturer’s instruction.
Mixing water per 25

Suggested liter
Flow ASTM C-109 kg bag
consistency
min. max.
Fluid 120 3.5 4.0
• Mixing shall be started and Emaco S 88-C(or derivations)

shall be added rapidly and continuously.
• Mixing shall be continued till the 3 to 4 minutes after all
Emaco S 88-C added.
• Due to the actual workability of mortar, additional water shall
be added and mixed again 2 to 3 minutes until required
consistency shall be achieved.

• The bonding mortar shall be checked before application of repair mortar. The applied
bonding mortar must be wet. If it is dry, new bonding mortar shall be applied before the
application of repar mortar.
• The repair mortar shall be applied by hand, spatula or trowel.
6.1.1.5 Curing of Repair Mortar:
• Small defects like as pores shall be proteted from wind, rain, direct sunlight and similar
weather conditions for 48 hours.
• Repair such as corners, edges, etc. shall be kept from wind, rain, direct sunlight and
similar weather conditions for 7 days.
6.1.2 Emaco 90:
6.1.2.1 General:
This is a ready-to-use product in powder form repair and surface finishing mortar produced
by BASF company. The recommended application thickness is between 1 to 5 mm. The
material shall be are considered for air void, surface finishing, surface corrections and
honeycombings. The material does not need special adhesive.
Repair work shall not be performed if the concrete temperature is less than +5OC.
• Deteriorated area shall be marked.

• The surface shall be saturated with water before repair material application.
6.1.2.3 Preparation for Repair Mortar:

• The surface shall be saturated. Accessive water shall be
removed on prepared surface, if any.
• The minimum amount of necessary water shall be put in
mixing can. The manufacturer’s suggested amount of mixing
water is 4,75 kg per 25 kg bag.
• Mixing shall be started and Emaco 90 shall be added
rapidly and continuously.
• Mixing shall be continued till the 3 to 4 minutes after all Emaco 90 added.
• The mortar shall be kept for 4 minutes and mixed for 30 seconds.
• The material shall be applied on saturated concrete surface by spatula or trowel.
• Small defects like as pores shall be proteted from wind, rain, direct sunlight and similar
weather conditions for 48 hours.
• Repair such as corners, edges, etc. shall be kept from wind, rain, direct sunlight and

6.1.3 Sika Monotop 612:
6.1.3.1 General:
This is a ready-to-use product in powder form cementitious, silicafume containing, fibre

reinforced, polymer modified one-component repair mortar produced by Sika company. The
recommended application thickness is between 5 to 30 mm. The material shall be are
considered for defects especially broken parts at the corners and honeycombings. Sika
Monotop 610 material shall be used for bonding.
Repair work shall not be performed if the temperature below +5OC and above +30OC.
• All damaged, deteriorated area shall be marked.

• The marked area shall be saw cut perpendicular to the repair surface to a minimum 1 cm.
by electrical spiral machine.
• After cutting the defected area, deteriorated concrete shall be removed by electrical
hammer or hand tools till sound concrete.
• The concrete surface must be rough for good bonding.
• The surface shall be saturated with water before repair material application.
6.1.3.3 Preparation for Bonding Mortar:

• Accessive water shall be removed on prepared surface, if any.
• The amount of necessary water shall be put in mixing can.
Water : powder = 1 : 5,6 parts by weight (for brush application)

Water : powder = 1 : 4,8 parts by volume (for brush application)
• Whilist stirring slowly and sika monotop 610.

• Mix mechanically for at least 3 minutes using low speed electrical stirrer.
• The material shall be applied on saturated concrete surface by brush.
6.1.3.4 Preparation of Repair Mortar:

• The material preparation shall be done in accordance with manufacturer’s instruction.
Water : powder = 1 : 7,7 - 9,1 (by weight)

Approximately 3,0 liter water per 25 bag
• Mixing shall be started and Sika momotop 612 shall be added while mixing continuously.
• Mixing shall be continued 3 minutes by low speed electrical mixer avoiding entrapping of
air.
• By adding the powder in portions, the desired application consistency shall be obtained.
• The sika monotop 612 repair mortar shall be applied wet on wet to the sika monotop 610
bonding layer.
• The repair mortar shall be applied by hand, spatula or trowel.

• Small defects like as pores shall be protected from wind, rain, direct sunlight and similar
weather conditions with standards curing methods for 48 hours.
• Repair such as corners, edges, etc… shall be kept from wind, rain, direct sunlight and
6.2 Epoxy Based Injection Materials for Crack Repairs:
6.2.1 Concresive 1302:
6.2.1.1 General:
This is a low viscosity epoxy injection material consist of two components, solvent free,
structurally rebonding epoxy resin produced by BASF company. The recommended for
narrow cracks width is between 0.1 to 1.0 mm. Concresive 1495 shall be used as adhesive
for sealing the cracks for fast applications. Application temperature of this material is
between +10OC and +40OC.
6.2.1.2 Preparation of Existing Crack:
• The crack opening should be cracked to obtain a V shaped cross-section. The cracked
surfaces have to be cleaned by air compressors to remove all dust, grains, grease and
loose particles from the surface.
• The surface must be dry.
• Depending on the crack width the holes should be drilled in both two sides of the crack
line with an angle of 45o to the surface. The holes should be 5-10 cm away from the crack
line and deep enough for passing across the crack plane and reach opposite side.
Through the crack line, the holes should have a distance of 20-30 cm from each other.
• The holes have to be cleaned by air compressors to remove all dust and loose particles.
• Injection packers should be installed in to the holes, than screwed and fixed to the holes.
• The Concresive 1495 should be put on to a proper cartridge gun.
• The materials’ temperature should be between 15-25OC.
• All the cracks and packer sides should be sealed with Concresive 1495 by using a steel
spatula or trowel to prevent the leakage of injection resin from the crack openings.
6.2.1.2 Application of Injection:
• Depending on the relative humidity and temperature 2-3 hours after the Concresive 1495
application the epoxy injection could be started.
• Add the Concresive 1302 Component B into the Concresive 1302 Component A pail.
Mixing ratio by weight by volume

Component A 88 85
Component B 12 15
• The material temperatures should be between 15-25OC.

• Mix the components until having a homogenous resin for 3-4 minutes with a mixer with
300-600 rpm.
• Pour the resin into the tank of the injection pump and tie the pneumatic pipe of the pump
to the lowest packer fixed to the cracked surface.
• Adjust the pump pressure values depending on the crack width and deepness with site
trials.

• Start pumping the resin into the crack until the resin comes out from upper packer.
• Remove the pipe from the current packer and close the packer opening by screwing.
• Tie the pipe to the upper packer which resin comes out and start pumping of resin.
• Follow the same instruction to the packer fixed at the top of the surface.
• 3 days after the application all the packers could be cut and surface could be finished.
6.2.2 Sikadur 52:
6.2.2.1 General:
This is a low viscosity epoxy injection material consist of two components, solvent free,
based on high strength epoxy resign produced by Sika company. The recommended for
cracks width maximum 5.0 mm. The minimum age of new concrete is 3 weeks. Sikadur 31
shall be used as adhesive for sealing the cracks for fast applications. Application
temperature of this material is between +10OC and +40OC.
6.2.2.2 Preparation of Existing Crack:
• Surface shall be sound, clean, free from oil and grease, old
coatings and surface treatments
• Concrete, mortar, stone should be thoroughly prepared by
high pressure water jetting or mechanical means such as
grinding, chiselling etc.
• Cracks must be cleaned to remove dust with compressed
air.
• Mortar and concrete must be older than 28 days (depends
on minimal requirement of strengths).
• Sikadur 31 is required for fixing the injection plates and as
a capping material to cover the crack surface.
• Sikadur 52 (injection resin), injection plates and injection
pump shall be ready on site.
• Fixing of the Injection Plates and Placing the Cap
Mix Ratio and Mixing of Sikadur 31
Part A : part B = 3 :1 by weight or volume

Sikadur 31 is in pre-batched units:
Mix parts A+B together for at least 3 minutes with a mixing spindle attached to a slow
speed electric drill (max. 600 rpm) until the material becomes smooth in consistency
and a uniform grey colour. Avoid aeration while mixing. Then, pour the whole mix into
a clean container and stir again for approx. 1 more minute at low speed to keep air
entrapment at a minimum. Mix only that quantity which can be used within its potlife.
Installation of Injection Ports
Place the surface packers directly above the crack by

using Sikadur 31, then place Sikadur 31 adhesive for
fixation. Keep a distance of approx. 15-30cm
between the surface packers, depending on the type,
width and the depth of the crack. Apply sufficient
cover above the packer plates to avoid early debonding due to injection pressure.

Installation of the Capping Material; Sikadur 31 over the Crack Surface
Seal the surface with Sikadur 31. For slender elements it might be required to seal as
well the backside of the crack. Allow to cure min. 2 days before injection of resin.
6.2.1.2 Application of Injection:
• Mixing of Sikadur 52
Mixing ratio A : B = 2 : 1 parts by weight and by volume Add all of part B to part A.
Mix with an electric mixer at slow speed (max. 250 rpm) for at least 3 minutes. Avoid
entraining air.
• Application
Mixed Sikadur-52 Injection shall be injected

under pressure into the cracks using one of
the single component injection pumps as
shown left.
• Vertical cracks should always be injected from the bottom

upwards.
• As soon as injection resin oozes out of the next packer /
injection port, the first one is sealed and the injection process
continued from the next one.
• After completion of the injection process, the injection ports
(packers) as well as the sealing material between the ports are
removed.
7.0 Materials
The repair materials defined in table below shall be used.
Company Name of Material Description of Material Used for

ready-to-use product in powder form concrete repairs such as broken
Emaco S 88-C (or shrinkage compensated, sulphate parts at the corners and
derivations) resisting, thixotrophic reoplastic honeycombings
repair mortar
ready-to-use product in powder form concrete repairs such as air void,
Emaco S 90 repair and surface finishing mortar surface finishing, surface
BASF
corrections and honeycombings
low viscosity epoxy injection crack repairs
Concresive 1302 material, solvent free, structurally
rebonding epoxy resin
adhesive for sealing the cracks for Sealing of cracks for repair works
Concresive 1495
fast applications.

Company Name of Material Description of Material Used for

ready-to-use product in powder form concrete repairs such as broken
Sika Monotop cementitious, silicafume containing, parts at the corners and
612 fibre reinforced, polymer modified honeycombings
repair mortar
ready-to-use product in powder form used as bonding slurry
Sika Monotop cementitious, silicafume containing,
SİKA 610 fibre reinforced, polymer modified
bonding slurry
low viscosity epoxy injection crack repairs
Sikadur 52 material, solvent free, based on high
strength epoxy resign
adhesive for sealing the cracks for Sealing of cracks for repair works
Sikadur 31
fast applications
8.0 Plant / Equipment
The equipments mentioned in material data sheets and manufacturer method

statement/recommendation/instruction shall be used.
9.0 Preparation
Before starting the repair materials, enougn amount of materials shall be provided from each
materials with necessary quality or analysis certificates.
10.0 Protection
N/A.
11.0 Health, Safety, Environment
All staff related with repair material pre-testing works and visitors shall be informed
according to the general laboratory HSE instructions. All MSDS of repair materials shall be
gathered and reserved at laboratory together with the materials during pre-testing.
For the risk assessment table please refer to Attachment-1.
12.0 ITP and Acceptance Criteria
Please refer to ITP’s indexed as below and displayed in Attachment-2 for testing and
evaluation of repair materials.
ITP No. Title

Inspection & Test Plan for Repair Material Applications for TBM
BC1-CIQP-TBM-11-ITP-01-00 Concrete Works

13.0 Records
Material certificate, test or anaysis records/reports shall be gathered and documented by

testing agencies. (if available)
14.0 Attachments
No Title Total Pages

1 Risk Assesment 3
2 Inspection and Test Plan 1
3 Material Technical Data Sheets 17
4 Material Safety Data Sheets 56

CIQP
FOR APPLICATION OF REPAIR MATERIALS FOR TBM
CONCRETE WORKS
BC1-CIQP-TBM-011-01
ATTACHMENT – 1
(RISK ASSESSMENT)
HSE Risk Assessment for Application of Repair Materials for TBM Concrete Work
Risk
Sequ Assessment Risk Responsible
Activity Initiating Event Hazard Consequence Prevention
ence RR Level Person
S OP
(SxOP)
Preparation of Lack of usage of Spark get into Eye injury, fire, 3 3 9 L Usage of PPE, controlling of Site Engineer
Existing PPE(personnel eye, catching property damage, machine, cleaning of working area.
Concrete protective equipments), fire of the injury
Surface or Crack Lack of control of spiral inflammable
1
(Cutting with (disk, electric cable material
Spiral) etc.), presence of
inflammable
substances
Preparation of Lack of usage of Electric shock, Injury 2 4 8 L Usage of PPE, controlling of Site Engineer
Existing PPE(personnel hitting on the machine, cleaning of working area.
Concrete protective equipments), hand by
Surface or Crack Lack of control of hammer
(Removing electrical hammer or
2
deteriorated hand tools
concrete by
electrical
hammer or hand
tools)
Preparation for Lack of usage of PPE, Eye, skin, Eye and skin 4 3 12 M Usage of PPE (respiratory, safety Site Engineer
bonding mortar improper storage of ingestion, irritation, harmful shoes, safety glasses with side
material, improper inhalation, if aspirated into shields or goggles, chemical
ventilation lungs, respiratory resistant gloves, long sleeve shirt,
tract irritation, long pants), use with adequate
3 irritation of the general and local exhaust
skin ventilation, store in a cool area,
keep containers tightly closed,
wash thoroughly after handling,
contain spill and collect with
absorbent.
Submission No. TGN-BC1-52-05-00-00-1185#00-00 Page 1 of 3 Revision No.00

Preparation of Lack of usage of PPE, Eye, skin, Eye and skin 4 3 12 M Usage of PPE (respiratory, safety Site Engineer
Repair Mortar improper storage of ingestion, irritation, harmful shoes, safety glasses with side
material, improper inhalation if aspirated into shields or googles, chemical
ventilation lungs, respiratory resistant gloves, long sleeve shirt,
4 general and local exhaust
ventilation, store in a cool area,
absorbent.
Application of Lack of usage of PPE, Eye, skin, Eye and skin 4 3 12 M Usage of PPE (respiratory, safety Site Engineer
mortar or improper storage of ingestion, irritation, harmful shoes, safety glasses with side
injection to the material, improper inhalation if aspirated into shields or googles, chemical
surface or crack ventilation lungs, respiratory resistant gloves, long sleeve shirt,
5 general and local exhaust
ventilation, store in a cool area,
absorbent.
Sequence : Number
Activity : The sub-works of overall defined work which is the subject of the Quality Plans and Method Statements.
Initiating event : The event which can cause an incident during the implementation of the activity.
Hazard : The potential unsafe incidents to be occurred while the initiating event is happening.
Consequence : The possible consequence when any hazards are occurring.
Risk Level : Categorizing the risks
Prevention : The activity to prevent possible incident.
Responsible person : Responsible person to prevent the hazard. (SE: Site Engineer; SC: Sub-Contractor; HSE: HSE Supervisor; PM: Project Manager;
SM: Site Manager)

Risk Assessment Definitions: S: Severity Severity Rating; 1 – 5 (1 = least severe; 5 = most severe)
OP: Occurrence Possibility Occurrence Possibility: 1 – 5 (1 = least possible; 5 = most possible)
RR: Risk Rating
Risk Rating Classification;
T: Tolerable Risk; 0–5 = Tolerable, no action necessary.

L: Low Risk; 6 – 10 = Training at site, inductions
M: Medium Risk; 11 – 15 = Training at site, inductions, warning signs, documentation.
H: High Risk; 16 – 20 = Severe precautions, work schedule change, training, emergency planning drills
VH: Very High Risk 21 – 25 = New investment, subcontractor evaluation, design and schedule change

CIQP
CONCRETE WORKS
BC1-CIQP-TBM-011-01
ATTACHMENT – 2
(INSPECTION AND TEST PLAN)
CIQP
CONCRETE WORKS
BC1-CIQP-TBM-011-01
ATTACHMENT – 3
(MATERIAL TECHNICAL DATA SHEETS)
Product Data Sheet
2003-07
Sika®MonoTop®-610
Bonding Slurry and Reinforcement Corrosion Protection
03
Description Sika MonoTop-610 is a cementitious, silicafume containing polymer modified one-
component coating material used as bonding slurry and corrosion protection for
reinforcement.
Uses Corrosion protection for reinforcement in concrete repair. Bonding slurry on concrete
and mortar as part of the Sika MonoTop Repair system.
Construction
Advantages - Easy to use with water only,

- Easy, user-friendly application,
- Excellent adhesion to concrete and steel,
- Good resistance to water and chloride penetration,
- Moisture intensitive,
- Good mechanical strengths,
- Sprayable in wet spray method,
- Frost deicingsalt resistance according SIA 162/1, testing method NR.9.
Test certificates EMPA; Federal Material Testing Laboratory (Dübendorf, Switzerland).

LPM; Laboratory for Preparation and Methology (Beinwil a. See, Switzerland).
Technical Data
Colour Grey
Mix ratio For brush application:

Water : Powder = 1 : 5,6 parts by weight
1 : 4,8 parts by volume
1,05 l water / 5 kg powder, resp. 4,6 l water / 25 kg bag
For spray application:
Water : Powder = 1 : 5,5 parts by weight
1 : 4,7 parts by volume
1 l water / 5 kg powder, resp. 4,5 l water / 25 kg bag
Pot life (23°C) Approx. 90-120 minutes
Storage Not affected by frost. Store in dry conditions.
Shelf life 6 months from date of production if stored properly in unopened original packing.
Packaging 10 kg and
25 kg paper bag
93 Sika Monotop-610 1/2

Physical Data
Density (20°C) 1,6 kg/l (bulk density of powder)
2,10 kg/l (density of fresh mortar)
Mechanical strengths - Compressive strength 60-75 N/mm2

(28 days) - Flexural strength 5-10 N/mm2
- Adhesive tensile strength 1,5-2,5 N/mm2 (on concrete)
Modulus of elasticity ~ 20'000 N/mm2

(Static)
Coefficient of thermal
expansion 8·10-6 per °C
Application
Limitations Application temperature: - Minimum + 5°C
- Maximum + 30°C
Material consumption - For 1 litre of fresh mortar: ~ 1,65 kg powder are required
- As a bonding slurry: ~ 1,5-2,0 kg/m2 dry mortar (powder)
Construction
- As an anti corrosion
coating on reinforcement: ~ 2 kg/m2 dry mortar (powder) for one coat of 1 mm
dry film thickness (2 coats are normally applied)
Surface Concrete:
Must be sound, free of loose or weak particles, dust and dirt. In particular oil and
wax containing layers as well as laitance must be completely removed.
Reinforcement:
Clean, free from oil, grease, rust and scale and concrete.
Optimal degree of cleaning SA 21/2
Mixing Pour water in the correct proportion into a suitable mixing vessel. Whilst stirring
slowly, add powder.
To avoid entraining too much air, mix mechanically for at least 3 minutes, using
low speed electric stirrer (max. 500 RPM).
Sika MonoTop 610 must be mixed to a brushable, only slightly dripping consistency.
Application As a reinforcement protection:

Apply first layer of approx. 1 mm thickness, using medium hard brush, roller or
spray to the cleaned reinforcement. Apply the second layer at identical thickness
after a waiting time of 4 - 5 hrs. (at 20°C).
Following repair mortars can be applied after a similar waiting time.
As a bonding slurry:
Apply by brush, roller or suitable spraying equipment to the prepared (pre-wetted)
substrate. To achieve a good bond Sika MonoTop 610 must be rubbed well into
the substrate, fill all unevenness.
Ang following repair mortars have to be applied wet on wet to the bonding slurry.
Cleaning Application and mixing tools should be cleaned with water immediately after use.
Hardened material can only be removed mechanically.
Safety Instructions
Safety precautions Sika MonoTop-610 is caustic (cement). Protect skin and eyes from contact with
mortar. Wear protective clothing and goggles while working with the product.
Ecology Do not dispose of into water soil but according to local regulations.
Toxicity Non-toxic.
Transport Non-hazardous.
Technical data sheet and label instructions have the priority.

The explanations given in the data sheet are correct and reliable as far as we know and they are in
connection with our documentation. In case of applications beyond our control, our warranty is only Accredited by the
valid in respect of the quality of the sold product. Our company reserves the right to make changes to ISO 9001 Dutch Council for
Accreditation
the product formulations under the light of our new R&D studies. This technical data sheet is valid until
a new one is printed and supersedes all of the former editions.
Sika Yap› Kimyasallar› A.fi. TGA-TRÄGERGE MEINCHAFT
Çamçeflme Mah. Sanayi Cad. Kaynarca 34899 Pendik / ‹stanbul ISO 9001
FÜR AKKREDITERUNG GMBH
TGA-ZM-02-92
Phone: +90 216 494 19 90 Fax: +90 216 494 19 84 web: www.sika.com.tr
Regional Directorates: Adana Ankara Antalya Bursa ‹zmir Trabzon
Phone : 0322 458 84 27 0312 482 06 06 0242 247 60 07 0224 225 63 80 0232 469 91 14 0462 326 14 73
Fax : 0322 458 04 05 0312 482 65 59 0242 241 95 92 0224 225 63 52 0232 459 34 66 0462 326 14 03

Product Data Sheet
2003-07
Sika®MonoTop®-612
Repair Mortar
03
Description Sika MonoTop-612 is a cementitious, silicafume containing, fibre reinforced,
polymer modified one-component repair mortar.
Uses For concrete repairs, especially for overhead and vertical applications, specially
suitable for wet-spray method.
Construction
Advantages - To be mixed with water only,

- Excellent workability,
- Adjustable consistency,
- Excellent thixotropic behaviour, especially suitable for overhead and vertical
applications,
- Good mechanical strengths,
- Excellent frost resistance,
- Applicable in layers up to 30 mm thickness,
- Non corrosive, non-toxic,
- Suitable for wet spray application,
- Sulphate resistance.
Test certificates LPM; Laboratory for Preparation and Methology (Beinwil am See).
Technical Data
Colour Grey
Mix ratio Water : Powder = 1 : 7,7 - 9,1 parts by weight

(i.e. approx. 3,0 litre water per bag 25 kg)
Pot life (23°C) 50 - 60 minutes
Storage Sika MonoTop-612 is not affected by frost. Store in dry conditions.
Shelf life 6 months from date of production if stored properly in unopened original packing.
Packaging 10 kg and 25 kg paper bag

Physical Data
Density (20°C) ~ 1,45±0,10 kg/l (bulk density of powder)
~ 2,10±0,10 kg/l (density of fresh mortar)
Mechanical strengths - Compressive strength 50 - 80 N/mm2

(28 days)
Application
Limitations Application temperature: - Minimum + 5°C
- Maximum + 30°C
Layer thickness per application: - Minimum 5 mm
- Maximum 30 mm
Material consumption For 1 litre of fresh mortar: 1,70 - 2,00 kg powder are required
Material consumption depends on concrete surface and application method.
On a level substrate consumption is approx. 17,0 - 20,0 kg of dry mortar (powder)
per m2 at 10 mm layer thickness.
Substrate Substrate must be sound, free of loose or weak particles, dust and dirt. Oil and
wax containing layers, as well as laitance must be completely removed.
Construction
Mixing Pour water in given quantity into the mixing container. Add powder while mixing
continuously. Use low speed electric mixers (max. 500 RPM) for 3 minutes avoiding
entrapping of air. By adding the powder in portions, the desired application
consistency can be obtained.
Application Sika MonoTop-612 can be applied by wet-spray equipment such as Putzmeister,

Melomat, Vario-Jet etc. The mortar can also be applied with spatula or trowel.
The mortar is applied wet on wet to the Sika MonoTop-610 bonding layer or onto
SikaTop-Armatec 110 EpoCem. For thickness greater than 30 mm Sika MonoTop-
612 must be applied in several layers. As soon as the mortar has started to set it
can be smoothed by wooden or synthetic float or a styrofoam block.
No additional water must be used. Sika MonoTop-612 cures with low shrinkage.
To prevent premature drying out of the mortar, keep it moist if exposed to strong
sunshine or wind.
Standard curing methods are recommended.
For very fine surface finish, the application of Sika MonoTop-620 is advised..
Cleaning Application and mixing tools should be cleaned with water while material is still
fresh. Hardened material can only be removed mechanically.
Safety Instructions
Safety precautions Sika MonoTop-612 is caustic (cement). Protect skin and eyes from contact with
mortar. Wear protective clothing and goggles while working with the product.
Ecology Do not dispose of into water or soil but according to local regulations.
Toxicity Non-toxic.
Transport Non-hazardous.

Accreditation
TGA-ZM-02-92
Phone : 0322 458 84 27 0312 482 06 06 0242 247 60 07 0224 225 63 80 0232 469 91 14 0462 326 14 73
Fax : 0322 458 04 05 0312 482 65 59 0242 241 95 92 0224 225 63 52 0232 459 34 66 0462 326 14 03

Product Data Sheet
2003-07
Sikadur®52
Low Viscosity Injection Resin
Description Sikadur-52 is a two component, solvent-free, low viscosity injection-liquid, based on

high strength epoxy resins.
Complies with ASTM C 881-78 Type I, Grade 1 Class B+C.
Uses Sikadur-52 is used to fill and seal cavities and cracks in structural components such
as bridges, industrial structures, columns, beams, foundations, walls and floors
04
Construction
slabs and water-retaining structures. It not only forms an effective barrier against
water infiltration of corrosion promoting media, but also structurally bonds the
concrete sections together.
Advantages - Solvent-free,
- Suitable in both, dry and damp conditions,
- Useable at low temperatures,
- Two grades for different climatic conditions ( normal and long pot life),
- Shrinkage-free hardening,
- High mechanical and adhesive strengths,
- Hard but not brittle,
- Very low viscosity.
Test certificates - Bautechnisches Versuchs- und Forschungsanstalt Salzburg, Austria.

- Laboratoire de Ponts et Chaussée C.F.T.E., Aix-en-Provence, France.
- Ministerio de Industrie e do Comercio, Instituto Nacional de Technologia,
Rio de Janeiro.
Technical Data
Colour Yellowish (Comp. A: yellowish, Comp. B: brownish)
Mix ratio Normal Type / L.P. Type: Comp. A : B = 2 : 1 parts by volume and weight
Pot life (2 kg) Nor mal Type L. P. Type

5°C 75 min. -
10°C 55 min. -
20°C 20 min. 60 min.
30°C 10 min. 30 min.
40°C - 15 min.
Storage Store in dry conditions at temperatures between +5°C and 30°C
Shelf life 12 months from date of production if stored properly in original unopened packing.
Packaging 3 kg units (A+B) pre measured
143 Sikadur 52 1/2

Physical Data
Density (20°C) Comp. A+B: 1,1 kg/l (mixed)
Viscosity Normal Type L. P. Type

(mPa.s) 10°C 1000 -
20°C 500 290
30°C 250 130
Mechanical strengths after 10 days

(at 20°C and 65 % r.h.) - Compressive strength 53 N/mm2
- Flexural strength 50 N/mm2
- Tensile strength 25 N/mm2
- Bond strength to concrete 4 N/mm2
- Bond strength to steel 10 N/mm2
(DIN 53232) (concrete failure)
Modulus of elasticity 1'060 N/mm2

(static)
Coefficient of thermal 89 x 10-6 per °C (from - 20°C to +60°C)

Construction
expansion
Application
Application There are various application methods requiring different equipment, depending on
the nature of the work to be carried out. It is therefore advisable to contact our
Technical Department for assistance.
Important - Maximum width of cracks to be injected: 5 mm

- Minimum age of new concrete: 3 - 6 weeks
- Minimum temperature of concrete to be injected: +5°C to +10°C
(depending on width and depth of crack)
- Maximum permissible substrate temperature: + 30°C
Safety Instructions
Safety precautions Product may cause skin irritation. Wear gloves and goggles and apply barrier cream
to hands. If the material is accidentally splashed into the eyes, flush immediately with
plenty of warm water and seek medical attention without delay.
Ecology In a liquid state Comp. A+B contaminate water.

Do not dispose of into water or soil but according to local regulations.
Toxicity Comp. A+B: Class 4, under the relevant Swiss health and safety codes.
Observe warning on packing.
Transport Comp. A: Non-hazardous.

Comp. B: 8/66 c)

Accreditation
TGA-ZM-02-92
Phone : 0322 458 84 27 0312 482 06 06 0242 247 60 07 0224 225 63 80 0232 469 91 14 0462 326 14 73
Fax : 0322 458 04 05 0312 482 65 59 0242 241 95 92 0224 225 63 52 0232 459 34 66 0462 326 14 03
144 Sikadur 52 2/2

Product Data Sheet
2003-07
Sikadur®31
Thixotropic Epoxy Resin Adhesive
Description Sikadur-31 is a solvent-free, thixotropic, two component adhesive and repair mortar,
based on a combination of epoxy resins and specially selected high strength fillers.
Complies with ASTM C 881-78 type I, Grade 3 Class B+C.
Uses Sikadur-31 is available in three different grades of reactivity: rapid, normal, long pot
life. They can be used as follows:
Construction
- Adhesive levelling compound for concrete, stone, ceramics, mortar, renderings,

steel, iron, aluminium, wood, woodchip boards, polyester, epoxy and glass,
- Concrete repairs,
- Blow hole filling,
- As structural adhesive for precast concrete segments, columns, curbstones etc.,
- Crack and surface sealing.
For Segmental Bridge Construction a special range of adhesives is available:
Sikadur 31 SBA, type S 02-08.
Advantages Sikadur-31 is an extremely versatile product that offers many advantages to the user:
- Easy to apply,
- Suitable for both, dry and damp surfaces,
- Non-sag product, even at high temperatures,
- Hardens without shrinkage,
- Excellent mechanical strengths,
- High early strength according to grade used,
- Components of different colours (Mixing control),
- High abrasion and impact resistance,
- Solvent free.
Technical Data
Colour Grey (Comp. A: white, Comp. B: black)
Mix ratio Type Normal/Rapid : Comp. A : B = 3 : 1 by weigth and volume

Type L.P. : Comp. A : B = 2 : 1 by weight and volume
Storage Store at temperatures between +5°C and +30°C and in dry conditions.
Shelf life 24 months from date of production if stored properly in original unopened packing.
Packaging 6 kg units (A+B) (80 per pallet)
132 Sikadur 31 1/3

Physical Data
Density (at 20°C) All types: 1,65 kg/l
Mechanical strengths Normal / Rapid Type: L.P. Type:

(after 10 days at +10- 20°C) (after 10 days at +20 - 30°C)
- Compressive strength 60 - 70 N/mm2 50 - 60 N/mm2
after 24 hrs. at +20°C: ~40 - 45 N/mm2
after 24 hrs. at +30°C: ~35 - 40 N/mm2
after 24 hrs. at +50°C: - ~40 - 45 N/mm2
Flexural strength 30 - 40 N/mm2 20 - 25 N/mm2
Tensile strength 15 - 20 N/mm2 15 - 20 N/mm2
Bond strength to concrete 3.5 N/mm2 3 - 3.5 N/mm2 (Concrete failure)
- Bond strength to steel 15 N/mm2
Modulus of elasticity 4'300 N/mm2

(static)
Coefficient of thermal 50 x 10-6 per °C (temp. range: -20°C to +40°C)

expansion
04
Construction
Application
Substrate preparation All surfaces must be clean, free from frost, standing water and all loosely adhering
particles. Cement laitance must be removed. Concrete must be at least 3 - 6
weeks old, depending on climate, wirebrush, sand- or waterblasted or grind
substrates.
Priming Priming is not required.
Mixing Mix components A+B together for at least 2 minutes with a mixing spindle
attached to a slow speed electric drill (max. 600 R.P.M.) until the material becomes
smooth in consistency and even grey colour of the mixture is obtained. Material in
industrial packing must be stirred well before proportioning and mixing. Avoid
aeration while mixing.
Application When using a thin film adhesive, apply the mixed adhesive to the surfaces with a
trowel, spatula or by glove-protected hand.
When applying as a repair mortar, take into account any form work that may be
required. On vertical surfaces it is non-sag up to 10 mm thickness. On damp
surfaces, ensure that the material is well rubbed in.
Max. layer thickness: 30 mm
Cleaning Clean all tools and equipment immediately after use with Colma-Cleaner
Important Optimal working temperatures for each grade are:

Normal Type: 10 °C - 30 °C
Rapid Type: 5 °C - 15 °C
L.P. Type: 25 °C - 40 °C
When working at a higher temperature than recommended, the pot life will be
shortened. Similarly when working at lower temperatures, the material will become
more difficult to apply and takes longer to harden. When applying to damp
concrete, work well into substrates.
Where the working temperature will be above 45°C, please consult our Technical
Service.
133 Sikadur 31 2/3

Safety Instructions
Safety precautions Product may cause skin irritations. Wear gloves and goggles.
If the material is accidentally splashed into the eyes, flush immediately with plenty
of warm water and seek medical attention without delay.
Ecology In a liquid state components A+B contaminate water. Do not dispose of into water
or soil but according to local regulations.
Toxicity Comp. A+B:Class 4 under the relevant Swiss Health and Safety Codes.
Observe warnings on packing.
Transport Comp. A: Non-hazardous.

Comp. B: All types: 8/65 c).
Construction

Accreditation
TGA-ZM-02-92
Phone : 0322 458 84 27 0312 482 06 06 0242 247 60 07 0224 225 63 80 0232 469 91 14 0462 326 14 73
Fax : 0322 458 04 05 0312 482 65 59 0242 241 95 92 0224 225 63 52 0232 459 34 66 0462 326 14 03
134 Sikadur 31 3/3

CIQP
CONCRETE WORKS
BC1-CIQP-TBM-011-01
ATTACHMENT – 4
(MATERIAL SAFETY DATA SHEETS)
SAFETY DATA SHEET
(According to 91/155/EEC , ISO 11014-1)
Publication Date:26.05.2003 Page Number: 1/3

Revision Date: First Edition Revision Number: 0
----------------------------------------------------------
PRODUCT NAME :YKS-EMACO S 88/C
1-IDENTIFICATION OF THE SUBSTANCE :

1.1. Product details:Cement based repair mortar
1.2. Trade name: YKS-Emaco S 88/C
1.3. Manifacturer/Supplier:
Yapkim Yapı Kimya San.A.Ş.
Değirmenyolu Sok. Gur Is Merkezi No 21 Kat 6-7-8
81120 Icerenkoy-Istanbul
Tel:+90-262- 751 22 43 – 44 - 45
1.4. Emergency information: Quality Assurance Department. : +90.262.751 22 43 – 44 – 45 (Int.41-42)
2-COMPOSITION/DATA ON COMPONENTS:
2.1. Description: Blend of ordinary portland cement , fine aggregates and active bonding additives
2.2. Dangereous components:
65997-15-1 cement, portland, chemical 25-50%
Xi, R36/38
3-HAZARDS IDENTIFICATION:
3.1. Hazard designation:
Xi: Irritant
3.2. Information pertaining to particular dangers for man and environment:
R36/38:Irritating to eyes and skin
4-FIRST AID MEASURES:

4.1. General Information :This product contains cement. Cement produces an alkaline reaction with moisture and
gauging water and therefore splashes of mortar, slurry or gauging water may cause skin irritation and/or caustic burns to
mucous membrane (e.g. eyes) . Avoid contact with eyes and prolonged skin contact.
4.2. After Inhalation : Remove affected person to fresh air. If symptoms persist, get medical advice.
4.3. After skin contact :Remove contaminated clothes immediately. Wash affected area with soap&plenty of water
4.4. After Eye Contact :Flush immediately with plenty of water for at least 15 minutes. Get medical attention
immediately
4.5. After swallowing : Rinse out mouth and then drink plenty of water. In case of persistent symptoms get medical
attention.
5-FIRE FIGHTING MEASURES:

5.1. Suitable extinguishing agents:Product is non combustible, therefore no special extinguishing agents.
5.2. Do not suitable extinguishing agents:
5.3.
5.4. Protective equipment: No special measures required.
6-ACCIDENTAL RELEASE MEASURES:

6.1. Person related safety precautions: Not required.
6.2. Measures for environmental protection: No special measures required.
6.3. Measures for cleaning / collecting: Collect mechanically.
6.4. Additional information: Not dangerous materials are released.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
7-HANDLING AND STORAGE:

7.1. HANDLING:
7.1.1. Information for safe handling: No special measures required.
7.2.1. Information about protection against explosions an fires: No special measures required.
Requirements to be met by store rooms and cotainers: No special measures requirements.

Information about storage in one common storage facility:Not required.
Further information about storage conditions :Store in dry place. Avoid or keep low the formation of dust.
Class according to regulation on inflammable liquids: Void.
8-EXPOSURE CONTROLS/PERSONAL PROTECTION:

8.1.
8.2. General protective and hygenic measures:
The usual precautionary measures should be adhered to handling the chemicals.
Wash hands during breaks and at the end of the work.
8.2.1.
8.2.1.1. Breathing equipment: Not required
8.2.1.2. Protection of hands: Protective gloves made of rubber.
8.2.1.3. Eye protection: Wear safety goggles when working above eye level or if there is danger of splashing.
8.2.1.4. Skin protection : Use protection cream for skin protection.
8.2.2. Environmental Exposure Controls
9-PHYSICAL AND CHEMICAL PROPERTIES:
9.1. General Information:
9.1.1. Form: Powder
9.1.2. Smell:Odourless
9.1.3. Colour: Grey, White
9.2.Important health, safe and environmental information:
Value/Range Unit Method
Melting point / melting range Not determined
Boiling point / boiling range Not applicable
Flash point Not applicable
Self inflammability Product is not self igniting
Danger of explosion Product is not explosive
Thermal decomposition
Density at 20º C
Solubility in / Su içinde Product is water miscible
Miscibility with water Yağ içinde --
Viscosity at 20ºC
PH value at 20ºC 12-13
Solid Content 100 %
10-STABILITY AND REACTIVITY:

10.1.Hazardous decomposition products:No decomposition if used according to specifications.
10.2.Conditions to be avoided :No conditions
10.3.Dangereous reactions: No dangerous reactions known.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
11-TOXICOLOGICAL INFORMATION:
Solution irritation:
Skin and eye irritation:Irritant effect for skin , eyes and mucous membranes.
After swallowing :Irritant effect.
Sensitization: Low in chromates.
Additional toxicological information: The products showes the following dangers according to the calculation method of
the General EC Clacification Guidelines for Preparations as issued in the latest version:
Irritant
When used and handeled according to specifications, the product does not have any harmful effects according to our experience
and the information provided to us.
The product contains no asbestos , no any other mineral fibres , no respirable fine quarz dust hazardous to health and cause in
silicisis is chlorine-free and contains no formaldehide.
Low in chromates to TRGS 613.
12-ECOLOGICAL INFORMATION:
General notes: Do not allow product to reach ground water , water bodies or sewage system.
No ecological studies are available. Harmful effects on man and environment are hitherto unknown and are not to be expected
when applying properly and observing the instructions in the Safety Data Sheet. When handled properly and used as intented the
product has no ekotoxic effects on the basis of our many years experience with ready-to-use cement mortars and chemical
building materials and the information available to us.
13-DISPOSAL CONSIDERATION:
Product:
Recommendation: Disposal in accordance with national and local laws and by-laws . Smaller quantities can be disposed
with household garbage.
Uncleaned packagins:
Recommendation: Carefully emptied packs are building site or commercial waste.
14-TRANSPORT INFORMATION:
Not dangerous product however transported.
15-REGULATORY INFORMATION:
The product has been classified and abelled in accordance with EC directives/Ordinance on Hazardous Materials.
Code letter and hazard designation of product: Xi Irritant
Hazard determining compenents of labelling : Cement
Risk phrases :
R36/38 Irritating to eyes and skin.
Safety phrases:
S2 Keep out of children
S24/25 Avoid contact with skin and eyes.
S26 In case of contact with eyes , rinse immediately with plenty of water and seek medical advice
S27 Take off immediately all contaminated clothing.
S28 After contact with skin wash immediately with plenty of water and soap.
S37 Wear suitable gloves.
16-OTHER INFORMATION:
These data are based on our present knowledge. However , they shall not constitute a guarantee for any specific product features
and not stablish legally valid contractual relationship.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET
Publication Date:26.05.2003 Page Number : 1/4

Revision Date : 10.07.2006 Revision Number: 2
----------------------------------------------------------
PRODUCT NAME :YKS-EMACO 90

1.1. Product details:Cement based repair mortar
1.2. Trade name: YKS-Emaco S 90
BASF Yapı Kimyasalları San. A.Ş.
Mihrabat Cad. Funda sok. No:1 34810 Kavacık - İSTANBUL
Tel: 00-90-216-680 12 12
Fax:00-90-216-680 12 35
2.1. Description: Blend of ordinary portland cement , fine aggregates and active bonding additives
65997-15-1 cement, portland, chemical 25-50%
Xi, R36/38R43
3.1. Hazard designation:
Xi: Irritant
R36/38:Irritating to eyes and skin
R43 : May cause sensitization by skin contact
4.1. General Information :This product contains cement. Cement produces an alkaline reaction with moisture and
gauging water and therefore splashes of mortar, slurry or gauging water may cause skin irritation and/or caustic burns to
mucous membrane (e.g. eyes) . Avoid contact with eyes and prolonged skin contact.
4.2. After Inhalation : Remove affected person to fresh air. If symptoms persist, get medical advice.
4.3. After skin contact :Remove contaminated clothes immediately. Wash affected area with soap&plenty of water
4.4. After Eye Contact :Flush immediately with plenty of water for at least 15 minutes. Get medical attention
immediately
4.5. After swallowing : Rinse out mouth and then drink plenty of water. In case of persistent symptoms get medical
attention.

5.1. Suitable extinguishing agents:Product is non combustible, therefore no special extinguishing agents.
5.2. Do not suitable extinguishing agents:
5.3.
5.4. Protective equipment: No special measures required.

6.1. Person related safety precautions: Not required.
6.2. Measures for environmental protection: No special measures required.
6.3. Measures for cleaning / collecting: Collect mechanically.
6.4. Additional information: Not dangerous materials are released.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------

7.1. HANDLING:
7.1.1. Information for safe handling: No special measures required.
Requirements to be met by store rooms and cotainers: No special measures requirements.

Information about storage in one common storage facility:Not required.
Further information about storage conditions :Store in dry place. Avoid or keep low the formation of dust.
Class according to regulation on inflammable liquids: Void.

8.1.
The usual precautionary measures should be adhered to handling the chemicals.
8.2.1.
8.2.1.1. Breathing equipment: Not required
8.2.1.2. Protection of hands: Protective gloves made of rubber.
8.2.1.3. Eye protection: Wear safety goggles when working above eye level or if there is danger of splashing.
8.2.1.4. Skin protection : Use protection cream for skin protection.
9.1.1. Form: Powder
9.1.2. Smell:Odourless
9.1.3. Colour: Grey, White
Melting point / melting range Not determined
Boiling point / boiling range Not applicable
Flash point Not applicable
Self inflammability Product is not self igniting
Danger of explosion Product is not explosive
Thermal decomposition
Density at 20º C
Solubility / Miscibility In water Product is water miscible
In oil --
Viscosity at 20ºC
PH value at 20ºC 12-13
Solid Content 100 %

10.2.Conditions to be avoided :No conditions
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
10.3.Dangereous reactions: No dangerous reactions known.
Solution irritation:
Skin and eye irritation:Irritant effect for skin , eyes and mucous membranes.
After swallowing :Irritant effect.
Sensitization:
Additional toxicological information: The products showes the following dangers according to the calculation method of
the General EC Clacification Guidelines for Preparations as issued in the latest version:
Irritant
When used and handeled according to specifications, the product does not have any harmful effects according to our experience
and the information provided to us.
The product contains no asbestos , no any other mineral fibres , no respirable fine quarz dust hazardous to health and cause in
silicisis is chlorine-free and contains no formaldehide.
General notes: Do not allow product to reach ground water , water bodies or sewage system.
No ecological studies are available. Harmful effects on man and environment are hitherto unknown and are not to be expected
when applying properly and observing the instructions in the Safety Data Sheet. When handled properly and used as intented the
product has no ekotoxic effects on the basis of our many years experience with ready-to-use cement mortars and chemical
building materials and the information available to us.
Product:
Recommendation: Disposal in accordance with national and local laws and by-laws . Smaller quantities can be disposed
with household garbage.
Recommendation: Carefully emptied packs are building site or commercial waste.
Not dangerous product however transported.
The product has been classified and abelled in accordance with EC directives/Ordinance on Hazardous Materials.
Code letter and hazard designation of product: Xi Irritant
Hazard determining compenents of labelling : Cement
Risk phrases :
R36/38 Irritating to eyes and skin.
Safety phrases:
S2 Keep out of children
S24/25 Avoid contact with skin and eyes.
S26 In case of contact with eyes , rinse immediately with plenty of water and seek medical advice
S27 Take off immediately all contaminated clothing.
S28 After contact with skin wash immediately with plenty of water and soap.
S37 Wear suitable gloves.
These data are based on our present knowledge. However , they shall not constitute a guarantee for any specific product
features and not stablish legally valid contractual relationship.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET
Publication Date:26.05.2003 Page Number :1/4

Revision Date :17.12.2004 Revision Number: 1
----------------------------------------------------------
PRODUCT NAME :CONCRESIVE 1302 , PART A

1.1. Product details: Epoksi resin
1.2. Trade name: Concresive 1302 ,Part A
Tel:+90-262- 751 22 43 – 44 - 45
1.4. Emergency information: Quality Assurance Department :+ +90.262.751 22 43 – 44 – 45 (Int.41-42)
2.1. Description: Epoxy resin, Bisphenol A-Epichlorhydrin
Components CAS No Symbol R %
Bisphenol A-Epichlorhydrin 25068-38-6 Xi R36/38-43 50-100
2,3-Epoxy –1-Propanol --- R36-43 10-25
ether(C13-C15)
Epoxy resin 9003-36-5 Xi R36/38-43 --
3.1. Hazard designation: Xi, İrritant
R36/38 Irrritating to eyes and skin
R43 May cause sensitization by skin contact.

4.1. General Information :Take affected persons out of danger area and instruct to lie down. Instantly remove any
clothing soiled by the product.
4.2. After Inhalation : Supply fresh air and call a doctor for safety reasons. In case of unconsciousness bring patient
into stable side position for transport.
4.3. After skin contact :Instantly wash with water and soap and rinse thorougly. Cover wound with a sterile dressing.
4.4. After Eye Contact :Rinse opened eye for several minutes under running water. Then consult doctor.
4.5. After swallowing : Rinse out mouth and drink plenty of water. Call a doctor immediately.

5.1. Suitable extinguishing agents:CO2 , extinguishing powder or atomised water.Fight larger fires with atomised water
or alcohol –resistant foam.
5.2. Do not suitable extinguishing agents:Water jet.
5.3. Special hazards caused by the material , its products of combustion or resulting gases:
Can be released in case of fire
Carbon monoxide (CO)
Under certain fire conditions, traces of other toxic gases cannot be excluded,e.g.:
Hydrojen Chloride(HCL)
5.4. Protective equipment: Wear full protective suit. Wear self–contained breathing apparatus.
Additional information: Collect contaminated fire fighting water separately. It must not enter drains.
Dispose of fire debris and contaminated fire fighting water in accordance with official regulations.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------

6.1. Person related safety precautions: Wear protective equipment . Keep unprotected persons away.
6.2. Measures for environmental protection: Do not allow product to reach sewage system or water bodies. Do not allow to
enter the ground /soil.
6.3. Measures for cleaning / collecting:.
Ensure adequate ventilation.Absorb with liquid-binding material (sand, diatomite, acid binders, universal binders, sawdust).
Dispose of contaminated material as waste according to item 13.
6.4. Additional information: Use water and suitable detergent for cleaning .Don’t use solvents.

7.1. HANDLING:
7.1.1. Information for safe handling: Ensure good ventilation/exhaustion at the workplace. No special precautions
necessary if used correctly.
7.2. STORAGE:
7.2.1. Requirements to be met by store rooms and cotainers: Storehouses and workplaces must be sufficiently
ventilated. Prevent any penetration into the ground. .
7.2.2.Information about storage in one common storage facility:Avoid to store with together corrosive materials, acids
and alkaline materials.
7.2.3.Further information about storage conditions :Store in cool , dry conditions in well sealed containers.
Storage Class(VCI):10
Additional information about design of technical systems:
8.1.Component with critical values that reqiure monitoring at the workplace:
Take off immediately all contaminated clothing
Avoid contact with the eyes and skin.
Do not inhale gases / fumes / aerosols.
8.2.1. Personel protective equipment:
8.2.1.1. Breathing equipment: Not necessary if room is well-ventilated.
8.2.1.2. Protection of hands: Plastic gloves.
8.2.1.3. Eye protection: Tightly sealed safety glasses.
8.2.1.4. Skin protection : Protective work clothing.
9.1.1. Form: Liquid
9.1.2. Smell:Light resin
9.1.3. Colour:Transparent
Melting point / melting range Not applicable
Boiling point / boiling range -- °C
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
Flash point -- °C
Ignition temperature -- °C
Danger of explosion --
Thermal decomposition -- °C
Vapour Pressure at 20ºC -- hPa
Density at 20º C Approx. 1 g/cm³ ISO2811
Solubility / Miscibility With water Not miscible or difficult to mix
With oil --
Viscosity, dynamic at 25º C 500-1000 mPas
PH value at 20ºC,(20 g/l) Not applicable --
Solid Content -- %
10.2.Conditions to be avoided :
10.3.Dangereous reactions: Strong exothermic reaction with basis and numerous organic substances including alcohols and
amines.
10.4.Dangerous products of decomposition : Irritant gases /vapours
Acute toxicity:
Primary irritant effect:
Skin irritation :Irritant effect on skin and mucous membranes.
Eye irritation :Irritant effect.
After swallowing : Swallowing will lead to a irritant effect on mouth
Sensitization: Sensitization possible by skin contact .
Additional toxicological information:It was classified to be toxic in according to General Directives(88/379/EEC)
Product:
Recommendation: Do not allow product to reach underground or surface water or sewage system.
Product:
Recommendation: Remove according to local authority recommendations, e.g. convey to a suitable incinerator.
Uncleaned packagins:Empty contaminated packakings thoroughly. They can be recycled after thorough and proper cleaning.
Recommendation: Disposal must be made according to official regulations.
Recommended cleanind agent: Water, if necessary with cleaning agent.
LAND TRANSPORT, ADR/RID(cross-border)
ADR/RID Class 9 Various dangerous materials and objects
Number/Letter 11(c)
Hazard Index Number 90
Substance Index Number 3082
Label 9
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
Designation of goods Environmentally hazardous substance, liquid, n.o.s(Bisphenol A-

Epichlorhydrin)
MARITIME TRANSPORT, IMDG

IMDG Class 9
Page 9028
UN Number 3082
Packaging group III
EMS Number None
MFAG None
Marine Pollutant Yes
Correct technical name Environmentally hazardous substance, liquid, n.o.s(Bisphenol A-
Epichlorhydrin)
Air transport ICAO-TI and IATA-DGR

ICAO/IATA Class 9
UN/ID Number 3082
Packaging group III
Correct technical name Environmentally hazardous substance, liquid, n.o.s(Bisphenol A-
Epichlorhydrin)
The product has been classified and labelled in accordance with EC Directives / Ordinance on Hazardous Materials (GefStoffV)
Code letter and hazard designation of product:
Xi, Irritant
Hazard determining compenents of labelling :
Risk phrases :
R 36/38 Irrritating to eyes and skin
R 43 May cause sensitisation by skin contact.
Safety phrases:
S02 Keep out of children.
S36/37/39 Wear suitable protective clothing , gloves and eye/face protection.
S 26 In case of contact with eyes , rinse immediately with plenty of water and seek medical advice.
S 27/28 After contact with skin, take off immediately all contaminated clothing,and , wash immediately with plenty of water
and soap.
S24 Avoid to contact with skin.
S51 Use only ın well-ventilated areas.
S29/35 Do not allow product to enter drainage system, Dispose of contaminated material as waste under safety
These data is based on our present knowledge. However , it shall not constitute a guarantee for any specific product features
and shall not establish a legally valid contractual relationship.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
PRODUCT NAME :CONCRESIVE 1302, PART B

1.1. Product details:Hardener for Epoksi based injection material.
1.2. Trade name: Concresive 1302, Part B
Tel:+90-262- 751 22 43 – 44 - 45
2.1. Description: Hardener For epoxy resin
Components Cas No % Symbol R
EC No
2-Methyl-1,5-pentamethylenediamine 15520-10-2 99 C R34-20/21/22-43
239-556-6
3.1. Hazard designation: C Corrosive
R 20/21/22 Harmfull in contact with skin, inhalation and swallowing.
R 34 Causes burns
R43 May cause sensitization by skin contact.
Specific Hazards:Vapours may form explosive mixture with air.

4.1. General Information :Take affected persons out of danger area and instruct to lie down. Instantly remove any
clothing soiled by the product. Never give anything by mouth to an unconscious person.
4.2. After Inhalation : Supply fresh air and call a doctor for safety reasons. In case of unconsciousness bring patient
into stable side position for transport.
4.3. After skin contact :Instantly wash with water and soap and rinse thorougly. Cover wound with a sterile dressing.
4.4. After Eye Contact :Rinse opened eye for 15 minutes under running water. Then consult doctor.
4.5. After swallowing : Rinse out mouth and drink plenty of water. Ingest activated charcoal. Call a doctor
immediately.

5.1. Suitable extinguishing agents:CO2 , extinguishing powder or atomised water. Fight larger fires with atomised water
or alcohol –resistant foam.
5.2. Do not suitable extinguishing agents:Water with a full water jet.
5.3. Special hazards caused by the material , its products of combustion or resulting gases:
Can be released in case of fire
Nitrogen Oxides (NOx),Carbon monoxide (CO),Ammonia
5.4. Protective equipment: Wear full protective suit. Wear self–contained breathing apparatus.
Additional information: Collect contaminated fire fighting water separately. It must not enter drains.
Dispose of fire debris and contaminated fire fighting water in accordance with official regulations.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------

6.1. Person related safety precautions: Wear protective equipment . Keep unprotected persons away.
6.2. Measures for environmental protection: Do not allow product to enter drainage system , surface or ground water Do
not allow to enter the ground /soil.
6.3. Measures for cleaning / collecting:.
Ensure adequate ventilation.Absorb with liquid-binding material (sand, diatomite, acid binders, universal binders, sawdust).
Dispose of contaminated material as waste according to item 13.
6.4. Additional information:

7.1. HANDLING:
7.1.1. Information for safe handling: Ensure good ventilation/exhaustion at the workplace. No special precautions
necessary if used correctly.
7.2. STORAGE:
7.2.1. Requirements to be met by store rooms and cotainers: Storehouses and workplaces must be sufficiently
ventilated. Prevent any penetration into the ground. .
7.2.2Information about storage in one common storage facility:Not required.
7.2.3.Further information about storage conditions :Store in cool , dry conditions in well sealed containers. Store in
original container.
Additional information about design of technical systems:
Ensure adequate ventilation.
8.1.Component with critical values that reqiure monitoring at the workplace:
AEL (Vapour) 8h-TWA and 12h-TWA=0,4 ml/m³
AEL (Particulate) 8h-TWA and 12h-TWA=2 mg/m³
Take off immediately all contaminated clothing. Wash contaminated clothing before re-use. Discard contaminated shoes.
Avoid contact with the eyes and skin.
Do not inhale gases / fumes / aerosols.
8.2.1. Personel protective equipment:
8.2.1.1. Breathing equipment: In the case of vapour formation use a respirator with filter model A2 (Accoring to
EN 141)
8.2.1.2. Protection of hands: Impervious butyl rubber gloves..
8.2.1.3. Eye protection: Tightly fitting safety goggles, face-shield.
8.2.1.4. Skin protection : Impervious clothing apron, boots.
9.1.1. Form: Liquid
9.1.2. Smell:Amine-like
9.1.3. Colour:Colourless
Melting point / melting range (-50)- (-60) °C
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
Boiling point / boiling range 193 °C

Flash point 82 °C Open Cup
Ignition temperature 298 °C
Danger of explosion Not applicable
Thermal decomposition Decomposes on heating °C
Vapour Pressure at 20ºC 173,3 (135°C) hPa
0,86 (25°C) kg/l
Density at 20º C 1,38-1,50 g/cm³
Solubility / Miscibility With water Completely miscible
With oil --
Viscosity, dynamic at 25º C 150-200 mPas
PH value at 20ºC,(30 g/l) Appr.11
Solid Content -- %
10.1.Hazardous decomposition products:Decomposes on heating.
10.2.Conditions to be avoided :Strong oxiding agents.
10.3.Dangereous reactions: Strong exothermic reaction with acids.
10.4.Dangerous products of decomposition : Nitrogen oxides (NOX)
Under fire conditions:carbon oxides, nitrogen oxides (NOX)
Acute toxicity:
LD/LC50 values that are relevant for classification:
2-Methyl-1,5-pentamethylenediamine Oral LD50 1690 mg/kg (rat)
Inhalation LC50/4 h 4,9 mg/l (rat)
Primary irritant effect:
Skin irritation :Burn, ulceration.
Eye irritation :Corrosion, Cornea Conjunctiva, ulceration
After swallowing : discomfort, cough
Upper respiratory tract:irritation
Higher exposure:vomiting, diarrhoea, shortness of breath, lowered blood pressure
Gastrointestinal tract:burn
Sensitization: Sensitization possible by skin contact .
Product:
LC50/48hg/golden orfe=130 mg/l
EC10/18h/bacteria =30 mg/l
Recommendation: Do not allow product to reach underground or surface water or sewage system.
According to the results of test of biodegradability this product is considered as being readily biodegradable.
Product:
Recommendation: Remove according to local authority recommendations, e.g. convey to a suitable incinerator.
Recommendation: Disposal must be made according to official regulations.
Recommended cleanind agent: Water, if necessary with cleaning agent.
ARP01F09
Rev. Number: 0
SAFETY DATA SHEET

----------------------------------------------------------
LAND TRANSPORT, ADR/RID(cross-border)
ADR/RID Class 8 Corrosive substances
Number/Letter 53 (a)
Hazard Index Number 88
Substance Index Number 2735
Label 8
Designation of goods Polyamins, liquid, corrosive, n.o.s. (2-Methyl-1,5-pentamethylenediamine)
MARITIME TRANSPORT, IMDG

IMDG Class 8
Page 8109-2
UN Number 2735
Packaging group I
EMS Number 8-05
MFAG 320
Marine Pollutant --
Correct technical name Polyamines, liquid, corrosive , n.o.s.(2-Methyl-1,5-
pentamethylenediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class 8
UN/ID Number 2735
Packaging group I
Correct technical name Polyamines, liquid, corrosive, n.o.s. . (2-Methyl-1,5-
pentamethylenediamine)
The product has been classified and labelled in accordance with EC Directives / Ordinance on Hazardous Materials (GefStoffV)
Code letter and hazard designation of product:
C Corrosive
Hazard determining compenents of labelling :
Risk phrases :
R 20/21/22 Harmful by inhalation , in contact with skin and if swallowed.
R 34 Causes burns.
R 43 May cause sensitisation by skin contact.
Safety phrases:
S02 Keep out of children.
S36/37/39 Wear suitable protective clothing , gloves and eye/face protection.
S 26 In case of contact with eyes , rinse immediately with plenty of water and seek medical advice.
S 27/28 After contact with skin, take off immediately all contaminated clothing,and , wash immediately with plenty of water
and soap.
S51 Use only in well-ventilated areas.
S29/35 Do not allow product to enter drainage system, Dispose of contaminated material as waste under safety
These data is based on our present knowledge. However , it shall not constitute a guarantee for any specific product features
and shall not establish a legally valid contractual relationship.
ARP01F09
Rev. Number: 0
Socom 94 Rungis MATERIAL SAFETY DATA SHEET 15/02/00
CONCRESIVE 1495 P1/4
1. IDENTIFICATION OF THE PREPARATION AND THE COMPANY

Product name CONCRESIVE 1495
Intended use Chemical anchoring packaged with two separate chambers filled with resin
and hardener. Both products are mixed in order to form a non reactive solid
material.
Company Name SOCOM

Full address Sogaris 196 • 94654 Rungis cedex • France
Contact Tel 33/1 45 60 55 21 • Fax 33/1 45 60 55 20
Emergency 33/1 45 60 55 21
2. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical identity Resin: epoxyacrylate preparation
styrene content >10% (CAS 100-42-5): Xn, R10, R20, R36/38
Hardener: dibenzoyl peroxide (CAS 94-36-0): Xi, O, R7, R36, R43
3. HAZARDS IDENTIFICATION
Classification Harmful
Flammable
Specific hazards Harmful by inhalation

Irritating to eyes and skin
4. FIRST AID MEASURES

Inhalation Move from area to fresh air, seek medical attention if respiratory initiation
develops or if breathing becomes difficult.
Skin contact Remove contaminated clothing immediately. Wash contaminated areas with
plenty of water and soap and rinse with water. Do not use any solvent. Seek
medical attention if irritation develops or persists.
Eye contact Flush with plenty of water for at least 15 minutes. Hold eyelids apart to
ensure rinsing of the entire surface of the eyes and lids with water. Seek medical
attention if irritation persists.
Ingestion Do not induce vomiting. If swallowed drink plenty of water. Seek medical
attention immediately.
5. FIRE FIGHTING MEASURES

Suitable Foam, waterspray, carbon dioxide
extinguishing media
Not suitable Direct water jet
Exposure hazards Avoid breathing vapours and fumes. Toxic fumes formed during
decomposition (carbon oxides) may cause severe health hazard.
Contact with combustible material may cause fire.
Special protective Self contained breathing apparatus may be required for serious fires.
equipment
6. ACCIDENTAL RELEASE MEASURES

Personal Suitable protective clothing (overalls), rubber or plastic coated gloves,
precautions eye/face protection are advised. Do not breathe vapours. Keep away from
sources of ignition. Evacuate non-essential staff and those not equipped with
above mentioned protections.
Environmental Do not empty into drains and water courses. If substance has entered a water
protection course, lake or sewer or contaminated soil or vegetation, advise the
responsible authority according to local regulations.
Cleaning up Shovel into a suitable closed container.

procedures
7. HANDLING & STORAGE

Handling Provide good ventilation of the workroom. Keep work clothes separate.
Avoid
contact with skin or eyes. Do not breathe. Keep away from heat source of
ignition as well as from open fire.
Storage Store in dry and cool conditions away from direct sunlight or strong
oxidizers. Keep in the original package at temperature between 5 to 25°C.
8. EXPOSURE CONTROL / PERSONAL PROTECTION

Protective Provide good ventilation of the workroom.
provisions
Personal protection
equipment Respiratory protection: Wear suitable respiratory apparatus.
Hand protection: Wear rubber or plastic coated gloves, however due to its
concept of packaging, the materials unmixed should not be in contact with
skin.
Eye protection: Safety glasses /goggles or face shield advised, particularly
when working overhead.
Skin protection: Wear suitable protective clothing. Wash hands after each
work period and before eating.
9. PHYSICAL & CHEMICAL PROPERTIES
Appearance Putty
Colour Various
Odour Styrene like
Viscosity (23°C) >500 Pa.s0
Density 1.7
pH Not applicable
Water Insoluble
Flash point 33°C (ISO-1523) (styrene, not cured material)
Decomposition Cured material > 200°C
10. STABILITY & REACTIVITY
Conditions to avoid Extremes of temperature, sunlight and UV-rays
Materials to avoid Strong acids, strong bases and strong oxidising agents
Hazardous decomposition products

By thermal decomposition (CO, CO2, gases, etc..)
11. TOXILOGICAL INFORMATIONS

Inhalation CL50, rat, 4 hr: 11.8 mg/l (styrene)
Eye irritation Unknown
Skin irritation Unknown
Ingestion DL50, rat: 5000 mg/kg (styrene)
12 ECOLOGICAL INFORMATIONS
Ecotoxicity Not applicable due to low volumes involved. The packaging is waterproof
and
will avoid leakages. In case of an unlikely accident in large volume, do not
allow the material to enter water courses. If water is contaminated inform the
relevant authorities inmediately.
13. DISPOSAL CONSIDERATIONS

Product Can be incinerated in compliance with local regulations
Packaging Contaminated packaging material should be disposed as identically to the

product itself. Non contaminated packaging material should be treated as
household waste or as recycling material. Cured material may be considered

inert and disposed of as builders waste.
14. TRANSPORT INFORMATIONS

Classification UN 3269
ADR
• Free from regulation according to marginal 2301a
IMDG
• Class: 3.3
• Packing group: III
• Marine pollutant
IATA
• Class: 3
• Packing group: III
15. REGULATORY INFORMATIONS

Classification according to EEC Council Directives 67/548/EEC
Contains styrene
Symbol: Xn
Classification: harmful
Dangerous components: styrene
R-Phrases R10: flammable

R20: harmful by inhalation
R36/38: irritating to eyes and skin
S-phrases S23: do not breathe vapours

S36/37/39: wear suitable protective clothing, gloves and eye/face protection
16. OTHER INFORMATIONS
Recommended use Refer to the current technical data sheet.
Further information This product must be handled only by personal well informed of safety
conditions.
The above information is based on our present knowledge, and is intended to
describe the product in terms of health & safety requirements only.
No liability is accepted for any injury, loss, damage or cost arising directly or
indirectly from tries. Use of information contained within this MSDS since
the customer's treatment of the product is necessarily out of our control. The
data given above is based upon products in terms of their safety requirements.
It does not guarantee the properties of the products described.
Safety Data Sheet
according to 91/155/EEC and ISO 11014-1
Date of printing: 13.06.2003 Page: 1/6
Revised: 28.11.2002 SDS No.: 012-00108170.0000
1. Identification of the substance/preparation and company
Product
Product name
Sikamonotop-610
Manufacturer/supplier information
Manufacturer/supplier: Sika Yapı Kimyasalları A.Ş.
Street/postbox: Çamçeşme Mah. Sanayi Cad.81510
Town/City and Post Code: TR-Kaynarca-Pendik Istanbul
Country: Türkiye
Phone: +90 216 494 19 90
Telefax: +90 216 494 19 84
General information: +90 216 494 19 63
Emergency information phone: +90 216 494 19 63
* 2. Composition/information on ingredients
Chemical characterization
Mixture of cements, aggregates and additives
Hazardous ingredients
Designation according to 67/548/EEC
CAS No. Concentration Danger symbols R phrases
EEC No.
· Cement
65997-15-1 2.5 - 10 % Xi 41,37/38
266-043-4
· sodium nitrite
7632-00-0 0.1 - 1 % O,T,N 8,25,50
231-555-9
* 3. Hazards identification
Hazards identification
Xi Irritant
Information on hazards to man and to the environment

37/38 Irritating to respiratory system and skin.
41 Risk of serious damage to eyes.
52 Harmful to aquatic organisms.
4. First-aid measures
National regulations
General instructions
In any case show the physician the Safety Data Sheet
After inhalation
In case of irritation when dust is inhaled, provide for plenty of
fresh air.
Product name: Sikamonotop-610
Revised: 28.11.2002 SDS No.: 012-00108170.0000
4. First-aid measures (continued)
In the event of symptoms take medical treatment.
After skin contact

In case of contact with skin wash off immediately with soap and
water
Consult a doctor if skin irritation persists.
After eye contact

In case of contact with the eyes, rinse immediately for at least
15 minutes with plenty of water.
Summon a doctor immediately.
After ingestion
Do not induce vomiting.
Summon a doctor immediately.
5. Fire-fighting measures
Suitable extinguishing media
water
foam
dry powder
Unsuitable extinguishing media for safety reasons

Not applicable.
Exposure hazard arising from the product, its combustion products or

resulting gases
Carbon monoxide (CO)
Carbondioxide (CO2)
Nitrogen oxides (NOx)
Special protective equipment for fire-fighting

Use breathing apparatus.
Additional information
Product of itself does not burn.
extinguishing measures to suit surroundings
Fire residues and contaminated firefighting medium must be disposed
of in accordance with the local regulations.
6. Accidental release measures
Personal precautions
Avoid dust formation.
Use breathing apparatus if exposed to vapours/dust/aerosol.
Use personal protective clothing.
Revised: 28.11.2002 SDS No.: 012-00108170.0000
6. Accidental release measures (continued)
Environmental precautions
In case of entry into waterways, soil or drains,
inform the responsible authorities.
Procedures for cleaning up

Pick up mechanically
When picked up, treat material as prescribed under heading "Disposal".
7. Handling and storage

Handling
Instructions for safe handling
See chapter 8 / Personal protective equipment.
Avoid dust formation.
Use only in well ventilated areas.
Instructions for fire and explosion protection

Not applicable.
Storage
Requirements for storage rooms and containers
Keep sacks tightly closed and dry, in a weather-proof place
Combined storage instructions

Keep away from food, beverages and animal feedstocks.
Additional information regarding storage

Protect from atmospheric moisture and water
* 8. Exposure controls/personal protection
Personal protective equipment

General protective and hygiene measures
Do not inhale dust
Take care for sufficient ventilation or exhaust on the workshop place.
Do not eat, drink or smoke during work time.
Wash hands before breaks and after work.
Use barrier skin cream.
Respiratory protection
Dust protection mask
Hand protection
Nitrile rubber gloves
Eye protection
Safety glasses/face shield
Revised: 28.11.2002 SDS No.: 012-00108170.0000
* 8. Exposure controls/personal protection (continued)
Body protection
Working clothes
9. Physical and chemical properties

Appearance
Physical state: Powder
Colour: grey
Odour: odourless
Data relevant to safety Method

Flash point not applicable
Vapour pressure at 20°C not applicable
Loose bulk density approx. 1100 kg/m3
Solubility in water 2.4 %

at 20°C
pH value at 20°C > 11

(saturated solution)
10. Stability and reactivity
Materials to avoid/dangerous reactions

Hazardous reactions possible with:
Acids
Thermal decomposition and hazardous decomposition products

No decomposition if used as prescribed.
* 11. Toxicological information
Sensitization
When skin contact:
Sensitization/allergic reaction possible.
Experience on humans
When skin contact:
May cause irritation.
When eyes contact:
Irritation.
May cause irreversible damage to eyes.
When inhalation:
Irritation.
Revised: 28.11.2002 SDS No.: 012-00108170.0000
* 11. Toxicological information (continued)
When swallowed:
Small amount may cause considerable health disorders.
12. Ecological information
Additional information
Due to the high pH, aquatic organisms may be harmed.
Do not allow to enter waste water drain, waterways or soil.
Once cured, the product will unlikely have any adverse effect on the
environment.
13. Disposal considerations

Product
Recommendations
Dispose of in accordance with local authority regulations.
See chapter 15, national regulations.
Packaging
Recommendations
Completely emptied packagings can be given for recycling.
Packaging that cannot be cleaned should be disposed of as product
waste
14. Transport information
ADR/RID
Further information
No dangerous goods.
IMO/IMDG
Further information
No dangerous goods.
IATA/ICAO
Further information
No dangerous goods.
* 15. Regulatory information

Labelling according to EEC Directive
The product is classified and labelled in accordance with
EC directives/the relevant national laws.
Danger symbols
Xi Irritant
Revised: 28.11.2002 SDS No.: 012-00108170.0000
* 15. Regulatory information (continued)
R phrases
52 Harmful to aquatic organisms.
S phrases
26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
39 Wear eye/face protection.
16. Other information

asterisk (*) on left margin marks modification of previous version
R-phrases of the ingredients listed in chapter 2

25 Toxic if swallowed.
50 Very toxic to aquatic organisms.
8 Contact with combustible material may cause fire.
The information contained in this Safety Data Sheet corresponds to our

level of knowledge at the time of publication. All warranties are ex-
cluded. Our most current General Sales Conditions shall apply. Please
consult the Technical Data Sheet prior to any use and processing.

BC1-CIQP-TBM-11 R0 Repair Material Applications

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

BC1-CIQP-TBM-11 R0 Repair Material Applications

Uploaded by

Copyright:

Available Formats

Revision History

Name Position Signature Date

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 3 of 16 Revision No.00

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 4 of 16 Revision No.00

1.0 Purpose and Scope of the Work

Structure for Pre-Testing Structure for Producton

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 5 of 16 Revision No.00

MSDS : Material Safety Data Sheet

4.0 Organization, Responsibility & Authority

Repair Material SUB-CONTRACTOR for Repair Works (*)

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 6 of 16 Revision No.00

4.2 Responsibility & Authority

Members of TBM Quality

Shinji HOUHANA Belgan ONAT Ulvi ERGUNER

Members of TBM Pretesting Team

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 7 of 16 Revision No.00

Repair Material Manufacturer(s)

Sub-contractor for Repair Works

6.0 Method & Sequence of the Works

6.1 Cement Based Repair Mortar :

6.1.1 Emaco S88-C (or derivations):

This is a ready-to-use product in powder form shrinkage compensated, sulphate resisting,

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 8 of 16 Revision No.00

6.1.1.2 Preparation of Existing Concrete Surface:

• All damaged, deteriorated area shall be marked.

6.1.1.3 Preparation for Bonding Mortar:

• Proper mixing tools shall be ready on site.

Mixing water per 25

• Mixing shall be started and Emaco S 88-C(or derivations)

6.1.1.4 Preparation of Repair Mortar:

• Proper mixing tools shall be ready on site.

Mixing water per 25

• Mixing shall be started and Emaco S 88-C(or derivations)

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 9 of 16 Revision No.00

6.1.1.5 Curing of Repair Mortar:

6.1.2 Emaco 90:

6.1.2.2 Preparation of Existing Concrete Surface:

• Deteriorated area shall be marked.

6.1.2.3 Preparation for Repair Mortar:

• Proper mixing tools shall be ready on site.

6.1.2.4 Curing of Repair Mortar:

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 10 of 16 Revision No.00

6.1.3 Sika Monotop 612:

This is a ready-to-use product in powder form cementitious, silicafume containing, fibre

6.1.3.2 Preparation of Existing Concrete Surface:

• All damaged, deteriorated area shall be marked.

6.1.3.3 Preparation for Bonding Mortar:

• Proper mixing tools shall be ready on site.

Water : powder = 1 : 5,6 parts by weight (for brush application)

• Whilist stirring slowly and sika monotop 610.

6.1.3.4 Preparation of Repair Mortar:

• Proper mixing tools shall be ready on site.

Water : powder = 1 : 7,7 - 9,1 (by weight)

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 11 of 16 Revision No.00

6.1.3.5 Curing of Repair Mortar:

6.2 Epoxy Based Injection Materials for Crack Repairs:

6.2.1 Concresive 1302:

6.2.1.2 Preparation of Existing Crack:

6.2.1.2 Application of Injection:

Mixing ratio by weight by volume

• The material temperatures should be between 15-25OC.

Submission No.TGN-BC1-52-05-00-00-1185#00-00 Page 12 of 16 Revision No.00

6.2.2 Sikadur 52:

6.2.2.2 Preparation of Existing Crack: