SPECIFICATION - INSTALLATION & INTEGRATION

BMS (Battery Monitoring System)

 I. Introduction

A battery management system or Battery Management systems (BMS) is a technology system

that functions as a balancer, monitoring and protection for batteries arranged in series or
battery stacking and maximizing battery pack life. The goal is to ensure the battery remains
within its ideal working parameters.
BMS Function :
a. Load balancing (charge balancing), to ensure all charging at the same time and then
to prevent excessive damage.
b. Active balancing, in which energy is transferred from stronger cells to weaker cells, to
ensure all cells reach their maximum discharge point at the same time.
c. Temperature monitoring, to avoid damage due to overheating.
d. Low Voltage Cut Off, how to isolate the battery when any cell reaches the minimum
recommended voltage, as well as to avoid damage from overdischarging.
 II. Technical Specification
2.1. Wiring Diagram

MDR 20-24

2.2. Specification
2.2.1. HMI-2000
HMI-2000 battery monitoring equipment is applied to performance testing of various
battery packs, comprehensively measuring battery performance, and displaying real-time
parameters and real-time alarms for failed batteries to realize the expected automation of
battery detection and failure detection. Through the real-time monitoring of the battery
power parameters and operating status obtained by the PBMS2000 device, the actual
operating status and health status of the battery can be accurately understood, and problems
that exist in the use of the battery can be found in time.
2.2.1.1. Feature

◆ Intuitive columnar graph display, alarm status, communication status reminder.

◆ Real-time monitoring of group voltage, charge and discharge current, group SOC,
balance, PBMS2000 battery status.
◆ Real-time monitoring of PBMS2000 cell voltage, internal resistance, temperature,
SOC, SOH, connection status and other data.
◆ Detailed alarm data record, real-time alarm event display, timely detection of bad
conditions, so that the emergency is not visible.
◆ Using 7 inch TFT LCD screen with high brightness, good visibility and operation.

2.2.1.2. Technical Paramater

Hardware Indicator
Model TPC7062Ti(Hi)
CPU ARM cortex-A8，400MHz
RAM 64M DDR2
Flash 128M NAND
LAN(RJ45) A 10/100M Ethernet port
Serial port 1XRS232，3XRS485
(DB9)
USB One main USB one slave USB
7" TFT LCD screen with
Touch Screen
a resolution of 800 X 480
Display
200cd/㎡
Brightness
Display Color 65535 true color
Working Environment
Working 24V DC ±20% / 300mA max
Power
Rated Power 5W
Ambient Operating temperature 0℃ ～ +45℃，
Temperature Storage temperature -10℃ ～ +60℃
Relative
5%-95%
Humidity
Dimensions
L*W*H 226.5mm X 163mm X 36mm standard 7 inch
Opening Size 215mm±0.5 X 152mm±0.5
Certification
Product
CE/FCC
Certification
Protection
IP65(front panel)
Class
EMC Industrial 3
2.2.1.3. HMI Structure & Instalation
(1) HMI Size Chart Structure

(2) HMI Diagram Instalation

「Note」：HMI embedded panel installation.

(3) HMI Ports

 Project HMI（7062Ti）

LAN RJ45 Ethernet port

COM (DB9) 1XRS232，3XRS485 (Port 1 can use

RS485)
USB1 Main Port, compatible with USB2.0
standard (for program upgrade)
USB2 Slave Port

Power Supply 24V DC

Remind:
1. There are 3 RS485 ports in the DB9 port of HMI. The first RS485 (closest to the power supply) is used
for HMI and PBMS2000 communication, and the second and third RS485 communication is invalid.
2. You can use a USB flash drive compatible with USB2.0 to perform engineering updates and
firmware upgrades on the HMI on the USB1 port.
3. HMI is powered by DC24V.

2.2.2. PBMS2000
The PBMS2000 Battery Monitoring Solution is specially designed for monitoring backup
batteries in telecommunication locations where the power system is in DC -48C or DC 24V.

◆ Special Design for 24V or -48V Telecommunication System

◆ 24/7 Online Monitoring & Remote Alarm Notification
◆ Multi Communication Protocol (Modbus-RTU, MODBUS-TCP, SNMP)
◆ Comply with IEEE 1188-2005

2.2.2.1. Management Layer

◆ Monitor Battery String Voltage, Charge and Discharge Current
◆ SOC Battery String Calculation
◆ Auto-Balancing
◆ Auto-Sensing For Battery Sensor ID Address
◆ Setpoint Alarming (Upper Limit / Lower Limit)
◆ Data Collection
◆ Data Upload Function via Build-in RS485 (Modbus-RTU) & Ethernet (Modbus-
TCP or SNMP)
◆ Check Status String Baterai: Equalizing, Discharging, Floating Charge,
Stand by and Abnormal Status

2.2.2.2. Instalation and Dimensions

(1) Dimensions ( Unit : mm )

 (2) Figure Installation ( Unit : mm )

2.2.2.3. Structure & Terminal

Definition Terminal :

No. Code Definition

1 +24V Device power supply positive

2 -24V Device power supply negative

3 Hall 2 string current sensor input

Interface
 4 Ethernet Ethernet Interface

5 485+ RS-485 Communication Port

6 485- RS-485 Communication Port

7 COM1 DL-BUS Communication，RJ11

Interface
8 COM2 DL-BUS Communication，RJ11
Interface

2.2.3. Inverter AC to DC 24

The main function of the inverter is to convert Direct Current (DC) power into standard
alternating current (AC). This rating is an indication of the capacity the inverter can
simultaneously and continuously power high wattage equipment or tools or a combination of
several units of such items.

2.2.4. Terminal Block

A set of two or more similar screw connection points, can connect the wires at these
points. Terminal strips combine many similar blocks in a single device. In strips, the blocks
are isolated from each other.

How to use

It must first be installed in a safe and stable location, away from moisture. To use
it, remove about an inch of insulation from the two wires you want to connect. You
then insert the bare wires into the block's metal connectors and screw them in until
they are securely in place.

2.2.5. MCB Dual 10A

An electrical component whose job is to cut off electricity when there is an overcurrent
or a short circuit. Disconnection of electricity lines is carried out automatically and is intended
to provide security for electricity users at home, office or other places.

Specification

Rated Voltage: AC 220V

Rated Current: 10A
2 Poles / 2P
Breaking Current Icu(A): 4KA
 III. Device Connection
3.1. Device List
Module Figure

PBAT 61-02 / 61-12

PBMS2000

HMI

Hall sensor

Measurement collector line

(6Pin, U type, Φ8mm)

Measurement collector line

(6Pin, O type, Φ8mm)

Communication line

(DL-BUS communication,RJ11
interface）

RS485 connection

Hall sensor connection

RJ45 Ethernet cable

 3.2. Cell Censor Hardware Structure

Battery Type Lead Acid Battery

Application Data Center, UPS
Operating System Embedded Linux
Memory 512MB flash, 8G TF memory card
Total Strings 1~4 Strings
Cell Voltage 2V (1.6~2.6V) 6V (4.8~10V) 12V (7.5~15.6V)
Sleeping Mode ≤10mA
Communication 4 RS485 Serial ports, 2 Ethernet ports (4CL), 2 RS485 Serial ports, 2
Ethernet ports (2ZL)
Communication SNMP, Modbus TCP
Protocol
Weight Gateway: 650g String Sensor: 400g Battery Sensor: 120g
Baudrate 1200bps ~ 115200bps
Sensor LED Indicates Green: Normal Status Red: Abnormal Status
HMI Local Display and Operation (Optional), 7" inch Touch-Screen
Operation -15℃ ~ + 55℃
Temperature
Operation Humidity 10% ~ 95% Non-condensing
Certification EMC, ROHS, CE, ISO9001
3.3. Connection Structure