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International Journal of Food Science and Technology 2013, 48, 893–902 893

Invited review
Ready-to-eat snack products: the role of extrusion technology in
developing consumer acceptable and nutritious snacks

Margaret A. Brennan,1,2 Emma Derbyshire,1 Brijesh K. Tiwari1 & Charles S. Brennan*1,2


1 Hollings Faculty, Manchester Metropolitan University, Old Hall Lane, Manchester, UK
2 Department of Wine, Food and Molecular Biosciences, Lincoln University, Lincoln, New Zealand
(Received 24 June 2012; Accepted in revised form 28 October 2012)

Summary Consumer appeal for ready-to-eat (RTE) products is forecast to grow rapidly over the next 5 years as
consumers demand convenient snacks with exciting sensory and textural properties. Extrusion technology
has been used extensively in the production of cereal RTE snacks due to its ease of operation and ability
to produce a variety of textures and shapes which appeal to consumers. Many of the existing RTE prod-
ucts are relatively high in sugar and salt, thus being regarded as energy dense but nutritionally poor
foods. However, there exists a potential to manipulate the nutritional status of extruded RTEs by altering
the digestion potentials of starch and protein, and by the incorporation of bioactive components such as
dietary fibre. The review article explores some of the recent research in this field and illustrates opportuni-
ties by which the global food industry could react to consumers’ requirements for healthful RTE snack
products in the coming years.
Keywords Dietary fibre, extrusion, glycaemic index, protein, starch.

with new products entering the food market nearly


Ready-to-eat foods – a definition
every day, the list is getting longer and longer (Fast,
Ready-to-eat (RTE) foods are increasingly popular 1999). One of the most important sectors of the RTE
with the consumer predominantly due to their conve- product market is the cereal RTE segment. This is tra-
nience of consumption and ease of preparation and ditionally dominated by extruded snack products, for
storage and consumer appeal factors such as conve- instance, breakfast cereals, extruded cereal shapes and
nience, value, attractive appearance and texture (Har- cereal biscuits/bars. These products originate from the
per, 1981). The Food Standards Agency (FSA, UK) rise of the breakfast cereal market in the United States
defines ready-to-eat products as: ‘any food for con- of America in the late eighteen hundreds and the
sumption without further heating or processing’. This beginning of the twentieth century, and the develop-
definition covers both open and pre-wrapped ready-to- ment by the Kellogg brothers of healthy vegetarian
eat products and is intended to apply whether the foods related to human nutrition (Fast, 1999).
ready-to-eat food may be consumed hot or cold. The Originally, the majority of these cereal RTE prod-
expression ‘further heating or processing’ is not ucts were derived from whole-grain sources and were
intended to include food preparation activities such as predominately flaked from steamed grains (the steam
light washing, slicing, chopping, portioning, marinat- making the grains pliable to be reformed by the flak-
ing or preservation carried out by the consumer by ing process). The popularity of flaked cereal products
way of preference to an otherwise ready to eat food is evident in terms of corn flakes or bran flakes, which
item (Food Standards Agency, 2011). are the mainstay of the product range for many cereal
Under this definition, a number of processed foods food producers. However, with the advent of more
can be regarded as RTE products including biscuits, intense flour separation techniques and refining pro-
crisps, breads, pies, sandwiches and rolls, dairy prod- cessing, partly driven by the consumer expectations of
ucts (milk, cheese, spreads), prepared salads and vege- white food products and products with a finer taste
tables, and fruit. The list can be extremely long and and texture, more recent extruded cereal snacks are
derived from mixtures of flour components rather than
*Correspondent: Fax: +64-33253851; being whole grain in nature. This has an obvious
e-mail: charles.brennan@lincoln.ac.nz impact on the composition of the raw material and

doi:10.1111/ijfs.12055
© 2013 The Authors. International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
894 Ready to eat snack products M. A. Brennan et al.

hence the nutritional quality of the product. The mill- (Janssen, 1989). The intermeshing twin-screw extruders
ing and refining of cereals concentrates the amount of have a variable residence time (time spent travelling
starch in a food product, removing the outer coats of along the barrel before leaving the extruder die) of the
the cereal grain (Seal, 2007). As the outer coat of the product along the barrel which is generally affected by
cereal grain is rich in fibre and phytochemicals, mod- the screw configuration. This in turn may have effects
ern refined white cereal flours are high in starch mate- on the product as it travels along the barrel, poten-
rial, but low in bioactive ingredients (such as ferulic tially causing a positive displacement pumping mecha-
acid and arabinoxylan) associated with the cereal grain nism effect (Janssen, 1989).
outer layer (Klepacka & Fornal, 2007; Barron et al., As the product has to pass through the die assembly
2011; Broekaert et al., 2011). To counter this negative at the end of the screw-barrel system, pressure and
impact on nutrition, recent research has been con- heat develop along the barrel so that the product melts
ducted to investigate the possibility of utilising whole before exiting the die. The flash pressure reduction at
grains or whole-grain components in RTE foods the interface between the die face and the atmosphere,
(Poutanen, 2010). with the resulting evaporation of the water present,
means that the molten product behind the die face
then expands considerably at the die face. The rate of
Extrusion technology as a vehicle for snack
expansion depends on the rheological and thermal
production
properties of the molten material and on the geometry
In 1797, Joseph Bramah patented the first extrusion of the shaping insert (Guy, 2001a). The cutting of the
process for making lead pipe and for the last 250 years expanded extrudate is usually done by a rotating knife
extrusion technology has been used in the manufacture on the outer face of the die. The pieces, also known as
of plastics, moulded metals and synthetic materials. It collets, can be coated with sugar, flavour or coloured
is only relatively recently (since the 1970s) that there molasses (Burns et al., 2000). The rheology of the
has been an appreciable use of extrusion technology in extrudate pastes within the extruder has a significant
the food industry. The interest in the use of extruders influence of the product characteristics (bubble growth
in the food industry stems from the fact that they are rate, degree of expansion and subsequent product col-
capable of blending diverse ingredients into novel food lapse due to relaxation). Differences in flow rate and
structures and hence may be useful in the development hence product characteristics can be created by chang-
of functional foods. The quality of the final products ing the process parameters of die pressure drop, screw
may vary and depend on a few variables of extrusion flow dynamics or screw energy consumption. Figure 1
parameters such as raw materials composition, feed illustrates some of the different factors that have an
moisture, barrel temperature, screw speed, type of influence on the extrusion cooking process.
extruded and screw configuration (Miller & Mulvaney, Extrusion is therefore a process which combines the
2000). There are two forms of extrusion – cold (below mixing, forming, texturising and cooking of raw mate-
70°C) and hot (above 70°C). This review concentrates rial into a food product (Sumathi et al., 2007). The
on the role of hot extrusion (rather than cold extru- process of flashing off moisture and pressure equalisa-
sion) on RTE quality. tion of the relative fluid product in the extruder is
Although relatively simplistic, we can regard extru- essential in terms of RTE production. In essence, the
sion as a continuous cooking process. There are three rapid expansion and inflation of the product post
major screw-types: single-screw and intermeshing twin- extruder die generate a puffed texture with numerous
screw in either counter rotating or co-rotating styles expanded gas cells (Brennan et al., 2008a; Parada
(Miller & Mulvaney, 2000). Whichever screw-type is et al., 2011; Robin et al., 2011a,b; Karkle et al., 2012).
used, it constantly rotates within the barrel during It is this texture and cooked characteristics which are
extrusion, thereby propelling food material forward so appealing to consumers and the reason why extru-
creating continuous pressure and shear. At the end of sion technology is enormously versatile in the produc-
the screw, the product is forced (at high pressure and tion of RTEs. The ability to transform raw ingredients
temperature) through a restrictive orifice commonly into puffed extrudates has also been used in the pro-
called the die. For continuous cooking, the single- duction of grain type analogues, for instance Mishra
screw type is most commonly used as it is simple to et al. (2012) illustrate the potential of extrusion tech-
use and costs less. The ingredients are transported via nology to produce rice analogues, which in turn may
the rotational action of the screw (s) creating both be used in RTE foods. Production of expanded
shear forces and drag along the barrel generally in a extruded products may be appealing to the consumer
laminar flow. Depending upon the construction of the in the aspect of enhanced crispiness or crunchiness;
extrusion screw, paddles and reverse flights can be fit- however, from an industrial perspective, the expansion
ted to enhance backward flow of material and as a ratio has an effect on causing increased brittleness of
consequence causing a limited amount of back mixing the product as described by Robin et al. (2011a,b).

International Journal of Food Science and Technology 2013 © 2013 The Authors
International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
Ready to eat snack products M. A. Brennan et al. 895

Raw material
properes Processing
• Moisture content parameters
• Water absorpon index
• Starch characteriscs • Screw configuraon
• Fibre characteriscs • Screw speed
• Fat content • Feed rate
• Parcle Size • Added moisture
• Grain hardness • Die diameter/shape
• Rate of heang

Extrusion variables

• Barrel residence me


• Temperature profile of
barrel
• Pressure profile with in
barrel
• Amount of shear
created

Together
Effects of extrusion material &
on starch, fibre and parameters can
protein be manipulated
to affect product
• Gelanisaon
• Dextrinisaon
• Denaturaon
• Modificaon of
molecular structure Funconal properes
Figure 1 Potential interactions of raw of product
materials, process variables and extruder to
form product.

This in turn may have serious implications in loss of These authors have shown relationships between extru-
product intactness during transportation of commer- sion parameters. For instance, Bhattachary et al.
cial samples if the product is too highly expanded. As (1986) have long established that moisture and lipid
in everything, an optimum level has to be met which levels affect shear rate and hence specific mechanical
pleases the organoleptic expectations of the consumer energy within extrusion. Extensive research by Robin
and the productivity measurements of industry. et al. (2011a,b) has also illustrated that starch and
protein composition of raw mixtures can increase
product expansion, whilst dietary fibre inclusion
The role of raw material selection in affecting
(wheat bran) can reduce the expansion and density of
extruded RTE product quality
final products. Indeed, numerous researchers have
The major ingredients of most snack foods on the focused on the utilisation of dietary fibre (DF) / non-
market are corn, wheat, rice, potato and oats based. starch polysaccharides (NSP) in the formulation of
Numerous papers have discussed the role of extrusion extruded snack products and how these DF ingredi-
technology in the manufacture of wheat and corn ents can alter the nutritional quality of foods (Brennan
products (Unlu & Faller, 1998; Holguın-Acu~ na et al., et al., 2008a,b; Kim et al., 2009; Parada et al., 2011;
2008; Sobata et al., 2010) or the role of extrusion Robin et al., 2011a,b; Aravind et al., 2012). Bjorck
technology in altering heat-labile vitamins, minerals or et al. (1984a,b) investigated the effect of extrusion on
bioactive ingredients (Singh et al., 2007; Pilli et al., DF content and also protein content of extruded
2008; Batista et al., 2010; Dehghan-Shoar et al., 2011b; snacks. The most interesting observation was that the
Conti-Silva et al., 2012; Seth & Rajamanickam, 2012). process of extrusion increased the amount of soluble

© 2013 The Authors International Journal of Food Science and Technology 2013
International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
896 Ready to eat snack products M. A. Brennan et al.

DF present in extrudates, indicating a potential role of colour, flavour and nutritional quality (Guy, 2001a).
extrusion in altering the molecular structure of compo- In addition, different ingredients affect the rate and
nents such as fibre and protein. degree of expansion of a product as it exits the extru-
The incorporation of fibre in the extruded snack der die, and hence can modulate the texture of the
generally results in changes of extrusion parameters extruded product. Sugar, starch, lipid, salt and DF all
(torque, pressure thrust and energy consumption), contribute to altered physical properties of extruded
chemical properties (nutrient profile) and physical products (Guy, 2001a,b; Brennan et al., 2008a,b,
properties (structure and texture) of the final extruded 2012a,b; Robin et al., 2011a,b). For instance, sugars
products (Brennan et al., 2008a). However, there is and lipids can lead to a reduction in extrudate viscos-
still a dearth of information and knowledge on how ity within the extruder barrel; this in turn can reduce
the different ingredients (for instance sugars and the amount of shear and pressure (and overall SME)
DFs) affect the rheological properties of the extrudate in the extruder and hence a reduction in the amount
both pre and post die, and hence the overall operation of pressure required to be released at the die face.
of a food extruder system. The reduction in pressure difference pre and post die
Both ingredients and formulation play an important face can result in a poorly expanded product (Guy,
role towards final quality texture of an extruded snack 2001b; Brennan et al., 2008a; Robin et al., 2011a). In
product and may have a major effect on the consumer addition, salt and DF ingredients alter the amount of
acceptability and functional properties of the extruded available (free) water in the extrudate in the extruder
product. The structure and configuration of this puffed barrel. This in turn may result in an increased
product are important in terms of understanding the amount of pressure in the system; however, the water
consumer quality of the product (Kim et al., 2009). may be less available for flashing off at the die face
High expansion ratio (as measured by the percentage (being held more closely in combination with these
increase in product diameter post extrusion, compared ingredients) and consequently produce an unexpanded
with the die size) equates to increased porosity of the product (Guy, 2001b; Brennan et al., 2008a; Robin
product and either a large number of gas cells, or a et al., 2011a). In this case, there should therefore be a
number of large gas cells. Generally, the extruded relationship between high moisture loss of the
product has a relatively hard outer coat, representing extruded product (moisture of raw material in barrel
a layer of collapsed gas cells, and an expanded inner – moisture of final product) and expansion and crispi-
matrix composing of these gas cells. The texture of the ness.
extrudate is dependent on both the extent of expansion
(related to the amount of gas cell space in the extru-
Consumer demand for snack foods
date) and the integrity of the outer coat of the extru-
date (Burtea, 2001; Pai et al., 2009). The outer coat of As already mentioned, RTE food products are conve-
the extrudate is generally important in terms of mois- nient items, which appeal to the consumer eating hab-
ture penetration and is essential to consider when pro- its (Fast, 1999), especially in the snack product sector.
ducing breakfast cereals, with sufficient bowl life for As with the RTE food sector as a whole, the snack
the consumer, or RTE snacks, which need to remain food market is expanding rapidly and continued
crisp for a long storage time. The internal structure is growth is forecast into the future. A report conducted
also important in terms of the perceived crispiness of by Euromonitor in 2011 estimated that the market size
the product. A connected network of fine gas cells is of snack foods in the UK was expected to reach £4.6
produced from homogenous raw material and repre- billion in 2011 with production volume of 448 000 ton-
sents a consistent crisp product. Extrudates that are nes (Euromonitor, 2011). Although follow-up data
formed from non-homogenous material may have a have not been found to substantiate this claim, there
number of large gas cells, connected by smaller gas exists a large range of snack foods on the supermarket
cells; this can lead to a brittle material which fractures shelves with a large variety of sizes, shapes, colours
relatively easily (Burtea, 2001; Pai et al., 2009). Whilst and flavours available designed to attract the con-
the consumer would wish to have a crispy, expanded sumer. Of this market, potato crisps/chips generally
product, there is a fine balance in terms of brittleness dominate the snack food sector followed by corn
and crispiness when it comes to packing quality and (maize) chips. Most snacks are made from starch-
the potential brittleness of a product causing broken based products (e.g. corn, wheat, rice, oats and
shapes during storage. Generally, highly expanded potato). These products are usually high in starch con-
extruded products are less dense than unexpanded tent, but low in nutritional value in terms of vitamins,
products. minor minerals, amino acids and fibre (Table 1).
It is clear, therefore, that different raw materials Indeed, many RTE snack products are regarded as
with varying functionality affect the formation and energy dense and nutrient poor foods exhibiting high
stabilisation of the final product quality such as glycaemic index (GI) values (Table 2).

International Journal of Food Science and Technology 2013 © 2013 The Authors
International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
Ready to eat snack products M. A. Brennan et al. 897

Table 1 Composition of selected ready to eat snacks

Energy
Starch Sugars Dietary fibre Fat Protein Water values
(g/100 g) (g/100 g) (g/100 g) (g/100 g) (g/100 g) (g/100 g) (Kcal/100 g)

Popcorn 15.5 62.1 4.5 20.0 2.1 2.6 480


Potato crisps 52.6 0.7 5.3 34.2 6.2 2.8 530
Tortilla chips 58.9 1.2 6.0 22.6 7.6 0.9 459
Breadstick 67.5 5.0 3.8 8.4 11.2 3.5 392
Cereal bar 28.3 27.6 4.8 22.2 10.4 2.6 468
Kit kat 12.9 50.1 1.4 26.0 7.5 2.0 500
Crispbread 67.4 3.2 11.7 0.6 9.4 6.4 308
Rice krispies 82.5 10.4 0.7 1.0 6.1 3.0 382
Corn flakes 81.4 8.2 0.6 0.9 7.9 3.0 376

Adapted from (McCance & Widdowson 2002).

Table 2 Comparative Glycaemic Index (GI) values of selected RTE so as to increase the amount of fibre and micro-nutri-
food products ents into the food product (Altan et al., 2008; Brennan
et al., 2008a; Vitaglione et al., 2008).
GI GI
Recent research attention has focused on the link
(Glucose = 100) (Bread = 100)
between RTE snacks, snacking and nutritional impact.
All Bran 30 43 For instance, there has been a long standing relation-
Bagel 72 103 ship between snack intake and skipping of meals or
Breakfast cereal bar 78 111 grazing during the day (de Graaf, 2006). Early
Cheerios 74 106 research has indicated that the skipping of meals has a
Corn chips 63 90 negative effect on mood and behaviour (Lindeman &
Cupcake 73 104
Clancy, 1990). Wolfe et al. (1994) also suggested a
Mars bar 68 97
relationship between obesity levels in children and
Pretzels 83 119
Puffed crisp bread 81 116
their incidence of breakfast skipping. It is for these
Puffed rice cake 91 128 reasons that the global food industry has been concen-
Scone 92 131 trating on ensuring a balanced nutritional status of
Waffle 76 109 RTE products.
Adapted from (Foster-Powell et al., 2002).
Extrusion processing and its impact on the
nutritional quality of RTEs
During the last ten to 15 years, consumers have Over the years, extrusion cooking has become a major
become more health conscious and are demanding processing method for food and feed industries, such
snack products which are healthier and more nutri- that since the 1970′s researchers have turned this rap-
tious than those previously available (Euromonitor, idly evolving process from an art into a science (Riaz
2011). Thus, the consumer is demanding a convenient, et al., 2009). Extrusion cooking has been studied
RTE product which satisfies their hunger requirement extensively to produce variety of specialty foods
and yet is low fat, rich in DF and is potentially forti- including pasta products and RTE breakfast cereals,
fied with vitamin and minerals. This move towards baby foods, snack foods, texturised vegetable protein,
healthier snack products is driving manufacturers pet foods, dried soups and dry beverage mixes. Extru-
away from the sugar and starch rich foods of tradi- sion not only alters digestibility of both protein and
tional snack products into a balanced formulation of starch, both positively and negatively depending on
potentially added value ingredients in a nutrient-rich the process variables (Singh et al., 2010), but likewise
but energy low food product. This in itself presents affects the bioavailability / bioaccessibility of nutrients
numerous problems associated with ingredient formu- (Gu et al., 2008; Brennan et al., 2011; Dehghan-Shoar
lation and processing parameters, such as increased et al., 2011a) compared with conventional cooking.
hardness, reduced expansion and lowered organoleptic There has also been a set of data examining the poten-
quality. Such a healthier snack food could be tial use of pre-germinated grains (mainly rice) to
produced by the incorporation of naturally derived enhance the nutritional content of extruded snack
phytochemical ingredients (from fruits and vegetables) products. In many cases, this has resulted in elevated

© 2013 The Authors International Journal of Food Science and Technology 2013
International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
898 Ready to eat snack products M. A. Brennan et al.

levels of sugars, amino acids and potentially antioxi- (2010) illustrated increased protein solubility from
dants. For instance, the recent publication from Gujral meat-based formulations, again linked to protein deg-
et al. (2012) examined the potential use of pre- radation and denaturation during the extrusion pro-
germinated brown rice as a source of increasing total cess. Earlier research by Perez-Navarrete et al. (2006)
phenolic and antioxidant activity of extruded snacks. investigated the use of bean flour blends to improve
Although the authors indicated that levels of such the protein content of extruded snacks showing a pos-
components were increased in pre-extruded mixes com- sibility of including bean flour of up to 50% wheat
pared with control samples, the extrusion process itself flour replacement to improve the nutritional value of
reduced the total phenolic content of the pre- expanded snack products. Legumes show a great
germinated brown rice-enriched products by over 50% potential for improving the nutritional quality of a
compared to the pre-extruded samples. The role of numerous snack products as illustrated by Tiwari et al.
temperature and shear during extrusion on the antioxi- (2011) when conducting research on snacks prepared
dant activity of products is receiving interest with from legume by-products. This pre-digestion of starch,
some authors reporting significant increases in gamma- and also protein, can aid the rapid utilisation of these
aminobutyric acid content when incorporating pre- compounds from food items and fulfil a requirement
germinated cereals (Ohtsubo et al., 2005; Chanlat from a number of consumer populations (for instance
et al., 2011). Incorporation of pre-germinated and consumers partaking in sporting activities, or mature
fermented cereal products not only appears to enhance consumers requiring rapidly digestible forms of starch
the nutritional content of the extruded snacks but can and protein to maintain energy and protein levels for
also manipulate the sensorial characteristics and con- balanced metabolism).
sumer perception of the products as was illustrated in
research by Heinio et al. (2003) on conducting studies
Extruded RTEs and the manipulation of the
using rye grains which were pre-germinated. In this
glycaemic index (GI) of foods
case mainly from the sugars and volitiles, which are
released during the germination process of most cereal The depolymerisation of the starch, combined with the
grains. high temperatures associated with extrusion, contrib-
One of the more widely researched aspects of extru- utes to the fact that starch will be made more readily
sion on the nutritional content of products is the way available to amylolytic enzymes during digestion, and
extrusion technology can affect carbohydrate digest- hence extruded snack products tend to yield a higher
ibility. Simplistically, humans cannot easily digest glycaemic response compared with their unprocessed
ungelatinised (raw) starch (Holm et al., 1988; Butter- raw ingredients. For instance, the extrusion process
worth et al., 2011). Although the extrusion process can can increase the available digestible carbohydrate from
‘cook’ starch, and melt the raw material within the raw (un extruded) cereal mix to extruded cereal mix
extruder, water levels are normally well regulated and by between 200 and 300% (Brennan et al., 2008a).
may prevent complete gelatinisation (Bornet, 1993; Extrusion alters not only the digestibility of starch but
Chessari & Sellahewa, 2001). However, the digestibility also the conformation of starch. Both amylose and
of starch may be improved by the extrusion process amylopectin have been found to exhibit a reduced
due to partial gelatinisation and fragmentation of molecular weight distribution following extrusion pro-
starch attributed to the mechanical shearing effect of cessing (Politz et al., 1994a). In a similar manner, it
the extruder on starch granules (Wang et al., 1993). has also been documented that extrusion of wheat
Extrusion may be used as a method to initiate the pre starch can be optimised to maintain specific molecular
digestion of starch; consequently, it is not surprising weights and produce defined starch products (Politz
therefore that extruded snack products tend to be et al., 1994b).
regarded as having high GI status (Capriles et al., However, research has also suggested that these
2009; Onwulata et al., 2010). Similarly, research has shorter branches could cross link forming novel, indi-
illustrated that the use of extrusion technology in the gestible linkages and therefore lower the GI (Theander
manufacture of RTEs can increase the digestibility of & Westerlund, 1987). These complexes may be
proteins (probably from the effects of shear on protein regarded as resistant starch material and potentially
structure and conformation) thus enabling RTEs with contribute to the overall DF content of the food prod-
highly digestible proteins to be produced (Cabrera- uct. High amylose rice has been extruded into noodles
Chavez et al., 2012; Karkle et al., 2012; Cian et al., which then have a reduced GI (Panlasigui et al., 1992).
2010; Vaz & Areas, 2010). Chen et al. (2011) working This ability to modify the molecular structure and
with soybean proteins, illustrated an increase in pro- hence functionality of starch is of obvious use to the
tein solubility and potential degradation due to altera- food industry not only when trying to derive products
tions in protein structure occurring from shear with known digestibility properties but also when
conditions during extrusion. Similarly, Vaz & Areas trying to produce novel structures and textures, which

International Journal of Food Science and Technology 2013 © 2013 The Authors
International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
Ready to eat snack products M. A. Brennan et al. 899

will appeal to the sensory expectations of the modern the reasons why chickpea and pasta grade flours gen-
consumer. erally produce lower glycaemic responses compared
Another reason that extruded snack products gener- with finely milled bread wheat flour (Hardacre et al.,
ally have a high GI status is due to the relatively low 2006). In fact, numerous authors have reported results
DF composition of such snack products combined in terms of fibre reducing glucose release obtained in
with the high carbohydrate content of the cereals. It is both soluble and insoluble dietary fibres. In such
for this reason that recent attention has focused on reports, the authors have explained the effect of fibre
increasing the level of whole grain materials and/or in reducing starch degradation on the possibility of
DF in extruded snack products and exploring the way fibres coating starch granules and inhibiting enzyme
that some DF components can be used to manipulate penetration (Brennan et al., 1996; Anderson et al.,
the GI of food systems (Brennan, 2005). For instance, 1999; Brennan et al., 2002; Brennan, 2005; Granfeldt
Norfezah et al. (2011) have used pumpkin waste from et al., 2008) and the possibility that the viscous nature
growers and processors of this vegetable in food prod- of fibres affects the efficiency of enzyme functionality
ucts and have found wastes from the seeds and also (Jenkins et al., 2002; Flammang et al., 2006; Kendall
the skins (outer peelings) of pumpkin can be a high et al., 2008; Aravind et al., 2012). It is probable that
source of fibre and protein. These fibre-rich fractions inclusion of DFs to the extruded snack products acts
have then been applied to extruded food products to in a viscous-related manner in modulating starch
increase the fibre content of snack foods. In so doing, digestion process (Brennan et al., 2012a,b,c).
the recovered fibre components have been utilised in Early research by Wolever & Jenkins (1986) also
food systems to produce added fibre foods, which have illustrated that dietary carbohydrates can impact the
shown potential in the regulation of blood glucose GI of a later meal, finding a reduced glycaemic
(Norfezah et al., 2011). Similarly, Dehghan-Shoar response to a lunch time meal when it is preceded by a
et al. (2010, 2011a) have used lycopene-rich fibre waste low GI compared with a high GI breakfast. Similarly,
material from the tomato processing industry in the Bj€orck & Elmst ahl (2003) reported a glycaemic impact
form of tomato peel from tomato paste production to of DF from one meal to another, where an evening
increase not only the fibre content of extruded snacks meal rich in DF, with a low GI will result in an
but also their bioactive content. Further experiments improved glucose tolerance the following morning. It
have shown that the lycopene – fibre-rich components is therefore possible that the consumption of a low GI
can be incorporated into extruded snacks to produce extruded snack could have advantages in the regulat-
novel foods rich in bioavailable lycopene (Dehghan- ing the glycaemic response of meals throughout the
Shoar et al., 2011b). day. One of the major problems with this suggestion is
Work from our laboratory (Brennan et al., 2012a,b, that many extruded snacks tend to be regarded as high
c; Brennan et al., 2008a; ) has illustrated that by GI food products (Foster-Powell et al., 2002). This is
manipulation of product composition it is possible to in part due to cereals being the major component of
increase the amount of slowly digestible starch compo- extruded snacks and hence the snacks having a high
nents (digestibility between 20 and 120 min in an in vi- carbohydrate content; it is also in part related to the
tro procedure) in processed foods, hence reduce the extrusion process which alters the chemical composi-
rate and extent of predicted glycaemic response. For tion of the food product, and the digestibility of the
instance, the utilisation of wholemeal flour in extruded starch within the carbohydrate food products.
snack products, instead of refined flour components,
has been shown to reduce the amount of rapidly
Conclusion
digestible starch components and increase the amount
of slowly digestible starch in extruded breakfast cereal The consumer demand for RTE snacks is showing
products (Brennan et al., 2008a,b). Our most recent consistent growth due to the convenient nature of
publication clearly illustrates that it is possible to use snack products and also the appeal of RTEs for tex-
extrusion technology to produce nutritionally sound, ture and sensory properties. Extrusion processing
sensorially acceptable, RTE products containing up to offers the food industry a method to produce con-
a third of the recommended daily intake of DF in one sumer acceptable RTEs from relatively inexpensive
portion (Brennan et al., 2012c). cereal-based ingredients. There exists a great potential
Mishra et al. (2008) have also illustrated that differ- for the global food industry to manipulate the nutri-
ing the processing techniques employed in the cooking tional status of these products so as to offer the con-
of potato can increase the amount of slowly digestible sumer RTEs with a range of nutritional profiles from
starch in a potato meal, hence reduce the potential gly- highly digestible starch and protein products for peo-
caemic impact of such a product. Particle size of the ple indulging in sport activities for instance, to rela-
carbohydrate source can also impact the digestibility tively low GI and high bioactive containing RTEs for
of the starch fraction. This has been given as one of those consumers interested in maintaining a balanced

© 2013 The Authors International Journal of Food Science and Technology 2013
International Journal of Food Science and Technology © 2013 Institute of Food Science and Technology
900 Ready to eat snack products M. A. Brennan et al.

nutrition. During the next 10 years, we will undoubt- (Super Gum) and Anogeisus latifolia (Gatifolia SD) as functional
edly see a preponderance of research investigating the ingredients in extruded snack products. Starch, 64, 757–764.
Brennan, M.A., Derbyshire, E.J., Tiwari, B.K. & Brennan, C.S.
effects of extrusion technology on the chemical and (2012b). Enrichment of extruded snack products with co-products
nutritional profile of RTE, which will help both the from chestnut mushroom (Agrocybe aegerita) production:
consumer and the food industry to benefit from cur- interactions between dietary fibre, physicochemical characteristics
rent research investigating the food structure and and glycaemic load. Journal of Agriculture and Food Chemistry, 60,
4396–4401.
nutrition interface. Brennan, M.A., Derbyshire, E., Brennan, C.S. & Tiwari, B.K.
(2012c). Impact of dietary fibre-enriched ready to eat extruded
snacks on the postprandial glycaemic response of non-diabetic
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