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John Deere JD24 Skid Steer Loader Service Manual R
John Deere JD24 Skid Steer Loader Service Manual R
John Deere JD24 Skid Steer Loader Service Manual R
JD24
Skid-Steer Loader
JOHN DEERE
John Deere
Lawn & Grounds Care Division
TM1042 (01DEC74)
LITHO IN U.S.A.
ENGLISH
JD24 SKID-STEER LOADER
TECHNICAL MANUAL
TM-1042 (Dec-74)
CONTENTS
Litho in LI.S.A.
Loader, Skid-Steer - JD24
TM-1042 (Dec-74) 3
9 00fJ
L0 C K
Litho in U.S.A.
Loader, Skid-Steer - JD24
4 TM-1042 (Dec-T4)
Don’t smoke while refueling or handling highly Always stop the engine before cleaning the loader.
flammable material.
Keep the operator’s platform clean. Do not use it
Engine should be shut off when refueling. as a storage area.
Use care in refueling if the engine is hot. Keep the engine closure screens free of foreign
matter. Avoid a possible fire hazard.
Don’t use open pans of gasoline or diesel fuel for
cleaning parts. Good commercial, nonflammable sol- Keep all equipment free of dirt and oil. In freezing
vents are preferred. weather, beware of snow and ice on operator’s plat-
form.
Provide adequate ventilation when charging bat-
teries.
SERVICE AREA
Don’t check battery charge by placing metal ob- Keep the service area clean and dry. Wet or oily
jects across the posts. floors are slippery. Wet spots can be dangerous
when working with electrical equipment.
Don’t allow sparks or open flame near batteries.
Make sure the service area is adequately vented.
Don’t smoke near battery.
Periodically check the shop exhaust system for
Never check fuel, battery electrolyte, or coolant leakage. Engine exhaust gas is dangerous.
levels with an open flame.
Be sure all electrical outlets and tools are properly
Never use an open flame to look for leaks any- grounded.
where on the equipment.
Use adequate light for the job at hand.
Never use an open flame as a light anywhere on
or around the equipment.
Litho in U.S.A.
Loader, Skid-Steer - JD24
TM-1042 (Dec-74) 5
Escaping fluid under pressure can have sufficient If injured by escaping fluid, see a doctor at once.
force to penetrate the skin, causing serious bodily in- Serious infection or reaction can develop if proper
jury. Before disconnecting lines, be sure to relieve all medical treatment is not administered immediately.
pressure. Before applying pressure to the system, be
sure all connections are tight and that lines, pipes Don’t forget the hydraulic system may be pressur-
and hoses are not damaged. Fluid escaping from a ized! To relieve pressure, follow the technical man-
very small hole can be almost invisible. Use a piece ual.
of cardboard or wood, rather than hands, to search
for suspected leaks. When checking hydraulic pressure, be sure to use
the correct test gauge for the pressure in the particu-
lar system.
PERSONAL SAFETY
Litho in U.S.A.
Loader, Skid-Steer - JD24 General 10
TM-1042 (Dec-74) Specifications 5-1
Section 1O
GENERAL
Pa ge Pa ge
GRO UP 5 SPEC I FICATI ONS GRO UP 15 LOAD ER TUNE UP
Loader Specifications 5-2 Loader Tune Up 1 5-1
Group 5
SPECIFICATIONS
Litho in U.S.A.
10 General Loader, Skid-Steer - JD24
5-2 Specifications TM-1042 (Dec-74)
Litho in U.S.A.
Loader, Skid-Steer - JD24 General 10
TM-1042 (Dec-T4) Specifications 5-3
HYDRAULIC SYSTEM:
Pressure . ....1750 psi
(12.06 MPa)
Control ............Dual pedal, double hydraulic
system "\
Pump .............Gear, 18 gpm (68.13 1/min.) at
5 FT.4-3/4 1N.
2,400 engine rpm 5 3 - 3/ 4 I N . {1.64 m)
Oil lines ........... Welded JIC steel tubing; single- (1.36 m)
3 F T . 1/ 2 15 .
wire braid hose (92.71cm)
Filter ..............33 micron paper cartridge in
suction line
5 5 - 1/ 2 " [ \ . 4 0 m )
C LEARAN C E
HYDRAULIC CYLINDERS:
C 1RCLE RADtUS
Bore Stroke
Boom (2) ...........3-inch 27.5-inch
(7.62 cm) (69.85 cm)
Bucket (2) ..........3-inch 16.5-inch 9 2 - 3/ 4 "
2.35 m)
(7.62 cm) (41.91 cm)
Grapple (2) .......2.5-inch 8-inch
F-ig. 2-Turning Radius and Dimensions
(6.32 cm) (20.32 cm)
Cylinder Rods ....... Ground, heat-treated, chrome
plated, polished
Boom cylinder rods ................ 1.5-in. dia.
(3.81 cm)
Bucket cylinder rods ............... 1.25-in. dia.
(3.18 cm)
Grapple cylinder rods .............. 1.125-in. dia.
(2.88 cm)
Litho in U.S.A.
10 General Loader, Skid-Steer - JD24
5-4 Specifications TM-1042 (Dec-74)
”T
Specifications are in accordance with IEMC standards. Dimensions are with the Quik-Tatch
Dirt and Foundry bucket.
Litho in U.S.A.
Loader, Skid-Steer - JD24 General 10
TM-1042 (Dec-T4) Predelivery, Delivery, and After Sales Services 10-1
Group 10
PREDELIVERY, DELIVERY, AND AFTER-SALES SERVICES
PREDELIVERY SERV ICE
Service Specifications Reference
Ch ec k battery for elec troly te Use battery hydrometer See operator’s manual
level and s pecific gravity
Chec k variable s peed drive belt for 2-3/4-inch (6.98 cm) See operator’s manual
alignment
Adjust pressure of tires 45 to 50 PSI (310.26 to 344.74 kPa) See operator's manual
Ch eck crankcase oil Fill to top mark on oil level indicator See operator’s manual
Ch ec k gearbox oil level 1/4 pt (0.12 I) use SAE 80 gear oil. See operator’s manual
Chec k hydraulic reservoir level F ill to top mark on bayonet ga u ge See operator's manual
A thorough discussion of th e operation and service Using th e operator’s manual as a guide, be sure
of a new loader at the time of delivery helps to assure t h e o w n er t h o ro u gh Iy u n ders tan ds I h e foI lo w i n g
complete customer satisfaction. points:
Complaints may arise if th e ow ner is not shown 1. O per ation and use of controls.
how to operate an d servic e his new loader corr ec tly. 2. Operation of th e engine.
Devote enough time, at \’our customer’s conve- 3. Operation and functions of th e hydraulic sys-
nience, to introduce him to his n ew toader, tern.
4. Importance of lubr ication and periodic services.
The follow ing procedure is r ecommen ded before 5. I mpor tance of safety.
the serviceman delivers th e loader to th e ow ner. 6. Term s and conditions of warranty.
A f t er e x pI ai n i n g a nd dem ons tr a I i ng I h e a bo v e
poin ts, have the ow ner sign th e deliv er y receipt and
give him his operator’s manual.
Litho in U.S. A.
10 General Loader, Skid-Steer - JD24
10-2 Predelivery, Delivery, and After Sales Services TM-1042 (Dec-74)
The purpose of this inspection is to ensure that the The following inspection prog ram is recommended
customer is receiving satisfactory performance from within the first 100 hours of operation:
his loader.
Check battery specific gravity Use battery hydrometer See oper ator's manu al
and electrolyte level
Chec k engine crankcase oil Fill to top mark on oil See operator’s manu al
level indicator
Fill fuel tank and start engine 25 U.S. gal. (94.63 liters) See operator's manual
Chec k variable speed drive belt alignment 2-3/4 inches (6.98 cm) See operator's manual
Litho in U.S.A.
Loader, Skid-Steer - JD24 General 10
TM-1042 (Dec-74) Loader Tune Up 15-1
Group 15
LOADER TUNE-UP
Perform all the tune-up steps to put the loader in top operating condition if major disassembly an d repair is
not required.
Operation Specification Reference
Battery
Ch eck electrolyte level 1.260 specific gravity at 80°F Operator’s Manual
Clean cables, terminals, and holder (27°C) page 40-10-2
Tighten cable clamps
Fuel System
Check fuel tank, lines, and filter for
leakage (Gasoline) page 30-15-1
Chec k fuel tank, lines, and filter for
leakage (Diesel) page 30-30-1
Chec k sediment bowl (Gasoline) page 30-15-1
Check sediment bowl (Diesel) page 30-30-1
Check carbur eto r (Gasoline) page 30-10-6
Electrical System
Check for faulty amm eter gauge
Hydraulic System Use only John Deere Hy-
Check hydraulic filter GARD Transmission and Operator’s Man ual
Chec k hydraulic oil level Hydraulic Oil or its equiva-
Check control valves for leaks lent in the transmission-hy-
Check system for leaks draulic system. Other types
of oil will not give satisfac-
tory service, and may result
in eventual damage. This
special oil, available from
your John Deere dealer,
may be used in all weather
conditions.
Lubrication
Replace engine oil filter Throw-away-type filter Operator’s Manual
Lubricate loader John Deere Multi-Purpose Operator’s Manual
lubricant or an equivalent
SAE Multipurpose-type grease
Drain and replace crankcase oil 5 U.S. quarts (4.73 I) (Gasoline) Operator’s Manual
6 U.S. quarts (5.68 I) (Diesel) Operator’s Manual
Engine
Adjust tappets (Gasoline) Intake .008 in. (0.203 mm)
Exhaust .016 in. (0.406 mm) page 20-15-7
Adjusting tappets (Diesel) Intake .014 in. (0.355 mm)
Exhaust .018. (0.457 mm) page 20-30-18
Drive Chains
Check tension of all chains 1/2-inch deflection (1.27 cm) page 50-45-1
Litho in U.S.A.
Loader, Skid-Steer - JD24 General 10
TM- 1042 (Dec-74) Lubrication 20-1
Group 20
LUBRICATION
GENERAL INFORMATION
Carefully written and illustrated lubrication instruc- The following chart shows capacities and types of
tions are included in the operator’s manual. Remind lubricants of the loader components and systems.
the owner to follow these instructions. Specifications for lubricants follow the chart.
Hydraulic System 20 U.S. gal. Use only John Deere Hy- 1 0 hours - chec k
(75.7 I) GARD Transmission and 50 hours - c lean breather cap
Hydraulic Oil or its equiva- 1 200 hours - change hydraulic fluid
lent in the transmission-hy-
draulic system. Other types
of oil will not give satisfac-
tory service, and may result
in eventual damage. This
special oil, available from
your John Deere dealer,
may be used in all weather
conditions.
Grease fittings John Deere Multi- Purpose 1 0 ho urs - loader, boo m and buc ket
LubricanI or an equi- cy linder s , pivot pins.
valent SAE mul ti - 20 h ours - control pedal s an d variab Ie
pur pose-ty pe grease sh eave
Litho in NJ.S.A.
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