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Organoclays Versus Aluminium Stearate
Organoclays Versus Aluminium Stearate
As seen in Table 1.8 and Figure 1.9, in the conventional Long Oil alkyd paint formula, BENTONE organoclay
Aluminium Stearate at same loading level (1% based on total formulation) are illustrated in Figure 1.7. rheological additive exhibits higher viscosity build, better sag control and pigment suspension but at lower
usage level. Organoclay is a more efficient and effective rheological additive as compare to Aluminium
Figure 1.7. Stearate.
Setting for 24 hours at Setting for 8 days at Figure 1.9.
room temp. room temp.
BENTONE® Aluminium Aluminium Aluminium
Organo Al. Organo Al. Organoclay
clay Stearate
Blank
clay Stearate
Blank Stearate - 1 Stearate - 2 Stearate - 3
(1% Loading) (1.8% Loading) (2.2% Loading) (2.5% Loading)
Aluminium Stearate required higher dosage to obtain similar finished paint viscosity but exhibits poorer sag
resistance and anti-settling performance compare to BENTONE organoclay in non-aqueous long oil alkyd
As a summary, BENTONE or BENGEL organoclay rheological additives are:
paint system.
§ More cost effective, up to 50% saving on loading by weight in solvent based Alkyd paint system
Figure 1.8. Conventional Solvent based Long Oil Alkyd Paint § Easy to use, no heating requirement
In early 20th century, Aluminium Stearate has been used as thickening agent in production of varnishes,
lacquer and oil paints. Aluminium Stearate was found to coat the surface of pigment particles and helped
prevent settling in oil as well as reducing the amount of oil need to wet the pigment. Aluminium Stearate is
insoluble in water but soluble in benzene, turpentine oil, mineral oil and common solvents when it is hot.
BENTONE and BENGEL organoclay rheological additives are efficient, cost effective replacement for
Aluminium Stearate. BENTONE organoclay can be easily disperse in xylene solvent and forms a gel
The organoclay rheological additives gelation process is quite straight forward. Heat is not a specific structure without heating requirement. Aluminium Stearate did not form gel structure when disperse in Xylene
requirement for organoclay for most system, but processing temperatures above 20℃ are preferred. The solvent at room temperature and elevated process temperature 50oC respectively under similar preparation
gelation process steps of BENTONE® and BENGEL® organoclays are illustrated in Figure 1.3. condition as BENTONE organoclay at same pre-gel percentage (see Figure 1.6).
Figure 1.6
Figure 1.3
Organoclays have been used as rheology modifiers by coatings, adhesives and sealants manufacturers for Agglomerated platelet stacks (Figure 1.3a) must first be wetted out by solvent and vehicle penetration of Elementis Specialties offer many grades of BENTONE and BENGEL organoclay rheological additives for
®
over half a century. Organoclay rheological additives provide excellent control of sag and pigment settling, the capillary interstices under moderate shear. This leads to partial deagglomeration of the BENTONE or non-aqueous system. Selection of organoclay for each specific polarity application systems is illustrated in
as well as stable viscosity build while maintaining excellent application and paint film properties. BENGEL® platelet stacks (Figure 1.3b). The polar / chemical activator is incorporated at this point under Figure 1.5.
® ®
BENTONE and BENGEL organoclay rheological additives are reaction products of highly purified smectite shear condition. Through shear and chemical activation, the platelets are separated farther apart (1.3c) to
Figure 1.5
clay (either hectorite or bentonite) and a specific quaternary ammonium salt. An organoclay platelet bonded allow for edge-to-edge hydrogen bonding of the hydroxyl groups. Continued application of shear pulls the
Low-polarity Systems Medium-polarity System High-polarity System
with organic chains to its basal plane surface is illustrated in Figure 1.1. platelets completely apart, resulting in an optimally dispersed and completely activated rheological structure.
Alkanes Acrylics Polyamides Aldehydes Glycols
(Figure 1.3d) Alkanes Alkyds Polyurethanes Alochols Ketones
Figure 1.1. Aromatics Aromatics Vinyls Esters Vegetable Oils
Mineral Oils Epoxies Ethers
Organoclay rheological additives provide thixotropic flow behavior. The hydrogen bonding between platelets Organoclay Additives
BENTONE® 34, BENTONE® 30
break down under shear but recover over a period of time once the shear is removed due to reformation
BENTONE SD®-1, BENTONE® 1000
of hydrogen bonding between platelets. This will result in an upper (sheared) and lower (recovery) curve BENGEL® 434, BENGEL® 908
BENGEL® 818, BENGEL® 958
when running a viscosity against shear rate profile (see Figure 1.4). Shear thinning behavior of organoclay
BENTONE® 52
rheological additives show good storage stability, sag control, pigment suspension and good application BENGEL® 858, BENGEL® 938
properties but also be thixotropic enough to allow good leveling. BENTONE® 38
BENTONE SD®-3
A gel structure is developed by edge-to-edge hydrogen bonding between hydroxyl groups on the edges of
Figure 1.4 BENTONE® 27, BENTONE® 57
organoclay platelet. (Figure 1.2) BENTONE SD®-2
BENGEL® 828
Figure 1.2
In early 20th century, Aluminium Stearate has been used as thickening agent in production of varnishes,
lacquer and oil paints. Aluminium Stearate was found to coat the surface of pigment particles and helped
prevent settling in oil as well as reducing the amount of oil need to wet the pigment. Aluminium Stearate is
insoluble in water but soluble in benzene, turpentine oil, mineral oil and common solvents when it is hot.
BENTONE and BENGEL organoclay rheological additives are efficient, cost effective replacement for
Aluminium Stearate. BENTONE organoclay can be easily disperse in xylene solvent and forms a gel
The organoclay rheological additives gelation process is quite straight forward. Heat is not a specific structure without heating requirement. Aluminium Stearate did not form gel structure when disperse in Xylene
requirement for organoclay for most system, but processing temperatures above 20℃ are preferred. The solvent at room temperature and elevated process temperature 50oC respectively under similar preparation
gelation process steps of BENTONE® and BENGEL® organoclays are illustrated in Figure 1.3. condition as BENTONE organoclay at same pre-gel percentage (see Figure 1.6).
Figure 1.6
Figure 1.3
Organoclays have been used as rheology modifiers by coatings, adhesives and sealants manufacturers for Agglomerated platelet stacks (Figure 1.3a) must first be wetted out by solvent and vehicle penetration of Elementis Specialties offer many grades of BENTONE and BENGEL organoclay rheological additives for
®
over half a century. Organoclay rheological additives provide excellent control of sag and pigment settling, the capillary interstices under moderate shear. This leads to partial deagglomeration of the BENTONE or non-aqueous system. Selection of organoclay for each specific polarity application systems is illustrated in
as well as stable viscosity build while maintaining excellent application and paint film properties. BENGEL® platelet stacks (Figure 1.3b). The polar / chemical activator is incorporated at this point under Figure 1.5.
® ®
BENTONE and BENGEL organoclay rheological additives are reaction products of highly purified smectite shear condition. Through shear and chemical activation, the platelets are separated farther apart (1.3c) to
Figure 1.5
clay (either hectorite or bentonite) and a specific quaternary ammonium salt. An organoclay platelet bonded allow for edge-to-edge hydrogen bonding of the hydroxyl groups. Continued application of shear pulls the
Low-polarity Systems Medium-polarity System High-polarity System
with organic chains to its basal plane surface is illustrated in Figure 1.1. platelets completely apart, resulting in an optimally dispersed and completely activated rheological structure.
Alkanes Acrylics Polyamides Aldehydes Glycols
(Figure 1.3d) Alkanes Alkyds Polyurethanes Alochols Ketones
Figure 1.1. Aromatics Aromatics Vinyls Esters Vegetable Oils
Mineral Oils Epoxies Ethers
Organoclay rheological additives provide thixotropic flow behavior. The hydrogen bonding between platelets Organoclay Additives
BENTONE® 34, BENTONE® 30
break down under shear but recover over a period of time once the shear is removed due to reformation
BENTONE SD®-1, BENTONE® 1000
of hydrogen bonding between platelets. This will result in an upper (sheared) and lower (recovery) curve BENGEL® 434, BENGEL® 908
BENGEL® 818, BENGEL® 958
when running a viscosity against shear rate profile (see Figure 1.4). Shear thinning behavior of organoclay
BENTONE® 52
rheological additives show good storage stability, sag control, pigment suspension and good application BENGEL® 858, BENGEL® 938
properties but also be thixotropic enough to allow good leveling. BENTONE® 38
BENTONE SD®-3
A gel structure is developed by edge-to-edge hydrogen bonding between hydroxyl groups on the edges of
Figure 1.4 BENTONE® 27, BENTONE® 57
organoclay platelet. (Figure 1.2) BENTONE SD®-2
BENGEL® 828
Figure 1.2
In early 20th century, Aluminium Stearate has been used as thickening agent in production of varnishes,
lacquer and oil paints. Aluminium Stearate was found to coat the surface of pigment particles and helped
prevent settling in oil as well as reducing the amount of oil need to wet the pigment. Aluminium Stearate is
insoluble in water but soluble in benzene, turpentine oil, mineral oil and common solvents when it is hot.
BENTONE and BENGEL organoclay rheological additives are efficient, cost effective replacement for
Aluminium Stearate. BENTONE organoclay can be easily disperse in xylene solvent and forms a gel
The organoclay rheological additives gelation process is quite straight forward. Heat is not a specific structure without heating requirement. Aluminium Stearate did not form gel structure when disperse in Xylene
requirement for organoclay for most system, but processing temperatures above 20℃ are preferred. The solvent at room temperature and elevated process temperature 50oC respectively under similar preparation
gelation process steps of BENTONE® and BENGEL® organoclays are illustrated in Figure 1.3. condition as BENTONE organoclay at same pre-gel percentage (see Figure 1.6).
Figure 1.6
Figure 1.3
The long oil alkyd paint prepared with BENTONE organoclay show better anti-settling performance than As seen in Table 1.8 and Figure 1.9, in the conventional Long Oil alkyd paint formula, BENTONE organoclay
Aluminium Stearate at same loading level (1% based on total formulation) are illustrated in Figure 1.7. rheological additive exhibits higher viscosity build, better sag control and pigment suspension but at lower
usage level. Organoclay is a more efficient and effective rheological additive as compare to Aluminium
Figure 1.7. Stearate.
Setting for 24 hours at Setting for 8 days at Figure 1.9.
room temp. room temp.
BENTONE® Aluminium Aluminium Aluminium
Organo Al. Organo Al. Organoclay
clay Stearate
Blank
clay Stearate
Blank Stearate - 1 Stearate - 2 Stearate - 3
(1% Loading) (1.8% Loading) (2.2% Loading) (2.5% Loading)
Aluminium Stearate required higher dosage to obtain similar finished paint viscosity but exhibits poorer sag
resistance and anti-settling performance compare to BENTONE organoclay in non-aqueous long oil alkyd
As a summary, BENTONE or BENGEL organoclay rheological additives are:
paint system.
§ More cost effective, up to 50% saving on loading by weight in solvent based Alkyd paint system
Figure 1.8. Conventional Solvent based Long Oil Alkyd Paint § Easy to use, no heating requirement
Aluminium Stearate required higher dosage to obtain similar finished paint viscosity but exhibits poorer sag
resistance and anti-settling performance compare to BENTONE organoclay in non-aqueous long oil alkyd
As a summary, BENTONE or BENGEL organoclay rheological additives are:
paint system.
§ More cost effective, up to 50% saving on loading by weight in solvent based Alkyd paint system
Figure 1.8. Conventional Solvent based Long Oil Alkyd Paint § Easy to use, no heating requirement