ChE 801 CHEMICAL ENGINEERING DESIGN I

ANILINE PRODUCTION PROCESS

ENERGY BALANCES PREREPORT
Group No: 8 Group Members: Aleyna Ceyhan, İpek Erdinç, Nijat Tarverdiyev, Elif Toprak, İlayda Nur Güzel
Capacity: 57500 tons/year

Compressor
Work_reversible (kJ/kmol) 1068.336 kj/kmol
Work_actual (kJ/kmol) 1483.8 kj/kmol
Tout_reversible, oC 62.264 oC
Tout_actual, oC 76.75 oC
Heater
Q (kW) 7.556 kW
Utility type (Tin, Tout) °C Hot Oil (Tin: 270 °C Tout: 250 °C)
Utility amount (kg/s) 0.0134 kg/s
Vaporizer
Q (kW) 1136.675 kW
Utility type (Tin, Tout) °C Saturated Steam (Tin: 270 °C Tout: 250 °C)
Utility amount (kg/s) 24.927 kg/s
Adiabatic Mixer
T6 °C 103.67 °C
Furnace
Q (kW) 2434 kW
Relative humidity of air,% -
Excess air,% -
Utility amount (kg/s) CH4 (90%)
Reactor
Adiabatic Isothermal NonAdi&NonIso
Q (kW) -11505 kW
Utility type (Tin, Tout) °C Cooling Water
Utility amount (kg/s) 551.12 kg/s
Cooler
Q (kW) 1712.871 kW
Utility type (Tin, Tout) °C Cooling Water (Tin: 10 °C Tout: 80 °C)
Utility amount (kg/s) 5.844 kg/s
Partial Condenser
Q (kW) -8167538.478 kW
Operating Temperature, °C 26.08°C
V/F 0.727
Utility type (Tin, Tout) °C Cooling Water (5 °C,20 °C)
Utility amount (kg/s) 4.195
Distillation Column I
Reflux ratio 1.21
T13 (Tdew) °C 12.8°C
T14 (Tbubble) °C 210.63 °C
Total Condenser Reboiler
Q (kW) 7848.47 7790.62
Utility type (Tin, Tout) °C Cooling Water (5°C-
Hot Oil (270°C-250°C)
10°C)
Utility amount (kg/s) 373.74 141.31
Distillation Column II
Reflux ratio
T15 (Tdew) °C
T16 (Tbubble) °C
Total Condenser Reboiler
Q (kW)
Utility type (Tin, Tout) °C
Utility amount (kg/s)

Stream No T (oC) P (bar)

1 25 1.5
2 229 1.5
3 229 1.5
4 25 1
5 76.75 1.5
6 103.67 1.5
7 300 1.5
8 300 1.5
9 300 1
10 116.48 1
11 26.08 1
12 26.08 1
13 12.8 1
14 210.63 1
15 1
16 1