Diagrama Electrico Genie Tz34-20

Service Manual
Serial Number Range
TZ-34/20
TM
from TZ3413-596 to TZ3416J-3099
and from TZ34J-3100
Part No. 825934

Rev C4
April 2019
Introduction April 2019
Introduction
Important Serial Number Information

Read, understand and obey the safety rules and Genie offers the following Service Manual for these
operating instructions in the appropriate operator's models:
manual on your machine before attempting any
maintenance or repair procedure. Title Part No.
This manual provides detailed scheduled TZ-34/20 Service Manual ..................................... 84382
maintenance information for the machine owner and From SN TZ3403-001 to TZ3413-595
user. It also provides troubleshooting fault codes
and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life

Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors Copyright © 2011 Terex Corporation
and send in suggestions for improvement. All
825934 Rev A July 2013
communications will be carefully considered for Second Edition, First Printing
future printings of this and all other manuals.
"Genie" and "TZ" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Contact Us: Printed on recycled paper
http://www.genielift.com Printed in U.S.A.
e-mail: awp.techpub@terex.com
ii Genie TZ-34/20 Part No. 825934

April 2019
Revision History
Revision Date Section Procedure / Schematic Page / Description
A 7/2013 New release
B 11/2014 Added rotation brake and EN280 updates
C 11/2015 Update bearing wear tolerance, pg 3-27
C1 1/2018 3 3-26 updated turntable rotation bearing bolt torque spec's

C2 4/2016 5 5-21 and 5-25 updated electrical schematics
C3 8/2016 1 Updated front cover, Serial Number Information and Serial

Number Legend and front cover
C4 4/2019 5 Electrical Schematics
REFERENCE EXAMPLES:
Honda Engine_Section 2_Specifications. Electronic Version

A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure. Click on any procedure or page number
5-35, 5-56, 5-104_Section 5_Schematic Page #. highlighted in blue to view the update.
Part No. 825934 Genie TZ-34/20 iii

April 2019
REVISION HISTORY, CONTINUED
Revision Date Section Procedure / Schematic Page / Description
REFERENCE EXAMPLES:
Honda Engine_Section 2_Specifications. Electronic Version

A-6,B-3,C-7_Section 3_Maintenance Procedure.
3-2, 6-4, 9-1_Section 4_Repair Procedure. Click on any procedure or page number
5-35, 5-56, 5-104_Section 5_Schematic Page #. highlighted in blue to view the update.
iv Genie TZ-34/20 Part No. 825934

April 2019 Introduction
Serial Number Legend
TZ-34 11 - 299
Model: TZ-34 Model Sequence

Serial number: TZ3411-299 number
Model year: 2011 Manufacture date: 03/14/11
Electrical schematic number: Position 3 Model year
Machine unladen weight: 99.999 lbs / 99.999 kg
Rated work load (including occupants):
Position 4
Maximum number of platform occupants: Pos 5
Maximum allowable side force: Position 6
Maximum allowable inclination of the chassis:
Position 7 DATE:
Maximum wind speed: Position 8 GVWR / PNBV: 99.999 lbs/ 99.99 kg
Maximum platform height: Position 9 GAWR / PNBE: 99.999 lbs/ 99.99 kg
Maximum platform reach: Position 10 TIRES / PNEU: Position 25
Power supply voltage: Position 12 RIMS / JANTE: Position 24
Gradeability: Position 11 COLD TIRE INFLATION/ Position 26
Control system voltage: Position 13 PRESS.DE GONFL. A FROID ‘SINGLE’
Nominal battery/design voltage power: Position 14 THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL
MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE
Nominal Power: Position 40 OF MANUFACTURE SHOWN ABOVE.
Maximum hydraulic pressure: Position 27 THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS
PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY
Country of manufacture: REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE/
Manufacturer: CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI
LUI SONT APPLICABLES EN VERTU DU REGLAMENT SUR LA
European Representative: SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN
Terex USA, LLC. VIGUER A LA DATE DE SA FABRICATION
Genie UK LTD V.I.N/N.I.V.:
590 Huey Road The Maltings
Rock Hill, SC 29732 Wharf Road, Grantham, Lin TYPE OF VEHICLE/TYPE DE VEHICULE:TRAILER/REMORQUE
NG31 6BH United Kingdom
USA MODEL: TZ-34
SERIAL NUMBER: TZ3411-299
This machine complies with: MODEL YEAR: 2011
Compliance STD #1 ELECTRICAL SCHEMATIC: ES0441 PN - 77172
Compliance STD #2 NOMINAL Position 40
POWER:
Compliance STD #3
PN - 77055
Serial label
Serial number
(stamped on chassis)
Part No. 825934 Genie TZ-34/20 v

Section 1 • Safety Rules April 2019
Safety Rules
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This

Danger manual and the decals on the machine,
use signal words to identify the following:
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual Safety alert symbol—used to alert
on your machine will result in death or serious personnel to potential personal
injury. injury hazards. Obey all safety
messages that follow this symbol
Many of the hazards identified in the operator's to avoid possible injury or death.
manual are also safety hazards when maintenance
and repair procedures are performed. Indicates an imminently hazardous
situation which, if not avoided, will
Do Not Perform Maintenance result in death or serious injury.
Unless: Indicates a potentially hazardous
situation which, if not avoided,
You are trained and qualified to perform could result in death or serious
maintenance on this machine. injury.
You read, understand and obey: Indicates a potentially hazardous
- manufacturer’s instructions and safety rules situation which, if not avoided,
- employer’s safety rules and worksite may cause minor or moderate
regulations injury.
- applicable governmental regulations
Indicates a potentially hazardous
You have the appropriate tools, lifting equipment situation which, if not avoided,
and a suitable workshop. may result in property damage.
Be sure to wear protective eye wear and

other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards

such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
vi Genie TZ-34/20 Part No. 825934

April 2019 Section 1 • Safety Rules
SAFETY RULES
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas

are properly maintained and ready for use.
Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one

time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area is

properly ventilated and well lit.
Part No. 825934 Genie TZ-34/20 vii

April 2019
Table of Contents
Introduction
Important Information ...................................................................................................... ii
Serial Number Information ............................................................................................... ii
Revision History ............................................................................................................. iii
Serial Number Legend .................................................................................................... v
Section 1 Safety Rules

General Safety Rules ..................................................................................................... iv
Section 2 Specifications
Machine Specifications ............................................................................................. 2 - 1
Performance Specifications ...................................................................................... 2 - 2
Hydraulic Specifications ............................................................................................ 2 - 2
Manifold Component Specifications .......................................................................... 2 - 3
Hydraulic Hose and Fitting Torque Specifications ..................................................... 2 - 4
SAE and Metric Fastener Torque Chart ..................................................................... 2 - 6
Section 3 Scheduled Maintenance Procedures

Introduction ............................................................................................................... 3 - 1
Pre-delivery Preparation Report ................................................................................. 3 - 3
Maintenance Inspection Report ................................................................................. 3 - 5
Checklist A Procedures
A-1 Inspect the Manuals and Decals ..................................................................... 3 - 6
A-2 Perform Pre-operation Inspection .................................................................... 3 - 7
A-3 Perform Function Tests ................................................................................... 3 - 7
A-4 Torque the Lug Bolts - ANSI/CSA/AS ............................................................. 3 - 7
A-5 Torque the Lug Bolts - CE ............................................................................... 3 - 8
viii Genie TZ-34/20 Part No. 825934

April 2019
TABLE OF CONTENTS
Section 3 Scheduled Maintenance Procedures, continued

A-6 Perform Hitch Maintenance - ANSI/CSA/AS .................................................... 3 - 8
A-7 Perform 30 Day Service .................................................................................. 3 - 9
A-8 Grease the Turntable Rotation Bearing and Rotate Gear .................................. 3 - 9
Checklist B Procedures
B-1 Inspect the Batteries ..................................................................................... 3 - 10
B-2 Inspect the Electrical Wiring .......................................................................... 3 - 11
B-3 Inspect the Electrical Contactor ..................................................................... 3 - 11
B-4 Test the Manual Override .............................................................................. 3 - 12
B-5 Test the Platform Rotation (if equipped) ........................................................ 3 - 13
B-6 Perform Hydraulic Oil Analysis ...................................................................... 3 - 14
B-7 Perform Axle Maintenance - ANSI/CSA/AS ................................................... 3 - 14
B-8 Check the Wheel Bearings - CE .................................................................... 3 - 15
B-9 Service the Hitch - CE ................................................................................... 3 - 15
B-10 Perform Axle Maintenance - CE .................................................................... 3 - 16
B-11 Inspect the Parking Brake ............................................................................. 3 - 17
B-12 Service the Tongue Jack ............................................................................... 3 - 17
Checklist C Procedures
C-1 Grease the Platform Overload Mechanism (if equipped) ................................ 3 - 18
C-2 Test the Platform Overload System (if equipped) .......................................... 3 - 18
C-3 Perform Axle Maintenance - ANSI/CSA/AS ................................................... 3 - 20
Part No. 825934 Genie TZ-34/20 ix

April 2019
TABLE OF CONTENTS
Section 3 Scheduled Maintenance Procedures, continued

C-4 Replace the Hydraulic Tank Breather Cap
Models with Optional Hydraulic Oil ................................................................ 3 - 20
C-5 Grease the Axle Wheel Bearings - CE ........................................................... 3 - 21
C-6 Adjust the Brakes - CE .................................................................................. 3 - 22
Checklist D Procedures
D-1 Perform Axle Maintenance - ANSI/CSA/AS ................................................... 3 - 23
D-2 Check the Boom Wear Pads ......................................................................... 3 - 23
D-3 Replace the Hydraulic Tank Return Filter ....................................................... 3 - 24
D-4 Check the Turntable Rotation Bearing Bolts .................................................. 3 - 25
D-5 Inspect for Turntable Bearing Wear ............................................................... 3 - 26
Checklist E Procedure
E-1 Test or Replace the Hydraulic Oil .................................................................. 3 - 28
Section 4 Repair
Introduction ............................................................................................................... 4 - 1
Platform Components
1-1 Platform .......................................................................................................... 4 - 2
1-2 Platform Rotator (if equipped) .......................................................................... 4 - 2
Primary Boom Components
2-1 Cable Track ..................................................................................................... 4 - 7
2-2 Primary Boom ................................................................................................. 4 - 9
2-3 Primary Boom Lift Cylinder ............................................................................ 4 - 13
2-4 Platform Leveling Cylinders ........................................................................... 4 - 14
Secondary Boom Components
3-1 Secondary Boom ........................................................................................... 4 - 17
3-2 Secondary Boom Lift Cylinder ....................................................................... 4 - 19
Ground Controls
4-1 Level Sensor ................................................................................................. 4 - 20
x Genie TZ-34/20 Part No. 825934

April 2019
TABLE OF CONTENTS
Section 4 Repair, continued

Hydraulic Power Unit
5-1 Hydraulic Power Unit Components ................................................................. 4 - 24
5-2 Valve Adjustments - Hydraulic Power Unit .................................................... 4 - 26
5-3 Hydraulic Pump ............................................................................................. 4 - 27
Manifolds
6-1 Function Manifold Components ..................................................................... 4 - 28
6-2 Outrigger Counterbalance Valve Manifold Components ................................. 4 - 30
6-3 Valve Coils .................................................................................................... 4 - 31
Turntable Rotation Components
7-1 Turntable Rotation Motor ............................................................................... 4 - 33
Axle Components
8-1 Axle ............................................................................................................... 4 - 34
Trailer Components
9-1 Hydraulic and Mechanical Brakes .................................................................. 4 - 35
9-2 Parking Brake ................................................................................................ 4 - 35
Outriggers
10-1 Outrigger Components ................................................................................... 4 - 36
10-2 Outrigger Cylinder .......................................................................................... 4 - 37
Platform Overload Components
11-1 Platform Overload System ............................................................................ 4 - 38
Part No. 825934 Genie TZ-34/20 xi

April 2019
TABLE OF CONTENTS
Section 5 Schematics
Introduction ............................................................................................................... 5 - 1
Electrical Abbreviations Legend ................................................................................ 5 - 2
Wire Color Legend ..................................................................................................... 5 - 4
Limit Switch Legend .................................................................................................. 5 - 5
Electrical Symbols Legend ........................................................................................ 5 - 6
Hydraulic Abbreviations Legend ................................................................................ 5 - 7
Hydraulic Symbols Legend ........................................................................................ 5 - 8
Trailer Lighting Wiring Diagram - ANSI/CSA .............................................................. 5 - 9
Trailer Lighting Wiring Diagram - Mechanical Axle, CE ............................................ 5 - 10
Trailer Lighting Wiring Diagram - Hydraulic Axle, AS ............................................... 5 - 11
Ground Control Box Wiring Diagram - ANSI/CSA .................................................... 5 - 12
(to SN TZ34J-3223)
Platform Control Box Wiring Diagram - ANSI/CSA .................................................. 5 - 14
(to SN TZ34J-3223)
Ground Control Box Wiring Diagram - AS/CE .......................................................... 5 - 16
(to SN TZ34J-3223)
Platform Control Box Wiring Diagram - AS/CE ........................................................ 5 - 18
(to SN TZ34J-3223
Electrical Schematic_View 1 - ANSI/CSA/CE/AS ................................................... 5 - 20
Electrical Schematic_View 2 - ANSI/CSA/CE ......................................................... 5 - 21
Electrical Schematic_View 2 - AS ........................................................................... 5 - 23
Bump Load Recovery Wiring Diagram ..................................................................... 5 - 25
Ground Control Box Wiring Diagram ........................................................................ 5 - 28
(from SN TZ34-3224)
Ground Control Switch Panel Wiring Diagram .......................................................... 5 - 29
(from SN TZ34-3224)
Platform Control Switch Panel Wiring Diagram ........................................................ 5 - 32
(from SN TZ34-3224)
Platform Overload Option Wiring Diagram ............................................................... 5 - 33
Telematics Option Wiring Diagram .......................................................................... 5 - 36
Hydraulic Schematic ............................................................................................... 5 - 37
xii Genie TZ-34/20 Part No. 825934

January 2016 Section 2 • Specifications
Specifications
Machine Specifications Tires and wheels - ANSI/CSA/AS
Batteries Axle
Type 6V DC Tire size ST205/75 R14
Group T-105 Load range C
Quantity 4 Lug nut torque, dry 100 ft-lbs
135 Nm
Battery capacity 225AH
Tire pressure, maximum (cold) 50 psi
Reserve capacity @ 25A rate 447 minutes
3.4 bar
Fluid capacities
Tongue jack
Hydraulic tank 2.8gallons
Tire size 4.10 / 3.50-4
10.6 liters
Hydraulic system 4.5 gallons Tire pressure, maximum (cold) 50 psi
(including tank) 17 liters 3.4 bar
Tires and wheels - CE
Axle
Tire size 185 R14C

104/102N
Lug bolt torque, dry 66 ft-lbs

90 Nm
Tire pressure, maximum (cold) 65 psi

4.5 bar
Tongue jack
Tire size 8x2
For operational specifications, refer to the

Operator's Manual.
Continuous improvement of our products

is a Genie policy. Product specifications are
subject to change without notice.
Part No. 825934 Genie TZ-34/20 2-1

Section 2 • Specifications January 2016
SPECIFICATIONS
Performance Specifications Optional fluids

Boom function speeds, maximum Biodegradable Petro Canada Environ MV 46
from platform controls Statoil Hydra Way Bio Pa 32
(no weight in platform) BP Biohyd SE-S
Primary boom up 14 to 22 seconds Fire resistant UCON Hydrolube HP-5046
Quintolubric 822
Primary boom down 24 to 32 seconds
Mineral based Shell Tellus S2 V 32
Primary boom extend 18 to 28 seconds
Shell Tellus S2 V 46
Primary boom retract 18 to 28 seconds Chevron Aviation A
Arnica 32
Secondary boom up 14 to 24 seconds
Secondary boom down 14 to 24 seconds

Continued use of Chevron
Turntable rotate - 359° 80 to 115 seconds Aviation A hydraulic fluid when
Airborne noise emissions 80 dB ambient temperatures are
Maximum sound level at normal operation workstations consistently above 32°F / 0°C may
(A-weighted) result in component damage.
Note: Use Chevron Aviation A hydraulic fluid when
ambient temperatures are consistently below
0°F / -17°C.
Hydraulic Specifications Note: Use Shell Tellus S2 V 46 hydraulic oil when
Hydraulic Oil Specifications oil temperatures consistently exceed 205°F / 96°C.
Hydraulic oil type Chevron Rando HD equivalent Note: Genie specifications require additional
Viscosity grade Multi-viscosity equipment and special installation instructions for
Viscosity index 200 the approved optional fluids. Consult the Genie
Cleanliness level, minimum 15/13 Service Department before use.
Water content, maximum 200 ppm
Chevron Rando HD oil is fully compatible and

mixable with Shell Donax TG (Dexron III) oils.
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation, corrosion inhibition, seal conditioning, and
foam and aeration suppression properties.

2-2 Genie TZ-34/20 Part No. 825934

SPECIFICATIONS
Function pump Manifold Component

Displacement 0.101 cu in Specifications
per revolution 1.66 cc
Plug torque
Flow rate @ 3500 rpm 1.3 gallons per minute
SAE No. 2 50 in-lbs / 6 Nm
4.9 liters per minute
SAE No. 4 13 ft-lbs / 18 Nm
Relief Valve Pressures
System 3500psi
relief valve pressure 241.3 bar SAE No. 8 50 ft-lbs / 68 Nm
Outrigger 4000 psi SAE No. 10 55 ft-lbs / 75 Nm
relief valve pressure 275.8 bar
Turntable rotate 1200 psi
Boom extend 1800 psi Valve Coil Resistance

Description Specification
Primary boom lift cylinder 1600 psi
Solenoid valve, 3 position 4 way 29 to 31
24V DC with diode
Secondary boom lift cylinder 1100 psi (schematic item B, AA, AB, AC, AD and AE)
24V DC with diode (schematic items K, M, Q and T)

24V DC with diode (schematic items O and V)
Solenoid valve, 2 position 2 way, N.C. 29 to 31

24V DC with diode (schematic items W, X, Y and Z)

Part No. 825934 Genie TZ-34/20 2-3

SPECIFICATIONS
Hydraulic Hose and Fitting SAE O-ring Boss Port

(tube fitting - installed into Aluminum)
Torque Specifications (all types)
Your machine is equipped with Parker Seal-Lok™ SAE Dash size Torque
ORFS or 37° JIC fittings and hose ends.
Genie specifications require that fittings and hose -4 14 ft-lbs / 19 Nm
ends be torqued to specification when they are
-6 23 ft-lbs / 31.2 Nm
removed and installed or when new hoses or
fittings are installed. -8 36 ft-lbs / 54.2 Nm
-10 62 ft-lbs / 84 Nm
™
Seal-Lok Fittings -12 84 ft-lbs / 114 Nm
(hose end - ORFS)
-16 125 ft-lbs / 169.5 Nm
SAE Dash size Torque
-20 151 ft-lbs / 204.7 Nm
-4 10 ft-lbs / 13.6 Nm
-24 184 ft-lbs / 249.5 Nm
-6 30 ft-lbs / 40.7 Nm
-8 40 ft-lbs / 54.2 Nm
Jamb nut Non-adjustable
-10 60 ft-lbs / 81.3 Nm
fitting (Non-adj)
-12 85 ft-lbs / 115 Nm
Adjustable
-16 110 ft-lbs / 150 Nm fitting (Adj)
-20 140 ft-lbs / 190 Nm
SAE O-ring Boss Port
-24 180 ft-lbs / 245 Nm (tube fitting - installed into Steel)
SAE Dash size Torque
JIC 37° Fittings -4 ORFS / 37° (Adj) 15 ft-lbs / 20.3 Nm

(swivel nut or hose connection) ORFS (Non-adj) 26 ft-lbs / 35.3 Nm
37° (Non-adj) 22 ft-lbs / 30 Nm
SAE Dash size Thread Size Flats
-6 ORFS (Adj / Non-adj) 35 ft-lbs / 47.5 Nm
7
-4 /16-20 2 37° (Adj / Non-adj) 29 ft-lbs / 39.3 Nm
9
-6 /16-18 1 1/4 -8 ORFS (Adj / Non-adj) 60 ft-lbs / 81.3 Nm
3
37° (Adj / Non-adj) 52 ft-lbs / 70.5 Nm
-8 /4-16 1
7
-10 ORFS (Adj / Non-adj) 100 ft-lbs / 135.6 Nm
-10 /8-14 1
37° (Adj / Non-adj) 85 ft-lbs / 115.3 Nm
-12 1 1/16-12 1
-12 (All types) 135 ft-lbs / 183 Nm
-16 1 5/16-12 1
-16 (All types) 200 ft-lbs / 271.2 Nm
-20 1 5/8-12 1
-20 (All types) 250 ft-lbs / 339 Nm
-24 1 7/8-12 1
-24 (All types) 305 ft-lbs / 413.5 Nm
2-4 Genie TZ-34/20 Part No. 825934

SPECIFICATIONS
Torque Procedure
Seal-Lok™ fittings
1 Replace the O-ring. The O-ring must be a
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or c b
hose end has been tightened beyond finger
tight.
Note: The O-rings used in the Parker Seal Lok™ Figure 1
fittings and hose ends are custom-size O-rings.
a hex nut
They are not standard SAE size O-rings. They are
b reference mark
available in the O-ring field service kit (Genie part c body hex fitting
number 49612).
3 Working clockwise on the body hex fitting,
2 Lubricate the O-ring before installation. make a second mark with a permanent ink
3 Be sure that the face seal O-ring is seated and marker to indicate the proper tightening
retained properly. position. Refer to Figure 2.
Note: Use the JIC 37° Fittings table on the
4 Position the tube and nut squarely on the face
previous page to determine the correct number of
seal end of the fitting and tighten the nut finger
flats for the proper tightening position.
tight.
5 Tighten the nut or fitting to the appropriate Note: The marks indicate that the correct
torque per given size as shown in the table. tightening positions have been determined. Use
the second mark on the body hex fitting to properly
6 Operate all machine functions and inspect the tighten the joint after it has been loosened.
hoses and fittings and related components to
confirm that there are no leaks.
JIC 37° fittings
1 Align the tube flare (hex nut) against the nose b
a
of the fitting body (body hex fitting) and tighten
c
the hex nut to the body hex fitting to hand-tight, b
approximately 30 in-lbs / 3.4 Nm.
2 Make a reference mark on one of the flats of
the hex nut, and continue it on to the body hex Figure 2
fitting with a permanent ink marker. Refer to a body hex fitting
Figure 1. b reference mark
c second mark
4 Tighten the hex nut until the mark on the hex

nut is aligned with the second mark on the
body hex fitting.
5 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
Part No. 825934 Genie TZ-34/20 2-5

SPECIFICATIONS
4.6 8.8 10.9 12.9
2-6 Genie TZ-34/20 Part No. 825934

January 2016 Section 3 • Scheduled Maintenance Procedures
Scheduled Maintenance Procedures

About This Section
This section contains detailed procedures for each
scheduled maintenance inspection.
Each procedure includes a description, safety

warnings and step-by-step instructions.
Observe and Obey: Symbols Legend
Maintenance inspections shall be completed Safety alert symbol—used to alert

by a person trained and qualified on the personnel to potential personal
maintenance of this machine. injury hazards. Obey all safety
Scheduled maintenance inspections shall be to avoid possible injury or death.
completed daily, quarterly and semi-annually
as specified on the Maintenance Inspection Indicates an imminently
Report. The frequency and extent of periodical hazardous situation which, if not
examinations and tests may also depend on avoided, will result in death or
national regulations. serious injury.
Failure to properly complete each Indicates a potentially hazardous

inspection when required may situation which, if not avoided,
cause death, serious injury or could result in death or serious
substantial machine damage. injury.
Immediately tag and remove from service a Indicates a potentially hazardous

damaged or malfunctioning machine. situation which, if not avoided,
may cause minor or moderate
Repair any machine damage or malfunction injury.
before operating the machine.
Indicates a potentially hazardous
Use only Genie approved replacement parts. situation which, if not avoided,
Machines that have been out of service for a may result in property damage.
period longer than 3 months must complete the Indicates that a specific result is expected after
quarterly inspection. performing a series of steps.
Unless otherwise specified, perform each Indicates that an incorrect result has occurred
maintenance procedure with the machine in the after performing a series of steps.
following configuration:
• Machine disconnected from tow vehicle
• Machine parked on a firm, level surface
• Boom in the stowed position with both
latches secured
• Key switch in the off position with the
key removed
• Wheels chocked
• Parking brake applied
Part No. 825934 Genie TZ-34/20 3-1

Section 3 • Scheduled Maintenance Procedures January 2016
SCHEDULED MAINTENANCE PROCEDURES
Maintenance Symbols Legend Pre-delivery Preparation Report
The pre-delivery preparation report contains

The following symbols have been used in this checklists for each type of scheduled inspection.
manual to help communicate the intent of the
instructions. When one or more of the symbols Make copies of the Pre-delivery Preparation report
appears at the beginning of a maintenance to use for each inspection. Store completed forms
procedure, it conveys the meaning below. as required.
Maintenance Schedule
Indicates that tools will be required to There are five types of maintenance inspections
perform this procedure. that must be performed according to a schedule—
daily, quarterly, semi-annually, annually, and
two year. The Scheduled Maintenance Procedures
Section and the Maintenance Inspection Report
Indicates that new parts will be required
have been divided into five subsections—A, B,
to perform this procedure.
C, D, and E. Use the following chart to determine
which group(s) of procedures are required to
perform a scheduled inspection.
Indicates that a cold motor or pump will
be required to perform this procedure. Inspection Checklist
Daily or every 8 hours A
Indicates that dealer service will be Quarterly or every 250 hours or

required to perform this procedure. every 3000 miles / 5000 km A+B
Semi-annually or every 500 hours or

every 6000 miles / 10,000 km A+B+C
Annually or every 1000 hours or

every 12,000 miles A+B+C+D
Two year or every 2000 hours A+B+C+D+E
Maintenance Inspection Report
The maintenance inspection report contains

checklists for each type of scheduled inspection.
Make copies of the Maintenance Inspection Report

to use for each inspection. Maintain completed
forms for a minimum of 4 years or in compliance
with employer, jobsite and governmental
regulations and requirements.
3-2 Genie TZ-34/20 Part No. 825934

Pre-Delivery Preparation
Fundamentals Instructions
It is the responsibility of the dealer to perform the Use the operator’s manual on your machine.
Pre-delivery Preparation.
The Pre-delivery Preparation consists of completing
The Pre-delivery Preparation is performed prior to the Pre-operation Inspection, the Maintenance items
each delivery. The inspection is designed to discover if and the Function Tests.
anything is apparently wrong with a machine before it
is put into service. Use this form to record the results. Place a check
in the appropriate box after each part is completed.
A damaged or modified machine must never be used. Follow the instructions in the operator’s manual.
If damage or any variation from factory delivered
condition is discovered, the machine must be tagged If any inspection receives an N, remove the machine
and removed from service. from service, repair and re-inspect it. After repair,
place a check in the R box.
Repairs to the machine may only be made by
a qualified service technician, according to the Legend
manufacturer's specifications.
Y = yes, completed
Scheduled maintenance inspections shall be N = no, unable to complete
performed by qualified service technicians, according R = repaired
to the manufacturer's specifications and the
Comments
requirements listed in the responsibilities manual.
Pre-Delivery Preparation Y N R
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Terex South Dakota, Inc USA Genie UK

500 Oak Wood Road The Maltings, Wharf Road
PO Box 1150 Grantham, Lincolnshire
Watertown, SD 57201-6150 NG31- 6BH England
(605) 882-4000 (44) 1476-584333
Part No. 825934 Genie TZ-34/20 3-3

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3-4 Genie TZ-34/20 Part No. 825934

Maintenance Inspection Report

Model Checklist A Y N R Checklist C Y N R
A-1 Manuals and Decals C-1 Grease platform
Serial number
A-2 Pre-operation inspect overload (if equipped)
Date A-3 Function tests C-2 Test platform overload
(if equipped)
A-4 Lug Bolts -
Hour meter C-3 Axle maintenance -
ANSI/CSA/AS
ANSI/CSA/AS
Machine owner A-5 Lug Bolts - CE
C-4 Breather Cap
A-6 Hitch maintenance -
Inspected by (print) ANSI/CSA/AS C-5 Wheel Bearings - CE
Perform after 40 hours: C-6 Brakes - CE
Inspector signature
A-7 Perform 30 day service
Inspector title Perform every 100 hours: Checklist D Y N R
A-8 Grease rotate bearing D-1 Axle maintenance -
Inspector company
ANSI/CSA/AS
D-2 Boom wear pads
Checklist B Y N R
Instructions D-3 Hydraulic filter
B-1 Batteries
Make copies of this report to use for D-4 Turntable bearing bolts
each inspection. B-2 Electrical wiring
D-5 Turntable bearing wear
Select the appropriate checklist(s) for B-3 Electrical Contactor
the type of inspection to be performed. B-4 Manual override
Checklist E Y N R
B-5 Platform rotation
Daily or 8 hours E-1 Hydraulic oil
Inspection: A B-6 Hydraulic Oil Analysis
Quarterly or 250 hours or B-7 Axle maintenance -

3000 mile / 5000 km ANSI/CSA/AS
Inspection: A+B B-8 Wheel bearings - CE
Semi-annually or B-9 Hitch - CE
500 hours or B-10 Axle maintenance - CE
6000 mile / 10,000 km B-11 Parking brake
Inspection: A+B+C
B-12 Tongue jack
Annually or 1000 hours or
12,000 mile
Inspection: A+B+C+D
Two year or 2000 hours
Inspection: A+B+C+D+E
Place a check in the appropriate box
after each inspection procedure is
completed.
Use the step-by-step procedures in Comments
this section to learn how to perform
these inspections.
If any inspection receives an “N”, tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 825934 Genie TZ-34/20 3-5

Checklist A Procedures
A-1 3 Open the operator's manual to the decals
inspection section. Carefully and thoroughly
Inspect the Manuals and Decals inspect all decals on the machine for legibility
Genie specifications require that this procedure and damage.
be performed daily or every 8 hours, whichever Result: The machine is equipped with all
comes first. required decals, and all decals are legible and
Maintaining the operator’s and safety manuals in good condition.
in good condition is essential to safe machine Result: The machine is not equipped with all
operation. Manuals are included with each required decals, or one or more decals are
machine and should be stored in the container illegible or in poor condition. Remove the
provided in the platform. An illegible or missing machine from service until the decals are
manual will not provide safety and operational replaced.
information necessary for a safe operating
condition. 4 Always return the manuals to the storage
container after use.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory Note: Contact your authorized Genie distributor
for safe machine operation. Decals alert operators or Genie if replacement manuals or decals are
and personnel to the many possible hazards needed.
associated with using this machine. They also
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could
result in unsafe operating conditions.
1 Check to make sure that the operator's and

safety manuals are present and complete in the
storage container on the platform.
2 Examine the pages of each manual to be sure
that they are legible and in good condition.
Result: The operator's manual is appropriate for
the machine and all manuals are legible and in
good condition.
Result: The operator's manual is not
appropriate for the machine or all manuals are
not in good condition or are illegible. Remove
the machine from service until the manual is
replaced.
3-6 Genie TZ-34/20 Part No. 825934

CHECKLIST A PROCEDURES
A-2 A-4
Perform Pre-operation Inspection Torque the Lug Bolts -
Completing a Pre-operation Inspection is essential ANSI/CSA/AS
to safe machine operation. The Pre-operation
Inspection is a visual inspection performed by the
operator prior to each work shift. The inspection
is designed to discover if anything is apparently
wrong with a machine before the operator Axle specifications require that this procedure be
performs the function tests. The Pre-operation performed initially after 10, 25 and 50 miles.
Inspection also serves to determine if routine
maintenance procedures are required. Proper axle maintenance, following the axle
manufacturer's maintenance schedule, is essential
Complete information to perform this procedure to good axle performance and service life. Failure
is available in the appropriate operator's manual. to perform the maintenance procedures can lead
Refer to the Operator's Manual on your machine. to poor axle performance and component damage.
1 Check each lug bolt for proper torque. Refer to

Section 2, Specifications.
A-3 Required maintenance procedures and additional
Perform Function Tests axle information is available in the Dexter Axle
Operation Maintenance Service Manual
Completing the function tests is essential to safe (Dexter part number LIT-001-00).
machine operation. Function tests are designed to
discover any malfunctions before the machine is Dexter Axle Operation Maintenance Service Manual
put into service. A malfunctioning machine must Genie part number 84376
never be used. If malfunctions are discovered,
the machine must be tagged and removed from
service.
Complete information to perform this procedure

is available in the appropriate operator's manual.
Refer to the Operator's Manual on your machine.
Part No. 825934 Genie TZ-34/20 3-7

A-5 A-6
Torque the Lug Bolts - CE Perform Hitch Maintenance -
ANSI/CSA/AS
Axle specifications require that this procedure be

performed initially after 50 km, or 50 km after a Hitch specifications require that this procedure be
wheel change. performed weekly.
Proper axle maintenance, following the axle • Brake fluid level
manufacturer's maintenance schedule, is essential • Inspect actuator
to good axle performance and service life. Failure
to perform the maintenance procedures can lead Required maintenance procedures and additional
to poor axle performance and component damage. hitch information is available in the Demco Model
91 Brake Actuators Owner/Operator Manual
1 Check each lug bolt for proper torque. Refer to (Demco part number BH20023).
Section 2, Specifications.
Required maintenance procedures and additional Demco Model 91 Owner/Operator Manual
axle information is available in the KNOTT Axle Genie part number 84592
Service Manual (KNOTT part number P005).
KNOTT Axle Service Manual

Genie part number 84443
3-8 Genie TZ-34/20 Part No. 825934

A-7 A-8
Perform 30 Day Service Grease the Turntable Rotation
Bearing and Rotate Gear
The 30 day maintenance procedure is a onetime

procedure to be performed after the first 30 days
or 40 hours of usage. After this interval, refer to Genie specifications require that this procedure be
the maintenance tables for continued scheduled performed every 100 hours of operation.
maintenance.
Regular application of lubrication to the turntable
1 Perform the following maintenance procedures: bearing and rotate gear is essential to good
• A-8 Grease the Turntable Rotation machine performance and service life. Continued
Bearing and Rotate Gear use of an insufficiently greased bearing and gear
will result in component damage.
• B-11 Inspect the Parking Brake
• D-3 Replace the Hydraulic Tank 1 Raise the boom enough to access the turntable
Return Filter bearing.
• D-4 Check the Turnable Rotation 2 Locate the grease fitting on the platform end of
Bearing Bolts the turntable, next to the boom hold-down latch.
3 Pump multipurpose grease into the turntable
rotation bearing. Rotate the turntable in
increments of 4 to 5 inches / 10 to 13 cm at
a time and repeat this step until the entire
bearing has been greased.
4 Apply grease to each tooth of the drive gear
located under the turntable.
Grease type Multipurpose grease
Part No. 825934 Genie TZ-34/20 3-9

Checklist B Procedures
B-1 5 Remove the battery vent caps from all batteries
and check the specific gravity of each battery
Inspect the Batteries cell with a hydrometer.
Result: If any battery cell displays a specific
gravity of less than 1.026, the battery must be
Proper battery condition is essential to good replaced.
machine performance and operational safety. 6 Check the battery acid level of each battery.
A faulty battery cell can result in poor machine If needed, replenish with distilled water to the
performance and improper fluid levels or damaged bottom of each battery fill tube. Do not overfill.
cables and connections can result in component
damage and hazardous conditions. 7 Install the battery vent caps.
Bodily injury hazard. Batteries 8 Check each battery pack and verify that the
contain acid. Avoid spilling or batteries are wired correctly.
contacting battery acid. Neutralize
battery acid spills with baking Tongue
soda and water. - +
Electrocution hazard. Contact with

hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry. - - + +
Battery
Battery
Battery
Battery
1 Fully charge the batteries. Allow the batteries to

rest 24 hours before performing this procedure
to allow the battery cells to equalize. + + - -
2 Put on protective clothing and eye wear.
3 Be sure that the battery cable connections are - +
free of corrosion. Battery
Charger
4 Be sure that the battery retaining fasteners and
cable connections are tight.
3 - 10 Genie TZ-34/20 Part No. 825934

CHECKLIST B PROCEDURES
B-2 B-3
Inspect the Electrical Wiring Inspect the Electrical Contactor
Maintaining electrical wiring in good condition is
essential to safe operation and good machine
performance. Failure to find and replace burnt,
chafed, corroded or pinched wires could result Genie requires that this procedure be performed
in unsafe operating conditions and may cause every 250 hours or quarterly, whichever comes
component damage. first.
Electrocution hazard. Contact Maintaining the electrical contactor in good

with hot or live circuits could condition is essential to safe machine operation.
result in death or serious injury. Failure to locate a worn or damaged contactor
Remove all rings, watches and could result in an unsafe working condition and
other jewelry. component damage.
1 Inspect the following areas for burnt, chafed, 1 At the ground controls, turn the key switch to
corroded and loose wires: the off position and push in the red Emergency
Stop button to the off position.
• Turntable area
2 Disconnect the batteries.
• Ground controls
• Power unit wiring 3 Remove the hydraulic power unit cover.
2 Turn the key switch to ground control and pull 4 Locate the electrical contactor mounted by the
out the red Emergency Stop button to the hydraulic power unit.
on position at both the ground and platform 5 Visually inspect the contact points of the
controls. contactor for the following items:
3 Raise the secondary boom until the platform is • Excessive burns
approximately 10 feet / 3 m off the ground.
• Excessive arcs
4 Inspect the boom storage area for burnt, chafed • Excessive pitting
and pinched cables.
Electrocution/burn hazard.
5 Lower the boom to the stowed position and turn Contact with hot or live circuits
the machine off. could result in death or serious
6 Inspect the following areas for burnt, chafed, injury. Remove all rings, watches
corroded, pinched and loose wires: and other jewelry.
• Boom to platform cable harness Note: Replace the contactor if any damage is
found.
• Primary and secondary booms
Part No. 825934 Genie TZ-34/20 3 - 11

B-4 4 To close the valve, pull the thumbscrew out and

turn fully in a clockwise direction and release.
Test the Manual Override
Note: The machine functions will not operate
Testing the manual override for malfunctions is unless the valves are closed.
essential for safe machine operation. An unsafe
working condition exists if the manual override
function does not operate in the event of a main
power loss.
1 Locate the primary boom up/down valve at the

manifold on the ground controls side of the 5 Locate the secondary boom up/down valve at
machine. Push the thumbscrew in and turn fully the manifold. Push the thumbscrew in and turn
in a clockwise direction to open the valve. fully in a clockwise direction to open the valve.
Result: The thumbscrew should move easily. Result: The thumbscrew should move easily.
Turntable rotate
6 To close the valve, push the thumbscrew in and
turn fully in a counterclockwise direction and
release.
7 Pull the thumbscrew out and turn fully in a
Primary boom extend/retract
clockwise direction to open the valve.
Primary boom up/down
Result: The thumbscrew should move easily.
Secondary boom up/down
8 To close the valve, pull the thumbscrew out and
Ground controls side turn fully in a counterclockwise direction and
release.
turn fully in a counterclockwise direction and Note: The machine functions will not operate
release. unless the valves are closed.
3 Pull the thumbscrew out and turn fully in a 9 Locate the primary boom extend/retract valve at
clockwise direction to open the valve. the manifold. Push the thumbscrew in and turn
fully in a clockwise direction to open the valve.
release.
3 - 12 Genie TZ-34/20 Part No. 825934

11 Pull the thumbscrew out and turn fully in a B-5

clockwise direction to open the valve.
Test the Platform Rotation
(if equipped)
Testing the platform rotation for malfunctions is
essential for safe machine operation. The platform
release.
rotator is operated by manually turning the hand
Note: The machine functions will not operate crank in either a clockwise or counterclockwise
unless the valves are closed. direction.
13 Locate the turntable rotate valve at the 1 Turn the hand crank at the platform in the
manifold. Push the thumbscrew in and turn fully clockwise direction.
in a clockwise direction to open the valve.
Result: The platform should rotate to the right
Result: The thumbscrew should move easily. and operate smoothly without any hesitation or
binding.
turn fully in a counterclockwise direction and 2 Turn the hand crank at the platform in the
release. counterclockwise direction.
15 Pull the thumbscrew out and turn fully in a Result: The platform should rotate to the left
clockwise direction to open the valve. and operate smoothly without any hesitation or
binding.
release.
Note: The machine functions will not operate
unless the valves are closed.
Part No. 825934 Genie TZ-34/20 3 - 13

B-6 B-7
Perform Hydraulic Oil Analysis Perform Axle Maintenance -
ANSI/CSA/AS
Replacement or testing of the hydraulic oil is

essential for good machine performance and Axle specifications require that this procedure
service life. Dirty oil may cause the machine to be performed quarterly or every 3000 miles,
perform poorly and continued use may cause whichever comes first.
component damage. Extremely dirty conditions
may require oil changes to be performed more • Brake Adjustment
often.
Required maintenance procedures and additional
Note: Before replacing the hydraulic oil, the oil may axle information is available in the Dexter Axle
be tested by an oil distributor for specific levels Operation Maintenance Service Manual
of contamination to verify that changing the oil is (Dexter part number LIT-001-00).
necessary. If the hydraulic oil is not replaced at
the two year inspection, test the oil quarterly. Dexter Axle Operation Maintenance Service Manual
Replace the oil when it fails the test. See E-1, Genie part number 84376
Test or Replace the Hydraulic Oil.
3 - 14 Genie TZ-34/20 Part No. 825934

B-8 B-9
Check the Wheel Bearings - CE Service the Hitch - CE
Axle specifications require that this procedure be Axle specifications require that this procedure be
performed quarterly or every 5000 km, whichever performed quarterly or every 5000 km, whichever
comes first. comes first.
Proper axle maintenance, following the axle Proper axle maintenance, following the axle
manufacturer's maintenance schedule, is essential manufacturer's maintenance schedule, is essential
to good axle performance and service life. Failure to good axle performance and service life. Failure
to perform the maintenance procedures can lead to perform the maintenance procedures can lead
to poor axle performance and component damage. to poor axle performance and component damage.
1 At the ground controls, extend the outriggers 1 Clean all visible surfaces of the ball coupler.
until the axle is off the ground and the machine
2 Lubricate the hitch at both grease fittings at the
is level.
top of the over-run hitch.
2 Check for wheel bearing wear by attempting to
3 Lubricate all bolts and articulated points on the
move the wheel hub side to side, then up and
hand brake lever using commonly available
down.
machine oil or motor oil.
Result: There should be no side to side or up
4 Lubricate all bolts and movable parts of the
and down movement.
coupler using commonly available machine oil
Result: There is side to side or up and down or motor oil.
movement. See C-5, Grease the Axle Wheel
5 Lightly grease the ball mount.
Bearings - CE.
axle information is available in the KNOTT Axle

Part No. 825934 Genie TZ-34/20 3 - 15

6 Confirm that the brake cable is securely B-10

installed into the brake handle linkage.
Perform Axle Maintenance - CE
7 Apply the hand brake.
8 Attempt to manually push the machine.
Result: The machine does not move. Axle specifications require that this procedure be
performed annually or every 5000 km, whichever
Result: The machine moves. Adjust the brakes. comes first.
See Maintenance procedure C-6, Adjust the
Brakes - CE. • Brake Inspection
• Axle Inspection
axle information is available in the KNOTT Axle Required maintenance procedures and additional
Service Manual (KNOTT part number P005). axle information is available in the KNOTT Axle
Genie part number 84443 KNOTT Axle Service Manual
3 - 16 Genie TZ-34/20 Part No. 825934

B-11 B-12
Inspect the Parking Brake Service the Tongue Jack
A properly functioning parking brake is essential Maintaining the tongue jack in good condition is
to safe machine operation. The parking brake is essential to safe operation and good machine
manually activated. An improperly functioning performance. Failure to lubricate the internal gears
parking brake will prevent the operator from and bearings of the jack and axle bolt could result
properly securing the machine when not in use. in unsafe operating conditions and may cause
component damage.
1 Visually inspect the parking brake cables and
components for damage. 1 Using a needle nose applicator, pump a small
amount of automotive grease through the
2 Visually inspect the parking brake cables to
lubrication opening. Rotate the handle to evenly
ensure both are properly secured and installed
distribute the lubricant to the internal gears.
into the brake backing plate.
Note: The lubrication opening is located on the
3 Set the parking brake.
side of the jack, above the support plate.
Note: If the brake cables are too tight the parking
2 Lightly grease the inner tube of the jack with the
brake will be difficult to set. If the brake cables are
same type of grease.
too loose, the brakes will not activate when the
lever is set. 3 Lubricate the handle at both sides of the tube
with a lightweight oil.
4 Attempt to manually push the machine.
4 Lubricate the axle bolt and nut assembly with a
Result: The machine should not move.
lightweight oil.
Result: The machine moves. Refer to Repair
ANSI models:
procedure 9-2, How To Adjust the Parking
Brake. 5 Check each tire with an air pressure gauge
and add air as needed. Refer to Section 2,
Specifications.
Bodily injury hazard. An over-
inflated tire can explode and could
result in death or serious injury.
Part No. 825934 Genie TZ-34/20 3 - 17

Checklist C Procedures
C-1 C-2
Grease the Platform Overload Test the Platform Overload
Mechanism (if equipped) System (if equipped)
Genie specifications require Genie specifications require that this procedure be

that this procedure be performed every 500 hours performed every 500 hours or 6 months, whichever
or 6 months, whichever comes first. Perform this comes first.
procedure more often if dusty conditions exist.
Testing the platform overload system regularly is
Application of lubrication to the platform overload essential to safe machine operation. Continued
mechanism is essential to safe machine operation. use of an improperly operating platform overload
Continued use of an improperly greased platform system could result in the system not sensing an
overload mechanism could result in the system not overloaded platform condition. Machine stability
sensing an overloaded platform condition and will could be compromised resulting in the machine
result in component damage. tipping over.
1 Locate the grease fittings on each pivot pin of Note: Perform this procedure with the machine on
the platform overload assembly. a firm, level surface.
2 Thoroughly pump grease into each grease 1 At the ground controls, extend the outriggers
fitting using a multi-purpose grease. until the tires are off the ground and the
machine is level.
2 Release the boom hold down latch.
3 Turn the key switch to platform control.
4 Level the platform.
5 Determine the maximum platform capacity.
Refer to the machine serial plate.
6 Using a suitable lifting device, place an
appropriate test weight equal to the maximum
platform capacity in the center of the platform
floor
Result: The platform overload indicator light
should be off at both the ground and platform
controls.
3 - 18 Genie TZ-34/20 Part No. 825934

CHECKLIST C PROCEDURES
7 Add an additional 44 lbs / 20 kg of weight to 12 Test all machine functions from the ground
overload the platform. controls
Result: The platform overload indicator light Result: All ground control functions should
should be flashing at both the ground and operate normally.
platform controls.
8 Test all machine functions from the platform
controls
controls
Result: All platform control functions should not
Result: All platform control functions should
operate.
operate.
9 Turn the key switch to ground control.
Note: If the platform overload system is not
10 Test all machine functions from the ground operating properly, refer to Repair Procedure
controls 11-1, Calibrate the Platform Overload System (if
equipped).
Result: All ground control functions should not
operate.
11 Lift the test weight off the platform floor using a
suitable lifting device
should turn off at both the ground and platform
controls.
Part No. 825934 Genie TZ-34/20 3 - 19

C-3 C-4
Perform Axle Maintenance - Replace the
ANSI/CSA/AS Hydraulic Tank Breather Cap -
Models with Optional Hydraulic Oil
Axle specifications require that this procedure

be performed every 6 months or 6000 miles, The hydraulic tank is a vented-type tank. The
whichever comes first. breather cap has an internal air filter that can
• Brake Magnets become clogged or, over time, can deteriorate. If
• Brake Controller the breather cap is faulty or improperly installed,
• Suspension Components impurities can enter the hydraulic system which
may cause component damage. Extremely dirty
Required maintenance procedures and additional conditions may require that the cap be inspected
axle information is available in the Dexter Axle more often.
Operation Maintenance Service Manual
(Dexter part number LIT-001-00). 1 Remove and discard the hydraulic tank
breather cap.
Dexter Axle Operation Maintenance Service Manual 2 Install a new cap onto the tank.
3 - 20 Genie TZ-34/20 Part No. 825934

C-5 8 Loosen the castle nut just until the cotter pin fits
into the next hole. Install a new cotter pin and
Grease the Axle Wheel Bearings lock into position. Install the dust cap.
CE Note: Always replace the cotter pin with a new one
when removing the castle nut or when checking
the torque of the castle nut.
Axle specifications require that this procedure 9 Install the tire and wheel onto the axle. Install
be performed every 6 months or 10,000 km, and torque the lug bolts to specification. Refer
whichever comes first. to Section 2, Specifications.
Maintaining the axle wheel bearings is essential 10 Perform steps 3 through 9 for the other side of
to safe operation and good machine performance. the machine.
Towing the machine with loose or worn wheel
11 Return the outriggers to the stowed position.
bearings may cause an unsafe towing condition
and continued use may result in component or Required maintenance procedures and additional
property damage. Regular steam cleaning and axle information is available in the KNOTT Axle
pressure washing of the machine may require that Service Manual (KNOTT part number P005).
this procedure be performed more often.
1 Loosen the wheel lug bolts. Do not remove Genie part number 84443
them.
2 At the ground controls, extend the outriggers
until the axle is off the ground and the machine
is level.
3 Remove the lug bolts and remove the tire and
wheel assembly from the machine.
4 Remove, wash and inspect the axle wheel
bearings and spacer ring.
5 Pack both bearings with clean, fresh grease.
6 Install the bearings and spacer ring onto the
axle and reassemble the axle.
7 Tighten the castle nut until the wheel runs with
a little bite.
Part No. 825934 Genie TZ-34/20 3 - 21

C-6 6 Inspect the balance plate at the control cables

Adjust the Brakes - CE Result: The balance plate is at a right angle to
the direction of towing
Result: The balance plate is not at a right angle
to the direction of towing. Tighten or loosen the
Axle specifications require that this procedure brake cable ends coming from the axle until the
be performed every 6 months or 10,000 km, balance plate is at a right angle to the direction
whichever comes first. of towing.
Proper axle maintenance, following the axle 7 Return the outriggers to the stowed position.
manufacturer's maintenance schedule, is essential
to good axle performance and service life. Failure 8 Apply the parking brake.
to perform the maintenance procedures can lead 9 Attempt to manually push the machine
to poor axle performance and component damage.
Result: The machine does not move
1 At the ground controls, extend the outriggers
until the axle is off the ground and the machine Result: The machine moves. Repeat this
is level. procedure beginning with step 1
2 Release the parking brake. Result: One wheel rolls and the other one
doesn’t. Repeat step 6 and adjust the balance
3 Working from the exposed inside face of the plate to tighten the brake cable from the wheel
brake plate, opposite the cable entry, tighten which is rolling.
the adjusting screw until the wheel can only be
turned with difficulty or not at all. Required maintenance procedures and additional
Note: When tightening the adjusting screw, turn Service Manual (KNOTT part number P005).
the wheel only in the direction of travel.
4 Ease off the adjusting screw approximately Genie part number 84443
one-half turn in a counterclockwise direction,
until the wheel turns freely.
5 Repeat steps 3 through 4 for the other brake.
3 - 22 Genie TZ-34/20 Part No. 825934

Checklist D Procedures
D-1 D-2
Perform Axle Maintenance - Check the Boom Wear Pads
ANSI/CSA/AS
Maintaining the boom wear pads in good condition

Axle specifications require that this procedure is essential to safe machine operation. Wear pads
be performed every 12 months or 12,000 miles, are placed on boom tube surfaces to provide
whichever comes first. a low friction, replaceable wear pad between
moving parts. Improperly shimmed wear pads or
• Brake lining continued use of extremely worn wear pads may
• Brake cylinders result in component damage and unsafe operating
• Brake lines conditions.
• Trailer brake wiring
• Hub/Drum Note: If the wear pads are within specification,
• Wheel bearings refer to Repair Procedure 3-2, How to Shim the
• Seals Boom.
• Springs 1 Extend the boom until the wear pads are
• Hangers accessible.
Required maintenance procedures and additional 2 Measure the thickness of the top, side and
axle information is available in the Dexter Axle bottom wear pads. If the wear pad is within
Operation Maintenance Service Manual specification, shim as necessary to obtain zero
(Dexter part number LIT-001-00). clearance and zero drag.
Dexter Axle Operation Maintenance Service Manual 3 Extend and retract the boom through the entire
Genie part number 84376 range of motion to check for tight spots that
may cause binding or scraping of the boom.
Note: Always maintain squareness between the
outer and inner boom tubes.
Boom wear pad specifications

7
Wear pad thickness, minimum /16 inch
11 mm
Part No. 825934 Genie TZ-34/20 3 - 23

CHECKLIST D PROCEDURES
D-3 4 Install the filter and tighten it securely by hand.

Replace the Hydraulic Tank
Return Filter
Replacement of the hydraulic tank return

filter element is essential for good machine
performance and service life. A dirty or clogged
filter element may cause the machine to perform
poorly and continued use may cause component
damage. Extremely dirty conditions may require
that the filter element be replaced more often.
Burn hazard. Beware of hot oil.

Contact with hot oil may cause
severe burns.
1 Clean the area around the hydraulic oil filter.
Remove the filter with an oil filter wrench.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic Power unit components
connections very slowly to allow a breather cap
the oil pressure to dissipate b hydraulic tank
gradually. Do not allow oil to squirt c filler cap
or spray. d hand pump
e sight gauge (hidden from view)
2 Use a permanent ink marker to write the date f hydraulic pump
g motor
and number of hours from the hour meter on
h drain plug
the new filter. i hydraulic filter
3 Apply a thin layer of fresh oil onto the gasket of 5 Clean up any oil that may have spilled during
the new oil filter. the replacement procedure. Properly discard
the used filter.
3 - 24 Genie TZ-34/20 Part No. 825934

6 Turn the key switch to ground controls and D-4

pull out the red Emergency Stop button to the
on position at both the ground and platform Check the Turntable Rotation
controls. Bearing Bolts
7 Press and hold the yellow function enable
button and activate the outrigger autolevel
function.
Maintaining proper torque on the turntable bearing
Result: The motor should activate and the bolts is essential to safe machine operation.
outriggers should lower. Improper bolt torque or torque sequence could
8 Inspect the filter and related components to result in an unsafe operating condition and
be sure that there are no leaks. component damage.
1 Be sure that each turntable rotation bearing

mounting bolt above the turntable is torqued in
sequence to specification. See below.
Tongue
13 5
11
3 1
9 15
12 8
2 4
10 14
7
Bearing-to-turntable bolt torque sequence
Part No. 825934 Genie TZ-34/20 3 - 25

2 Working through the bearing bolt access, D-5

be sure that each turntable rotation bearing
mounting bolt is torqued in sequence to Inspect for
specification. See below. Turntable Bearing Wear
Note: The rotate bearing bolt access is located
next to the turntable rotate motor.
Periodic inspection of turntable bearing wear is

essential to safe machine operation, good machine
performance and service life. Continued use of
a worn turntable bearing could create an unsafe
operating condition, resulting in death or serious
Tongue injury and component damage.
Note: Perform this procedure with the machine on

1 a firm, level surface and the boom in the stowed
9 11
position.
6 7
1 Grease the turntable bearing. See A-8, Grease
16 13 the Turntable Rotation Bearing and Rotate
Gear.
3 4 2 Torque the turntable bearing bolts to
specification. See D-4, Check the Turntable
14 15 Rotation Bearing Bolts.
3 Start the machine from the ground controls and
8 5 raise the primary and secondary booms to full
12 10 height. Do not extend the primary boom.
2
Bearing-to-chassis bolt torque sequence 4 Place a dial indicator between the drive chassis
and the turntable at a point that is directly
Turntable rotation bearing bolt torque specifications under, or inline with, the boom and no more
Gray* Black** than 1 inch / 2.5 cm from the bearing.
Bearing to chassis 130 ft-lbs 95 ft-lbs Note: To obtain an accurate measurement, place
176 Nm 129 Nm
the dial indicator no more than
1 inch / 2.5 cm from the turntable rotation bearing.
Bearing to swing chassis 250 ft-lbs 200 ft-lbs
339 Nm 271 Nm
*Not lubricated from serial number TZ3416-1689.

**Lubricated to serial number TZ3416-1688.
3 - 26 Genie TZ-34/20 Part No. 825934

5 At the dial indicator, adjust it to "zero" the 8 Fully retract the primary boom. Raise the
indicator. primary and secondary booms to full height.
Visually inspect the dial indicator to be sure the
needle returns to the "zero" position.
a
9 Remove the dial indicator and rotate the
turntable 90°.
10 Repeat steps 4 through 9 until the rotation
b bearing has been checked in at least four
equally spaced areas 90° apart.
11 Lower the primary and secondary booms to the
c stowed position and turn the machine off.
12 Remove the dial indicator from the machine.
d
a turntable
b dial indicator
c drive chassis
d turntable rotation bearing
6 Lower the secondary boom to the stowed

position and lower the primary boom to a
horizontal position. Fully extend the primary
boom.
7 Note the reading on the dial indicator.
Result: The measurement is less than
0.055 inch / 1.40 mm. The bearing is good.
Result: The measurement is more than
0.055 inch / 1.40 mm. The bearing is worn and
needs to be replaced.
Part No. 825934 Genie TZ-34/20 3 - 27

Checklist E Procedure
E-1 3 Remove the drain plug from the power unit
valve body and completely drain the tank
Test or Replace the Hydraulic Oil into a suitable container. Refer to Section 2,
Specifications, for capacity information.
Replacement or testing of the hydraulic oil

is essential for good machine performance
and service life. Dirty oil and suction strainers
may cause the machine to perform poorly and
continued use may cause component damage.
Extremely dirty conditions may require oil changes
to be performed more often.
Note: Before replacing the hydraulic oil, the oil may

be tested by an oil distributor for specific levels
of contamination to verify that changing the oil is
necessary. If the hydraulic oil is not replaced at
the two year inspection, test the oil quarterly.
Replace the oil when it fails the test.
Note: Perform this procedure with the boom in the

stowed position.
1 Open the power unit module tray.

2 Disconnect the battery pack from the machine. Power unit components
Electrocution hazard. Contact a breather cap

with hot or live circuits could b hydraulic tank
c filler cap
result in death or serious injury. d hand pump
Remove all rings, watches and e sight gauge (hidden from view)
other jewelry. f hydraulic pump
g motor
h drain plug
i hydraulic filter
4 Tag and disconnect the wire harness from the

valve coils on the power unit.
motor controller and 275A fuse.
6 Pull the trailer wiring harness through the
power unit module bulkhead.
3 - 28 Genie TZ-34/20 Part No. 825934

CHECKLIST E PROCEDURE
7 Tag, disconnect and plug the hydraulic hoses 18 Install the hydraulic hoses onto the power unit.
from the power unit. Cap the fittings. Torque to specification.
Note: Do not disconnect the hydraulic filter lines 19 Install the brake line to the brake fitting under
from the power unit. the motor controller and tighten the fitting. Do
not overtighten.
8 Tag and disconnect the brake line at the fitting
under the motor controller. 20 Install the wire harness onto the motor
controller and 275A fuse.
9 Remove the hydraulic filter from the filter head.
21 Route the trailer wiring harness through the
10 Remove the power unit module retaining module bulkhead and to the front of the trailer.
fasteners and remove the power unit module Secure the wiring.
from the machine.
22 Install the wiring harness onto the valve coils at
11 Remove the mounting fasteners that attach the the power unit.
hydraulic tank to the power unit. Remove the
tank from the power unit. 23 Fill the tank with hydraulic oil until the oil is
visible in the sight gauge. Do not overfill. Refer
12 Remove the pick-up filter. Clean the filter and to Section 2, Specifications.
tank using a mild solvent.
24 Activate the pump to fill the hydraulic system
13 Install the pick-up filter onto the oil pick-up. with oil and bleed the system of air.
14 Apply thread sealant to the threads of the drain Component damage hazard. The
plug. Install the drain plug into the pump and pump can be damaged if operated
tighten. Do not overtighten. without oil. Be careful not to empty
15 Install the hydraulic tank onto the power unit. the hydraulic tank while in the
process of filling the hydraulic
Component damage hazard. system.
The O-ring can be damaged if
the hydraulic tank is not installed 25 Repeat steps 23 through 24 until the hydraulic
correctly. Use caution when system and tank are both full.
installing the hydraulic tank onto 26 Retract the outriggers and return the boom to
the power unit. the stowed position.
16 Install the power unit onto the machine, and 27 Clean up any oil that may have spilled. Properly
install and tighten the power unit retaining discard the used oil and filter.
fasteners. Do not overtighten.
17 Apply a thin layer of fresh oil to the gasket of
the new oil filter.
Part No. 825934 Genie TZ-34/20 3 - 29

3 - 30 Genie TZ-34/20 Part No. 825934

January 2016 Section 4 • Repair Procedures
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Observe and Obey: Perform disassembly procedures to the point
where repairs can be completed. Then to
Repair procedures shall be completed by a
re-assemble, perform the disassembly steps in
person trained and qualified on the repair of
reverse order.
this machine.
Immediately tag and remove from service a Symbols Legend
damaged or malfunctioning machine. Safety alert symbol—used to alert
Repair any machine damage or malfunction personnel to potential personal
before operating the machine. injury hazards. Obey all safety
Before Repairs Start: to avoid possible injury or death.
Read, understand and obey the safety rules Indicates an imminently

and operating instructions in the appropriate hazardous situation which, if not
Operator's Manual on your machine. avoided, will result in death or
serious injury.
Be sure that all necessary tools and parts are
available and ready for use. Indicates a potentially hazardous
situation which, if not avoided,
Use only Genie approved replacement parts. could result in death or serious
Read each procedure completely and adhere injury.
to the instructions. Attempting shortcuts may Indicates a potentially hazardous
produce hazardous conditions. situation which, if not avoided,
Unless otherwise specified, perform each may cause minor or moderate
repair procedure with the machine in the injury.
following configuration: Indicates a potentially hazardous
• Machine disconnected from tow vehicle situation which, if not avoided,
• Machine parked on a firm, level surface may result in property damage.
• Boom in the stowed position with both Indicates that a specific result is expected after
latches secured performing a series of steps.
• Key switch in the off position with the Indicates that an incorrect result has occurred
key removed after performing a series of steps.
• Wheels chocked
• Parking brake applied
Part No. 825934 Genie TZ-34/20 4-1

Section 4 • Repair Procedures January 2016
Platform Components
1-1 1-2
Platform Platform Rotator (if equipped)
How to Remove the Platform The platform rotator is a manually-operated gear
assembly used to rotate the platform.
1 Tag and disconnect the taillight control cable at
the front of the platform. How to Remove the
2 Remove the platform rotate handle (if Platform Rotator
equipped).
1 Remove the platform. See 1-1,
3 Support and secure the platform to an How to Remove the Platform.
appropriate lifting device. Do not apply any
2 Tag and disconnect the platform control
lifting pressure.
cable(s) from the platform controls.
4 Remove the fasteners securing the platform to
3 Tag and disconnect the wiring at the power-to-
the platform mount bracket.
platform junction box on the platform rotator
5 Remove the pin securing the platform to the assembly.
platform rotator assembly.
4 Completely loosen the shaft retaining fasteners
Crushing hazard. The platform at the bottom of the platform pivot shaft.
could become unbalanced and fall Remove the platform rotate assembly from the
if not properly supported when the machine.
pin is removed.
6 Remove the platform from the platform rotator
assembly.
4-2 Genie TZ-34/20 Part No. 825934

PLATFORM COMPONENTS
How to Adjust the 2 Remove the platform rotate mount, platform

mount and platform rotate gear assembly from
Platform Rotator the machine.
The platform rotator is designed to allow the 3 Remove the four bolts securing the cover over
platform to slip in the event of striking an object the rotate handle shaft. Remove the cover.
to help prevent damage to the platform. If the
platform rotator is too tight or seized, damage to 4 Remove the rotate handle shaft and pinion from
the platform may occur. If the platform rotator is the rotate gear case.
too loose, the platform may rotate side to side
5 Remove the fasteners securing the rotate gear
unexpectedly, resulting in a unsafe operating
case to the gear shaft seal plate. Remove the
condition.
case from the rotate gear assembly.
1 Remove the platform. See 1-1, 6 Remove the gear assembly retaining nut from
How to Remove the Platform. the top of the shaft.
f
a
g
a rotate gear assembly

b rotate gear shaft
c oil seal
c d gear shaft seal plate
e rotate handle shaft cover
f pinion
d g rotate shaft
h handle
Part No. 825934 Genie TZ-34/20 4-3

PLATFORM COMPONENTS
7 Disassemble the gear assembly. 15 Thoroughly and heavily lubricate each tooth of
the gear using multipurpose grease. Rotate the
Note: For ease of assembly, note the order of
gear case as required.
disassembly of the gear assembly.
Note: When lubricating the gear, do not apply any
8 Visually inspect the inside of the platform grease to the remainder of the gear assembly
rotator for the following items: components. Grease on the balance of the gear
• Excessive wear components may result in slippage and poor
rotator performance.
• Broken or damaged parts
• Rust or corrosion 16 Install the rotate handle shaft and pinion into
the rotate gear case.
• Binding
17 Thoroughly and heavily lubricate each tooth of
Note: If any parts are lightly rusted or corroded,
the pinion using multipurpose grease.
remove them and clean rust or corrosion off with
a wire brush. If parts are worn, heavily rusted or 18 Install the rotate handle shaft cover. Install and
corroded, replace them. securely tighten the cover fasteners. Do not
over tighten.
9 Remove the gear shaft from the shaft retainer
bracket. Torque specification
10 Thoroughly degrease and dry the case, covers Rotate gear shaft retainer bracket, dry 50 lbs-ft
and gear components. 68 Nm
11 Install the gear shaft fully into the shaft retainer Rotate gear nut, dry 200 lbs-ft
bracket. Torque to specification. 271 Nm
12 Assemble the gear assembly in the reverse

order of disassembly in step 7.
13 Install the gear assembly retaining nut onto the
top of the shaft. Torque to specification.
14 Install the case over the gear assembly and
onto the shaft seal plate. Install and securely
tighten the retaining fasteners. Do not over
tighten.
4-4 Genie TZ-34/20 Part No. 825934

Part No. 825934 Genie TZ-34/20 4-5

Primary Boom Components

a b c d e f g h i
k
j
a primary boom pivot pin m mid-pivot

b primary boom n latch
c primary boom lift cylinder o ground controls
d cable tray p secondary boom lift cylinder barrel-end pivot pin
e cable track q turntable
f primary boom lift cylinder rod-end pivot pin r secondary boom pivot pin
g cable bridge s secondary boom link pivot pin
h platform level slave cylinder t secondary boom link
i platform mount u secondary boom
j battery charger v secondary boom lift cylinder
k primary boom lift cylinder barrel-end AND w secondary lift cylinder rod-end pivot pin
secondary boom pivot pin x secondary boom link pivot pin
l platform level master cylinder
n o p q r s t u v w
4-6 Genie TZ-34/20 Part No. 825934

PRIMARY BOOM COMPONENTS
2-1 2 Tag and disconnect two of these wire cables

from their source at the ground control box.
Cable Track
3 At the rear of the chassis, open the AC plug.
The boom cable track guides cables and hoses Tag and disconnect the wiring from the plug.
running up the boom. It can be repaired link by link Remove the wiring from the clamp behind the
without removing the cables and hoses that run battery charger cover.
through it. Removing the entire boom cable track
4 Working from the mid pivot, pull the three wire
may be necessary when performing major repairs
cables through the turntable, secondary boom
that involve removing the boom.
and mid pivot. Set the cables off to the side of
the primary boom.
How to Remove the Cable Track
Component damage hazard.
Cables and hoses can be
Note: When removing a hose assembly or fitting,
damaged if they are kinked or
the O-ring on the fitting and/or hose end must be
pinched.
replaced and then torqued to specification during
installation. 5 Tag and disconnect the wire harness from the
Refer to Section Two, Hydraulic Hose and Fitting platform control box.
Torque Specifications.
6 Tag and disconnect the trailer lighting wire
1 Working at the turntable, locate the three wire harness at the platform. Remove the wiring
cables which are routed to the platform through from the clamp.
the inside of the secondary boom. 7 Remove the cover from the AC outlet. Tag and
disconnect the wiring from the outlet.
a b c d e f g
8 Pull the three harness cables through the
platform mount and lay them off to the side of
XX the primary boom.
YY pinched.
9 Tag, disconnect and plug the hydraulic hoses
at the platform end of the cable bridge. Cap the
a mid pivot
b cable tray fittings on the hydraulic hard lines. Refer to 'XX'
c cable track in the illustration.
d cable bridge
e secondary boom Bodily injury hazard. Spraying
f turntable hydraulic oil can penetrate and
g platform mount burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
Part No. 825934 Genie TZ-34/20 4-7

10 Tag, disconnect and plug the hydraulic hoses How to Repair the Cable Track
at the mid pivot end of the cable tray. Cap the
fittings on the hydraulic hard lines. Refer to 'YY' Component damage hazard. The
in the illustration. cable track can be damaged if it is
twisted.
11 Place blocks between the cable bridge, cable
track and cable tray. Secure them together. 1 Visually inspect the cable track and determine
which 7 link section needs to be replaced.
Crushing hazard. If the cable
bridge, cable track and cable 2 Using a flat blade screwdriver, pry open the
tray are not properly secured hinge bar on each link of the 7 link section, plus
together, the combination could one more on each end making a total of 9.
become unbalanced and fall when 3 Using a flat blade screwdriver at one side of the
removed from the machine. link to be replaced, separate the connection
12 Remove the fasteners securing the cable tray to and open the joint slightly by sliding the link
the primary boom. over the link pivot. Repeat for the other side of
the link to separate the link sections.
Crushing hazard. The cable track
assembly could fall if not properly 4 Repeat step 3 for the other end of the section to
supported when the fasteners are be replaced.
removed. 5 Lift up the hoses and cables and carefully
13 Remove the fasteners securing the cable bridge remove the damaged section of cable track.
to the extension boom. Component damage hazard.
14 Remove the cable track from the machine and Hoses and cables can be
place it on a structure capable of supporting it. damaged if they are kinked or
pinched.
Crushing hazard. The cable track
assembly could fall if not properly 6 Lift up the hoses and cables and carefully insert
supported when removed from the the new section of cable track.
machine. 7 Install the new section of cable track onto the
existing track. Be sure the link pivot on both
sides of the link are in place and that the track
hinges correctly
8 Securely lock the hinge bar for each link.
9 Operate the boom extend/retract function
through a full cycle to ensure smooth operation
of the new section of cable track.
4-8 Genie TZ-34/20 Part No. 825934

2-2 How to
Primary Boom Remove the Primary Boom
This procedure in this section
How to Shim the Primary Boom requires specific repair skills,
1 Extend the boom until the wear pads are lifting equipment and a suitable
accessible. workshop. Attempting this
procedure without these skills
2 Loosen the wear pad mounting fasteners. and tools could result in death
3 Install the new shims under the wear pad to or serious injury and significant
obtain zero clearance and zero drag. component damage. Dealer
service is required.
4 Securely tighten the mounting fasteners. Do not
overtighten.
Note: Perform this procedure on a firm, level
5 Extend and retract the boom through an entire surface, with the boom in the stowed position.
cycle. Check for tight spots that could cause
binding or scraping. Note: When removing a hose assembly or fitting,
Note: Always maintain squareness between the replaced and then torqued to specification during
outer and inner boom tubes. installation. Refer to Section 2, Hydraulic Hose and
Fitting Torque Specifications.
1 Remove the platform. See 1-1, How to

Remove the Platform.
2 Remove the cover under the ground controls.
3 Tag and disconnect the platform to ground
control cable from the underside of the ground
controls.
Note: Looking at the ground control box, the cable
is at the far right and directly under the secondary
boom up/down button.
4 Tag and disconnect the 8-pin wire harness

connector behind the ground control box.
Part No. 825934 Genie TZ-34/20 4-9

5 Remove the battery charger cover at the rear 11 Tag, disconnect and plug the hydraulic hoses
of the machine and remove the cable clamp to the platform level master cylinder. Cap the
securing the power-to-platform plug to the fittings.
chassis near the battery charger.
6 Pull the cables from steps 3, 4 and 5 fully hydraulic oil can penetrate and
through the secondary boom and mid-pivot burn skin. Loosen hydraulic
until they are clear of the mid-pivot. Carefully connections very slowly to allow
lay the cables over the primary boom. the oil pressure to dissipate
or spray.
damaged if they are kinked or Component damage hazard.
pinched. Cables and hoses can be
Note: For ease of assembly, pay close attention to
pinched.
how the cables are routed when pulling the cables
through the boom and mid-pivot. 12 Attach a lifting strap of suitable capacity from
an overhead crane to the platform level master
7 Tag, disconnect and plug the hydraulic hoses to cylinder.
the primary boom lift cylinder. Cap the fittings.
13 Remove the pin retaining fasteners securing
Bodily injury hazard. Spraying the platform level master cylinder pivot pin to
hydraulic oil can penetrate and the primary boom. Lower the cylinder
burn skin. Loosen hydraulic
connections very slowly to allow 14 Using a soft metal drift, remove the platform
the oil pressure to dissipate level master cylinder pivot pin at the primary
gradually. Do not allow oil to squirt boom.
or spray.
Crushing hazard. The cylinder
Component damage hazard. could fall if not properly supported
Cables and hoses can be when the pivot pin is removed.
damaged if they are kinked or 15 Tag, disconnect and plug the hydraulic hoses at
pinched. the top of the primary boom near the mid-pivot.
8 Attach a lifting strap of suitable capacity from Cap the fittings.
an overhead crane to the primary boom lift Bodily injury hazard. Spraying
cylinder. hydraulic oil can penetrate and
9 Remove the pin retaining fasteners securing burn skin. Loosen hydraulic
the primary boom lift cylinder pivot pin to the connections very slowly to allow
primary boom. the oil pressure to dissipate
10 Using a soft metal drift, remove the primary or spray.
boom lift cylinder pivot pin at the primary boom.
Lower the cylinder onto the chassis. Component damage hazard.
Crushing hazard. The cylinder damaged if they are kinked or
could fall if not properly supported pinched.
when the pivot pin is removed.
4 - 10 Genie TZ-34/20 Part No. 825934

16 Tag, disconnect and plug the hydraulic hoses to How to

the primary boom extension cylinder at the mid
pivot end of the primary boom. Cap the fittings. Remove the Boom Extension
Bodily injury hazard. Spraying This procedure in this section
hydraulic oil can penetrate and requires specific repair skills,
burn skin. Loosen hydraulic lifting equipment and a suitable
connections very slowly to allow workshop. Attempting this
the oil pressure to dissipate procedure without these skills
gradually. Do not allow oil to squirt and tools could result in death
or spray. or serious injury and significant
component damage. Dealer
Component damage hazard. service is required.
damaged if they are kinked or Note: Perform this procedure on a firm level
pinched. surface, boom in the stowed position.
17 Attach a lifting strap of suitable capacity from Note: When removing a hose assembly or fitting,
an overhead crane to the primary boom. Raise the O-ring on the fitting and/or hose end must be
the boom to a horizontal position. replaced and then torqued to specification during
installation. Refer to Section 2, Hydraulic Hose and
18 Remove the pin retaining fasteners securing Fitting Torque Specifications.
the primary boom pivot pin to the mid-pivot.
1 Remove the primary boom. See 2-2, How to
19 Using a soft metal drift, remove the primary Remove the Boom.
boom pivot pin at the mid-pivot.
2 Tag and disconnect the wiring at the power-to-
Crushing hazard. The primary platform junction box.
boom could become unbalanced
and fall if not properly supported 3 Tag and disconnect the cables from the
when the pin is removed. platform control box.
20 Remove the primary boom from the machine. 4 Remove the platform controls and controls
mounting bracket from the boom extension.
Crushing hazard. The primary
boom could become unbalanced
and fall if not properly supported
when removed from the machine.
Part No. 825934 Genie TZ-34/20 4 - 11

5 Attach a lifting strap of suitable capacity from 12 Pull the boom extension out of the primary
an overhead crane to the platform mount. Do boom approximately 18 inches / 50 cm.
not apply any lifting pressure.
6 Remove the pin retaining fasteners securing the the barrel end of the extension cylinder to the
platform mount pivot pin to the boom extension extension boom at the platform end.
cylinder.
14 Remove the retainer securing the hydraulic
7 Using a soft metal drift, remove the platform hoses at the platform end of the boom.
mount pivot pin at the boom extension cylinder.
Crushing hazard. The platform the platform level slave cylinder pivot pin to the
mount could become unbalanced boom extension.
16 Using a soft metal drift, remove the platform
when the pin is removed.
level slave cylinder pivot pin.
the platform mount pivot pin to the platform
the boom extension cylinder pivot pin to the
level slave cylinder.
primary boom.
9 Using a soft metal drift, remove the platform
18 Using a soft metal drift, remove the boom
mount pivot pin at the platform level slave
extension cylinder pivot pin.
cylinder.
19 Remove the boom extension and cylinder from
Crushing hazard. The platform
the boom.
mount could become unbalanced
when the pin is removed.
10 Remove the wear pad retaining fasteners from
the primary boom. Remove the wear pads from
the boom.
Note: For ease of assembly, note the quantity and
location of shims during disassembly.
11 Tag, disconnect and plug the hydraulic hoses

from the platform level slave cylinder at the
cable track. Cap the fittings.
4 - 12 Genie TZ-34/20 Part No. 825934

2-3 2 Attach a lifting strap of suitable capacity from

an overhead crane to the lift cylinder.
Primary Boom Lift Cylinder
3 Remove the pin retaining fastener from the lift
The primary boom lift cylinder raises and lowers cylinder rod-end pivot pin.
the primary boom. The primary boom lift cylinder
4 Place a rod through the hole in the outrigger
is equipped with a bi-directional solenoid valve to
pivot pin and twist to remove the pin.
prevent movement in the event of a hydraulic line
failure. Crushing hazard. The lift cylinder
will fall if not properly supported
How to Remove the when the pivot pin is removed.
Primary Boom Lift Cylinder 5 Lower the cylinder to a horizontal position.
Note: When removing a hose assembly or fitting, cylinder barrel-end pivot pin.
replaced and then torqued to specification during 7 Place a rod through the hole in the outrigger
installation. Refer to Section 2, Hydraulic Hose and pivot pin and twist to remove the pin.
Fitting Torque Specifications. Crushing hazard. The lift cylinder
surface, with the boom in the stowed position and
latched. 8 Carefully remove the cylinder from the machine.
1 Tag, disconnect and plug the hydraulic hoses Crushing hazard. The lift cylinder
on the lift cylinder. Cap the fittings on the could become unbalanced and fall
cylinder. if not properly supported when
removed from the machine.
hydraulic oil can penetrate and Component damage hazard. The
burn skin. Loosen hydraulic solenoid valve can be damaged.
connections very slowly to allow Use caution when removing the
the oil pressure to dissipate cylinder from the machine.
or spray.
Part No. 825934 Genie TZ-34/20 4 - 13

2-4 a b
Platform Leveling Cylinders

How to
Remove the Master Cylinder
The master cylinder, located inside the mid pivot,
acts as a pump for the slave cylinder, which is
located at the platform end of the extension boom. a platform level slave cylinder
b platform level master cylinder
The master cylinder operates in a closed-circuit
hydraulic loop with the slave cylinder, keeping the 2 Remove the pin retaining fastener from the
platform level through the entire range of boom master cylinder barrel end pivot pin.
motion.
3 Using a soft metal drift, remove the master
Note: When removing a hose assembly or fitting, cylinder barrel end pivot pin.
replaced and then torqued to specification during 4 Attach a lifting strap from an overhead crane to
installation. the lug on the rod end of the master cylinder.
Refer to Section Two, Hydraulic Hose and Fitting 5 Remove the pin retaining fastener from the rod
Torque Specifications. end pivot pin.
1 Tag, disconnect and plug the master cylinder 6 Using a soft metal drift, remove the master
hydraulic hoses. Cap the fittings on the cylinder. cylinder rod end pivot pin. Remove the master
cylinder from the machine.
hydraulic oil can penetrate and Crushing hazard. The master
burn skin. Loosen hydraulic cylinder could become
connections very slowly to allow unbalanced and fall if not properly
the oil pressure to dissipate supported when removed from the
gradually. Do not allow oil to machine.
squirt or spray.
4 - 14 Genie TZ-34/20 Part No. 825934

How to a b
Remove the Slave Cylinder

The slave cylinder, via a closed-circuit hydraulic
loop, works in tandem with the master cylinder
to maintain the platform in a level condition
through the entire range of boom motion. The
slave cylinder, located at the platform end of the
extension boom, is equipped with counterbalance
valves to prevent movement in the event of a a platform level slave cylinder
hydraulic line failure. b platform level master cylinder
Note: Before cylinder removal is considered to 3 Remove the pin retaining fastener from
correct a malfunction, bleed the slave cylinder to the slave cylinder rod end pivot pin. Do not
be sure there is no air in the closed loop hydraulic remove the pin.
circuit.
4 Remove the external retaining rings from the
Note: When removing a hose assembly or fitting, barrel end pivot pin.
5 Using a soft metal drift, remove the rod end
pivot pin.
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications. 6 Carefully pull the cylinder out of the boom.
1 Extend the boom approximately Component damage hazard.
12 inches / 30 cm. Hoses can be damaged if they are
kinked or pinched.
2 Tag, disconnect and plug the slave cylinder
hydraulic hoses from the tee fittings on the jib How to Bleed the Slave Cylinder
manifold, and connect them together using a
connector. Cap the fittings on the manifold. 1 Raise the boom to a horizontal position.
Bodily injury hazard. Spraying 2 Activate the platform level function in both up
hydraulic oil can penetrate and and down directions through two complete
burn skin. Loosen hydraulic platform leveling cycles to remove any air that
connections very slowly to allow might be in the system.
the oil pressure to dissipate The master cylinder acts as a pump for the slave
gradually. Do not allow oil to cylinder. It is part of the closed loop hydraulic
squirt or spray. circuit that keeps the platform level through the
entire range of boom motion. The master cylinder
is located inside the mid pivot.
Part No. 825934 Genie TZ-34/20 4 - 15

Secondary Boom Components

a b c d e f g h i
k
j
a primary boom pivot pin m mid-pivot

b primary boom n latch
c primary boom lift cylinder o ground controls
d cable tray p secondary boom lift cylinder barrel-end pivot pin
e cable track q turntable
f primary boom lift cylinder rod-end pivot pin r secondary boom pivot pin
g cable bridge s secondary boom link pivot pin
h platform level slave cylinder t secondary boom link
i platform mount u secondary boom
j battery charger v secondary boom lift cylinder
k primary boom lift cylinder barrel-end AND w secondary lift cylinder rod-end pivot pin
secondary boom pivot pin x secondary boom link pivot pin
l platform level master cylinder
n o p q r s t u v w
4 - 16 Genie TZ-34/20 Part No. 825934

SECONDARY BOOM COMPONENTS
3-1 Remove the mid-pivot

Secondary Boom 2 Attach a lifting strap of suitable capacity from
an overhead crane to the primary lift cylinder.
How to Raise the cylinder to a horizontal position.
Remove the Secondary Boom 3 Remove the pin retaining fasteners securing the
primary lift cylinder pivot pin to the mid-pivot.
This procedure in this section
requires specific repair skills, 4 Using a soft metal drift, remove the primary lift
lifting equipment and a suitable cylinder pivot pin at the mid-pivot.
workshop. Attempting this Crushing hazard. The cylinder
procedure without these skills could fall if not properly supported
and tools could result in death when the pivot pin is removed.
or serious injury and significant
component damage. Dealer 5 Attach a lifting strap of suitable capacity from
service is required. an overhead crane to the mid-pivot. Do not
apply any lifting pressure.
Note: Perform this procedure on a firm, level 6 Remove the pin retaining fasteners securing
surface, with the boom in the stowed position. the secondary boom pivot pin to the mid-pivot.
Note: When removing a hose assembly or fitting, 7 Remove the pin retaining fasteners securing
the O-ring on the fitting and/or hose end must be the secondary link pivot pin to the mid-pivot.
replaced and then torqued to specification during 8 Remove the hose clamps securing the
installation. hydraulic hoses to the mid-pivot.
Refer to Section 2, Hydraulic Hose and Fitting
Torque Specifications. 9 Tag, disconnect and plug the hydraulic hoses to
the hydraulic hard lines at the mid-pivot end of
1 Remove the primary boom. See 2-2, How to the secondary boom. Cap the fittings.
Remove the Primary Boom.
or spray.
pinched.
Part No. 825934 Genie TZ-34/20 4 - 17

10 Attach a lifting strap of suitable capacity from 18 Remove the pin retaining fasteners securing
an overhead crane to the secondary link. Do the lift cylinder pivot pin to the secondary boom.
not apply any lifting pressure.
19 Using a soft metal drift, remove the lift cylinder
11 Using a soft metal drift, remove the secondary pivot pin from the secondary boom. Lower the
boom pivot pin at the mid-pivot. cylinder.
Crushing hazard. The mid-pivot Crushing hazard. The cylinder
could become unbalanced and fall could fall if not properly supported
if not properly supported when the when the pivot pin is removed.
pin is removed.
20 Tag, disconnect and plug the hydraulic hoses to
12 Using a soft metal drift, remove the secondary the hydraulic hard lines at the turntable end of
link pivot pin at the mid-pivot. the secondary boom. Cap the fittings.
Crushing hazard. The secondary Bodily injury hazard. Spraying
link could become unbalanced hydraulic oil can penetrate and
and fall if not properly supported burn skin. Loosen hydraulic
when the pin is removed. connections very slowly to allow
13 Remove the mid-pivot from the machine.
Crushing hazard. The mid-pivot or spray.
could become unbalanced and
fall if not properly supported when
Remove the secondary boom pinched.
14 Remove the pin retaining fasteners securing 21 Attach a lifting strap of suitable capacity from
the secondary link pivot pin to the turntable. an overhead crane to the secondary boom.
Raise the boom to a horizontal position.
15 Using a soft metal drift, remove the secondary
link pivot pin. 22 Remove the pin retaining fasteners securing
the secondary boom pivot pin to the turntable.
Crushing hazard. The secondary
link could become unbalanced 23 Using a soft metal drift, remove the secondary
and fall if not properly supported boom pivot pin.
when the pin is removed. Crushing hazard. The secondary
16 Remove the secondary link from the machine. boom could become unbalanced
17 Attach a lifting strap of suitable capacity from when the pin is removed.
an overhead crane to the lift cylinder. Do not
apply any lifting pressure. 24 Remove the secondary boom from the
machine.
4 - 18 Genie TZ-34/20 Part No. 825934

3-2 2 Attach a lifting strap of suitable capacity from

an overhead crane to the lift cylinder.
Secondary Boom Lift Cylinder
The primary boom lift cylinder raises and lowers cylinder rod-end pivot pin.
the primary boom. The primary boom lift cylinder
is equipped with a bi-directional solenoid valve to
pivot pin and twist to remove the pin.
prevent movement in the event of a hydraulic line
failure. Crushing hazard. The lift cylinder
How to Remove the when the pivot pin is removed.
Secondary Boom Lift Cylinder 5 Lower the cylinder to a horizontal position.
Note: When removing a hose assembly or fitting, cylinder barrel-end pivot pin.
replaced and then torqued to specification during 7 Place a rod through the hole in the outrigger
installation. pivot pin and twist to remove the pin.
Refer to Section 2, Hydraulic Hose and Fitting Crushing hazard. The lift cylinder
Torque Specifications. will fall if not properly supported
surface, with the boom in the stowed position. 8 Carefully remove the cylinder from the machine.
1 Tag, disconnect and plug the hydraulic hoses Crushing hazard. The lift cylinder
on the lift cylinder. Cap the fittings on the could become unbalanced and
cylinder. fall if not properly supported when
hydraulic oil can penetrate and Component damage hazard. The
burn skin. Loosen hydraulic solenoid valve can be damaged.
connections very slowly to allow Use caution when removing the
the oil pressure to dissipate cylinder from the machine.
or spray.
Part No. 825934 Genie TZ-34/20 4 - 19

Ground Controls
4-1 2 Turn the key switch to ground control and pull
out the red Emergency Stop buttons to the
Level Sensor on position at both the ground and platform
controls.
Each machine is equipped with two types of level
sensors: 3 Push and hold the yellow function enable
button. Push and hold the auto level button.
Tilt level sensor
One level sensor monitors the incline of the Result: The outriggers will lower and adjust to
turntable after the outriggers are deployed and the level the machine and raise the wheels off the
machine is level. When this level sensor activates, ground. Use the bubble levels located on the
an alarm will sound, making the operator aware of chassis to confirm that the machine is level.
a potentially hazardous situation. 4 Turn the key switch to the off position.
The tilt alarm sounds when the incline of the 5 Locate the tilt level sensor behind the
chassis exceeds 2.5° in any direction. The tilt inspection door on the side of the machine
level sensor is located on the side of the machine opposite the ground controls.
opposite the ground controls.
a b c d e
Outrigger auto level system
When deploying the outriggers using the autolevel
function, outrigger level sensors are used to
monitor the incline of the turntable and assist in FUNCTION
leveling the machine. MANIFOLD
In early production, two level sensors are

components of the outrigger auto level circuit.
Later in production, a single autolevel module was
used. The outrigger level sensor(s) are located on
the ground controls side of the machine.
How to Install and Calibrate the

Tilt Level Sensor TURNTABLE
Y
ROTATE
Tip-over hazard. Failure to install MOTOR
X
or calibrate the level sensor as

instructed could result in the
machine tipping over causing
death or serious injury. Do not
install or calibrate the level TONGUE PLATFORM
sensor other than specified in this
procedure.
a function manifold
1 Perform this procedure with the machine on a b turntable rotate motor
c tilt level sensor
firm, level surface that is free of obstructions. d adjusting fastener
e "X" indicator
4 - 20 Genie TZ-34/20 Part No. 825934

GROUND CONTROLS
If you are not installing a new level sensor, 14 Continue to lower the tank side of the machine
proceed to step 10. until the turntable is 2.7° out of level.
Install the level sensor: Result: The tilt alarm will sound at 180 beeps
per minute.
tilt level sensor. Result: The tilt alarm does not sound. The level
sensor is faulty and must be replaced. Repeat
7 Remove the three level sensor retaining this procedure beginning with step 6.
fasteners. Remove the level sensor from the
machine. 15 Push and hold the yellow function enable
8 Install the new level sensor onto the machine
with the "X" on the level sensor housing located Result: The outriggers will lower and adjust to
as shown in the illustration. Install and tighten level the machine and raise the wheels off the
the level sensor retaining fasteners. ground. Use the bubble level located below the
ground controls to confirm that the machine is
9 Connect the wire harness to the level sensor. level.
10 Tighten the level sensor adjusting fasteners 16 Using a digital level, lower the ground control
until the bubble in the top of the level sensor is side of the machine until the turntable is 2.4°
centered in the circles. out of level.
Note: Be sure there are threads showing through Result: The tilt sensor alarm should not sound.
the top of the adjusting fasteners.
Result: The tilt alarm will sound at 180 beeps
11 Turn the key switch to ground control and pull per minute. The level sensor is faulty and must
out the red Emergency Stop buttons to the be replaced. Repeat this procedure beginning
on position at both the ground and platform with step 6.
controls.
17 Continue to lower the ground control side of the
12 Raise the secondary boom approximately machine until the turntable is 2.7° out of level.
12 inches / 30 cm.
Result: The tilt sensor alarm should not sound. per minute.
13 Using a digital level, lower the tank side of the Result: The tilt alarm does not sound. The level
machine until the turntable is 2.4° out of level. sensor is faulty and must be replaced. Repeat
this procedure beginning with step 6.
Result: The tilt sensor alarm should not sound.
18 Push and hold the yellow function enable
per minute. The level sensor is faulty and must
be replaced. Repeat this procedure beginning Result: The outriggers will lower and adjust to
with step 6. level the machine and raise the wheels off the
ground. Use the bubble level located below the
level.
Part No. 825934 Genie TZ-34/20 4 - 21

GROUND CONTROLS
19 Using a digital level, lower the platform end of How to Install and Calibrate the
the machine until the turntable is 2.4° out of
level. Outrigger Level Sensor
Result: The tilt sensor alarm should not sound. Tip-over hazard. Failure to install
or calibrate the level sensor as
Result: The tilt alarm will sound at 180 beeps instructed could result in the
per minute. The level sensor is faulty and must machine tipping over causing
be replaced. Repeat this procedure beginning death or serious injury. Do not
with step 6. install or calibrate the level
sensor other than specified in this
20 Continue to lower the platform end of the
procedure.
machine until the turntable is 2.7° out of level.
1 Perform this procedure with the machine on a
firm, level surface that is free of obstructions.
per minute.
2 Turn the key switch to ground control and pull
Result: The tilt alarm does not sound. The level
out the red Emergency Stop buttons to the
on position at both the ground and platform
controls.
21 Push and hold the yellow function enable
3 Lower all four outriggers and raise the machine
off the ground. Level the machine. Use the
Result: The outriggers will lower and adjust to bubble level located below the ground controls
level the machine and raise the wheels off the to confirm that the machine is level.
4 Turn the key switch to the off position.
level.
22 Using a digital level, lower the tongue end of
the machine until the turntable is 2.4° out of
level.
Result: The tilt sensor alarm should not sound.
per minute. The level sensor is faulty and must
be replaced. Repeat this procedure beginning
with step 6.
23 Continue to lower the tongue end of the
machine until the turntable is 2.7° out of level.
per minute.
Result: The tilt alarm does not sound. The level
24 Return the outriggers to the stowed position.
4 - 22 Genie TZ-34/20 Part No. 825934

GROUND CONTROLS
5 Locate the outrigger level sensor(s) behind the If you are not installing a new level sensor,
inspection door on the ground control side of proceed to step 10.
the machine.
a b c outrigger level sensor.
7 Remove the three level sensor retaining
fasteners. Remove the level sensor from the
FUNCTION machine.
MANIFOLD
8 Install the new level sensor onto the machine
CR66 with the "X" on the level sensor housing located
AUTOLEVEL
RELAY as shown in the illustrations. Install and tighten
the level sensor retaining fasteners.
9 Connect the wire harness to the level sensor.
Y
10 Tighten the level sensor adjusting fasteners

Y
X
until the bubble in the top of the level sensor is

X centered in the circles.
Note: e sure there are threads showing through
the top of the adjusting fasteners.
d a e d 11 Turn the key switch to ground control.
PLATFORM TONGUE 12 Raise the outriggers until all of the outriggers
are off the ground.
a outrigger level sensor
b autolevel relay (early production) 13 Push and hold the yellow function enable
c function manifold
d "X" indicator
e adjusting fastener Result: The outriggers will lower and adjust to
level the machine and raise the wheels off the
a e d c
level.
FUNCTION
MANIFOLD
Y
PLATFORM TONGUE
Part No. 825934 Genie TZ-34/20 4 - 23

Hydraulic Power Unit

5-1
Hydraulic Power Unit Components
The power unit is located under the side cover on the side of the machine opposite of the ground controls.
Index Schematic
No. Description Item Function Torque
1 Hand pump........................................................ Auxiliary functions
2 Breather Cap W/Check Valve ............................ Fluid fill / Vents to atmosphere
3 Hose fitting ........................................................ To outrigger extend front circuit ......... 10-12 ft-lbs / 14-16 Nm
4 Manifold Plug ................................................................................................................ 10-12 ft-lbs / 14-16 Nm
5 Diagnostic nipple ................................ A............ Testing ............................................... 10-12 ft-lbs / 14-16 Nm
6 24V DC electric motor ....................................... Operates hydraulic pump...................50 in-lbs / 5.5 Nm
7 Solenoid valve, 3 position 4 way
(open center) ...................................... B............ Outrigger extend/retract ..................... 28-33 ft-lbs / 38-44 Nm
— Coil nut ................................................................................................................................... 60 in-lbs / 6.7 Nm
8 Valve coil ........................................................... Outrigger extend function
9 Valve coil ........................................................... Outrigger retract function
10 Check valve ........................................ C ........... Outrigger circuit
11 Hydraulic filter ................................................... Filters hydraulic fluid leaving system
12 Power unit valve body
13 Pump ................................................................. 1.3 gallons per minute @ 3500 psi
4.9 liters per minute @ 241.3 bar
14 Pick-up filter ...................................................... Filters hydraulic fluid entering the pump
15 Tank................................................................... 2.1 gallons / 8 liters..................................... 50 in-lbs / 5.5 Nm
16 Breather Cap W/Check Valve ............................ Vents tank to atmosphere
17 Relief valve ......................................... D ........... Outrigger system relief ...................... 28-33 ft-lbs / 38-44 Nm
18 Hose fitting ........................................................ To outrigger retract front circuit .......... 10-12 ft-lbs / 14-16 Nm
19 Manifold Plug ................................................................................................................ 10-12 ft-lbs / 14-16 Nm
20 Hose fitting ........................................................ To function manifold "T" ..................... 10-12 ft-lbs / 14-16 Nm
21 Relief valve ......................................... E............ System relief ...................................... 28-33 ft-lbs / 38-44 Nm
22 Check valve ........................................ F ............ Auxiliary pump circuit......................... 28-33 ft-lbs / 38-44 Nm
23 Hose fitting ........................................................ To function manifold "P" ..................... 10-12 ft-lbs / 14-16 Nm
24 Sight gauge ........................................ G ........... Hydraulic fluid level .................................... 106 in-lbs / 12 Nm
25 Red Beaded Security Tie
4 - 24 Genie TZ-34/20 Part No. 825934

HYDRAULIC POWER UNIT
1 2
25
4
A
24 5
G
23 F
22
E
21
6
20
19
18 7
D
17
B
16 8
9
Y40
Y39
15 C
10
11
14 13 12
Part No. 825934 Genie TZ-34/20 4 - 25

5-2 8 Repeat step 4 to confirm the relief valve

pressure setting.
Valve Adjustments -
9 Bleed the hydraulic system by raising the
Hydraulic Power Unit platform to full height. If the pump cavitates or
platform fails to reach full height, add hydraulic
How to Adjust the System oil until the pump is functioning correctly. Do not
Relief Valve overfill the hydraulic tank.
1 Connect a 0 to 5000 psi / 0 to 350 bar pressure Component damage hazard.

gauge to the test port on the hydraulic power Do not continue to operate the
unit (schematic item A). machine if the hydraulic pump is
cavitating.
2 Turn the key switch to ground controls and
pull out the red Emergency Stop button to the
on position at both the ground and platform
controls.
3 Fully raise the primary boom.
4 Press and hold the platform up function enable
button and press and hold the primary boom
up/down button and observe the pressure
reading on the pressure gauge. Turn the
machine off.
5 Hold the relief valve adjusting screw and loosen
the lock nut (schematic item E).
6 Adjust the relief valve screw. Turn it clockwise
to increase the pressure or counterclockwise
to decrease the pressure. Refer to Section 2,
Specifications.
Tip-over hazard. Do not adjust the
relief valve higher than specified.
7 Hold the relief valve screw and securely tighten
the lock nut. Be sure the relief valve screw does
not turn.
4 - 26 Genie TZ-34/20 Part No. 825934

5-3 5 Tag and disconnect the power cables from the

hydraulic power unit motor.
Hydraulic Pump
electrically charged circuits may
How to Remove the Hydraulic result in death or serious injury.
Power Unit Remove all rings, watches and
Note: When removing a hose assembly or fitting, other jewelry.
the O-ring on the fitting and/or hose end must be 6 Remove the power unit mounting fasteners and
replaced and then torqued to specification during remove the power unit from the machine.
Fitting Torque Specifications. Note: If a new power unit is installed, the pressure
relief valve must be properly adjusted. See 5-2,
1 Disconnect the battery pack from the machine. How to Adjust the System Relief Valve.
electrically charged circuits may
How to Remove the Hydraulic
result in death or serious injury. Pump
Remove all rings, watches and
1 Remove the power unit.
other jewelry.
2 Remove the hydraulic tank from the power unit
2 Remove the drain plug from the hydraulic
valve body.
pump valve body and completely drain the tank
into a suitable container. Refer to Section 2, 3 Remove the pump mounting fasteners and
Specifications, for capacity information. remove the pump from the valve body.
3 Tag, disconnect and plug the hydraulic hoses. Component damage hazard.
Cap the fittings on the power unit. Improper alignment during
assembly can damage the
pump-to-motor seal. Use caution
when installing the pump.
or spray.
4 Tag and disconnect the electrical wiring from
the valve coils.
Part No. 825934 Genie TZ-34/20 4 - 27

Manifolds
6-1
Function Manifold Components
The function manifold is located under the turntable cover.
Index Schematic
with manual override..............................AA.........Turntable rotate left/right ...................... 7-8 ft-lbs / 9.5-10.5 Nm
2 Solenoid valve, 3 position 4 way ............AB.........Platform level ........................................ 7-8 ft-lbs / 9.5-10.5 Nm
with manual override..............................AC.........Boom extend/retract ............................. 19-22 ft-lbs / 25-30 Nm
with manual override..............................AD.........Primary boom up/down ........................ 7-8 ft-lbs / 9.5-10.5 Nm
with manual override..............................AE.........Secondary boom up/down ................... 7-8 ft-lbs / 9.5-10.5 Nm
6 Relief valve, 1200 psi / 82.7 bar ............AF .........Turntable rotate circuit .......................... 7-8 ft-lbs / 9.5-10.5 Nm
7 Counterbalance valve ............................AG ........Platform level up circuit ........................ 19-22 ft-lbs / 25-30 Nm
8 Counterbalance valve ............................AH.........Platform level down circuit .................... 19-22 ft-lbs / 25-30 Nm
9 Relief valve, 1600 psi / 110.3 bar .......... AI .........Primary boom circuit ............................ 11-13 ft-lbs / 15-17 Nm
10 Relief valve, 1100 psi / 75.8 bar ............ AJ .........Secondary boom circuit........................ 11-13 ft-lbs / 15-17 Nm
11 Relief valve, 1800 psi / 124.1 bar ..........AK.........Boom extend circuit .............................. 11-13 ft-lbs / 15-17 Nm
12 Flow regulator, 0.4 gpm / 1.5 L/min .......AL .........Platform level/turntable rotate circuit .... 7-8 ft-lbs / 9.5-10.5 Nm
13 Relief valve, 1200 psi / 82.7 bar ........... AM ........Turntable rotate circuit .......................... 11-13 ft-lbs / 15-17 Nm
4 - 28 Genie TZ-34/20 Part No. 825934

MANIFOLDS
AA
1
Y24
AB
2
Y23
Y20
AM
13 Y19
AC
3
Y26
AD
Y25
4
Y22
AL AE
12 5
AK Y21
11 Y53
Y52
Y23 AF
6
Y24
AG
AA 7
1
Y20 AH
8
AB
2 Y25
Y26
AI
AC Y21 9
3
Y22 AJ
10
AD Y52
4
Y53
AE
5
Part No. 825934 Genie TZ-34/20 4 - 29

MANIFOLDS
6-2
Outrigger Counterbalance Valve Manifold Components
The outrigger manifold is located under the hydraulic power unit cover.
Index Schematic
1 Counterbalance valve ............................AN.........Outrigger Retract .................................. 19-22 ft-lbs / 25-30 Nm
2 Counterbalance valve ............................AO ........Outrigger Extend .................................. 19-22 ft-lbs / 25-30 Nm
C2
V2
C1
V1
AO AN
2 1
4 - 30 Genie TZ-34/20 Part No. 825934

MANIFOLDS
6-3
Rotation Brake Valve Manifold Components
The turntable rotation brake manifold is located under the roadside turntable cover.
Index Schematic
1 Turntable rotation brake valve ..............................Outrigger Retract .................................. 7-8 ft-lbs / 9.5-10.5 Nm
Part No. 825934 Genie TZ-34/20 4 - 31

MANIFOLDS
6-4 How to Test a Coil Diode

Valve Coils Genie incorporates spike-suppressing diodes in all
of its coils. Properly functioning coil diodes protect
How to Test a Coil the electrical circuit by suppressing voltage spikes.
Voltage spikes naturally occur within a function
A properly functioning coil provides an circuit following the interruption of electrical
electromotive force which operates the solenoid current to a coil. Faulty diodes can fail to protect
valve. Critical to normal operation is continuity the electrical system, resulting in a tripped circuit
within the coil that provides this force field. breaker or component damage.
Electrocution hazard. Contact with Electrocution hazard. Contact with
electrically charged circuits could electrically charged circuits could
result in death or serious injury. result in death or serious injury.
Remove all rings, watches and Remove all rings, watches and
other jewelry. other jewelry.
1 Tag and disconnect the wire harness from the 1 Test the coil for resistance. See 6-3, How to
coil to be tested. Test a Coil.
2 Test the coil resistance.
Result: The resistance should be within
specification, plus or minus 30%.
Result: If the resistance is not within
specification, plus or minus 30%, replace the
coil.
Valve Coil Resistance
Description Specification
24V DC with diode
(schematic item B, AA, AB, AC, AD and AE)
24V DC with diode (schematic items K, M, Q and T)
24V DC with diode (schematic items O and V)
Solenoid valve, 2 position 2 way, N.C. 29 to 31
24V DC with diode (schematic items W, X, Y and Z)
4 - 32 Genie TZ-34/20 Part No. 825934

MANIFOLDS
2 Connect a 10 resistor to the negative terminal 3 Set a multimeter to read DC amperage.
of a known good 9V DC battery. Connect the
Note: The multimeter, when set to read DC
other end of the resistor to a terminal on the
amperage, should be capable of reading
coil.
up to 800 mA.
Note: The battery should read 9V DC or more
when measured across the terminals. 4 Connect the negative lead to the other terminal
on the coil.
Resistor, 10 Note: If testing a single-terminal coil, connect the
negative lead to the internal metallic ring at either
end of the coil.
5 Momentarily connect the positive lead from the

COIL multimeter to the positive terminal on the 9V
a
MULTI battery. Note and record the current reading.
d METER
6 At the battery or coil terminals, reverse the
connections. Note and record the current
c -
reading.
+
b Result: Both current readings are greater than

10 W 9V
RESISTOR BATTERY
0 mA and are different by a minimum of 20%.
The coil is good.
+
c - b Result: If one or both of the current readings

are 0 mA, or if the two current readings do not
differ by a minimum of 20%, the coil and/or its
a multimeter internal diode are faulty and the coil should be
b 9V DC battery replaced.
c 10 resistor
d coil
Note: Dotted lines in illustration indicate a

reversed connection as specified in
step 6
Part No. 825934 Genie TZ-34/20 4 - 33

Turntable Rotation Components

7-1
Turntable Rotation Motor
How to Remove the Turntable
Rotation Motor
Note: When removing a hose assembly or fitting,
Fitting Torque Specifications.
1 Secure the primary boom to the turntable with

the hold-down latch.
Note: The hold-down latch is located at the
platform end of the primary boom.
2 Remove the cover support (if equipped).

3 Tag, disconnect and plug the hydraulic hoses.
Cap the fittings on the turntable rotation motor.
or spray.
4 Remove the turntable rotation motor mounting
fasteners and remove the turntable rotation
motor from the machine.
4 - 34 Genie TZ-34/20 Part No. 825934

Axle Components
8-1 CE models:
Axle 1 Lower the outriggers and adjust to level the
machine and raise the wheels off the ground.
How to Remove the Axle 2 Disconnect the parking brake cable at the
ANSI/CSA/AS models: tension equalizer.
3 Support and secure the axle assembly to an
1 Lower the outriggers and adjust to level the
appropriate lifting device.
machine and raise the wheels off the ground.
4 Remove the axle mounting fasteners and
2 Disconnect the parking brake cable at the
remove the axle from the machine.
parking brake handle.
Crushing hazard. The axle could
3 Pull the cables free of the trailer.
become unbalanced and fall if not
4 Tag, disconnect and plug the brake line from properly supported and secured
the back of the hub. Cap the fitting. when removed from the machine.
5 Clean up any brake fluid that may have spilled.
6 Repeat steps 4 through 5 for the other side.
7 Support and secure the axle assembly to an
appropriate lifting device.
8 Remove the axle mounting fasteners and
remove the axle from the machine.
Crushing hazard. The axle could
become unbalanced and fall if not
properly supported and secured
when removed from the machine.
Note: When the axle is installed, the brakes
should be bled. Refer to the appropriate brake
manufacturer's manual that was shipped with your
Genie TZ.
Part No. 825934 Genie TZ-34/20 4 - 35

Trailer Components
9-1 9-2
Hydraulic and Mechanical Brakes Parking Brake
Hydraulic Brake System - How to Adjust the Parking Brake
ANSI/CSA/AS Models ANSI models:
Repair procedures and additional axle information 1 Adjust the brakes. Refer to the Dexter Axle
is available in the Dexter Axle Operation Operation Maintenance Service Manual
Maintenance Service Manual (Dexter part number LIT-001-00).
(Dexter part number LIT-001-00).
Dexter Axle Operation Maintenance Service Manual
Dexter Axle Operation Maintenance Service Manual Genie part number 84376
2 Chock the wheels.

Mechanical Brake System - 3 Release the parking brake.
CE Models 4 Loosen the set screw at the side of the parking
Repair procedures and additional axle information brake handle.
is available in the KNOTT Axle Service Manual
5 Adjust the handle just to the point where it
(KNOTT part number P005).
is difficult to apply the parking brake, then
rotate the top of the parking brake handle
Genie part number 84443 counterclockwise one full turn.
6 Tighten the set screw. Do not over tighten.
7 Engage the parking brake. Attempt to move the
machine.
Result: The parking brake should prevent the

machine from moving. If the parking brake does
not prevent the machine from moving, repeat
CE models:


4 - 36 Genie TZ-34/20 Part No. 825934

Outriggers
10-1 5 Remove the pin retaining fasteners from the
outrigger cylinder barrel-end pivot pin.
Outrigger Components
cylinder barrel-end pivot pin and twist to
How to Remove an Outrigger remove the pin. Remove the pivot pin from the
Outriggers are essential to safe machine operation machine.
and machine stability. Operating a machine with
Crushing hazard. The outrigger
a damaged or improperly operating outrigger will
could fall if not properly supported
result in death or serious injury.
when the pivot pin is removed
from the machine.
Note: Perform this procedure with the machine
disconnected from the tow vehicle and the parking
pivot pin and twist to remove the pin. Remove
brake applied.
the outrigger pivot pin from the machine.
Crushing hazard. The outrigger
Note: Perform this procedure with the outriggers in
the stowed position.
when the pivot pin is removed
1 Attach a lifting strap of suitable capacity from from the machine.
an overhead crane to the pad end of the
8 Remove the outrigger and cylinder from the
outrigger. Do not apply any lifting pressure.
machine.
outrigger valve coil.
3 Tag, disconnect and plug the hydraulic hoses at
the outrigger cylinder. Cap the fittings.
4 Remove the pin retaining fasteners from the
outrigger pivot pin. Do not remove the pin.
Part No. 825934 Genie TZ-34/20 4 - 37

OUTRIGGERS
10-2 5 Attach a lifting strap from an overhead crane to

the lug on the rod end of the cylinder.
Outrigger Cylinder
6 Remove the pin retaining fasteners from the
outrigger cylinder rod-end pivot pin.
How to Remove an Outrigger
Cylinder 7 Place a rod through the hole in the outrigger
cylinder rod-end pivot pin and twist to remove
the pin. Remove the outrigger cylinder rod-end
Note: When removing a hose assembly or fitting, pivot pin from the machine.
replaced and then torqued to specification during 8 Raise the cylinder to a vertical position.
installation. Refer to Section 2, Hydraulic Hose and 9 Remove the pin retaining fasteners from the
Fitting Torque Specifications. outrigger cylinder barrel-end pivot pin.
1 Extend the outrigger until the pad just touches 10 Place a rod through the hole in the outrigger
the ground. Do not rest the weight of the cylinder barrel-end pivot pin and twist to
machine on the outrigger. remove the pin. Remove the outrigger cylinder
2 Remove the hose guard mounting fasteners barrel-end pivot pin from the machine.
from the rod end of the outrigger cylinder and Crushing hazard. The outrigger
remove the hose guard from the machine. cylinder could fall if not properly
3 Tag, disconnect and plug the hydraulic hoses supported when the pivot pin is
from the outrigger cylinder. Cap the fittings on removed from the machine.
the cylinder. Component damage hazard. The
Bodily injury hazard. Spraying solenoid valve can be damaged.
hydraulic oil can penetrate and Use caution when removing the
burn skin. Loosen hydraulic cylinder from the machine.
or spray.
outrigger cylinder valve coil.
4 - 38 Genie TZ-34/20 Part No. 825934

Platform Overload Components

11-1 Determine the limit switch trigger point:
Platform Overload System 7 Gently move the platform up and down by
hand, so it bounces 1 to 2 inches / 2.5 to 5 cm.
Calibrate the Platform Overload 8 Check the continuity between the black and
System (if equipped) red wires originating from the limit switch of the
platform overload assembly.
Note: Perform this procedure with the machine on Result: There is no continuity. Slowly tighten
a firm, level surface. the load spring adjustment nut by turning it
clockwise just until the limit switch closes and
1 At the ground controls, extend the outriggers shows continuity.
until the tires are off the ground and the
machine is level. Result: There is continuity. Slowly loosen
the load spring adjustment nut by turning it
2 Release the boom hold down latch and raise counterclockwise just until the limit switch
the platform approximately 2 feet / 70 cm. Level opens and shows no continuity.
the platform.
Note: The platform will need to be continuously
3 Tag and disconnect the wire harness from the moved up and down while making adjustments.
load sense limit switch.
Fine adjustment of the switch trigger point:
Note: The load sense limit switch is located near
the platform support. 9 Continue moving the platform up and down and
adjust the load spring adjustment nut clockwise
4 Set a multi-meter to measure continuity. or counterclockwise just until the limit switch is
Connect the leads from the multi-meter to the alternately opening and closing.
black and red wires disconnected from the limit
switch in step 3. Note: When the limit switch is adjusted correctly,
there will be continuity slightly longer than no
5 Determine the maximum platform capacity. continuity.
Refer to the machine serial plate.
10 Remove the continuity tester from the limit
6 Using a suitable lifting device, place an
switch wires. Securely install the wires onto the
appropriate test weight equal to that of the
limit switch.
maximum platform capacity at the center of the
platform floor.
Part No. 825934 Genie TZ-34/20 4 - 39

PLATFORM OVERLOAD COMPONENTS
Confirm the setting:

12 Lift the test weight off the platform floor using a
suitable lifting device.
13 Place the test weight back onto the platform
floor using a suitable lifting device.
should be off at both the ground and platform
controls.
14 Add an additional 44 lbs / 20 kg of weight to
overload the platform.
should be flashing at both the ground and
platform controls.
controls.
Result: All platform control functions should not
operate.
16 Turn the key switch to ground control.
17 Test all machine functions from the ground
controls.
Result: All ground control functions should not
operate.
4 - 40 Genie TZ-34/20 Part No. 825934

April 2019 Section 5 • Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An illustration legend precedes each group of
drawings.
Electrical Schematics
Observe and Obey: Electrocution hazard. Contact with

electrically charged circuits could
Troubleshooting and repair procedures shall be result in death or serious injury.
completed by a person trained and qualified on Remove all rings, watches and
the repair of this machine. other jewelry.
Immediately tag and remove from service a Hydraulic Schematics
damaged or malfunctioning machine.
Repair any machine damage or malfunction hydraulic oil can penetrate and
before operating the machine. burn skin. Loosen hydraulic
Before Troubleshooting: the oil pressure to dissipate
Read, understand and obey the safety rules and gradually. Do not allow oil to squirt
operating instructions in the appropriate or spray.
Operator's Manual on your machine before General Repair Process
attempting any maintenance or repair procedure.
Be sure that all necessary tools and test
Malfunction Identify Troubleshoot
equipment are available and ready for use. discovered symptoms
problem
still exists
Return to Inspect Perform

service problem and test repair
solved
Part No. 825934 Genie TZ-34/20 5-1

Section 5 • Schematics April 2019
Electrical Abbreviations Legend
Item Description Item Description

B Battery C Capacitor
B5 Battery C4 Zener diode, 5.1V DC
BN Button C4A Zener diode, 3.3V DC
BN49 Outrigger auto level C4A Zener diode, 4.3V DC
BN50 Left rear outrigger C4B Zener diode, 5.1V DC
BN51 Right rear outrigger C5 4700uF
BN52 Left front outrigger CB Circuit Breaker
BN53 Right front outrigger CB2 Controls, 15A
BN54 Primary boom up/down CR Control Relay
BN55 Secondary boom up/down CR28 Power supply
BN56 Boom extend/retract CR55 Load Sense
BN57 Turntable rotate CR61 Auto level system
BN58 Platform level up/down CR64 Fault ground
BN59 Function enable (boom down, CR65 Motor controller cutout
boom retract, rotate left, outrigger extend) CR66 Level sensor (auto level)
BN60 Function enable (boom up, boom extend, CR67 Primary boom
rotate right, outrigger retract) CR68 Secondary boom
BN61 Function enable (boom down, boom retract, CR69 Boom extend/retract
turntable/platform rotate left) CR70 Turntable rotate
BN62 Function enable (boom up, boom extend,
turntable/platform rotate right)
BN63 Primary boom up/down
BN64 Secondary boom up/down
BN65 Boom extend/retract
BN66 Turntable rotate
BN67 Platform level up/down
5-2 Genie TZ-34/20 Part No. 825934

Electrical Abbreviations Legend

CR Control Relay L Light or LED
CR71 Platform level L4 Load sense at ground (load sense option)
CR72 Outrigger L4A Load sense at platform (load sense option)
CR73 Function enable (ground controls) L12 Left front outrigger
CR74 Function enable (platform controls) L13 Right front outrigger
CR75 Level sensor L14 Left rear outrigger
CR76 Limit switch fault L15 Right rear outrigger
CR77 Down enable L33 Right rear tail light
CR78 Lift cut-out L34 Left rear tail light
F Fuse L35 Right side marker
F6 Function, 275A L36 Left side marker
FB1 Flashing Beacons (option) LS Limit Switch

LS12 Left front outrigger
GND Ground LS13 Right front outrigger
G Gauge LS14 Left rear outrigger
G6 Hour meter LS15 Right rear outrigger
G7 Battery charge indicator (option) LS18 Boom down
LS18A Boom down
H Horn or Alarm
LS19 Load sense
H1 Horn
H5 Multifunction alarm M Motor
M5 Hydraulic power unit
KS1 Keyswitch
N.C. Normally closed
NCHO Normally closed, held open
N.O. Normally Open
NOHC Normally open, held closed
P Power switch
P1 Emergency Stop button at ground controls
P2 Emergency Stop button at plat. controls
Part No. 825934 Genie TZ-34/20 5-3

Electrical Abbreviations and Wire Color Legends
Item Description Wire Color Legend

R Resistor Item ...................................... Description
R14 Function speed, 0-10K ohms BL .................................................. Blue
R16 2000 ohm BK ................................................. Black
R20 10000 ohm GN ................................................. Green
R22 4300 ohm OR ................................................. Orange
R22A 5600 ohm RD ................................................. Red
S Sensor WH ................................................. White
S7 Level sensor BL/BK ............................................ Blue / Black
S9 Level sensor, front/rear axis (auto level) BL/WH ........................................... Blue / White
S10 Level sensor, left/right axis (auto level) BK/RD ........................................... Black / Red
BK/WH ........................................... Black / White
U Electronic Component GN/BK ........................................... Green / Black
U6 Motor controller GN/WH .......................................... Green / White
U9 Battery charger OR/BK ........................................... Orange / Black
U16 Time delay OR/RD ........................................... Orange / Red
U35 Time delay relay OR/WH .......................................... Orange / White
Y Valve Coil RD/BK ........................................... Red / Black
Y19 Platform down RD/WH ........................................... Red / White
Y20 Platform up WH/BK ........................................... White / Black
Y21 Primary down WH/RD ........................................... White / Red
Y22 Primary up
Y23 Turntable rotate left
Y24 Turntable rotate right
Y25 Boom retract
Y26 Boom extend
Y33 Left rear outrigger
Y34 Right rear outrigger
Y35 Left front outrigger
Y36 Right front outrigger
Y39 Outrigger retract
Y40 Outrigger extend
Y52 Secondary down
Y53 Secondary up
5-4 Genie TZ-34/20 Part No. 825934

Limit Switch Legend
Item Description Schematic

a Boom limit switches LS18 / LS18A
b Outrigger limit switches LS12/LS13/LS14/LS15
Part No. 825934 Genie TZ-34/20 5-5

Electrical Symbols Legend
-
30 86
TB1
+
87A 87 85
Terminal
6V Battery
Control relay
Diode
Resistor
Fuse
A1
PLATFORM
M5
GROUND
LED S2
KS1
KEY SWITCH Power unit or motor
Key switch
+
G6 T2 B+
Hour meter 1
P1 B- 3
EMERGENCY
STOP
Emergency stop button,

normally closed Motor controller
Alarm
CB2
15A
Circuit breaker
Solenoid valve with diode Battery charger

N.C.H.O. N.C.
N.O.H.C.
Limit switch
Quick disconnect
Toggle switch Level sensor
5-6 Genie TZ-34/20 Part No. 825934

Hydraulic Abbreviations Legend

A Test port W Outrigger retract - left rear
B Outrigger extend/retract X Outrigger retract - right rear
C Check valve - outrigger circuit Y Outrigger retract - left front
D Relief valve - outrigger circuit Z Outrigger retract - right front
E System relief AA Turntable rotate left/right
F Check valve - auxiliary pump AB Platform level up/down
G Sight gauge AC Boom extend/retract
H Priority flow regulator, adjustable AD Primary boom up/down
I Flow control - turntable rotate circuit AE Secondary boom up/down
J Relief valve - turntable rotate circuit AF Relief valve - turntable rotate circuit
K Turntable rotate left/right AG Platform level counterbalance
L Platform level counterbalance AH Platform level counterbalance
M Platform level up/down AI Relief valve - primary boom
N Platform level counterbalance AJ Relief valve - secondary boom
O Fluid regeneration - boom extend/retract AK Relief valve - boom extend/retract
P Relief valve - boom extend/retract AL Priority flow regulator, adjustable
Q Primary boom up/down AM Relief valve - turntable rotate circuit
R Relief valve - primary boom
S Relief valve - secondary boom
T Secondary boom up/down
U Relief valve - turntable rotate circuit
V Boom extend/retract
Part No. 825934 Genie TZ-34/20 5-7

Hydraulic Symbols Legend
M 0.037 in
0.94 mm
Solenoid operated
Variable Orifice with size
3 position 4 way directional
speed motor
valve with manual over ride
Relief valve
Solenoid operated
Fixed displacement Check valve 2 position 3 way
pump directional valve with
manual over ride
Pressure compensated
prioity flow regulator
Solenoid operated
Fixed displacement Check valve, 3 position 4 way
hand pump pilot to open directional valve
Double acting cylinder

with cushion
Solenoid operated
2 position 3 way
directional valve
Bi-directional Filter
motor Double acting
cylinder
Relief valve
Counterbalance valve
5-8 Genie TZ-34/20 Part No. 825934

Trailer Lighting Wiring Diagram - ANSI/CSA
L35 WH
RIGHT SIDE MARKER
QD12 GN RD
TRAILER PLUG
BN BN
1 GN
L33
BN/YL BN RIGHT REAR
2 TAIL LIGHT
YL
3 BN BK
WH
4
YL RD
1 GN BK BN
2 YL
3 BN/YL L36 WH
LEFT SIDE MARKER

3 BN L34
4 WH LEFT REAR
TAIL LIGHT
Part No. 825934 Genie TZ-34/20 5-9

Trailer Lighting Wiring Diagram - Mechanical Axle, CE
Trailer Chassis Wiring Harness
GR GR
OR OR
WH WH
RD RD
BL BL
BK BK 1 RD/BK
RD/BK RD/BK 2 BL
1 RD/BK 3 WH
2 BL WH/BK WH/BK
4 GN
3 WH 5 OR
4 GN 8
9 6 RD
5 OR 7
7 BK
6 RD 1 8 WH/BK
7 BK 10 6
8 WH/BK 2 4
9-13 Not Used
11 3 5
12 13 Boom Harness
L33
RIGHT REAR
TAIL LIGHT
GY BACKUP
Platform Wiring Harness BN

RUN
GR GR
BR GN
TURN
WH
OR RD
BL WH
WH GY GND
RD
RD
STOP
BL
BL
BK FOG
WH
1 RD/BK RD/BK RD BL FOG
2 BL BL
BK
3 WH WH/BK YL RD
STOP
4 GN GY
5 OR
6 RD WH
GND
7 BK
8 WH/BK
YL
TURN
BK
RUN
GY
BACKUP
LEFT REAR TAIL LIGHT RIGHT REAR TAIL LIGHT
1 7 L34
LEFT REAR
TAIL LIGHT
2 1 SIDE MARKER 5
2 TURN SIGNAL
3 3 FOG LIGHT 6
5 4 2
4 4 RED REFLECTOR
7 5 REVERSE LIGHT 1
6 6 BRAKE LIGHT 3
7 LICENSE PLATE LIGHT
5 - 10 Genie TZ-34/20 Part No. 825934

Trailer Lighting Wiring Diagram - Hydraulic Axle, AS
Trailer Chassis Wiring Harness
GR GR
OR OR
WH WH
RD RD
BL BL
BK BK 1 RD/BK
RD/BK RD/BK 2 BL
1 RD/BK 3 WH
2 BL WH/BK WH/BK
4 GN
3 WH 5 OR
4 GN 8
9 6 RD
5 OR 7
7 BK
6 RD 1 8 WH/BK
7 BK 10 6
8 WH/BK 2 4
9-13 Not Used
11 3 5
12 13 Boom Harness
L33
RIGHT REAR
TAIL LIGHT
GY BACKUP
Platform Wiring Harness BN

RUN
GR GR
BR GN
TURN
WH
OR RD
BL WH
WH GY GND
RD
RD
STOP
BL
BL
BK FOG
WH
1 RD/BK RD/BK RD BL FOG
2 BL BL
BK
3 WH WH/BK YL RD
STOP
4 GN GY
5 OR
6 RD WH
GND
7 BK
8 WH/BK
YL
TURN
BK
RUN
GY
BACKUP
LEFT REAR TAIL LIGHT RIGHT REAR TAIL LIGHT
1 7 L34
LEFT REAR
TAIL LIGHT
2 1 SIDE MARKER 5
2 TURN SIGNAL
3 3 FOG LIGHT 6
5 4 2
4 4 RED REFLECTOR
7 5 REVERSE LIGHT 1
6 6 BRAKE LIGHT 3
7 LICENSE PLATE LIGHT
Part No. 825934 Genie TZ-34/20 5 - 11

Ground Control Box Wiring Diagram - ANSI/CSA

(to Serial Number TZ34J-3223)
RD
TB1
RD
C3-B
P1
KS1 EMERGENCY BN60
KEY STOP FUNCTION ENABLE
SWITCH (PLATFORM UP, BOOM UP,
ROTATE RIGHT AND
OUTRIGGER RETRACT)
WH
TB16
RD
TB3
BN59
CB2 15A FUNCTION ENABLE
(PLATFORM DOWN,
BOOM DOWN,
ROTATE LEFT AND
OUTRIGGER EXTEND) WH
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH
BN56 C4-4 / CR73 TERMINAL 87A
BOOM BN49
EXTEND/ AUTO LEVEL
RETRACT
RD C4-2
CR73 TERMINAL 30 AND 85
RD
TB7
OR
TB9
RD/WH
C3-V
BL/WH C3-S
BL/WH
TB14
BN50
BN54 BN58 LEFT REAR
PRIMARY PLATFORM OUTRIGGER
BOOM LEVEL
UP/DOWN UP/DOWN
BN52 LEFT FRONT
OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
BK
TB24
OR/WH
TB13
BN51
RIGHT REAR
OUTRIGGER
BN57 BN53 RIGHT FRONT

BN55 TURNTABLE OUTRIGGER
GN/WH
C3-T
SECONDARY ROTATE
BOOM GN/WH
TB15
UP/DOWN OR/WH
C3-U
WH
TB4
BL
TB6
RD
TB3
ES0441G WH
+ CR64A TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 12 Genie TZ-34/20 Part No. 825934

Ground Control Box Wiring Diagram - ANSI/CSA

85
OR 87 87A CR71 TOP 8 9 10 11 12 13 14 15

C2-L PLATFORM LEVEL OR/BK
TB9
87
87
87
87
87
87
87
87
30
OR/BK
C2-K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85
BK 87 87A CR69
C2-J BOOM EXTEND BK/WH
TB8
30
BK/WH
C2-H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
3
5
4
8
9
7
RD 87 87A
C2-G PRIMARY BOOM RD/BK
TB7
30
RD/BK
C2-F 86
3
85 CONTROL
87 87A CR68
C2-E
BL SECONDARY BOOM BL/BK BOX
87
87
87
87
87
87
87
TB6
30
BL/BK
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
C2-D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
WH 87 87A CR70
C2-C PLATFORM ROTATE WH/BK
TB4
30
WH/BK
C2-B 86
5
85 RD
TB22
GN/BK 87 87A CR72
C3-P OUTRIGGERS GN/BK TB11
30
GN
C3-N 86
6
85 WH
TB11
C4 87 87A CR28
TB24 WH
30
POWER SUPPLY TB20
TERMINAL
TB24 86 BK
1 C4A
7 TB24
1 BASE
85 2
TB5
87 87A 2
RD
C4-2
RD
BN49 3
30
CR73 4
86 FUNCTION ENABLE
BN49 WH U16A
WH
8
4A
C4-4
85 WH C5-3
5
87 87A WH LS14 5
CR75 6
30 LEVEL SENSOR
C2-M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND
H5 10
30
86
11
10 11
85
12
87 87A CR76
C5-1
13
LIMIT SWITCH FAULT 14
30
86
15
11 6A 16
85 RD
17
87 87A CR65A
TB2
6A 18
U6 CUTOUT WH
C1B-P 19
BL 30
20 R23
C3-A 86 1000 OHM
12 L4 20
85
WH
TB18 21
TB22 WH
87 87A
RD/WH C1B-B 22
CR77 24
30
DOWN ENABLE
WH TB5
24
86
13 24
85 BK
TB4A
CR78A C4
87 87A
5.1V DC
LIFT CUT-OUT TB17 ZENER DIODE
30 RD BN55 CR28 TERMINAL 87
86
TB24
C4A
14 4.3V DC
ZENER DIODE
CR28 TERMINAL 87A
ES0441G C1B-E
C1B-F
CR77 TERMINAL 30
Part No. 825934 Genie TZ-34/20 5 - 13

Platform Control Box Wiring Diagram - ANSI/CSA

C1P-M
H1
CR78B TERMINAL 86 ALARM
OR/BK
C1P-L
BK/WH
C1P-K CR74 TERMINAL 30
BN65 BN67 P2
BOOM PLATFORM EMERGENCY
EXTEND/RETRACT LEVEL STOP
RD
C1P-A
GN/BK
C1P-F
RD/BK
C1P-J
RD R23
WH RESISTOR, BN62
BN63 1K OHM FUNCTION ENABLE
PRIMARY BOOM R14 (BOOM UP, EXTEND,
UP/DOWN BOOM R22C TURNTABLE AND
PLATFORM ROTATE
BK FUNCTION RESISTOR, RIGHT)
SPEED 5.6K OHM
10K OHM CR74 TERMINAL 86
BL
C1P-E
R20 C4B
ZENER
BL/BK RESISTOR, DIODE
C1P-H 10K OHM 5.1V DC
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
SECONDARY BOOM ROTATE
BOOM RETRACT,
UP/DOWN TURNTABLE AND
PLATFORM ROTATE
LEFT)
CR78B TERMINAL 87A CR74 TERMINAL 86
RD/WH
CR74 TERMINAL 87 AND C1P-B
CR78B TERMINAL 30
CR78B TERMINAL 86
CR78B TERMINAL 85
BN5
HORN
BK/WH
H2
C1P-G AUTO-STYLE
BK/WH HORN
BN66
1 86 (OPTION)
BN67
87 87A
OR/BK
BN66
RD
30 CR78B
BN64 85 LIFT CUT-OUT
BK
R14
BN61
2 86
BN62
87 87A
P2
30
85
CR74
FUNCTION ENABLE
BK
C1P-C
ES0441G
5 - 14 Genie TZ-34/20 Part No. 825934

Part No. 825934 Genie TZ-34/20 5 - 15

Ground Control Box Wiring Diagram - AS/CE

RD
TB1
RD
C3-B
P1
KS1 EMERGENCY BN60
KEY STOP FUNCTION ENABLE
SWITCH (PLATFORM UP, BOOM UP,
ROTATE RIGHT AND
OUTRIGGER RETRACT) WH
TB16
RD
TB3
BN59
CB2 15A FUNCTION ENABLE
(PLATFORM DOWN,
BOOM DOWN,
L4 ROTATE LEFT AND
LED OUTRIGGER EXTEND) WH
TB18
RD
CR78A TERMINAL 87A
BK
TB8
WH C4-4
CR73 TERMINAL 87A
BN56
BOOM BN49
EXTEND/ AUTO LEVEL RD
RETRACT CR73 TERMINAL 85 AND 30
OR
CR76 TERMINAL 30
OR
C1B-D
RD
TB7
OR
TB9
RD/WH
BL/WH
TB12
BL/WH
TB14
BN54 BN58 BN50
PRIMARY PLATFORM
LEFT REAR
BOOM LEVEL
OUTRIGGER
UP/DOWN UP/DOWN
BN52 LEFT FRONT

OUTRIGGER RD/WH
TB12
RD
CR73 TERMINAL 87
WH
CR75 TERMINAL 85
BK
TB24
BN51
RIGHT REAR
OUTRIGGER
GN/WH
BN55 BN57 BN53 RIGHT FRONT

OUTRIGGER
GN/WH
TB15
TURNTABLE OR/WH
SECONDARY TB13
BOOM ROTATE OR/WH
UP/DOWN WH
TB4
BL
TB6
WH RD
TB3
ES0441G +
WH
CR64 TERMINAL 30
RD
+
H5 ALARM TB5
G6 HOUR METER BK
-- TB24
5 - 16 Genie TZ-34/20 Part No. 825934

Ground Control Box Wiring Diagram - AS/CE

85
OR 87 87A CR71 TOP 8 9 10 11 12 13 14 15

C2-L PLATFORM LEVEL OR/BK
TB9
87
87
87
87
87
87
87
87
30
OR/BK
C2-K 86
87A
87A
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
86
85
1
30
30
30
30
30
30
30
30
85
BK 87 87A CR69
C2-J BOOM EXTEND BK/WH
TB8
30
BK/WH
C2-H 86
2
85
CR67
4A
20
19
20
21
11
11
22
24
24
24
12
14
18
10
10
15
17
13
16
1
2
2
5
5
3
4
8
9
7
RD 87 87A
C2-G PRIMARY BOOM RD/BK
TB7
30
RD/BK
C2-F 86
3
85 CONTROL
87 87A CR68
C2-E
BL SECONDARY BOOM BL/BK BOX
87
87
87
87
87
87
87
TB6
30
BL/BK
LAYOUT
87A
87A
87A
87A
87A
87A
86
85
86
85
86
85
86
85
86
85
86
85
86
85
C2-D 86
30
30
30
30
30
30
30
4
85 1 2 3 4 5 6 7
WH 87 87A CR70
C2-C PLATFORM ROTATE WH/BK
TB4
30
WH/BK
C2-B 86
5
85 RD
TB22
GN/BK 87 87A CR72
C3-P OUTRIGGERS GN/BK TB11
30
GN
C3-N 86
6 TERMINAL
C4 87
85
87A CR28
WH
TB11 BASE C1B-R
TB24 POWER SUPPLY WH

TB20
30
TB24 86
C4A
7
1
85 2
87 87A CR73 2
RD
C4-2
RD
30
FUNCTION ENABLE
BN49 3
BN49 WH 86 4
8
4A
C4-4 WH
85 WH C5-3 5
87 87A
5
BN49
CR75 6
30 LEVEL SENSOR
C2-M
WH
86
7
9 8
85 9
87 87A CR64 10
FAULT GROUND WH
H5 10
30
86
11
10 11
85
12
87 87A CR76
C5-1
13
LIMIT SWITCH FAULT 14
30
15
11
86
6A 16
85 RD
17
87 87A CR65A
TB2
6A 18
U6 CUTOUT
C1B-P 19
30
20 R23
86 1000 OHM
12 L4 20
WH 85
WH
TB18 21
TB22
87 87A
RD/WH C1B-B
22
CR77 24
TB5
WH
30
DOWN ENABLE 24
86
13 24
85 WH TB4A
CR78A C4
87 87A
5.1V DC
LIFT CUT-OUT
ZENER DIODE
30 CR28 TERMINAL 87
RD
C4A
ES0441G
BN55 86
14 1
4.3V DC
ZENER DIODE
BL 85 5 OHM C5 CR28 TERMINAL 87A
TB5 BL
TB24 C1B-E
87 87A
BL C3-A
30 C1B-F
BK
TB24 86 CR65B CR77 TERMINAL 30
15 U6 CUT-OUT
Part No. 825934 Genie TZ-34/20 5 - 17

Platform Control Box Wiring Diagram - AS/CE

H1
ALARM WT
CR78B TERMINAL 86 C1P-M
C1P-L
OR/BK
AS R20
C1P-K
BK/WH
ONLY WT BN5
BN65 BN67 P2
BOOM PLATFORM EMERGENCY
EXTEND/RETRACT LEVEL STOP
RD
C1P-A
OR
U35-5
C1P-F
GN/BK L4 LED OR
C1P-D
RD/BK U35-NO
C1P-J
RD R23
WH RESISTOR, BN62
BN63 1K OHM FUNCTION ENABLE
PRIMARY BOOM R14 (BOOM UP, EXTEND,
UP/DOWN BOOM R22C TURNTABLE AND
PLATFORM ROTATE
BK FUNCTION RESISTOR, RIGHT)
SPEED 5.6K OHM
10K OHM CR74 TERMINAL 86
BL
C1P-E
R20 C4B
RESISTOR, ZENER
BL/BK
C1P-H 10K OHM DIODE
5.1V DC
BN66 BN61
BN64 TURNTABLE
FUNCTION ENABLE
(BOOM DOWN,
SECONDARY BOOM ROTATE
BOOM RETRACT,
UP/DOWN TURNTABLE AND
PLATFORM ROTATE
LEFT)
CR78B TERMINAL 87A CR74 TERMINAL 86
RD/WH
CR74 TERMINAL 87 AND C1P-B
CR78B TERMINAL 30
CR78B TERMINAL 86
CR78B TERMINAL 85
P2
H2
BN5 AUTO-STYLE
HORN HORN
(OPTION)
BK/WH
C1P-G
BK/WH
CR55 BN66
LOAD SENSE 1 86
BN67
86 OR/RD 87 87A
2 LIMIT SWITCH HARNESS OR/BK
87 87A BN66
U35-3 GN/WH
GN
C1P-N RD
30 CR78B
30 BN64 85 LIFT CUT-OUT
85 BK
U35-3 BK R14
BN61
2 86
BK BN62
TO GROUND 87 87A
30
85
CR74
FUNCTION ENABLE
BK
C1P-C
ES0441G
5 - 18 Genie TZ-34/20 Part No. 825934

Electrical Schematic - ANSI/CSA/CE/AS_View 1
5 - 19 5 - 20
Electrical Schematic - ANSI/CSA/CE/AS_View 1
A B C D E F G H I J K L M N
PLATFORM E-STOP POWER

1 P2 LOAD SENSE POWER LOAD SENSE POWER
LS19A
PLATFORM LS19
1
CONTROLS H1 L4A LOAD
FAULT SENSE LED 1 2 LS19 LOAD SENSE
ALARM 3 LIMIT SWITCH
4 LS19A
R101
DESIGNATOR DESCRIPTION
C1B-X PLATFORM HARNESS
AUTOLEVEL MODULE
C1P-M
C1P-V
C1P-U
C1P-T
C1P-S
C1P-A
C1P-R
C1P-D
C1P-C
14 POS AT GROUND CONTROLS
HALL EFFECT WITH ELECTRONIC DAMPING
2 C1P-X PLATFORM HARNESS
14 POS AT PLATFORM CONTROLS
3
LS18 C2-X MANIFOLD HARNESS
WHITE/RED C1B-R
ORG/RD C1B-S
BK/RD
BL/RD
BL/WT
C3-X CHASSIS HARNESS

RD
WH C1B-M
OG C1B-D
BLK C1B-C
WH/BK C5-1
WH C5-3
LS18A
RD C5-2
BK C4-1
RD C4-2
WH C4-4
RD/WH
OR/WH
BL/WH
GR/WH
C1B-V
C1B-U
C1B-T
C1B-A
C4-5
C4-6
C4-7
C4-8
C4-X AUTOLEVEL HARNESS
3
TB3 C5-X LIMIT SWITCH HARNESS
TB3
TB1 4 POS AT GROUND CONTROLS
(TELEMATICS REMOTE DISABLE)
CB2 P1
C3-R
15AMP. KS1 TB2 H5
RD RD PLAT
GRD FAULT CR65A
ALARM
TO PLATFORM LEVELING
CE UNITS ONLY
RD
BN52 BN53 BN50 BN51
4 L4
BN60
UP LF O/R RF O/R LR O/R RR O/R
LOAD ENABLE ENABLE ENABLE ENABLE ENABLE
G7 BCI (R8A) CR64 SENSE
(10) LED BN49 TB13 TB15
AUTOLEVEL TB12 TB14
TRC PIN 7 CR65A
(12) ENABLE LS12 LS13 LS14 LS15 OUTRIGGER
LIMIT
SWITCHES
(TELEMATICS REMOTE DISABLE)
C3-V
C3-U
C3-S
C3-T
CR61
(8)
TB11
5 TB11
RD/WH
OR/WH
BL/WH
GN/WH
GROUND CR76
(11) CR76
CONTROLS (11)
CR75 CR75
(9) (9) CR72
(6)
L12 L13 L14 L15
C3-N
C3-P
C3-J
C2-N
C2-M
C3-K
C3-W
C3-L
C3-M
C3-B
6
275AMP.
WH
BATTERY 24V
F6
RD/WH
GN/WH
GN
GN/BK
RD/WH
OR/WH
BL/WH
GN/WH
RD
A C
FB1 U6-B+
FB
WH
RD
1 1 1 1 1
+ Y35 Y36 Y33 Y34
B5 Y40
CHARGER
- S7 2 2 2 2
7 1
C3-X
Y39
2 2
BK
B
BK
BATTERY GROUND
BATTERY CHARGER
OPTION
FLASHING BEACON
LEVEL SENSOR
TILT ALARM
MOTOR CONTROLLER
LEVEL SENSOR RELAY
LS FAULT RELAY
OUTRIGGER RETRACT
LF OUTRIGGER
RR OUTRIGGER LED
CUTOUT RELAY
RF OUTRIGGER
OUTRIGGER EXTEND
LR OUTRIGGER LED
RR OUTRIGGER
LF OUTRIGGER LED
LR OUTRIGGER
RF OUTRIGGER LED
8 NOTES:
1 CE LOAD SENSE OPTION.
2 CE LOAD SENSE; PLATFORM ENABLE VOLTAGE GOES TO U35 RELAY CONTACTS
AND THEN TO THE FUNCTION ENABLE BUTTONS.
3 CE LOAD SENSE OPTION USES WHITE/RED C1-R WIRE. ES0441AA
4 CE UNITS DO NOT USE PLATFORM LEVEL ENABLE.
5 - 20 TZ-34/20 Part No. 825934

Electrical Schematic - ANSI/CSA/CE_View 2
N M L K J I H G F E D C B A

BN61 BN62
1
LOAD SENSE POWER 2 DOWN UP
LS19A R20 ENABLE ENABLE
LS19 4.7K DESIGNATOR DESCRIPTION
BN66 BN67
ROTATE PLAT
5 2 COM ENABLE LEVEL C1B-X PLATFORM HARNESS
+
2 SEC
TB3 ENABLE 14 POS AT GROUND CONTROLS
TB7
30A
NO C1P-X PLATFORM HARNESS
U35 -
3 NO TB2 CR78B
R22B TB4 CR78B 14 POS AT PLATFORM CONTROLS
1 5.6K
PLATFORM
2
TB8 ZENER BN65 C2-X MANIFOLD HARNESS
R22B POSITION BN64 BN63
CONTROLS SEC PRI EXT
1K 14 POS AT GROUND CONTROLS
TB9 ENABLE ENABLE ENABLE
CR55 CR55 R14
C4B C3-X CHASSIS HARNESS
10K POT
5.1V 21 POS AT GROUND CONTROLS
TB6
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
R22C
C1P-E
C1P-F
C1P-N
C1P-B RD/WH C1B-B

C1P-P GN/WHC1B-P
44.2K 4 C4-X AUTOLEVEL HARNESS
TB10
GN/BKC1B-F
GN
WH/BK
BL/BK
RD/BK
OG/BK
BL
BK/WH
C5-X LIMIT SWITCH HARNESS 3
C1B-E
C1B-N
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A BN58 NOTES:
TB18 TB16 BN57 PLAT
TO PLATFORM LEVELING ROTATE LEVEL 1 CE LOAD SENSE OPTION. 4
CE UNITS ONLY REMOVE JUMPER
FROM TB5 TO CR65A ENABLE ENABLE
TB17 2 CE LOAD SENSE; PLATFORM ENABLE VOLTAGE GOES TO U35 RELAY CONTACTS
ON LOAD SENSE UNITS
AND THEN TO THE FUNCTION ENABLE BUTTONS.
CR77
LOAD SENSE OPTION (13) TB19 TB4 TB9
3 CE LOAD SENSE OPTION USES WHITE/RED C1-R WIRE.
CR65A R22
REMOTE DISABLE RELAY (12) 1K OHM 4 CE UNITS DO NOT USE PLATFORM LEVEL ENABLE.
GROUND TB4A BN55 BN54 BN56
CR65B TB21 TB20 CR78A SEC PRI EXT CR78A
CONTROLS (14) ENABLE ENABLE ENABLE (14)
(R8A)
REMOTE 5
DISABLE RELAY OUTRIGGER LIMIT SWITCHES TB6 TB7 TB8
CR28 RF O/R
TB11 (7) RR O/R
C3-H LS13 LS15 C3-F TB10
TB5
CR28 TB22
LS12 LS14
(7) CR65B LF O/R LR O/R U16A
CR61 +
(15) C4A C4 CR77 CR70 CR67 CR71 HM G6 (8)
C5 (13) (5) (3) CR70 CR68 CR67 CR69 CR70
(1) LOAD -
CR72 CR68 CR69 (5) (4) (3) (2) (1)
(6) (4) (2)
6
C3-A BL
C3-C WH/BK
C2-P
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
BATTERY 24V
WH/BK
BL/BK
RD/BK
WH
BK/WH
BL
OR/BK
RD
BK
OR
ORG/RED
U6-B+ P1-5
- ENABLE
61
52
43 P1-4
B- SPD
200 OHM M- 7
10W 1 1 1 1 1 1
B+
Y54 Y24 Y53 Y22 Y26 Y20
CURTIS MOTOR
CONTROLLER
1 1 1 1
A2 Y23 Y52 Y21 Y25 Y19
D1
2 2 2 2 2 2 2 2 2 2 2
M5 MOTOR
BATTERY GROUND
0.1 TO 10 SECONDS
RELAY
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
CAPACITOR RELAY
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
ROTATE RELAY
SECONDARY RELAY
HOUR METER
AUTOLEVEL RELAY
AUTOLEVEL TIME DELAY
PLAT LEVEL RETRACT
LIFT CUTOUT RELAY

EXTENSION RELAY
PLAT LEVEL EXTEND

PRIMARY RELAY
EXTENSION EXTEND
OUTRIGGER RELAY
PLAT LEVEL RELAY
EXTENSION RETRACT
SECONDARY RETRACT
ROTATE BRAKE RELEASE
LIFT CUTOUT
SECONDARY EXTEND
PRIMARY EXTEND
PRIMARY RETRACT
ROTATE CCW
ROTATE CW
8
ES0441AA
Part No. 825934 TZ-34/20 5 - 21

Electrical Schematic - ANSI/CSA/CE_View 2
5 - 21 5 - 22
Electrical Schematic - AS_View 2
5 - 23 5 - 27
Electrical Schematic - AS_View 2

1 LOAD SENSE POWER BLT1 BN61
DOWN
BLT1 BN62
UP
LS19A R20 2 ENABLE ENABLE
LS19 4.7K
BN66 BN67 DESIGNATOR DESCRIPTION
ROTATE PLAT
5 2 COM ENABLE LEVEL C1B-X PLATFORM HARNESS
2 SEC
+
BLT2 ENABLE
TB7 TB3 14 POS AT GROUND CONTROLS
30A
BLR SWITCH PLATFORM
U35 -
NO
C1P-X PLATFORM HARNESS
3 NO TB2 CONTROLS CR78B
R22B
TB4 CR78B 14 POS AT PLATFORM CONTROLS
1 5.6K BLR POWER
2 TB8 ZENER
R22B POSITION R101 BN64 BN63 BN65 C2-X MANIFOLD HARNESS
1K SEC PRI EXT 14 POS AT GROUND CONTROLS
BLT2 TB9 ENABLE ENABLE
ENABLE
CR55 CR55 R14
C4B 10K POT C3-X CHASSIS HARNESS
5.1V 21 POS AT GROUND CONTROLS
TB6
C1P-G
C1P-H
C1P-J
C1P-K
C1P-L
R22C
C1P-E
BLT1 BLT2
C1P-P
C1P-N
C1P-B RD/WH C1B-B
C1P-F
R101
44.2K 4 C4-X AUTOLEVEL HARNESS
TB10
GN/WH C1B-P
GN
WH/BK
BL/BK
RD/BK
OG/BK
BL
BK/WH
GN/BK
3 C5-X LIMIT SWITCH HARNESS
C1B-E
C1B-N
C1B-F
C1B-G
C1B-H
C1B-J
C1B-K
C1B-L
TB3
BN59 BN60
DOWN UP
ENABLE ENABLE
CR65A BN58 NOTES:
TB18 TB16 PLAT
TO PLATFORM LEVELING BN57 1 CE LOAD SENSE OPTION.
REMOVE JUMPER ROTATE LEVEL
4 CE UNITS ONLY FROM TB5 TO CR65A ENABLE ENABLE
ON LOAD SENSE UNITS TB17 2 CE LOAD SENSE; PLATFORM ENABLE VOLTAGE GOES TO U35 RELAY CONTACTS
TB8 AND THEN TO THE FUNCTION ENABLE BUTTONS.
CR77
LOAD SENSE OPTION (13) TB19 TB4 TB9
3 CE LOAD SENSE OPTION USES WHITE/RED C1-R WIRE.
CR65A R22 GROUND
(12) 1K OHM CONTROLS 4 CE UNITS DO NOT USE PLATFORM LEVEL ENABLE.
REMOTE DISABLE RELAY TB4A BN55 BN54 BN56
CR65B TB21 TB20 CR78A SEC PRI EXT CR78A
(14) ENABLE ENABLE ENABLE (14)
(R8A)
REMOTE
5 DISABLE RELAY CR28
OUTRIGGER LIMIT SWITCHES TB6 TB7 TB8
TB11 (7) RF O/R RR O/R
C3-H LS13 LS15 C3-F TB10
TB5
TB22
CR28 LS12 LS14
(7) CR65B LF O/R LR O/R U16A
CR61 +
C5 (15) C4A C4 CR77 CR70 CR67 CR71 HM G6 (8)
(13) (5) (3) (1) CR70 CR68 CR67 CR69 CR70
CR72 CR68 CR69 LOAD - (5) (4) (3) (2) (1)
(6) (4) (2)
C3-A BL
6
C3-C WH/BK
C2-B
C2-C
C2-D
C2-E
C2-F
C2-G
C2-H
C2-J
C2-K
C2-L
BATTERY 24V
WH/BK
BL/BK
RD/BK
WH
BK/WH
OR/BK
BL
RD
BK
OR
U6-B+ P1-5
- ENABLE
61
5 2
4 3 P1-4
B- SPD
200 OHM M-
10W 1 1 1 1 1
7 B+
Y24 Y53 Y22 Y26 Y20
CURTIS MOTOR
CONTROLLER
1 1 1 1
S2 Y23 Y52 Y21 Y25 Y19
A1
2 2 2 2 2 2 2 2 2
0.1 TO 10 SECONDS
SPEED RELAY
5 OHM RESISTOR
4700uF CAPACITOR
5.1V ZENER
3.3V ZENER
5.1V ZENER
DOWN CUTOUT RELAY
ROTATE RELAY
SECONDARY RELAY
HOUR METER
AUTOLEVEL RELAY
AUTOLEVEL TIME DELAY
PLAT LEVEL RETRACT
LIFT CUTOUT RELAY
LIFT CUTOUT RELAY

CAPACITOR RELAY
EXTENSION RELAY
PLAT LEVEL EXTEND

PRIMARY RELAY
EXTENSION EXTEND
OUTRIGGER RELAY
PLAT LEVEL RELAY
EXTENSION RETRACT
SECONDARY RETRACT
SECONDARY EXTEND
PRIMARY RETRACT
PRIMARY EXTEND
ROTATE CCW
ROTATE CW
ES0441AA
AUSTRALIAN BUMP LOAD RECOVERY OPTION
5 - 24 TZ-34/20 Part No. 825934

AS Bump Load Recovery Wiring Diagram
ALARM
1
+
WHT
C1P-M
CE WIRING (WITH LOAD SENSE)
GRN
C1P-N
FAULT LED ORG GRN/WHT
C1P-D C1P-P
DPDT INTERVAL ON TIMERS 10K POTENTIOMETER U35-5

1 HORN OPTION 2
AIROTRONNICS TGL40010A410 2
ORG
3
FROM E-STOP PB TO BN66 R20 BLK
TO BN61 BLK/WHT 4 WHT
C1P-K
FROM R101
BREAK BETWEEN BN61 & BN62 E-STOP
PRIMARY EXTENSION BN65
BLT1 P11
1 10 1 10 TO R101-A1
RED/BLK RED C1P-A
TO BN62 8 11 8 11
C1P-J U35-NO
WHT
3
BLT1 P8
UP ENABLE
PRIMARY BN63 TO HORN
9 12 9 12 A1
(+) WHT
BN62
TO BN61 BLK BLU
BLU/BLK RED C1P-E
C1P-H BLT1 P9
TB3
R101 TB2 TO HORN
SECONDARY
BN66 DOWN ENABLE
BN64 BLK
BLT 1 BLT 2 A2 BN61
GRN/BLK RED/WHT
TB4 4
RECOVERY ENABLE C1P-F C1P-B BLT2 P8
2 3 2 3 WHT/BLK
C1P-G BLK
C1P-C
TB9 R101
TB6 TB7
BLT1 P10
R101
PLATFORM GROUND
BLT2 P9 5
ORG
C1P-D
LIFT CUTOUT RELAY
RED
PLATFORM ENABLE BUTTON
6
BLK
TO GROUND
ORG/RED
2 LIMIT SWITCH HARNESS
ORG RED 55
L4A R20 U35-COM GRN/WHT GRN
1 ORG DALE RH-25 25W RED C1P-P C1P-N
E-STOP
NO 4.7K ohm
1 BLK 1
U35-3
30AMP
U35 TIMER RELAY
RED 24VDC 2 SEC. OFF DELAY
R20
COM
TGML402SC2Z
7
RED BLK
1 LIMIT SWITCH HARNESS 4 LIMIT SWITCH HARNESS
RED BLK
(PLATFORM LEVEL) C1P-L 85 RELAY 55
(LOAD SENSE) C1R-R
8
ES0441AA
Part No. 825934 TZ-34/20 5 - 25

AS Bump Load Recovery Wiring Diagram
5 - 25 5 - 26
Ground Control Wiring Diagram

(from Serial Number TZ34J-3224)
5 - 27 5 - 28
Ground Control Wiring Diagram

GROUND CONTROL BOX

1
C1B-E PLATFORM HARNESS

5.1V ZEENER
C1B-F PLATFORM HARNESS
87 RELAY 7
87A RELAY 7
ORG TB5
C2-L 1 AUTOLEVEL RED
ORG/BLK 24 C4-2 8
CR71 TB9 HARNESS CR73 RED
24 AUTOLEVEL BUTTON
2 C2-K
ORG/BLK PLATFORM LEVEL
AUTOLEVEL BUTTON 24 WHT
FUNCTION ENABLE
LOAN ON TIME DELAY

22 AUTOLEVEL WHT
C4-4 WHT
BLK 21 C5-3 LIMIT SWITCH HARNESS
C2-J 2 HARNESS
CR75 9
3.3V ZEENER
BLK/WHT 20
CR69 TB8 LEVEL SENSOR LR O/R SWITCH
1K OHM
BOOM EXTEND 20
BLK/WHT MANIFOLD WHT
C2-H 19 C2-M
HARNESS
18
RELAY 13 30
WHT
MANIFOLD RED 3 17
C2-G CR64
6 AMP
RED/BLK 10
3 HARNESS CR67 TB7 16 FAULT GROUND WHT
TO ALARM
RED/BLK PRIMARY BOOM 15
C2-F 14
13 WHT WHT
BLU 12 C5-1 LIMIT SWITCH HARNESS
C2-E 4
BLU/BLK 11
CR68 TB6 11 CR76
BLU/BLK SECONDARY BOOM 11 LIMIT SWITCH
C2-D FAULT
10
10 RED
4 C2-C
WHT 5 9
TB2
WHT/BLK CR65A 12
CR70 TB4 8 U6 CUTOUT WHT WHT
C1B-P PLATFORM HARNESS
WHT/BLK PLATFORM ROTATE 7
BLU
C1B-R CE LOAD SENSE POWER

C2-B CHASSIS
6 C3-A
HARNESS TO LED
RED 5
TB22 TB22 RED/WHT
GRN/BLK 6 5 C1B-B PLATFORM HARNESS
C3-P 13
CHASSIS GRN/BLK
CR72 TB11 4A CR77 WHT
HARNESS TB18
GRN OUTRIGGERS 4 DOWN ENABLE
C3-N WHT
3 TB5
5 WHT
TB11 2
5.1V ZEENER TB4A
TB24 7 2
14
CE LOAD SENSE ONLY
WHT CR78A
TB20 1
3.3V ZEENER LIFT CUTOUT TB17
TB24 BLK RED
TB24 SECONDARY SWITCH
CR28 TB24
POWER SUPPLY
30
85 86
87A
87
8
RELAY TERMINALS
ES0441AA
5 - 28 TZ-34/20 Part No. 825934

Ground Control Switch Panel Wiring Diagram

CE WIRING (WITH LOAD SENSE) 1

HOUR METER
HOUR METER
ANSI WIRING ALARM
ALARM
RED
RED TB5 +
TB5 + RED WHT
RED WHT TB2 30 RELAY 10
TB2 30 RELAY 10
BLK BLK
TB23 TB23
2
WHT
KEY SWITCH
KEY SWITCH E-STOP UP ENABLE
E-STOP
UP ENABLE
ORG ORG
30 RELAY 11
ORG
C1-D PLATFORM HARNESS
BN59 BN57 BN65
BN65 BN60 BN58 BN66 3
BN61 BN63 BN67
BN60 BN62 BN64
BN60
RED
RED TB3 WHT
TB3 WHT TB16
TB16
RED
RED
TB1 TB1 CB2
CB2 DOWN ENABLE BN59 DOWN ENABLE
BN59 RED 12GA
C3-B CHASSIS HARNESS RED 12GA C3-B CHASSIS HARNESS 4
PLATFORM LEVELING PLATFORM LEVELING
WHT WHT
TB18 TB18
ORG ORG
TB9 AUTO LEVEL TB9 AUTO LEVEL
BLK BN49 BLK
TB8 TB8 BN49
LEFT FRONT OUTRIGGER LEFT FRONT OUTRIGGER
PRIMARY EXTENSION PRIMARY EXTENSION
WHT C4-4 AUTOLEVEL HARNESS WHT C4-4 AUTOLEVEL HARNESS
5
BN56 87A RELAY 8
BN56 87A RELAY 8
RED
30 AND 85 RELAY 8 RED
30 AND 85 RELAY 8
BLU/WHT
RED C3-S BLU/WHT
TB7 BN52 BLU/WHT TB14 RED C3-S
TB7 BN52 BLU/WHT TB14
BN54 BN50
PRIMARY BN54 BN50
LEFT REAR OUTRIGGER PRIMARY
LEFT REAR OUTRIGGER
6
WHT
85 RELAY 9
WHT
BLU BLK 85 RELAY 9
TB6 TB24
BN53 BLU BLK
BN55 TB6 BN53 TB24
SECONDARY RIGHT REAR OUTRIGGER BN55
SECONDARY RIGHT REAR OUTRIGGER
GRN/WHT
BN51 C3-T
87A RELAY 14 RED GRN/WHT
TB15 GRN/WHT
RED
BN51
GRN/WHT
C3-T 7
87A RELAY 14 TB15
RIGHT FRONT OUTRIGGER
RED ORG/WHT RIGHT FRONT OUTRIGGER
87 RELAY 8 TB13
ORG/WHT
C3-U RED ORG/WHT
WHT 87 RELAY 8 TB13
TB4 ORG/WHT
RED/WHT C3-V C3-U
ROTATE WHT
RED/WHT
TB4
TB12 RED/WHT C3-V
RED/WHT 8
TB12
ROTATE
ES0441AA
Part No. 825934 TZ-34/20 5 - 29

Ground Control Switch Panel Wiring Diagram

5 - 29 5 - 30
Platform Control Switch Panel Wiring Diagram

5 - 31 5 - 32
Platform Control Switch Panel Wiring Diagram

ALARM
ALARM
1
CE WIRING (WITH LOAD SENSE) + ANSI WIRING +
WHT
WHT C1P-M
C1P-M
C1P-F
C1P-F
TB9
TB6
TB9
TB6
TB3
TB3
C1P-E
C1P-E
GRN/BLK
GRN/BLK
2
BLU
ROTATE
BLU
ROTATE
WHT/BLK
C1P-G WHT/BLK
BN66 C1P-G
BN66
BN64
BN64
SECONDARY
SECONDARY
HORN OPTION
DOWN ENABLE
BLU/BLK
3 RED/WHT BN61
RED
C1P-H HORN OPTION
DOWN ENABLE
BLU/BLK
BN61 C1P-H
TB2 RED/WHT RED
WHT BLK BN63
TB7 WHT TB2 BLK
WHT PRIMARY
BN63
TB7 WHT
UP ENABLE RED/BLK PRIMARY
C1P-J
U35-NO
BN62 UP ENABLE RED/BLK
WHT
4 RED BN65 BN62 C1P-J
TO HORN C1P-A
WHT
E-STOP PRIMARY EXTENSION RED BN65
TO HORN C1P-A
TO HORN
R20 BLK/WHT
C1P-K PRIMARY EXTENSION
BLK E-STOP
TB4
U35-5 TO HORN
ORG
BLK/WHT
5 C1P-D C1P-K
BLK
TB4
C1P-C
ORG/BLK
C1P-L
BLK
C1P-C PLATFORM LEVELING
C1P-C
C1P-B GRN
C1P-N
GRN/WHT
C1P-P BLK
6 1
C1P-C
LIFT CUTOUT RELAY C1P-B
2
3
BLK
4
PLATFORM ENABLE BUTTON

LIFT CUTOUT RELAY
7
ORG RED
L4A R20 U35-COM
1 ORG DALE RH-25 25W RED
E-STOP
NO 4.7K ohm
1
30AMP
U35 TIMER RELAY
RED 24VDC 2 SEC. OFF DELAY
R20
COM
TGML402SC2Z
BLK
TO GROUND
ORG/RED
8 2 LIMIT SWITCH HARNESS

GRN/WHT
55
GRN
C1P-P C1P-N
RED BLK
1 LIMIT SWITCH HARNESS 4 LIMIT SWITCH HARNESS BLK 1
RED BLK U35-3
(PLATFORM LEVEL) C1P-L 85 RELAY 55
ES0441AA
(LOAD SENSE) C1R-R
RED
5 - 32 TZ-34/20 Part No. 825934

Platform Overload Option Wiring Diagram
LOAD SENSE WIRING ALARM

1
+
WHT
C1P-M
8
2
9
PLATFORM CONTROL BOX
GROUND CONTROL BOX
10
11
3
RED
TB2
12
WHT
C1B-P PLATFORM HARNESS
FAULT LED
WHT
TO LED
13
4
RED
C1P-A
E-STOP
14
BLU
TB5
15
U35-5 5
BLU ORG C1P-D
C3-A CHASSIS HARNESS
BLK
TB24 TB24
BLU
5 OHM
4700 uF
ALARM
BLK
BLK C1P-C
+
RED WHT
TB2 30 RELAY 10 GRN
C1P-N
GRN/WHT 6
C1P-P
1
2
LIFT CUTOUT RELAY
WHT 3
BLK
E-STOP UP ENABLE 4
KEY SWITCH
ORG ORG
30 RELAY 11
ORG
C1-D PLATFORM HARNESS
7
BN60
RED
TB3 WHT
TB16 8
RED
TB1 CB2 DOWN ENABLE
RED 12GA
C3-B CHASSIS HARNESS
BN61
WHT
TB18 ES0441AA
Part No. 825934 TZ-34/20 5 - 33

Platform Overload Option Wiring Diagram
5 - 33 5 - 34
Telematics Option Wiring Diagram
5 - 35 5 - 36
Telematics Option Wiring Diagram
M7 TELEMATICS CONNECTOR
1 PIN# CKT# COLOR
1 TELBAT RED
2 TELGND BLACK
3 TELGND WHITE
4 MCI ORANGE GENIE LIFT CONNECT 12 PIN CONNECTOR TELEMATICS 8 PIN CONNECTOR
5 KEY SWITCH ACTIVE BLUE
6 PLATFORM STOWED BLACK/WH
7 REMOTE DISABLE WHITE/BLK HOUR METER
ORANGE TB5 ALARM
8 PLUG -
2 WHITE/BLK TO REMOTE ENABLE
RELAY PIN 86 9 PLUG - RED
BLACK/WH TB2 RED
FROM C5-3 10 PLUG - WHITE TB5 +
RED
WHT
BLK
BLU
11 PLUG - RED WHT

TB2 30 RELAY 10
12 PLUG - BLUE
RELAY 12 - 87A BLK BLK
TB23
5 AMP
CB2 RED
C3-A
3
C56-TELEMATICS
WHITE/BLK KEY SWITCH E-STOP UP ENABLE
TRC PIN 7 PIN# CKT# COLOR
TB2 NOTES: 1 TELBAT RED
GCON GROUND 1. CONNECT RED POWER WIRE FROM REMOTE DISABLE RELAY
TB24 2 TELGND BLACK
MODULE & C3-B TO CB2 WITH
1264017 ONLY 3 C21TEL WHITE
4 KEY SWITCH ACTIVE BLUE
5 PLUG -
4 KEY SWITCH 6 PLUG -
E-STOP UP ENABLE 7 PLUG - PLATFORM LEVELING
WHT
8 PLUG - TB16
RED
TB3 RED 12GA
C3-B CHASSIS HARNESS
RED
TB1 DOWN ENABLE
CB2
WHT
TB18
RED PRIMARY EXTENSION
5 TB3 WHT TB16
AUTO LEVEL
RED ORG WHT C4-4 AUTOLEVEL HARNESS
TB1 CB2 TB9
RED 12GA DOWN ENABLE 87A RELAY 8
C3-B CHASSIS HARNESS BLK
TB8 RED
TO 5 AMP FUSE ON M7 TRC 30 AND 85 RELAY 8
PLATFORM LEVELING RED/WHT
C3-V
WHT TB18 RED/WHT
ORG TB12
TB9 AUTO LEVEL BLU/WHT
RED C3-S
BLK TB7
TB8 NOTES: BLU/WHT
LEFT FRONT OUTRIGGER TB14
1. CONNECT RED POWER WIRE FROM
6 PRIMARY EXTENSION
MODULE & C3-B TO CB2 WITH PRIMARY LEFT REAR OUTRIGGER
WHT C4-4 AUTOLEVEL HARNESS 1264017 ONLY
87A RELAY 8
RED BLK
30 AND 85 RELAY 8 TB24
BLU/WHT BLU WHT
RED C3-S TB6 85 RELAY 9
TB7 BLU/WHT TB14
PRIMARY
LEFT REAR OUTRIGGER SECONDARY RIGHT REAR OUTRIGGER
WHT 87A RELAY 14 GRN/WHT

7 BLK
85 RELAY 9 RED
GRN/WHT
C3-T
BLU RED TB15
TB6 TB24
87 RELAY 8 ORG/WHT
TB13
SECONDARY RIGHT REAR OUTRIGGER ORG/WHT
C3-U
WHT
TB4
GRN/WHT
C3-T
87A RELAY 14 RED GRN/WHT LEFT FRONT OUTRIGGER
TB15
RIGHT FRONT OUTRIGGER ROTATE RIGHT FRONT OUTRIGGER

RED ORG/WHT
87 RELAY 8 TB13
8 ORG/WHT
C3-U
WHT
TB4
RED/WHT C3-V
RED/WHT
TB12 ES0441AA
ROTATE
5 - 36 TZ-34/20 Part No. 825934

Hydraulic Schematic
1
LEFT FRONT RIGHT FRONT
OUTRIGGER OUTRIGGER SECONDARY BOOM PRIMARY BOOM EXTENSION PLATFORM
CYLINDER CYLINDER LIFT CYLINDER LIFT CYLINDER CYLINDER LEVELING
Y Z
Y35 Y36 SLAVE 2
CYLINDER
R R
0.037 in 0.037 in
0.94 mm E E 0.94 mm
3500 psi 3500 psi TURNTABLE 3

C2 C1 241 bar 241 bar
2000 psi
3000 psi ROTATE
4.5:1 4.5:1 207 bar
138 bar
4.5:1
4.5:1
LEFT REAR RIGHT REAR 2
OUTRIGGER OUTRIGGER 0.037 in 0.028 in ROTATE MOTOR
0.94 mm 0.71 mm MASTER WITH BRAKE
CYLINDER CYLINDER CYLINDER
W 4000 psi X BRAKE

RELEASE
AO 276 bar
4.5:1
AN 3 MANIFOLD 4
Y33 Y34 1
V2 V1 SBU SBD PBU PBD PBE PBR PLU PLD TRR TRL
R R AJ AI AK AM
1200 psi
0.037 in 0.037 in 82.7 bar
1100 psi 1600 psi 1800 psi
0.94 mm 0.94 mm
E E 75.8 bar 110.3 bar 124.1 bar
3300 psi 5
AH 227.5 bar AG
3:1
TE EF ER RF RR AF
A 4000 psi
275.8 bar
D AB
C AE AD AC Y20 Y19 Y24 Y23 6
B AA
AL
Y53 Y52 Y22 Y21 Y26 Y25
Y40 Y39
FUNCTION
P 0.34 gpm
1.3 L/min
P
E MANIFOLD 7
T
T
F 3500 psi
241.3 bar
HS7042K
1.3 gpm
M
HYDRAULIC
POWER
4.9 L/min 18 psi
1.2 bar
UNIT 8
Part No. 825934 TZ-34/20 5 - 37

Hydraulic Schematic
5 - 37 5 - 38

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Service Manual

Serial Number Range

Part No. 825934

Important Serial Number Information

Machine Design Life

ii Genie TZ-34/20 Part No. 825934

C 11/2015 Update bearing wear tolerance, pg 3-27

C1 1/2018 3 3-26 updated turntable rotation bearing bolt torque spec's

C3 8/2016 1 Updated front cover, Serial Number Information and Serial

C4 4/2019 5 Electrical Schematics

Honda Engine_Section 2_Specifications. Electronic Version

Part No. 825934 Genie TZ-34/20 iii

REVISION HISTORY, CONTINUED

Revision Date Section Procedure / Schematic Page / Description

Honda Engine_Section 2_Specifications. Electronic Version

iv Genie TZ-34/20 Part No. 825934

Serial Number Legend

Model: TZ-34 Model Sequence

Part No. 825934 Genie TZ-34/20 v

Read each procedure thoroughly. This

Be sure to wear protective eye wear and

Be aware of potential crushing hazards

vi Genie TZ-34/20 Part No. 825934

Be sure that all tools and working areas

Be sure that fasteners intended for one

Be sure that your workshop or work area is

Part No. 825934 Genie TZ-34/20 vii

Section 1 Safety Rules

Section 3 Scheduled Maintenance Procedures

viii Genie TZ-34/20 Part No. 825934

Section 3 Scheduled Maintenance Procedures, continued

Part No. 825934 Genie TZ-34/20 ix

Section 3 Scheduled Maintenance Procedures, continued

x Genie TZ-34/20 Part No. 825934

Section 4 Repair, continued

Part No. 825934 Genie TZ-34/20 xi

xii Genie TZ-34/20 Part No. 825934

Tires and wheels - CE

Tire size 185 R14C

Lug bolt torque, dry 66 ft-lbs

Tire pressure, maximum (cold) 65 psi

Tire size 8x2

For operational specifications, refer to the

Continuous improvement of our products

Part No. 825934 Genie TZ-34/20 2-1

Performance Specifications Optional fluids

Secondary boom down 14 to 24 seconds

Water content, maximum 200 ppm

Chevron Rando HD oil is fully compatible and

Continuous improvement of our products

2-2 Genie TZ-34/20 Part No. 825934

Function pump Manifold Component

Boom extend 1800 psi Valve Coil Resistance

Solenoid valve, 2 position 3 way 29 to 31

Solenoid valve, 2 position 2 way, N.C. 29 to 31

Continuous improvement of our products

Part No. 825934 Genie TZ-34/20 2-3

Hydraulic Hose and Fitting SAE O-ring Boss Port

SAE Dash size Torque