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HYUNDAI WIA Heavy Duty Cutting Horizontal Machining Center
HYUNDAI WIA Heavy Duty Cutting Horizontal Machining Center
HYUNDAI WIA Heavy Duty Cutting Horizontal Machining Center
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02
MACHINE TOOL
HYUNDAI WIA
01
02 03
KH1000
Spindle
By using ultra precision class cylindrical roller-bearings, fast
acceleration and deceleration of the main spindle is achieved.
The spindle head is designed to minimize the heat displacement
of main spindle, and with the use of a hydraulic tool lock
system the machining stability has been increased.
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05
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Shuttle Type APC
Productivity improved through Shuttle Type APC that makes
large processing easy.
Box Guide Way for All Axis
All Guideways on the KH1000 Horizontals are hardened and ground box type for long-term rigidity and accuracy.
MACHINE TOOL
HYUNDAI WIA
Application of 2 Faces Spindle
The Big Plus spindle system (CAT) provides dual contact
between the spindle face and the flange face of the tool
Clamping
KH1000
Gear Driven Spindle
Non Contact Contact
2 Step Gear (3 Step Gear Optional) Type Main Spindle
Speed Shifting: Intensity in Low Speeds, stable rotation The increase in standard diameter improves stiffness and
in High Speeds. Guaranteed accuracy and reliability. ATC repeatability, and Z-axis displacement prevention
further extends tool life.
Spindle Cooling 06
+
S pi n d l e tem p era tu re can be
Spindle Thru Coolant 07
controlled by the use of a spindle Through the spindle coolant is available. This is particularly
Oil chiller. This ensures constant oil useful for deep hole drilling and helps increase tool life and
temperature and minimizes growth in decrease cycle time.
the spindle due to heat distortion.
70 bar (1,015 psi)
31
26.3 55[40.5]
1,228 1,286 313 47[34.6
0 307 1,268 5,143 8,000 0 76 307 321 1,285 1,286 4,500
Convenience of APC
A control panel has been added to the APC
for operator convenience.
Peripheral Device
MACHINE TOOL
HYUNDAI WIA
Table Work Area
Accurate pallet positioning is achieved by the use of 4 precision
ground tapered cones. Ø1,900(Ø74.8″)
1,500mm
KH1000
(59″)
3,000 kg
(6,614 lb)
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Pallet Brush
Pallet Brush is added to remove chipping that enters the Tap Pallet
machine during pallet exchange.
T-Slot Pallet
Accuracy Machining
Peripheral Device
MACHINE TOOL
HYUNDAI WIA
Magazine
Wider range of processing made possible through KH1000’s ability to adopt various tool magazines, as well as fixed port
method adds so much to convenient processing. Also, 2 types of ATC Cycles are available for processing that
KH1000
120 Tool : 10,076 mm (396.7″)
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90 Tool 120 Tool
Brush
05 KH1000
Smart System
Software for Smart Operating
and Machining
Faster processing programming and enhanced processing accuracy are possible through
HYUNDAI WIA Smart System. It also maximizes productivity through equipment monitoring
and environment-friendly software.
HW-eDNC
User Friendly
M
n
el
HW-MCG
HW-MMS HW-eDNC
HYUNDAI WIA HYUNDAI WIA ethernet Direct Numerical Control
Machine Monitoring System
This software is for remote control monitoring of equipment status This software transmits and receives the CNC of processing
(mobile, PC.) It checks and manages the state of multiple pieces equipment, the processing program and the NC data on a PC
of equipment and the progress of rocessing on a real time basis. through the internet or serial communications, while managing the
processing program of the CNC memory.
HYUNDAI WIA Smart System
HW-MCG HW-TDC
HYUNDAI WIA HYUNDAI WIA Thermal
MACHINE TOOL
HYUNDAI WIA
Machine Guidance Displacement Compensation
NC-installed software featuring operation, maintenance, Software that measures the changes in the external environment
management monitoring and many more user-friendly systems. as well as heat emission during processing to help in reducing
thermal displacement.
KH1000
Warm-up software that measures main spindle halt and system
This is an environment-friendly power reduction software reducing
warm-up time.
the standby power unnecessarily wasted in the equipment waiting
for a processing operation.
HW-TOM HW-WCM 12
HYUNDAI WIA HYUNDAI WIA Work +
13
Tool Offset Measurement Coordinate Measurement
HW-TIDM HW-TM
HYUNDAI WIA HYUNDAI WIA
Tool ID Manager Tool Monitoring
HW-MCS HW-AFC
HYUNDAI WIA HYUNDAI WIA
Machining Condition Selection Adaptive Feed Control
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Measuring Device Precision Device
Work Measuring Linear Scale & Rotary Scale
Work piece coordinate values can be set Linear Scale and Rotary Scale system enables highly accurate products through precise locating.
automatically using the optional spindle
probe. Linear Scale Rotary Scale
Tool Measuring
Tool lengths and diameters can be set automatically
using the optional tool setter. This can also be
used to monitor tool wear and detect broken tools.
Laser Type
Environment Device
Mist Collector
Mist Collectors reduce the amount of smoke and mist in the air creating a more comfortable and safer work envir
Touch Type
Oil Skimmer
An Oil Skimmer can be used to reduce coolant contamination.
Optional
MACHINE TOOL
HYUNDAI WIA
Horizontal Machining Center
Chip Disposal
Dual screw type chip conveyor are located each
KH1000
side of the table making easy work of chip
removal.
Chip Conveyor
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•Hinge Belt Type : Highly efficient when treating a lot of chips. Capable of synthetic chip treatment in
collective chips. (Long Chip)
•Scraper Type : Facilitate to treat chip shortly cut. (Short Chip)
•Drum Filter Type : Have advantage in precision because chips are not introduced to coolant nozzle. (AL Chip)
Hyd. Device
7
Peripheral Device
MACHINE TOOL
HYUNDAI WIA
Horizontal Machining Center
FACE MILL, S45C
DRILL, S45C TAP, S45C
KH1000
Tool Diameter Ø125 (Ø4.9″) Tool Diameter Ø60 (2.3″) Tool Diameter M52×P5.0
Spindle rpm 600 r/min Spindle rpm 143 r/min Spindle rpm 42 r/min
Feed Rate 1,134 mm/min Feed Rate 21 mm/min (0.82 ipm) Feed Rate 210 mm/min(8.3 ipm)
(44.6 ipm)
Cutting Width 100 mm (3.9″)
Cutting Depth 6 mm (0.2″)
❖ The above result might be different by types of processing circumstance.
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Sample Workpieces 17
SPECIFICATIONS
External Dimensions
unit : mm(in)
MACHINE TOOL
HYUNDAI WIA
10076 (396.7) (120 Tool)
(33.8)
(33.8)
859
859
KH1000
(32.0)
815
3989(157)
3130(123.2)
2315(91.1)
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19
800
2585(101.7) 2215(87.2)
859(33.8)
(18.3)
465
3989(157)
3469(136.5)
2790(109.8)
(33.5)
850
295 4800(188.9)
(11.6)
5095(200.5)
SPECIFICATIONS
Table Dimensions
unit : mm(in)
1000 (39.4)
500 (19.7) 500 (19.7)
100160160 160 160160100
(3.9)(6.3)(6.3) (6.3) (6.3)(6.3)(3.9)
(3.9)
100
500 (19.7)
(6.3)(6.3)
160160
90(3.5)
3654
30
1000 (39.4)
(1.4) (2.1)
40(1.6)40 (1.6)
(1.2)
80(3.1)
(6.3)
160
(B:0°)
18
25(1)
(0.7)
(6.3)
500 (19.7)
160
485 (19.1)
(6.3)
160
(3.9)
100
TAP DETAIL
(1.2)
30
0.5
54
40
18(0.7)
53
37-M20 TAP DP40
37-3/4"-10UNC
(TAP DETAIL)
1000 (39.4)
500 (19.7) 500 (19.7)
100160160 160160160100
(3.9)(6.3)(6.3) (6.3)(6.3)(6.3)(3.9)
500 (19.7)
90(3.5)
3654
1000 (39.4)
40(1.6)40 (1.6)
30 (1.4) (2.1)
(1.2)
80(3.1)
(B:0°)
25(1)
18
(0.7)
500 (19.7)
485 (19.1)
(1.2)
30
36(1.4)
(2.1)
24
54
18(0.7)
37 +0.2
0.0
+0.2
0.0
16
(T-SLOT DETAIL)
SPECIFICATIONS
Tool Shank
unit : mm(in)
MACHINE TOOL
CAT50/BCV50
HYUNDAI WIA
1.5 (0.059)
37.5 35.1
(BCV50, BIG PLUS)
(1.478) (1.383)
1″-8UNC
25.7
(Ø2.75)
Ø69.85
7/24 23 (0.906)
KH1000
3.2 (0.125) (CAT50)
(Ø0.236)
60°
Ø6
101.8 (4.000) 45
19.05 (0.750) (1.772)
Through coolant
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21
BT50/BBT50
15
1.5 (BBT50) 35.4
(0.59)
(0.05) (1.39)
M24
(1.01)
25.7
45°
Ø100 (Ø3.93)
(Ø2.75)
Ø69.85
(Ø0.9)
(Ø0.66)
Ø23
Ø17
7/24
60°
10 35
(Ø0.236)
3 (BT50)
23.2 (0.91) (0.4) (1.37)
Ø6
(0.11)
Specifications [ ] : Option
ITEM KH1000
Table Size mm(in) 1,000×1,000 (39.4″×39.4″)
No. of Pallet EA 2
APC APC Change Time sec 110
FANUC 31i-A
Axis control / Display unit
Sub / Spindle functions
Controlled axis 4 axis (X, Y, Z, B)
Miscellaneous function M4 digit
Simultaneous controllable axis 3 axis (Max. 4 axis)
Miscellaneous function lock
Least input increment X, Y, Z axis : 0.001mm (0.0001″)
Spindle speed command S5 digits, binary output
B axis : 0.001deg
MACHINE TOOL
Spindle speed override 50% ~ 120% (10% Unit)
HYUNDAI WIA
Least command increment X, Y, Z axis : 0.001mm (0.0001″)
Spindle orientation
B axis : 0.001deg
Rigid tapping
Inch / Metric conversion G20 / G21
Tool functions / Tool compensation
Interlock Each axis / All axis
Tool function Max. T8 digits
Machine lock All axis
Cutter compensation C G40~G42
Emergency stop
Tool length measurement Z axis INPUT C
Stored stroke check 1 Over-travel
Tool length compensation G43, G44, G49
Follow-up
Tool offset pairs 99 pair
Servo off
Tool life management
Backlash compensation +/- 0~9999 pulse (rapid traverse & cutting feed)
KH1000
Extenal message
Buffer register
Setting, display, diagnosis
Program check function Dry run, program check Self-diagnosis function
Single block History display Alarm & operator message
Feed functions Help function
Manual jog feed Rapid, Jog, handle Run hour/Parts count display
Manual handle feed-rate x1, x10, x100 Actual cutting feedrate display
Feed command F code feedrate direct command Graphic display
Feedrate override 0~200% (10% Unit) Operation monitor screen
Jog feed 0~5,000mm/min (197ipm) Spindle/Servo setting screen
Rapid traverse override F1, F25%, F50%, F100% Multi-language display Selection of 5 optional language 22
Override cancel LCD Screen Save Screen saver +
Rapid traverse bell-shaped acceleration/deceleration Auto Data Backup
23
Option
Program input & Interpolation functions
AI contour control(AICC) 40 Block Sub Axis Control
Work coordinate Command
Label Skip Work coordinate Interpolation
Control in/out Helical interpolation G15, G16
Nano Interpolation Positioning/Linear/Circular (G00/G01/G02/G03) Single direction positioning G12.1, G13.1
G07.1
Exact stop mode/Exact stop G61 / G09 Extenal data input
G60
Dwell G04, 0~9999.9999 sec FAST ethernet Tool offset/message/machine zero point shift
Helical interpolation Additional work coordinate system 100 Mbps
Scaling
Threading/synchronous feed G33 FS 15 Tape fornat 300 pair
Manual reference point return Tool offset number
Reference point return G28 Part program storage length
High Speed Skip Function 200 pair
Reference point return check G27 Data server
2nd, 3rd, 4th Reference point return G30 Max. 1000 ea
AI contour control(AICC)
Program stop/end M00, M01 / M02, M30
AI contour control(AICC) 1 1GB
Tape code EIA / ISO Automatic recognition
200 Block/Select the machining conditions
Optional block skip 1 ea AI contour control(AICC) 2 600 Block/Select the machining conditions
Max. programmable dimensions +/- 9999.9999” (+/- 8 digits) Data Server/Automatic shut-off device
Manual Guide i 1000 Block/Select the machining conditions
Program number O4 / N8 Optional Blockskip Data Server/Automatic shut-off device
Absolute/incremental command G90 / G91 Handle interupt interactive program
Decimal point input 3 axis MPG
9 ea (Application can be limited)
Plane selection G17, G18, G19 program storage length
Protection of data at 8 levels
Work coordinate preset G52~G59 Additional custom micro change
640m (256Kbyte) / 5120m (2Mbyte)
Additional work coordinate system G54.1 P1~P48 (48 pair)
Manual absolute “On” fixed #100 ~ #199, #500 ~ #999
Programmable data input G10
Sub program call 10 Step
Custom macro
Circular interpolation G02, G03
Canned cycle G73, G74, G76, G80 ~ G89
Optional chamfering/corner R
Skip function G31
Automatic coordinate system setting
Coordinate system rotation G68, G69
Programmable mirror image G50.1, G51.1
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Raunheim Service Center ■HYUNDAI WIA Europe ■China Beijing Office ■China Shenyang Office
SHENYANG OFFICE
BEIJING OFFICE
Qingdao OFFICE HEAD OFFICE
Shandong hyundai wia
Jiangsu HYUNDAI WIA
WUHAN OFFICE
CHENGDU OFFICE HYUNDAI WIA
GUANGZHOU OFFICE Machine Tools Co. LTD
HYUNDAI WIA India
■
HYUNDAI WIA India
■
China Guangzhou Office ■
Shandong HYUNDAI WIA
■
America Corp. (L.A. office) ■
HYUNDAI WIA America Technical Center Headquarters
153, Jeongdong-ro, Seongsan-gu,
Changwon, Gyeongnam, Korea
MACHINE TOOL
HYUNDAI WIA
China HYUNDAI WIA Corporation
HYUNDAI WIA Machine Tools Co. LTD
1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District,
Shanghai, China, 200233
Shandong HYUNDAI WIA
Company No.188 Shanghai Road, Rizhao City,
Overseas office
KH1000
HYUNDAI WIA America
265, Spring Lake Drive, Itasca, IL, 60143
L.A. office
11125 Knott Ave. STE B/C Cypress, CA 90630
AMERICA CORP. (Chicago Office) HYUNDAI WIA America Technical center
39205 Country Club Drive Suite C-9, Farmington Hills,
MI, 48310
AMERICA CORP. 24
HYUNDAI WIA Europe
(L.A Office) +
Kaiserleipromenade 5, 63067 Offenbach, Germany
25
Raunheim Service Center
Frankfurter Strasse 51, 65479 Raunheim, Germany
HYUNDAI WIA India
48, Sur.No78-80. Kandamangalam Village, Sengadu Post,
Sriperumbudur Taluk, Kancheepuram, Tamil Nadu - 602 105
China Beijing Office
■
America Corp. (Chicago office) Room 908, Hyundai Motor Building, No.38
Xiaoyun Road, Chaoyang District, Beijing, China 100027
China Guangzhou Office
Room 609, No.1 Yingbin Building (Dashi Section)
Panyu District Guangzhou Ctiy, Guangdong, China
511431
China Chengdu Office
Room 2103, Block A, Times Plaza, No.2 Zongfu Road,
Jinjiang District, Chengdu, China 610016
China Wuhan Office
■
Machine Tool China Sales Office Room 302, B Tower, Donghe Center, Dongfeng
Three Toad, Zhuankou, Wuhan, Hubei, China
China Qingdao Office
Room 1207, Caifu Building, 182-6 Haier Middle Road,
Qingdao 266061, China
China Shenyang Office
Room 1304, No.53 Beizhan Road, Shenhe District,
Shenyang China 110013
■
Jiangsu HYUNDAI WIA
2014-08 002.002 ENG
HYUNDAI WIA AMERICA CORP. (Chicago Office) - 265, Spring Lake Drive, Itasca, IL, 60143 Tel +1 201 489 2887 Fax +1 201 489 2723
HYUNDAI WIA AMERICA CORP. (L.A. office) - 11125 Knott Ave. STE B/C Cypress, CA 90630 Tel +1 714 373 5480 Fax +1 714 373 5485
HYUNDAI WIA America Technical center - 39205 Country Club Drive Suite C-9, Farmington Hills, MI, 48310
Tel +1 248 324 1056 Fax +1 248 324 0989
en.wiamachine.co.kr