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B. Tech. (PE) Fourth Semester

Class Test-2 (March -2021)
ME-262 MACHINE DESIGN -I
Time: 1:30 hrs Max. Marks: 20
Note: Attempt any FOUR questions. Assume suitable missing data, if any. Use of
Design data hand book is permitted.
(1) A longitudinal triple riveted-chain butt joint with double cover plate of same
width is to be designed for steam boiler drum of internal diameter 1.8m and
internal pressure 1.5MPa, so that the efficiency of longitudinal joint does
not fall below 75%. The allowable stresses of the material in tension,
compression and shear are 84MPa, 120MPa and 66MPa respectively.
Assume that plate material is same as that of rivet. [5]
(2) (a) Explain Hole basis system and shaft basis system and types of fits with
figures. [2]
(b) Calculate the tolerances, fundamental deviations and limits of size for
hole and shaft in 25 H 8 / d 9. [3]
(3) A bracket is attached to a horizontal column by means of three identical
rivets as shown in figure (1) The maximum permissible shear stress is for
rivets is 60N/mm2.
(i) Which rivet is subjected to maximum shear stress and why? [2]
(ii) What is the magnitude of maximum shear force? [2]
(iii) Determine the diameter of rivet. [1]
(4) (a) Explain equivalent twisting moment and equivalent bending moment. [2]
(b) A rotating shaft, 40mm in diameter, is made of steel FeE580. It is
subjected to a torsional moment of 200Nm and bending moment of
1200Nm.Calculate the factor of safety based on
(i) Maximum principal stress theory
(ii) Maximum shear stress theory. [1.5+1.5]
 Figure(1)

(5)(i) Describe saddle keys and sunk keys with figures? [1.5]
(ii)It is required to design a square key for fixing a pulley on shaft which is
50mm in diameter. The pulley transmits 10kW power at 200rpm to the shaft.
The key is made of steel 45C8 (Syt = Syc =380N/mm2) and factor of safety is
3. Determine the dimension of key. Assume (Sys= 0.577 Syt) [3.5]

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