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XC-L3W 1.2kg XC-L15W 4.8kg
XC-L5W 1.6kg XC-L20W 7kg
XC-L6W 1.8kg XC-L25W 8.2kg
XC-L8W 3kg XC-L30W 9.5kg
XC-L10W 3.2kg XC-L40W 13.2kg
XC-L12W 3.5kg XC-L50W 17kg螺杆机

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1. General Description
Please read through this operation manual before using and installation to avoid damage
of machine and personal injuries.
XC─LW series of water-cooled chiller use a single closed-loop design for pressurized
refrigerant. All modes are equipped with compressor and motor overload protection, phase
shortage and reversal alarms, antifreeze thermostat, pressure gauges etc. They feature
excellent performance and a long services life. The series of working flow is based on the
basic principle of heat exchange. It is applicable to the industry that requires flow of precisely
controlled chilled water and considered as indispensable equipment for modern industry.

1. 1 Coding Principle
XC-Lxxx-xx

Refrigerant type:
No Code=R22 R0=R410A
R4=R134A R7=R407C
First Two Codes: Compressor Power(HP)
Third Code: Machine Model
W=Water Cooled Industrial Chiller

Xiecheng Brand

Note: CE=CE Conformity

1. 2 Main Features:
Standard configuration
1) Cooling range 3～50℃;
2) Adopts stainless steel made insulated. water tank and evaporator;
3) Equipped with anti-freeze the thermostat;
4) R22 refrigerant is used as standard and optional R40 7,R410A for efficient cooling;
5) Refrigerants loop controlled by high and low pressure switched;
6) Compressor and pump overload relays;
7) Adopts micro-computer P.I.D. controller, with LCD, accuracy+\-0.1 ℃ ;
8) All adopt famous brand compressors;
9) XC─LW Water-cooled adopts tube-in-shell condenser (optional),design for quick
heat transfer and excellent heat radiation.

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 1) Add configuration water tank level gauge ;
2) Low pressure pump as the standard, the other can choose medium pressure or high
pressure pump;
3) Hot gas bypass valve selection.

All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instruction for both handing
and servicing. Chapter 13, which contains service instructions, intended for service
engineer, other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by XIECHENG in order to
avoid. personal injury and damage to machine. we shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any problem
during using the machine, please contact the company or the local vendor.

China Factory :
Tel: 86-0750-3780683

1.3 Technical Specifications

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1.4 Safety Regulations

1.4.1 Safety Signs and Labels

Caution!

Warning!
High voltage!

Warning Be careful!

Caution!

Caution!

2.1 Main Functions

XC─LW water-cooled. water chiller is mainly made up of four components. They
are compressor, condenser, thermostatic expansion valve and. evaporator. The
machine uses single stage vapor compression refrigeration system, and takes the
advantage of the mechanism of transformation between gas and liquid status for
absorbing and releasing heat by using of refrigerant to achieve the effectiveness of
refrigeration.

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2.2 Working Principle

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2.3 The Major Parts and Their Functions

1) As the heart of the whole system,

the compressor is to compress the low
temperature & low pressure gaseity
refrigerant into high temperature & high
pressure gaseity refrigerant. as well as
maintain this condition.
2) The compressors of our company are the two
types of Scroll and Piston.
3) The power of the generic compressors is 25 to 30
percent of the ice water machine's refrigeration capacity.

1) The condenser is the equipment which output

heat and it can discharge the heat absorbed by
the cooling agent in the evaporator and the heat
converted by the compressor by consuming the
power to the cooling medium.
2)The condensers of our company are the type of
closed shell and tube condenser. (Optional)

1) The functions of the dry filter are: clean the

impurity in the cooling agent, absorb the free
water content in the Freon, and prevent the
narrow section (especially the valve port of the
heat expansion valve) of the pipe from forming
ice jam.
2) The size of filter is selected usually according
to the refrigerant flow.
3) The dry filter is installed in front of the heat
expansion valve to maintain the strictness of the
valve.

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1) The heat expansion valve is used to take
the effect of throttle and pressure relief, and
also adjust the flow quantity of the cooling
agent going into the evaporator.
2) The heat expansion valve is usually
installed in front of the evaporator.
3) Standard item for ≥7.5HP single compressor

1) The evaporator is the equipment which

output the refrigerating capacity, in which
the cooling agent absorb the heated. of the
cooled objects and gain the aim of
refrigeration.
2) The evaporators of our company are the
type of pipe coil style(Optional for Tube-in-
shell style).

1) The high and low pressure controllers are

used to control the working pressure of the
compressor suction port and outlet port.
2) The pressure of the high pressure
controller is set to 25 bar, and pressure of
the low pressure controller is set to 2 bar.
3) It alarms when the pressure of the
compressor suction port is higher than 25 bar
or the pressure of the compressor outlet port is
lower than 2 bar.

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2.4 Electrical Circuit

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2.5 Main Electrical Components List

Overload relay

At delivery,the overload relay is set for manual reset. (the reset button pointing to H).
Manually reset the relay at the tripping off of the switch. When motor overload occurs,
stop the machine. Check and solve the problem first. Then open the door of control box,
press clown the reset button of overload relay. (if you can not press clown the reset button,
wait for one more minute)

Description of overload relay:

1) Terminal for contact coil A2,
(For the terminal A2 contactor coil lead)
2) Setting current adjusting scale.
3) Reset (blue).
H: manual reset
A: automatic reset
4) Switch position indication (green).
Tripping off of a manual-resetting is indicated by a pin projecting at the front
plate.
5) Test button (red).
6) Auxiliary contact terminals shown in 95.96.9 7.98.
NC and. NO contacts are shown in position 95.96. and 97.98.
respectively.
7) Main circuit connection No. must correspond with terminal
number of contactor.

3. Installation and Debugging

Cantion!

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3.1 Installation Instructions
1) Make sure that the electric pressure and frequency ofthe electric power
supply match those on the data plate.
2) The connection of cable conductor and earth wire should comply with the local rules
and regulations.
3) Use independent cable conductor and switch of power supply, the diameter of the
electric wire should be not less than that of the electric wire which is used for the
electric control box.
4 The terminal post of the electric wire should be firm and safe
5) The XC-LW of this series should use three phases and five
lines,the power supply connects the power supply wire under voltage,(N)
connects the zero line, (G) connects the earth wire.
6) Power distribution requirements:
The electric voltage of main power supply: The rated voltage in the
nameplate：±5%
The frequency of main power supply: The rated frequency in the
nameplate±2%

Cantion!

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3.2 Schematic Drawing of Installation

Item Description Item Description

3.3 Electric Circuit Connections

Standard XC-LFA series should be connected with AC3 380V power supply and
earth wire. Customizable for special voltages.

Cantion!

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4. Application and Operation

4.1 Control Panel

Black out: Comp run is not allow

Light: Remote Twinkle: Com run is allow
ON/OFF is allowed Light: Comp is running
Black out: Remote
ON/OFF is forbided To switch the comp
run is Allow or not

Black out: Pump stoped

Twinkle: Unit alarm
Twinkle: Pump stoping
Black out: No alarm
Light: Pump running

Menu, Cancel, Back, Shift

Units ON/OFF

Add value, Change page,

Choose parameter

Decrease value, Change OK, Query, Reset, Enter

page, Choose parameter

5. Common interfaces
Commonly used interface including the main interface and alarm interface

5.1 main interface 5.2 alarm interface

After the countdown will enter the main interface, When the unit fails, alarm interface follows:
the main interface shown below:

Liquid temperature
Liquid temperature
Display flickeringly
Set temperature Silence&Query

6. Common operations
6.1 Query modify set temperature 6.2 Query / reset fault
If user parameter [ lock temperature] is set to Failure will automatically pop-up alarm
" No" , the main interface can directly modify interface, fault diagnosis and reset operation
the set temperature, operation is as follows: is as follows:
Main screen Change set temperature Main screen Alarm screen Current Fault Main screen

Note: the setting temperature can also be

modified in the user parameters.

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7. Function Menu
In the main interface, press Enter the function menu, the function menu item 5, the
following table:
No. Name Functions Remarks
User User parameter number and meaning
1 Display user parameters
Settings of reference: 9 user parameters table
The current operation state Do not display the current value when
2 Unit status
display unit don't use the current module
Fault Can query the last 10 faults
3 Press 2S clears the history fault.
history occurred
Equipment
Show compressor cumulative
4 utilization
operation time
rate
Version Check the current software
5
information version used

8. Parameter Operation
Parameter values to modify operation, users modify the set temperature for
example ( Lock temperature choose"no")

Function Menu Enter user setting Choice parameter

Enter parameter
value set Set parameter value Save parameter value

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9. Fault Table
No. Name Functions Remarks

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10.System Startup

Cantion!

Cantion!

Cantion!

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11.Machine Shut Off

Cantion!

Cantion!

12.Trouble-shooting

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13 Maintenance and Repair

Cantion!
All repair work should be done by qualified personnel only to avoid damage to the
machine or personnel injury.
In order to operate the machine rightly and safely, please caution the matter as
follows:
1) Do not turn off the main power switch to stop the machine, except emergency
situation
2) When failures set in and the machine stop work with buzzer sound, first
press down the main power switch of the machine (alarm indicator will die) then
go to check the reason of the failures, do not force the machine on before
remove the failures.
3) Please check periodically to prolong the life of the machine and prevent the
safety accident to appear
4 Water supply should be processed, because the high PH can corrode the
copper pipe acute. This must reduce the life of the heating and cooling implement; PH of
the water supply must be between 7.0-8.5.
5) Keep the machine room dry, clean and vent
6) The operation and service of the machine should be done by qualified technician
only.
(Please take notice that the disassembly and the inspection of the machines are
hazardous when the machines are running!)

13.1 Fill in the Refrigerant

1). Screw off the end cap of the liquid filling thimble valve, and connect the air
suction pipe of the vacuum pump to the liquid filling thimble valve to take the
vacuum pumping, and this process may take one to three hours.

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2),After the vacuum pumping, connect the air pipe of the refrigerant tank to the liquid
filling thimble valve, and fill the refrigerant into the air return pipe Watch the change of the
weight displayed by the electronic scale, and stop filling the coolants immediately when
receiving the schedule weight. (Strictly prohibit to fill fluid coolant under machine is
working) In the condition of the starting up, the shown pressure of the high pressure gauge
should be about 13 to 1 5 bar; and shown pressure of the low pressure gauge should be
about 3 to 5 bar.(Note: the temperature of the environment should. be 30, and the
temperature of the frozen water should be 20)

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13.2 Maintenance of the Subassemblies

13.2.1 Condenser
The XC-LW series use the full liquid tube-in-shell condenser, and the outer flank of the
heat emission pipe will pile up a great deal of water incrustation after
a long time use, which will influence the heat emission effect, so it is necessary to
clean the condenser at fixed periods in order to keep its working performance. Open the
end cap of the condenser and scour the dirt on the heat emission pipe with a brush.

Note!
Drain the water inside the condenser away, when the machine stop
running under 0℃
Disconnect the process pipe lines, and lift up the forepart of the
machine by forklift, to prompt the water out of condenser.
Because impurities in the water inevitably deposited on the condenser wall, the
condenser water flow will become smaller and smaller with the increase of dep osition
of impurities. And the efficiency of heat transfer will be getting lower and lower. In
order to maintain the efficiency of the condenser heat transfer, the con denser inside
must be kept clean and smooth. So it requires to be cleaned. by mechanical or chemical
methods.
1. Mechanical cleaning methods
The mechanical method of cleaning condenser is to remove silt and dirt, the specific
methods and steps are as follows:

1) Close the water supply valve of condenser and unscrew the bolt on the condenser
cover and remove the cover the copper pipe exposed. Putting a round brush into the
copper pipe and rotate it to wash off the sediment on the wall. Then pass into clean water
to flush pipe. Finally re-fit end caps and bolt.

2)Use special piping gun for pipe cleaning. Chemical cleaning methods
First, drain out the water inside the cooling system, wash away the sewage with clean
water, then have it filled water again. Second, fill cleaner into cooling tower or water
tank. put it aside for immersion or make it forced circulation. After washing the system,
remove the liquid waste. Third, rinse with water 3-4 times t o clean residue within the
system, then you can put it into operation. Suppliers are responsible for selecting the
type and quantity of the chemical cleaner such as Dirt-restraint), cleaning time and
safety measures.

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 13.2.2 Evaporator

XC-LW series water chiller are optional for shell-and-tube evaporator. The outer flank
of the heat emission pipe will pile up a great deal of water furring after a long time use
of the evaporator, which will influence the heat emission effect, so it is necessary to
clean the evaporator at fixed periods in order to keep its working performance. Open
the pollution discharge porthole on the bottom of the evaporator and spray rinse the heat
emission pipe from the outer flank to the inner flank, the water incrustation will be
discharged from the pollution discharge porthole.

Note!
Drain the water inside the evaporator away,
when the machine stop running under 0℃ .
Usually, evaporator use chemical cleaning
methods, this operational process also applies
to condenser's chemical cleaning.

13.2.3 The Useful Life of The Key Parts of the Products

Names of Parts Useful Life

Pump About 5 years

Compressor About 5 years

Contactor About 100,000 act

13.3 Maintenance Schedule

13.3.1 About the Machine

V
KW

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13.3.2 Check after Installation

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13.3.3 Daily Checking

13.3.4 Weekly Checking

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13.3.5 Montly Checking

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13.3.6 Half-yearly Checking

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