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~ HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

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T300~Mfflt8~*ff*~&~~.R.-q-m
Outside View and Mounting Dimensions of Model T300
·'8® HANGZHOU ADVANCE GEARBOX GROUP CO. ,LTD.

1'300 Jm m -& ~ ~iL~00


General Assembly Drawing of Marine Gearbox Model 1'300

1~FfH5t8J3~ S E R VIC E MAN U A L


Ratio ~l!~t
559 559
4.73:1 4.73:1
5:1 437 5:1
6:1 6:1
6.5:1 6.5:1
7:1 7:1
"
~
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a, ~

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Input Speed (r.min") ~A~~ (r.min")

Ratio ~J!~t
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7.5:1 398 7.5:1
8:1 8:1
332

E....
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221
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Input Speed (r.min") ~A~~ (r.min'')

Ratio ~J!~t
460 460
8.47:1 8.47:1
360 360

1000 1500 1800 2300 1000 1500 1800 2300


Input Speed (r.min") tfitrA~~ (r.min')

T300 ~fflj m iN~~l'iG~~fi 00


Capacity Chart of Marine Gearbox Model TJOO
. HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.
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2. iil"B-HID!A: 1illli~~mA$itlt~1lS1rHo
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5. DC~±mM:iE~~: 1000 - 2300rl min
6. ~~ tt&~;f§13Y: fflJ!"~j]
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(PS/r-min")
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I
5 : 1 4.95 : 1
6:1 6.032 : 1 0.243 (0.33)
6.5 : 1 6.649 : 1
7 : 1 7.039 : 1
7.5: 1 7.543 : 1 .... ) 0.221 (0.33)
8:1 8.020 : 1 0.20 (0.272)
8.5 : 1 8.47 : 1

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13. fJ] M1 iillffi : 0.3 - 0.6MPa
14. If'fiWlli: 1.2 - I.4MPa
15. miill/li\!%: SD/CC30 E.J(; SAE30, ~ *:!t!!. IKI *ffl iItl SDI
CC40 ~ SAE40
16. m1W~j!:: 25L
17 .• !WijW mi.: ~80'C
18. ~~*~:I:: ~3t/h
19. PI I tt-ft9i~lt: ~ft9i 100, tlfljj[ 15°
20. :kfIiM: 10000 h kJ. .l;
21. >'I-%R.-t (~x:9i!:x!Wi): 772 x 980 x 1106mm
22. 1$:£: 1120kg
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• 13 •

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• 16 •
'G® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

~ffi~~,.A~.Hx~=~am,N~~~.nnA
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• 17 •

1~ffi i$t B)j i=j 5 E R VIC E MAN U A L


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• 18 •
'Gf' HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

Jf% J'ji § 1% 2% 3% 4%
1 ~~&-~7!lJW~J.t *
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3 ~~7!IJ*~ti *
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• 20 •
T300 t!i~.~$f* ~~
J.;~~
CHAPTER VJ[ PART LISTS OF MODEL T300
1 .• A .. ftI3ft!: Input Shaft Assembly
Jf% «~ tr~% fl. ~t£
No. Name Order No. Qty. Remarks

.ti M24 x 50GB5783-86 1


1
Bolt
?'r'i§" lrX4J m III
2 24GB856-88 1
Lock washer
tlti M12 x 25GB5783-86 4
3
Bolt

4
~.mlll 12GB93-87 4
Spring washer

5
~A$I~ffit& T300-01-oo1 1
End plate
.mc@itlll
6 T300-02-007 1
Sealing

8
.~
~A~$I"
Input coupling

Bolt
~•• mlll
T300-01-002

M14 x 50CB5782-86
1

12

9 14GB93-87 12
Spring washer

10 ~*
Bearing
32314GB/1297 -94 2
Original Ie.: 7614
GB297 - 84
--

T300-01-006
1'1111
11 T300-01-006X 1 RfflTi=8:1
Spacer
Only for I = 8 : 1
006X2 i = 8·47: 1

12
.A~ T300-01-OO3
1
Input shaft T300-01-003 Xl fflTi=8.47:1
,

13
.A~iMtt T300-01-004/1.52 1 Mn=7; Z=21
Gear
IWiIl!
14 T300-0 1-005 1
Spacer
10
I

T300-01-000 ~J\..4m-BJS1t!i]
Input Shaft Assembly
2 . ~ ~r$lb !iH4: Transmission Shaft Assembly
ff~-
No.
!g$
Name
lJ:W%
Order No.
f!:i:
Qty .
*I1
Remarks

~.~III
• fi
1 MI2 x 30GB5783-86 8
Bolt

2 I2GB93-87 8
Spring washer

~;u4lb~llil& 300-02-002 1
3
End plate

~;IJ ~ iIiJ :tHt


4 300-02-001 1
Adjusting ring

5
4lII~ QJ222GB/T294-94 1
Original JB{ 176222
Bearing GB294-83

6
4lII~~ 300-02-003 1
Bearing seat

~~Jt 300-01-004 2
7
Thrust ring

Original W- 42222
. 8 4lII*
Bearing
NJ222EGB/T283-94 2
GB283-87
001/3.1 Mn=6; E=29
9 ±;Utg~ 001/3.25 Mn=61 E=28
Pinion T300-02-001/3.96 Mn=61 E==24
001/4.36 Mn=6; E==22
001/4.62
1 Mn=6; E=21
001/4.95 Mn=6; E=20
001/5.26 Mn=6; E=19
001/5.56 Mn=6; E=18

~iX Original W- 2222


10 N222EGB/T283-94 1
Bearing GB283-87

11
.~tHH1G 1'3oo-02-002A 1
Clutch housing

12
tilT MlO X 25GB70-85 6
Screw

ft;1J~ 1
13 1'300-02-101
Trarismisson shaft

14
~£ cl>8Q21-43 1
Plug

• 46 •
-

.'@® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

Ff~· ~f$ iT:!l't% ~:;: ~t±


No. Name Order No. Qty. I Remarks

15
i'*I*:lm~ T300-02-102 1
Clutch bracket

1:t1~ ~7Q21-41
16 3
Plug

~ffiA1i
17 300-01-008 1
Thrust plate

18
;r~nt.Jt 300-01-019A
I

8
External disc

19
1*J~.Jt 300-01-010 8
Internal disc
jg@B ••
20 300-01-013 8
Return spring

$~
21 T300-02-003 1
Piston
-
$~Jf
22 300-01-012 I
Piston ring

f~;b~ii;H£
23 T300-02-004/1 .52 1 Mn = 7; Z = 32
Gear

fG3.~
24 ~5Q21-39 2
Plug

25 ~ ME
Sealing
* i-t III T300-02-007 1

1.iY:~,ifj Spare Parts


26 T300-02-005 3
Emergency pin f'F-fiJfH4
27
~wl& T300-02-006 2
Positioning plate

28
*~i'!'lH;- 300-01 -018 3
Safely piece

~~
29 MlO x 20CB5783-86 6
Boh

30
itMPF 300-01-016 2
Sealing

• 47 •

1~mt$t8jj~ 5 E R VIC E MAN U A l


T300-02-000 #~"'~*1Il
Transinisssion Shaft Assembly
~® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

3. ~ fB] ill=au "* Middle Shaft Assembly


J=f%
No.

1
.
Bolt
~
~f*
Name
.iT~%
Order No.

MI2 x 30GB5782-86
It:fi
Qty .

8
~t±
Remarks

~.JH1HII 12GB93-87
2 8
Spring washer

3
~Z9J~~ffi~ 300-02-002 1
End plate

4
f~Z9J~~~Jt 300-02-001 1
Adjusting ring

5 ~* QJ222GB/T294-94 1
Original }jj'( 176222
Bearing GB294-83

6
*'h*m 300-02-003 1
Bearing seat

7
7J.fjJt 300-01-004 2
Thrust ring

8 *'h* NJ222EGB/T283-94 2
Original }jj'( 42222
Bearing GB2R3-R7
001/3.1 Mn=6, E=29
001/3.25 Mn=6, E=28
T300-02-00 1/3.96 Mn=6, E=24
9
.3::Z9JtY~ 001/4.36
1
Mn=6; E=22
Pinion 001/4.62 Mn=6, E=2I
001/4.95 Mn=6, E=20
001/5.26 Mn=6; E=19
001/5.56 Mn=6, E=I8

10
*'hllt N222EGB/T283-94 1
Original }jj'( 2222
Bearing GB283-87

~-fr:B~~%
11 T3oo-02-002A I

12
.n
Clutch housing

Screw
MIO x 25GB70-85 6

13
~Z9J~ T3oo-02-101 1
Transmisson shaft

14 ~*
Plug
~8Q21-42 1

\
• 49 •

1~ffi i$t8Jj ~ 5 E R VIC E MAN U A L


ff~ ilf* iT1}f'~ fit trtt:
No. Name Order No. Qty. Remarks

~itff~ T300-02-102 1
15
Clutch bracket

~~
16 <jl7Q21-41 3
Plug

7Jlli;Hi
17 300-01-008 1
Thrust plate

j~~~J:t
18 300-01- 019A 8
External disc

19
1*J*~Jt 300-01-010 8
Internal disc

20
jg@]~'.
Return spring
300-01-013 8

21
m~ T300-02-003 1
Pistun

22
m~J.f 300-01-012 1
Piston ring

9=t fiij ~ 1M~ T3oo-07-oo1/1.52 1 Mn = 7; Z = 32


23
Gear

I~~
24 P5Q21-39 2
Plug

~MEWttl!l 1300-02-007 1
25
Sealing

26
m~,m T300-02-005 3
Spare Parts
Emergency pin tF~ffl{tj:
)£ 1ftffi
27 1300-02-006 2
Positioning plate

28
1*®mJ:t 300-01-018 3
Safely piece

~~
29 MlO x 20GB5783-86 6
Bolt

MiIllff 300-01-016 2
30
Sealing

• 50 •
12

s
I
I
" 'i
5

T300-07-000 tf jB]#7~1t1!J
Middle Shaft Assembly
4 .• tfUlllmJi4= Output Shaft Assembly
.1¥% ~~' }J1it% fl:l: -tit!
No. Name Order No. Qty. Remarks

*tfI~ Original ,00{ 9069418


1 29418GB/T5859-94 }
Bearing GB303-64

~7l( Original .liJ{ 42222


2 NJ222EGB/T283-94 1
Bearing GB283-87
001/3.'1 E=90
Mn=ti I
,0.0U11:.25 Mn=e, E=91
'i1'300-0.3-0'01/3.96 Mn=ti,E=95
3
~~~tt " 0(H/4.")
1
Mn=6, E=96
Bell wheel 1101/4:.62, Mn=6, E=97
001/4.9$ Mn=6, E=99
,QOt/5.26 Mn=6, E=l00
001/5.56 Mn=6, E=I00
.tfHJIl
4 1'300-03-002 1
Output shaft

*tfI~ Original ~ 42224


5 NJ224E GB/T283-94 1
Bearing GB283-87
,
~~1lI111 1'300-03-008
6 1
Bearing spacer
.
~tLl!iilll
7 1'300-03-007 . 1
Positioning spacer
,

8 ~*
Bearing
7224AC GB/T292-94 1
Original ~ 46224
GB292-83
.. tfHlII~ tL~
9 1'300-03-006 1
Positioning plate ~

10
ffMiEIIM PD160 x 190 x 16
2
Sealing JB26OO-80

11
_ill
Gasket
~!Ii 91iUl~~
1'300-01-010 1

.ili~J§'~flfi
12 1'300-03-009 1
Rear end cover

tIB~ 45°MIO x 1GB1l53· 74


13 1
Oil cup
!till} Special Order
14 M24GB6170-86 8
Nut %,'*}J1R
~
• 52 •
'G® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

.Ff%
No.

15
~.~III
Spring washer

~ttllfX_ll
~'*
Name

24GB93-87
rr~%
Order No.
It.
Qty.

8
4ii±
Remarks

Special Order
~~}J~

16 T300-03-003 1
Output coupling

.ti
J:f fBl 41BlfX 41Bil Special Order
17 D300-03A-006Xl 1
Coupling ~~H~
Special Order
18 M24 X 95GB5782-86 8
Bolt ~~rr}f
19
5!(i'Hl~1I 8GB93-87 6
Spring washer

20
IHi M8 x 25GB5783-86 6
Bolt

"0" ~1*JllCWMIl
21 ~7 x I09GB3452'1-82 1
"0" ring

lli~
22 T300-03-004 1
Plate

23
llltJt T300-03-005 1
Lock washer

• .fi
24 M20 x 45GB5783-86 3
Bolt

• 53 •

1~ffi"i$tBjj ~ 5 E R VIC E MAN U A l


8

T300-03-000 *m$b~*
Output Shaft Assembly
~® HANGZHOU ADVANCE GEARBOX GROUP CO.,lTD.

5. m1*$i* (-) Housing Assembly One


I¥%
No.
~.f$
Name
iT~%
Order No.
fx:l:
Qty.
"*t±
Remarks

1
~fi MI0 x 30GB5783-86 I
16
Bolt

~III
2 1OGB93-87 16
Washer

rm¥:l!ittJi 1'300-04-011
3 1
Connecting

4
711!*:littt&~~ 1'300-04-010 1
Gasket

$~~}f
5 1'300-04-007 1
Washer

]g)'jffl~
6 1'300-04-008 1
Rear end cover

J§"~~~~
7 1'300-04-009 1
Gasket

i-t7ll!W~ 1'300-04-013A
8 2
Sealing bush

$m~1iI
9 1'300-04-014 2
Bearing socket sleeve

~iJ M6 x 24GB68-85
10 2
Screw

11
l[:imtt~ 1'300-04- 019 2
Adapter connector

~~~!Il 12
12 27Q20-03
Copper washer

13
. ¥m*~~ 300-07-003 A 1
. Gasket

14
~II 8GB93-87 26
Washer

_fi
15 M8 x 20GB5783-86 16
Screw
• 55 •

, 1~ffi i$(. Bjj~ S E R VIC E MAN U A L


J'¥% ~~ n~% fl:l: 4itl:
No. Name Order No. Qty. Remarks

iffiI_Jt 0-3
16 1'300-04-012
Adjusting ring

17
.n
Screw
M6 x lOGB73-85 1

18
7lI!*iitf~ 300-07-005 1

.:ti
Connecting bush

19 M12 x 45GB5783-86 30
Bolt

20

21
.~
~II
Washer

Bolt
12GB93-87

M8 x 25GB5783-86
62

im:7lI!1t 1'300-04-202A 1
22
Screen cap

~~
23 MB270-04-302A 1
Gasket
.
~7lI!:B WU-l00 x 180-J 1
24
Filter
-

25

26
.~
7I!7lI!:B'iC
Filter case

Bolt
1'300-04-201

MI2 x l00GB5782-86
1

27 m*
Block
1'300-04-020 2

28
.n
Screw ,
M8 x 16GB70-85 16

1.9!1tt& 300-04-00 1A
29 1
Top cover

30

31
.~
1.9!mt&~~
Gasket

Screw Plug
300-04-002

1'300-04-015
2

• 56 •
'S® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

ff% ~~ iT~% ftl: -1it£


No. Name Order No. Qty. Remarks

E~~H&:f&
32 1'300-04-017 2 it ~ 1 flJ::lit JtI
Rear end cover
~:f&gre~
33 1'300-04-018 2
Gasket

34
~AA! Q25-01-0l 1
Name Plate

35
iWn 2 x 6GB827-86 6
Rivet

S(.m~
36 MB450-04-501 1
breather cap

S(.m~
37 MB450-04-503 2
broather core I

S(.~~
38 MB450-04-502 1
breather seat

:iitlti
39 1'300-04-001 1
Connecting plate

:iitl:.t&:mm
40 1'300-04-002 1
Gasket
·~11i9~11
41 33Q20-03 2
Copper washer

42
mfft~~ 300-06A-003 1
Lub. valve stem

43
~Jt 1.2 x 10 x 35GB2089-80 1
Spring

44 ••
Plug
M14Q20-01 2

...t.ili:.t&
45 300-04-019 A 1
Upper cover

~~.J..I: Zj/J .tlUT


46 300-04-18 2
Stop screw

47
ffl~tJHT M20GB825-88 3
Screw

• 57 •

--

i~ffl i~BJ3 fj 5 E R VIC E MAN U A L


Jf:% ~~ n~% 1[:1: 4i-tl:
No. Name Order No. Qty. Remarks

iIB *,j R m ftf


48

49
.~
Dipstick assembly

Bolt
575 x 525 Q27-01

M16 x 50GB5782-86
1

8
a

50

51
.~
j:~
Supporter

Bolt

...t~f*
D300-04-003Xl

M16 x 4OGB5783-86
2

18
we kelin 1tJtI

52 TIoo-04-I0IA 1
Upper housing

53

54
.~
tflf
Pin

Bolt
~1dI1l
DIO x 16GB119-86

M8 x 16GB5783-86
1

55 TIoo-04-006 1
Oil shield disc

56
m A12 x 50GB118-86 4
Pin

57
r~f* 1'300-04-102 1
Lower housing

!fJ:1I 16GB93-87
58 40
Washer

~[ti]mmJl$
59 Q25-06 1
Rotation arrow

60
.eft M16 x 55GB5782-86 12
Bolt

!fJ:1II 12
61 20GB93-87
Washer

62
.:tt
Bolt
M20 x 120GB5782-86 4

Meldl ••
63 M22 x 1.5Q21-15 I
Drain plug

• 58 •
~® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

!¥~ ~#j\ iJ~-t5- ~it ~i±


No. Name Order No. Qty. Remarks

~ifoH1H~1
64 22Q20-03 1
Copper washer

~fl"
65 M8 x 65 GB70-85 2
Screw

~iJtJ~~~
66 1300-04-016 1
Suction pipe flange

?lttjijJffi;~
67 300-04-204 1
Gasket

1[jjHt~
68 1300-04-019 1
Adapter connector

~:f1
69 M8 X 16GB5783-86 4
Bolt

70
m~ MB450-04-504 1
gasket

71
~*IWi!l D300-04-006 2
Bearing spacer

t~1ft!
72 200GB893. 1-86 2
Shield ring

73
f~i;IJ 4lII4'ItI
Gasket
*ffHN~ 300-04-017 2

f~JgJ$~*1d
74 300-04-016 2
Bearing cover

~ti
75 MI2 x 35GB5183-86 24
Bolt

1300-04-003 Xl SAEJ617CNo.0
J!tt1l%
IU 1
Bell housi ng -003X2 5AEJ617CNO.r'
-OO3X3 SAEOO nlb' ,18' 1~

77
t'-n 2
Screw

1itt ~ 'iG tHli


78 1601-0018 1
Cover

• 59 •

1fEffi i$(, 8Jj~ 5 E R VIC E MAN U A L


I
Ff% .~~ lT~% ft. 4iti
No. Name Order No. Qty. Remarks

79
~~f=flll 1'300-04-004 2
Bearing spacer

1t~ld!ft SGII0- X 150 x 14


80 1
Oil sealing JB2600-80

81

82
~.
.tf:HdI~~*mm;
Gasket

Spring

tlitfHlb~ 1& *
300-04-013

2 x 15 x 19JB272-60
1

83

84
.~
End cover

Bolt
1'300-04-005

GB5783-86 M12 x 65
1

16

~III 12GB95-85 2
85
Washer

:li~1& 1'300-04-022A
:i2tffl
86 1
Transition gland Option

• 60 •
T300-04-()();fQ#'~1+
Housing Assembly
6. *11*$#
ff%
No.
(=). ifIl1f~Dl~
45**
Name
Housing Assembly Two (oil pipe assembly)

n~%
Order No.
~.
Qty.
~i1
Remarks

lJ& jIllff ~!H4


1 TIOO-04-700 1
Suction pipe sssembly
~
7l!i Jitltt 7!1! 'f gil. {4:
2 TIoo-04-900 1
Inlet pipe assembly

3
~~.iJ M14 x 1.5 Q21-19 4
Adapter screw

~fjmll
4 14Q20-03 24
Copper washer

5 7IIl* BB-B40A 1
Oil pnmp
~,

~~~II
6 27Q20-03 12
Copper washer

~~.iJ
7
~~'Hr M27 x 1.5 Q21-30 4
Adapter screw
.
8 Q21-20 1
Adapter screw

9
m
PlY! :$lJjJ 7!1! 'f gll 14
T300-04-3oo 1
Ahead Lub pipe assembly

fftJ :$I fP 7!1! 'if gil. f4


10 TIOO-04-6oo 1
Astern hydraulic pipe assembly

11
I f'F 7!1! 'f {4:~
JIIYi :$ m TIOO-04-5oo 1
Ahead hydraulic pipe assenbly

12
nl ffi ft iIJIJ
gjE *
Hydraulic centrol system
Q06-OlA-oo 1

13
fjJ $100 m 1IIl'!' m 14 TIoo-04-400 1
Astern Lub pipe assembly

:l1i1Ul~
14 TIOO-04-023 1
Adapter

• 62 •
®® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

- I
F¥-'% ~f$ iT~-,% JJl:tt 4i-t±
No. Name Order No. Qty. Remarlc:s

ldJlUIHm 'Im#
15 1'300-04-800 1
Output pipe assembly of pump

fttll3tIHiIl1fm#
16 1'300-04-1000 1
Output pipe assembly of cooler

ft!P3$#
17 Q08-06-00 1
Cooler assebbly

18
ldJffi* y60-2.5MPa 1
Oil pressure gauge

19
*~f* 10
GB5625 .2-85 1
Connector body

• 63 •

1~fflt~8)j.:fj 5 E R VIC E MAN U A L


m
ri11f ~J!jc. (1'300 - 04 - 000 )
Oil Pipe Assembly
~® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

7. 1'II~'IlI1#
J¥%
No.
Idle Gear Assembly
i'i~
Name
iT:hf%
Order No.
ltl:
Qty.
.tt
Remarks

1
*"*
Bearing
32314GB/T297-94 2
Original ,00( 7614
GB297-84
mi&~ 1'300-06-00111 .52
2 1
Idle gear

• 65 •

1~ffii):G 8jj =r; 5 E R VIC E MAN U A L


1'300-06-000 ,~ '*~ it 1!1
Idle Gear Assembly

• 66 •
.~ HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

8. ~mIA Special Tool

,¥% ~$ -rr~% fL:I: ~tt


No. Name Order No. Qty. Remarks

~:fJffft& T300-GI-OOI
I 1
Plate

2
-rntl:l.n 300-Gl-002 1
Screw rod

• 67 •

1~JfH5?,8jj~ 5 E R VIC E MAN U A L


1

TIOO-GI-OOO ~;}Jf.:r..J!- m
Special Tool

• 68 •
-e® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

9 .• A'UIII~fftl#I\lUIU~ InputCouplingAssembly

*% No.
~~
Name
lJ 1Jf %
Order No.
I!c:lt
Qty.
4-it
Remarks

1
"IM~~mc~ Q26-06-02 48
Toothed rubber block

2
..A~4111iH~"IMIII Q05-01-02A 1
Spider

~ 12V150, 6160, 6180 12V13S


QOS-OI-03 ~ ~ For 12V 150, 6160 6180
12V13S flywheel

IG SAE N>14 ~~
QOS-OI-05
For SAE No. 14 flywheel

3
.A~$tIll~"lM1I 1 ~ SAEN>14 ~~ (ftC O' ¥3'C) .
Inner annulus Q05-01-05Xl ForSAENo. 14 flywheel (ForO'
bellhowsing)

IG SAEN>16 ~~
Q05-01-06
For SAE No. 16 flywheel
ftC SAENo. 18 ~~
Q05-01-07
For SAE No. 18 flywheel

• 69 •

1~ffl i~8;3 -=f:j 5 E R VIC E MAN U A L


\ I.:

--~
3

2
Q05-01-000 * AJfk4W"f ~#
Input Coupling Assembly
m

• 70 •
'®® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.

10. ~iPiI'8IH*PJU8l. Cooler Assembly


1f% 4;~ i.J~% ItI: *tt
No. Name Order No, Qty. Remarks

.tItt
1 M8 x 25GB5783-86 8
Bolt
mill
2 8GB93-87 8
Washer

jjfij1\i
3 Q08-06-01 2
End cover

4
tlti MI0 x 1 x 2OGB5786-86 1
Bolt
/J\mlll
5 lOGB848-86 1
Minipad
'''0'' %11
6 115 x 5.3GB3452·1-92 2
"0" ring

~!p :$ it-gll #
7 Q08-06-100 1
Cooler core assembly

8
~!p B%f*~ {if Q08-:06-200 1
Cooler body assembly

• 71 •

1fEffii$tB)j~ S E R VIC E MAN U A L


Q08-06-000 lJL lib *.Jr 2- ~ 1+
Cooler Assembly
-W® HANGZHOU ADVANCE GEARBOX GROUP CO.,LTD.
- -

11. 1=f:I;~_~~~X"t.lll*
Comparative Table for Chinese and Foreign Bearings
:m ~ T §l ~~ ~ %
~~$Il*m!oij-
Foreign Bearings
Bearing size
(china)
[!j~ (FAG)
FAG (Gennany)
a *
NSK (Japan)
(NSK) I littA
SKF (Sweden)
(SKF)

QJ222 QJ222 - -

NJ222E NJ222 NJ222 NJ222

N222E N222 N222 N222


_-
NJ224E NJ221 NJ221 NJ221

29418 29418B - -
7224AC 7222B 7222A 7222 A

103 6003 6003 6003

32314 32314A - -

12. ATIt~ilbm~~:
Coupled diesels Model:
1. 00PliiJlC~I'!9$*~7JHJL~: The coupled domestic diesels;
6160A-ll, 616OA-12, 6160-13, 6160-14, X6160ZC, 6E150C, 4E150ZC. 12V150.
tH~ffJ ~ ~4H+AG.m_±.fJL
2. ~~~ iiJre.I'!9$*~rtb.fJL~:
The coupled international diesels:
CUMMINE: V12-500M, MHRS6M, NT380M, NRT06M;
CATERPILLAR: D343. D346 , 0353, 3412, 3406;
IQ:LVIN: TAS6, T,'\SC6! TA8, TAS8! TASC8;
VOLVO: TAMD-120A;
MITSUBISlfl: 6DEI0MT, 6DEI0MTK; ~tH~:m~~*~~.m±:mo

• 73 •

1fE ffi i$t 8)3~ 5 E R VIC E MAN U A L ,


1Jf1~: T300 f.Jaffli&~*"m~i.t.~~
Appendix: DATA OF MODEL T300 FOR VIBRATION CALCULATION

A. ~ ~ III (Schematic Drawing) :

E:-1
I4 Is 113 17

C2
~ I

d2
. i{
. Is
19

Il.r:=ll'
01

~~

I4
1 d2 r}~
17
1. *t~t!t. (Moments of inertia):

Part of input shaft (without coupling) .

Input gear and part of input shaft.

Idle gear

Pision , transmission wheel with part of shaft

Clutch seat, internal disks with part of transmission shaft

• 74 •
' G® HANGZHOU ADVANCE GEARBOX GROUP CO., LTD.

Clutch housing with external clutch disks


17 .±.~~~
Driving wheel
tWtJji&~lIl~I±l~a<J-$Jt
Output wheel with part of output shaft
tfjtJj~~lIl~I±l_a<J-$Jt
Output flange with part of shaft
2. m~~jll (Torsion spring rigidity)
C, ~A~ Input shaft

C2 ~;J.] $B ( ~ q:t fiij ~) Transmission or inter shaft

C3 '±';J.] t& ~ Driving wheel


C4 tit tJj~ Output shaft

B. T300 fJl tj i.t.:if It * (Data for Vibration Calculation):


1. ~;b11Jtl: l!~t f®~.UlilJlj
Moment of inertia ratio SI Value (kg· m2)
all 0.030
all 0.044
all 0.043
all 0.133
all 0.114
all 0.115
6 ( 1. 524 x 3 .96 ) 0.059
6.5 (1. 524 x 4 .36) 0.046
7 (1.524 X 4.62) 0.041
7.5 (1.524 x 4.95) 0.037
6 6.539
6.5 6.077
7 6.506
7.5 7.412
all 0.313

• 75 •

, i~ffii$?,8)j~ 5 E R VIC E MAN U A l


2. m~~tl1t * 1 it It ~~.UlfljtJ
Torsion spring rigidity ratio 51 Value (106N. m/rad)
C1 all 0.92
c, all 3.87
C3 6 11.74
6.5 11.00
7 10.47
7.5 9.82
C4 all 7.64
3. :l:/Nlb~ (Min. shaft diameters) * 2:
it tt (ratio) dl (mm) d2 (mm) d, (mm) *3 ~ (nun)
all 69 70 110/69 119

[ttJ * 1 .1il~Mm, ~1=f1f.{a Note: * 1 Absolute values. not reduced


* 2 ~-wm~I¥.J./J\.1[~ * 2 Min. diameter of torque transmitting
part of shaft
(JQ..]R;f:OO ) (See schematic drawing) .
* 3 :5!'L'~ *3 Hollow shaft

• 76 •
m!l+l iWm"l&~m~mmH~HHIl0~
(m~i8~.J)
HANGZHOU ADVANCE GEARBOX GROUP CO.•LTD.
(HANGZHOU GEARBOX WORKS)

jfu:lll::~1'i!I SlIirrtHHiP*LlJI&.1i$45%
Add:45 Xiaojin road Hangzhou. Zhejiang. P. R. China
$~tSA PostalCode: 311203
EI!~ Tel: (0571) 82673888
~A Fax: (0571) 82675966
http://WWW.Cliinaadv8nce.com 2009.4)l&
E-mail:hccd@Chioaadvance.com Printed in 2009

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