A

Industrial Training Report

On

Anand Techno Creations Company

Submitted By

Sakshi Dhanaji Patil 317

Under the Guidance of

MR. A. R. BHOSALE

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION ,

MUMBAI

(Autonomous)(ISO-9001- 2008)(ISO/IEC27001:2013)

ELECTRICAL ENGINEERING DIPLOMA

 A
Industrial Training Report
On
Anand Techno Creations Company

SUBIMITTED BY

Patil Sakshi Dhanaji (2019PEE317)

UNDERTHEGUIDANCE OF:MR. A. R. BHOSALE SIR

WALCHAND COLLEGE OF ENGINEERING ,SANGLI DEPARTMENT OF ELECTRICAL ENGINEERING

YEAR - 2021 – 2022 SEMESTER:5TH

 WALCHAND COLLEGE OFENGINERING,SANGLI

(AnAutonomousInstitute)

Visharmbag,Sangli419415(M.S),India.
Website:www.walchandsangli.ac.in

CERTIFICATE

DEPARTMENTOFELECTRICALENGINEERING

This is to certify that Sakshi Dhanaji Patil of T.Y. Electrical class successfully completed
the Industrial Training in “Anand Techno Creations Company” under my supervision, in
the partial fulfillment of Diploma in Electrical Engineering of Maharashtra State Board of
Technical Education, Mumbai.

Date: _30/12/2021

Place: Sangli
 Mr. A. R. BHOSALE Mr. J. Y. MANE

Guide Name Head of Department

Walchand College of Engineering Sangli
Diploma

ACKNOWLEDGEMENT

I take this opportunity to thank all those who have contributed in successful completion of
this Industrial Training. I sincerely wish to express my gratitude to my industrial training
guide Mr. A. R. BHOSALE for full support, expert guidance, encouragement and kind
cooperation throughout the industrial training work. I am greatly indebted to her for guiding
me throughout industrial training work.

Patil Sakshi Dhanaji (2019PEE317)

(Diploma in Electrical Engineering)

 INDEX

Page
Sr. No Content
No.
TITLE PAGE i
CERTIFICATE ii
COMPANY CERTIFICATE iii
ACKNOWLEDGEMENT iv
CONTENT(INDEX) v

1. Chapter No.1
1.1. Company Details 1
1.2. Various Departments in company 1
1.3. Layout of Company 2-3
1.4. Nature of company 3
2. Chapter No.2
2.1. Types of machine 4-9
3. Chapter No. 3
3.1 Various measured equipment used in company 10
3.2 Material Handling Devices 11
3.3 Safety Gadgets used on machines 12
4. Chapter No. 4
4.1. Product Manufactured by the company 13-17
4.2. Case Study 18-19
5. Chapter No. 5
5.1. Quality policy of company 20
6. Chapter No. 6
6.1 Information about Customer 21
6.2 Information About Competitor 22
7. Chapter No. 7
7.1 Activity done during training 23
8. Certificate 24
9. Conclusion 24
10. Reference 25-26
11 . Picture in industry 27
 Anand Techno Creations Company

 Introduction:
 Anand Techno Creations (ATC), Satara is an electronic manufacturing company that can be credited for
introducing the most reliable technology in day-to-day electronic devices such as Automatic Curd
Maker, Household Tank Water Level Controller, Mobile Auto, Intrusion Detector, and Saline
Monitoring Systems in India. With its footprint in more than 15 states, ATC is India’s most innovative
and reliable electronic product manufacturing company.

 IoT (Internet of Things) is Devices(things) connected to a network communicating via data transfer with
each other and acting upon it. The Internet of Things (IoT) describes the network of physical objects
“things” that are embedded with sensors, software, and other technologies for the purpose of
connecting and exchanging data with other devices and systems over the internet. These devices range
from ordinary household objects to sophisticated industrial tools. With more than 7 billion connected
IoT devices today, experts are expecting this number to grow to 10 billion by 2020 and 22 billion by
2025.
  In 21st century data and connectivity has become integral part of our life. Internet, Smart Phones, Smart
Devices, Automation, Smart Healthcare, AI and ML, Autonomous vehicles and many more
technologies. IoT can be integrated with these technologies to solve real world problems, to automate
things, to make smart devices and hence to ease human life. Over the past few years, IoT has become
one of the most important technologies

CHAPTER NO. 1

1.1 COMPANY DETAILS:

1.1.1 Founder of the Company:

Anand Techno Creations (ATC), Satara is led by young & dynamic entrepreneur Dr. Anand B.
Kakade. Imbibed since infancy in electronics and electrical technology, a Person with engineering
power and the youngest professor, Masters in technology and Ph.D. from IIT Kharagpur, known for his
skills in design and development of various innovative electronic products. Keen interest in study and
research of embedded design has basic and fundamental experience in antenna design and fabrication.
He has special skills in identifying and providing solutions for problems due to electromagnetic
interference. For its constant innovative and relentless efforts in new innovations, the founder has been
recognized by various prestigious awards.

1.1.2 Owner of the Company:

Mrs. Vidya A. Kakade

1.1.3 Type of the Company:

Anand Techno Creations (ATC) is an Electronic Manufacturing Small Scale Private Ltd. Company.

1.1.4 Turnover of the Company:

 Anand Techno Creations (ATC) has turnover about 0.4 -1 Cr.

1.1.5 Vision/Mission of the Company:

 Vision of the Company:

Be the manufacturing company to be known for excellence in innovation and development.

 Mission of the Company:

To find scope for embedded electronics to solve real problems.

To innovate and develop the Company.
To train the technical learners to be excel in electronics development.

1.1.6 Collaboration of the Company:

NRIT Incubation Center (A Govt. of India funded Incubation Centre)

1.1.7 Year of establishment of Company:

Anand Techno Creations (ATC) has established in 2017.

1.2 Employees in the Company:

Total No. of Employees – 04

Dr Anand B. Kakade
Founder
Dr Anand has received his MTech and PhD from Indian Institute of
Technology, Kharagpur. His expertise is in RF and Microwave, Analog
Signal Processing and Embedded Systems. He has over 10 Years of
experience in product development. He is Known for his innovative ideas.

Mrs. Vidya A. Kakade

Co-Founder & Owner
Mrs. Vidya has completed her BSc. Her expertise is in decision making
and critical thinking.
 Mr. Shubham A. Omase
Head Research and Development
Mr. Shubham is a business partner at Anand Techno creations, his expertise is
in Embedded Systems, IoT, Android Development, Cloud side Management
and System architecture design. Shubham is known for his innovative
solutions to the problems.

Mr. Randhir J. Patil

Head Marketing
Mr. Randhir has received his MTech in Electronics. his expertise is in Strategic
planning and Management. He is known for his analytical skills and creative
ideas for marketing. He has over 5 years of experience in this field.

1.3 Plant Layout:

1.4 Nature of the Company:

Anand Techno Creations (ATC) is an Electronic Manufacturing Company.

CHAPTER NO. 2

2.1 Types of machine / equipment’s used in company:

 Circuit Manufacturing Tools:

1. Soldering iron-

A soldering iron is used to make a permanent electrical connection between components and leads / wires

2. Helping hands-
 It can be very difficult to hold a component in place and solder it at the same time. A helping hands tool
can be a great help in holding the board and/or component in place when soldering

 Helping hands used when soldering electronic circuits

 The image below shows these in use soldering an LED.

3. Desoldering tool / solder sucker-

A desoldering tool provides an instantaneous suction which will remove molten solder from the circuit

board and component lead.

4. Heat shunt-
Whilst soldering sensitive components it is possible to overheat and damage active components such as
transistors. To avoid this soldering of active components is best left until after non-active components is
complete and to keep the soldering time down as short as possible. A heat shunt can be used to further
protect the component. It is placed on the lead between the component and the soldering point and will
absorb some of the heat preventing it damaging the component.
 PCB Lab:
 This lab mainly includes equipment’s and machines to produce multi-layer plated-through Printed circuit
boards (PCBs), to insert leaded and surface mounted devices. Printed circuit boards are electronic circuits
boards created for mounting electronic components on a nonconductive board, and creating conductive
connections between them. The creation of circuit patterns is accomplished by using both additive and
subtractive methods. The conductive circuit is generally copper, although aluminum, nickel, chrome, and
other metals are sometimes used. There are three basic varieties of printed circuit boards: single-sided,
double-sided, and multi-layered.
 Some machine in the PCB lab:

Dry film laminator Masking and legend printing PCB Inspection

 Embedded Lab:

Embedded laboratory helps the students to study Micro-Controller's Programming using C and ways to
build Blocks of Embedded Systems The lab equipment with LPC2148 micro-controllers which is based
on 32-bit ARM7TDMI-S™ CPU with real-time emulation and embedded trace support.

We deal with Micro-Controller's Programming from 8-bit assembly and C to 32-bit architecture, apart
from this we also provide tutorials on MATLAB, PCB Designing and almost everything related with
Embedded System.
 Major components: Keil MDK 4.0, IAR embedded Workbench for ARM, LPC2148 Evaluation Board
– 12 Numbers, Zigbee Wireless Modules, Stepper Motors, DC Motors, Digital Storage Oscilloscopes,
EEPROM Module

 Testing Equipment’s:
The following items are used for basic measurement of voltages, currents, and components in the
circuit under test:
 Voltmeter (Measures voltage)
 Ohmmeter (Measures resistance)
 Ammeter, e.g. Galvanometer or Milliammeter (Measures current)
 Multimeter e.g., VOM (Volt-Ohm-Milliammeter) or DMM (Digital Multimeter) (Measures all of the
above)
 LCR meter - inductance (L), capacitance (C) and resistance (R) meter (measure LCR values)
The following are used for stimulus of the circuit under test:
 Power supplies
 Signal generator
 Digital pattern generator
 Pulse generator
The following analyze the response of the circuit under test:
 Oscilloscope (Displays voltage as it changes over time)
 Frequency counter (Measures frequency)
 Test probes
 Clamp meter (current transducer)
 Wheatstone bridge (Precisely measures resistance)
 Capacitance meter (Measures capacitance)
 LCR meter (Measures inductance, capacitance, resistance and combinations thereof)
 EMF Meter (Measures Electric and Magnetic Fields)
 Electrometer (Measures voltages, sometimes even tiny ones, via a charge effect)

2.2 Any Special Equipment / Machine Tool / Inspection Tool with their specifications:

 Injection mold for enclosure manufacturing- 18 lacs investments

  Energy Savings, Eco mode
 Moulding Support, Memo of moulding conditions, Instruction Manual Stored in System
 Preventative maintenance, Predictive maintenance
 Customized I/O Function
 Functions Fully Realized through Simple Navigation System
 User-friendly screen configuration
 IoT by NET100 system (option)
 Clamping unit for variety of moulds
 Uniformity of the clamping force "Flat press platen"
 Expanded mountable mould thickness and width
 New mould protection function
 Clamping Force Feedback Control (option)

CHAPTER NO. 3

3.1 Various measuring Instrument used in Company, their types and application:
1. Digital Oscilloscope [Tektronics TDS2012]:
 Features:
 Bandwidth: 100 MHz
 Channels
 Sample Rate: 1 GS/s
 Record Length: 2.5 kpts
 Auto set Menu with Waveform Selection
 Probe Check Wizard to Ensure Correct Probe Usage
 Context-sensitive Help
 Dual Time Base
 Advanced Triggers, including Pulse Width Trigger and Line-Selectable Video Trigger
 11 Automatic Measurements
 Multi-language User Interface
 Waveform and Setup Memories
 FFT Standard
 Applications:
 Design and Debug
 Education and Training
 Manufacturing Test and Quality Control
 Service and Repair

2. DT830D DMM set:

 The DT830D multimeter can measure AC Voltage, DC Voltage, DC current and resistance. Apart form
that it can also be used to check diodes, LEDs and transistor. It also has overload protection and low
battery indicator. The multimeter runs on the standard 9V battery which could be easily replaced by
removing the screws at the back.
 Features:
 It measures DC voltage in the ranges of 200 mV 2000mV, 20V, 200V and 1000V.
 It measures DC current in the ranges of 200µA, 2000µA, 20ma, 200ma and 10A.
 It measures AC voltage in the ranges of 200 V and 750 V.
 It measures resistance in these ranges of 200, 2000 ohms, 20, 200 and 2000Kohms.
 Transistor Hfe Measurement
 Continuity Tester with Buzzer

3.2 Material Handling Devices in company:

All handling operations are done manually.

3.3 Safety gadgets used on machines and personal safety equipment's:

Mechanical hazards on machinery typically occur at points of operation, points of power transmission,
and other points of machine movement. Safeguarding devices are designed to limit the risk to personnel
for accident or injury at these points.
 1. Safety Light Curtains:
Safety light curtains protect personnel from injury and machines from damage by creating a sensing
screen that guards machine access points and perimeters. An individual or object interrupting any beam in
the screen will trigger a halt to the hazardous motion.

2. Safety Controller:
A safety controller monitors multiple safety and non-safety input devices, providing safe stop and start
functions for machines with hazardous motion. A single safety controller can replace multiple safety
relay modules in applications that include E-Stop buttons, safety light curtains, interlocking gate
switches, and other safety input devices.

3. Indicator Lights:
Available in single and multicolour options, LED indicator lights provide high-visibility real-
time indication of equipment and safety status. They have a compact, low profile design that enables
deployment in areas where other indication solutions would interfere with machine motion.

4. Emergency Stop and Stop Control:

Emergency stop devices allow workers to quickly stop a device by pushing a button or pulling a rope in
order to prevent injury to personnel and material loss. These devices are wired to override all other
machine controls and remove power from hazardous machine motion.
5. Safety Interlock Switches:
Safety interlock switches monitor the mechanical guards that separate an individual from a hazard. If a
guard, like a gate, door, or panel is opened or removed, the safety interlock switches send a signal to the
machine control system to halt the hazardous situation.

 Personal safety equipment's used in company:

1. Insulated Gloves – Insulated gloves will prevent electricity from traveling into your hands should there
be an exposed wire, short circuit, or other issue.

2. Insulated Matting – Insulated matting will put a protective layer between the employee and the floor.
This is helpful when working at switchboards, transformers, and other high-voltage areas. It can help
prevent electricity from traveling up from the floor into the person’s body, as well as eliminating a path
for electricity to travel through the body and out to the floor.
 3. Insulated Ladders – Insulated ladders won’t transmit electricity into the person who is using it. If a
normal metal ladder accidentally touches a live electrical wire, it can be devastating. With the insulated
ladder, this isn’t an electrical concern.

4. Rescue Rods – In the event that someone is being electrocuted, people will be tempted to rush in to save
them. Unfortunately, this will only lead to them becoming electrocuted as well. Having a rescue rod
present will allow those in the areas to pull the victim to safety, or push the source of the electricity
away.

5. Voltage Detectors – Even after a power source has been removed, there can still be electricity in a
system because of capacitors. A voltage detector will show the level of electricity in a given system at
the current time, so employees won’t mistakenly begin working on a system until all power has been
eliminated.

CHAPTER NO. 4
4. Products Manufactured by the company:

1. Commercial model of Automatic Curd maker:

2. Domestic Model of Automatic Curd Maker cum Milk Adulterant detector:

 Three/Four/Five modes of operations depending on model chosen. Model with adulterate mode can
detect harmful adulterants in the milk such as Urea, detergent, ammonium sulphate, and preservatives.
 Four different tartness levels can be set with the help of buttons for curd and batter.
 Automatic Audio and visual indication after curd formation for a set tartness level.
 Approximate time for curd formation is two and half hours
 Automatic adjustment of time for curd formation according to quantity and tartness of culture
(ferment) added in the milk.
 Consistent taste of curd every day.
 Contains world’s first low cost curd sensing mechanism.
 Unique taste curd can be formed with sugared milk.

3. IoT Based Saline Monitoring and control System

 Such type of system is not available in the world. At present field trials are going on in hospitals.
This system will make big impact at national and international level. The features of this system
are

 Real Time indication of saline flow rate in ml/Minute

 Gives alert when flow rate exceeds set threshold.
 Gives alert when flow rate falls below set threshold.
 Gives alert before emptying the saline bottle.
 Pinches IV pipe just before IV bottle gets emptied and prevents reverse blood flow from
patient’s body to IV pipe.
 Real Time indication of amount of saline left in bottle.
 Same system is useful for different saline fluids including blood.
 Available in two models, Without IOT and with IOT.
 In IOT model above parameters can be remotely monitored in Mobile App or Desktop App
for multiple patients simultaneously.
 Two Patents have been filed on proposed invention.
 No contamination of IV fluid as there is no any direct contact of fluid and system components.
 Very high accuracy of flow rate monitoring system with drop to drop measurement.

4. Automatic Hand Sanitizer Dispenser

 Fully Automatic: No need to touch a button. Sensor will send a signal to the system
automatically and sanitizer / liquid soap is getting poured on hands.
 Controlled Volume: Waste of sanitizer is avoided by controlling a Control Knob
 Storage Capacity: The system is connected with 5 litters refilling tank. The storage volume can be
changed as per the need. In 5 litter 5000 people can sanitize their hands
 Stand Facility: System is also provided with a stand. So system can be placed at any location
 Types : Available in 4 models
5. Smart Dual Regulated DC Power Supply:

 Output Voltage- 0.3 to 30 Volt.

 Load Current- 0 to 2Amp.
 Excellent Load Regulation less than 40 mV.
 Simultaneous Indication of Load Voltage, Load Current and current limit on the LCD display.
 Beep and visual indication of excess and short circuit current on display.
 Excellent protection against continuous short circuit.
 Smart heat management system in controlling devices for longer operating life, more than 5
years.
 Cooling fan is Switched on only if controlling devices heat up.

6. Wireless Water Level Control system:

This model is useful where Distance between water pump and overhead water tank is very large
(200 meters to several kilometers). In many organizations overhead water tanks and water pumps
are far away from each other. GSM based wireless water level control system is extremely useful
for such conditions.

 Problems in Water Distribution system:

• In many places such as apartments, colleges, villages, municipal corporations, Elevated Storage
Reservoirs (ESR) are used for water storage and distribution
• ESRs are filled using water pumps.
• Distance between water pumps and ESR vary between 0.2 Km to several Km.
• Before Switching ON water pump exact level of the water in the ESR is not known
• There is wastage of water and electricity due to overflow of ESRs.
• Exact time needed to keep the water pump ON varies depending on initial water level in the
ESR. The exact time needed to fill water pump is not known.
• At present motor switching operations are done manually leading to wastage of water and
electricity.

 Table: Details of wastage of water per hour

 HP rating Electrical Unit Water Cost of Cost of wastage of
of Motor consumption/h drawn/hour electricity water in one
our @Rs.10 per hour.(@Rs.8 for
unit 1000 lit.)
1 0.75 2280 liter to 7.5 Rs.17.82 to 27.84
3480 liter
5 3.75 11400 liter to 37.5 Rs.89.1 to 139.2
17400 liter

 Wireless Water Level Control System Salient Features

• Different features can be controlled using mobile phone.

• Motor at slave unit is automatically turned off by sending SMS(or dialing number)
automatically when tank is full by Master.
• Motor at slave unit is automatically turned ON by sending SMS(or dialing number)
automatically when tank is empty by Master.
• Six registered operators can check water level in ESR by sending SMS or by dialing the
Master unit.
• Detection of Dry run condition: Motor is automatically switched off when running dry and
notification is sent to operators by SMS.
• Detection of Single phasing : Motor is automatically switched off when three phase supply is
improper and notification is sent to operators by SMS.
• Motor at slave site can also be controlled by six operators through cell phone.
• Password Protection: 6 registered operators can control both units.
• Motor at slave unit can also be turned ON for specific interval of time through mobile phone.
• Both Master and Slave units can be controlled using mobile phone.
• Switching capacity of slave unit: It can control any three phase motor from 1 HP to 1000 HP.
• It can also control single phase motor of any capacity.
• Fully automatic, no man power is needed.
• Zero wastage of water and electricity due to tank overflow.

Slave Unit Master Unit

7. Highly sensitive and long-range occupancy detection system for electrical energy
saving

The entire circuit of motion sensor is developed by me and is distinctly different from other motion
sensors available in the market. The range of PIR motion sensor available in the market is limited to
25 to 35 feet. Specifications of the system developed by me are

 Salient Features
 Maximum detection range of human- 110 feet at 27-degree Celsius
 Maximum detection range of vehicle- 250 feet at 27-degree Celsius
 Field of view- 140 degree
 Highly sensitive for smaller range up to 30 feet- Small body movement is possible to detect.
Such sensitivity is not possible with the available sensors in the market.
 It is highly immune to electromagnetic interference.
 Possible to detect small hand and finger movement while working on keyboard within 10 feet
distance.
 Can detect very small body movement while sleeping within 15 feet distance.
 Has light sensor to detect day and night.
 Operating voltage-175 VAC to 250 VAC
 Operating Temperature -10 to +40-degree Celsius
 Load capacity- As per need of customer can be customized. (Typical 1.5 Kw and can be increased to
large extent)
 Only one sensor is needed for room of size 35 feet by 35 feet.
 If students do not switch the light and fan OFF when they go outside, the system automatically
senses the non-occupancy and switch the mains supply OFF in the room. In addition the system
installed in hostel room also monitors power consumption inside the room. If student makes use of
electric heater or iron then the system detects it switches the mains supply automatically OFF for 10
minutes. The penalty give here is terms of 10 minutes time for AC mains supply to that particular
hostel room is disconnected. After 10 minutes mains power supply is automatically switched ON.
 Other developed models are also installed in corridors, wash rooms and classrooms. Interestingly
only one sensor developed by me is enough to cover
 assroom of size 35 feet by 35 feet.

8. Programmable Ringing Bell for Schools and Colleges

 Salient Features:
i) Low cost.
ii) Works reliably under extreme noise conditions.

9. Automatic water Level Controller For Single Phase non submersible motor

 Salient Features:

 Approximate Life of product- 5 to 7 years

 Dry run detection
 Input water detection.
 Switches the motor OFF when overhead tank becomes full.
 Switches the motor ON when water level in overhead tank falls below 60%.
  Fully automatic, no manual operation is needed.

10. Automatic water Level Controller For Single Phase submersible motor and
Three phase motor

 Salient Features :

 Approximate Life of product- 5 to 7 years

 Dry run detection
 Input water detection.
 Switches the motor OFF when overhead tank becomes full.
 Switches the motor ON when water level in overhead tank falls below 60%..
 Fully automatic, no manual operation is needed.

11. All Guard Security System

This system is suitable to detect intrusion in Jewelry shops, Banks, houses, apartments etc. Thus this
system helps to prevent possible theft and saves valuable items and money. This system dials 4
registered mobile numbers and also sends alert SMS messages on detection of intrusion in the range
of the system. The system available in the market give false alert of intrusion due to movement of
rats and power line noise. The system designed by me is extremely robust and chance of false alert
is almost nil. This product will be launched on 15 th August 2018 into the market. The developed
 system gives early warning for possible theft which may happen in their premises. When activated
system takes only 10 seconds to send alert messages and dial 4 registered mobile numbers. The
features of the system designed by me are

 Extremely robust against noise on the AC power line.

 Chance of false alert due to power line noise is nil.
 Chance of false alert due to rats, lizards, cockroaches is extremely negligible.
 Very long detection range up to 100 feet.

Motion Sensor Control Unit

12. ALL Guard Security System for Apartments and Housing Societies

Useful in the Societies, apartments where common security is available. The specially developed
unit shown below is to be installed at security cabin. The system at security cabin gives indication
of intrusion in any flat in the apartment on the display and beeps sound alarm. Security personal in
the cabin can take appropriate action to save valuable items being stolen by thieves in that
particular flat or house. The all guard security system installed in different flats of the apartment
sends alerts to flat owner as well as to the system installed at security cabin. Features of the system
are as follows

 Use of special Master Unit at Security Cabin.

 Produces beep on detection of intrusion in any flat.
 Real time indication of flat number on the display in which intrusion is detected.
 One unit covers 89 flats
13. Wireless motor starter for farmers

Such type of systems are available in the market. However, in the system developed by me
timer operation is given. Farmer can set the motor ON time through cell phone. For example, if
motor ON time is set for 3 hours and if power cuts off after 1 hour and comes again then motor is
automatically switched ON for remaining 2 hours. Irrespective of any number of power cut offs
motor is automatically switched ON and kept ON for set time on availability of power. The
developed system has following features
 Motor can be switched ON/OFF through mobile phone from anywhere in the world
 Scheduling of motor ON time and ON time duration.
 Motor ON time can be set trough mobile phone. For example, if motor ON time is set for 3
hours and if power cuts off after 1 hour and comes again then motor is automatically switched
ON for remaining 2 hours. Irrespective of any number of power cut offs motor is automatically
switched ON and kept ON for set time on availability of power.
 Motor can be controlled through six registered mobile numbers.
 Detection of Dry run condition: Motor is automatically switched off when running dry and
notification is sent to registered mobile number by SMS.
 Detection of Single phasing: Motor is automatically switched off when three phase supply is
improper and notification is sent to registered mobile number by SMS.
 System sends power availability message to registered mobile number when power is available
at motor site.
 Three phase voltage levels can be checked through SMS.
 Motor status can be checked through SMS. Motor status contains information like whether dry
run checking is ON or OFF, Single phasing check is ON or OFF, Motor ON time left.
 Password and registered mobile numbers can be checked through SMS.
 User can change the password through mobile phone.
 Due to password protection, system can be controlled through only three registered mobile
numbers. User can change registered mobile numbers as when needed.
 Many features in the system can be enabled or disabled by SMS commands.
 Does not require interfacing of additional mobile phone to the system.

14. Contactless Hygienic Switch

 Operated by proximity of finger. Hence there is no possibility of germ transfer from person to
person,
 No possibility of receiving shock even if hands are wet.
 Suitable to use at Washrooms, hotels, food industry etc.
15. IoT Based water Level Control and Monitoring System

 Developed using Industry grade PIC Microcontroller.

 Through Mobile app multiple water pumps/Solenoidal Valves can be controlled.
 Robust against EMI/EMC Issues.
 Through Mobile app water level of multiple tanks can be checked.
 Auto/manual mode selection.
 Life of the product is greater than 5 years.

CHAPTER NO. 5

5.1 Quality Policy of the Company:

 To strive and offer world class quality products and services to our customers in domestic and
international market.
 To accomplish the corporate vision of the company by offering technologically advanced and reliable
products and services to the best satisfaction of the customers.
 To improve competitiveness and profitability through continual improvement in quality of products,
processes, systems and after-sales-service.

5.2 Quality system employed; Quality Improvement Technique used in company:

1. Problem identification:
 Problem Identification consists of:
Clearly identifying the root cause of a problem
Developing a detailed problem statement that includes the problem’s effect on a population’s health.
 To solve the problems, follow this step:
 Define the problem
 Generate alternative solutions
 Evaluate and select an alternative
 Implement and follow up on the solution
2. Idea brainstorming:
It is a situation where a group of people meet to generate new ideas and solutions around a specific
domain of interest by removing inhibitions. People are able to think more freely and they suggest as
many spontaneous new ideas as possible. All the ideas are noted down without criticism and after the
brainstorming session the ideas are evaluated.

3. Prototype design and its implementation:

It is the process of testing your prototype with real users to validate design decisions before
development starts. The goal is to identify problems and areas of improvement early so you can make
the necessary changes prior to development and build a product that meets users' needs and
expectations.
How does prototype testing work?
Prototype testing is an essential part of the design and product development process. The way you go
about testing your prototype depends on the type of product, where you are in the development process,
your goals, and the resources available. But here are some general steps to follow.
Before you build your prototype and start testing, you should have a clear idea of what you want to
validate. This will help you define the kind of prototype you need. Prototypes can vary in complexity,
from low-fidelity sketches to fully functional and interactive prototypes. While low-fidelity prototypes
are used for testing out concepts, high-fidelity prototypes are great for testing usability and identifying
issues in the workflow.
Once the prototype is ready, it’s time to get it in front of your users. When you run the test, try to recruit
participants that are representative of your target audience. By watching how users interact with your
prototype and listening to their feedback, you’ll learn what works and what needs to be improved. The
insights gathered will allow you to iterate and create a better product.

4. Customer verification:

Customer verification is a process that is used by businesses with online products, services, or content
to ensure that the information provided by their customers is correct and that the customers are who
they say they are.
One of the most important benefits of customer verification is that it allows businesses to comply with
government laws and regulations and adhere to guidelines set by regulatory bodies. Additionally,
customer verification helps reduce risks of fraud or identity theft, as well as costs and expenses arising
from incorrect or erroneous information provided by customers.
At the same time, customer verification helps protect users from fraudulent activities committed by
other users, and helps keep the business’s customer base secure from bad actors.
5. Mass Production:

Mass production is the manufacturing of large quantities of standardized prodoften using assembly
lines or automation technology. Mass production facilitates the efficient production of a large number
of similar products.
 In mass production, mechanization is used to achieve high volume, detailed organization of material
flow, careful control of quality standards, and division of labor.

CHAPTER NO. 6

6.1 Productivity Improvement Technique used in company:

 Excessive QC

Quality control (QC) is a procedure or set of procedures intended to ensure a manufactured product
adheres to a defined set of quality criteria or meets the relevant requirements of a client, including
quality inspections. It includes,

1. Pre-Production Inspection (PPI):

The Pre-Production Inspection (PPI) is conducted before the production process begins and helps
to assess the quantity and quality of the raw materials and components and whether they conform
to the relevant product specifications.

2. Pre-production inspection planning:

This step is particularly useful for products that are in continuous production that have strict
requirements and when quality issues have been found prior to manufacturing during an earlier
PPI.

3. Pre-shipment inspection (PSI):

This inspection process is conducted on finished products when at least 80% of the order has been
packed for shipping. Random samples are selected and inspected for defects against the relevant
standards and procedures.

4. Piece-by-piece Inspections:
In addition to the four types of quality inspections above, another procedure also exists. A piece-
by-piece inspection involves checking each and every item to evaluate a range of variables
including general appearance, workmanship, function, and safety. This inspection process can be
carried out either before or after the packaging inspection.

6.2 Production Planning and Control, Quality Assurance of the Company:

 Production Planning and Control of the company:
 A good production plan minimizes lead time, which is the amount of time that passes between the
placing of an order and the completion and delivery of that order.
 Depending on the company and the type of production planning necessary, the definition of lead time
varies slightly. In supply chain management, for example, lead time includes the amount of time it takes
for parts to ship from a supplier.
 This is included because the manufacturing business needs to know when the parts will arrive to
properly execute material requirements planning (MRP). This is especially important with tight
manufacturing constraints or just-in-time (JIT) manufacturing.

Master production schedule (MPS)

These are schedules for individual, specific commodities to be produced in a given time period. They
are often generated by software, and then adjusted by users.
Material requirements planning
MRP is a system used for production planning, scheduling and inventory control. MRP ensures the
availability of raw materials, maintains the lowest possible material and product levels in-house, and
plans manufacturing and purchasing activities. It is often automated to some extent by software, but can
be performed completely manually as well.
Capacity planning
This is the process of determining what capacity an organization has to meet changing demands.
Workflow planning
This is the planning of a sequence of operations performed by an employee or group of employees.

 Quality Assurance of the Company:

Quality Assurance of the company has following phases:

1. Failure testing, which continually tests a product to determine if it breaks or fails. For physical products
that need to withstand stress, this could involve testing the product under heat, pressure or vibration. For
software products, failure testing might involve placing the software under high usage or load
conditions.
2. Statistical process control (SPC), a methodology based on objective data and analysis and developed by
Walter Shewhart at Western Electric Company and Bell Telephone Laboratories .This methodology
uses statistical methods to manage and control the production of products.
3. Total quality management (TQM), which applies quantitative methods as the basis for continuous
improvement. TQM relies on facts, data and analysis to support product planning and performance
reviews.

CHAPTER NO. 7

7.1 Information about customer:

 1. Household appliances user: Domestic Model of Automatic Curd Maker cum Milk Adulterant
detector can detect harmful adulterants in the milk such as Urea, detergent, ammonium sulphate,
and preservatives and also form the curd in two or three hours.
2. Farmers: In the Wireless motor starter, Farmer can set the motor ON time through cell phone. For
example, if motor ON time is set for 3 hours and if power cuts off after 1 hour and comes again then
motor is automatically switched ON for remaining 2 hours. Irrespective of any number of power cut offs
motor is automatically switched ON and kept ON for set time on availability of power.
3. Design engineers: Design engineers’ study, research and develop ideas for new products and the
systems used to make them. They also modify existing products or processes to increase efficiency or
improve performance
7.2 Information about competitor:
1. Tiny tech Electronics
2. AVR Technologies
3. Sensemech technologies
4. Avnet
5. ALFA Electronics

CHAPTER NO. 8

8.1 Pamphlets of Machines/Equipment's/Material Handling Devices:

 Automatic curd maker Pamphlet:
 CHAPTER NO. 9

9. MCQ:
1) How many clock pulses are confined by each machine cycle of PeripheralInterface
Controllers?

a ..................................................................19

b...................................................................30

c ....................................................................30

d.....................................................................31

ANSWER: (a) 4

2) Which flags are more likely to get affected in status registers by Arithmetic

and Logical Unit (ALU) of PIC 16 CXX on the basis of instructions execution? a.

Carry (C) Flags

b. Zero (Z) Flags

c. Digit Carry (DC) Flags

d. All of the above

ANSWER: (d) All of the above

3) What is the execution speed of instructions in PIC especially while operating

at the maximum value of clock rate?

a. 0.1 μs

b. 0.2 μs

c. 0.4 μs
d. 0.8 μs

ANSWER: (b) 0.2 μs

4) Which operational feature of PIC allows it to reset especially when the power

supply drops the voltage below 4V?

a. Built-in Power-on-reset

b. Brown-out reset

c. Both a & b

d. None of the above

ANSWER: (b)Brown-out reset

5) Which among the below stated reasons is/are responsible for the selection

of PIC implementation/design on the basis of Harvard architecture instead of

Von-Newman architecture?

a. Improvement in bandwidth

b. Instruction fetching becomes possible over a single instruction cycle

c. Independent bus access provision to data memory even while accessing the

program memory

d. All of the above

ANSWER: (d) All of the above

6) Which among the below specified major functionalities is/are associated with

the programmable timers of PIC?

a. Excogitation of Inputs

b. Handling of Outputs

c. Interpretation of internal timing for program execution

d. Provision of OTP for large and small production runs

a. Only C

b. C & D

c. A, B & D
d. A, B & C

ANSWER: (d) A, B & C

7) Which timer/s possess an ability to prevent an endless loop hanging condition of

PIC along with its own on-chip RC oscillator by contributing to its reliable operation?

a. Power-Up Timer (PWRT)

b. Oscillator Start-Up Timer (OST)

c. Watchdog Timer (WDT)

d. All of the above

ANSWER: (c) Watchdog Timer (WDT)

8) Which among the CPU registers of PIC 16C6X/7X is not 8-bit wide?
a. Status Register

b. Program Counter Latch (PCLATH) Register

c. Program Counter Low Byte (PCL) Register

d. File Selection Register (FSR)

ANSWER: (b) Program Counter Latch (PCLATH) Register

9) Which register/s is/are mandatory to get loaded at the beginning before

loading or transferring the contents to corresponding destination registers?

a. W

b. INDF

c. PCL

d. All of the above

ANSWER: (a) W

10) How many RPO status bits are required for the selection of two register
banks?

a. 1

b. 2

c. 8
d. 16

ANSWER: (a) 1

11) The RPO status register bit has the potential to determine the effective

address of

a. Direct Addressing Mode

b. Indirect Addressing Mode

c. Immediate Addressing Mode

d. Indc. Watchdog Timer (WDT) exed Addressing Mode

ANSWER: (a) Direct Addressing Mode

12) Which status bits exhibit carry from lower 4 bits during 8-bit addition and are

especially beneficial for BCD addition?

a. Carry bit (C)

b. Digits Carry bit (DC)

c. Both a & b

d. None of the above

ANSWER: (b) Digits Carry bit (DC)

13) Which statement is precise in relation to FSR, INDF and indirect addressing

mode?

a. Address byte must be written in FSR before executing INDF instruction in indirect

addressing mode
b.Address byte must be written in FSR after executing INDF instruction in indirect

addressing mode

c. Address byte must be written in FSR at the same time during the execution of

INDF instruction in indirect addressing mode

d.Address byte must be always written in FSR as it is independent of any instruction

in indirect addressing mode

a. Only A

b. Only B

c. Only A & B

d. A & D

ANSWER: (a) Only A

14) Which among the below stated registers specify the address reachability

within 7 bits of address independent of RP0 status bit register? a. PCL

b. FSR

c. INTCON
d. All of the above

ANSWER: (d) All of the above

15) Where do the contents of PCLATH get transferred in the higher location of

program counter while writing in PCL (Program Counter Latch)? a. 11th bit

b. 12th bit

c. 13th bit

d. 14th bit

ANSWER: (c) 13th bit

16) Which condition/s of MCLR (master clear) pin allow to reset the PIC?

a. High

b. Low

c. Moderate

d. All of the above

ANSWER:(b) Low

17) Generation of Power-on-reset pulse can occur only after

a. the detection of increment in VDD from 1.5 V to 2.1 V

b. the detection of decrement in VDD from 2.1 V to 1.5 V

c. the detection of variable time delay on power up mode

d. the detection of current limiting factor

ANSWER: (a) the detection of increment in VDD from 1.5 V to 2.1 V

18) What is the rate of power up delay provided by an oscillator start-up timer

while operating at XT, LP and HS oscillator modes?

a. 512 cycles

b. 1024 cycles

c. 2048 cycles

d. 4096 cycles

ANSWER: (b) 1024 cycles

19) Which kind of mode is favourable for MCLR pin for indulging in reset

operations?

a. Normal mode

b. Sleep mode
c. Power-down mode

d. Any flexible mode

ANSWER: (b) Sleep mode

20) What is the purpose of using the start-up timers in an oscillator circuit of

PIC?

3
a. For ensuring the inception and stabilization of an oscillator in a proper manner

b. For detecting the rise in VDD

c. For enabling or disabling the power-up timers

d. For generating the fixed delay of 72ms on power-up timers

ANSWER: (a) For ensuring the inception and stabilization of an oscillator in a

proper manner

21) Which program location is allocated to the program counter by the reset

function in Power-on-Reset (POR) action modes?

a. Initial address

b. Middle address

c. Final address

d. At any address reliable for reset operations

ANSWER: (a) Initial address

22) When does it become very essential to use the external RC components for

the reset circuits?

a. Only if initialization is necessary for RAM locations

b. Only if VDD power-up slope is insufficient at a requisite level

c. Only if voltage drop exceeds beyond the limit

d. Only if current limiting factor increases rapidly

ANSWER: (b) Only if VDD power-up slope is insufficient at a requisite level

23) Which among the below mentioned PICs do not support the Brown-OutReset (BOR)
feature?

a. PIC 16C66

B. PIC 16C74

C. PIC 16C61

D. PIC 16C71

a. A & B

b. C & D

c. A & C

d. B & D

ANSWER: (b) C & D

24) Which crucial feature/function of Brown-Out-Reset (BOR) makes the PIC to

be completely unique and distinct from other microcontrollers?

a. It can reset the PIC automatically in running condition

b. It can reset the PIC even when the supply voltage increases above 4V

c. It can reset the PIC without enabling the power-up timer

d. All of the above

ANSWER: (a) It can reset the PIC automatically in running condition

25) What happens when the supply voltage falls below 4V during the power-up

timer delay of 72ms in PIC?

a. CPU resets PIC once again in BOR mode

b. BOR reset mode gets disabled

c. PIC does not remain in BOR mode until the voltage increases irrespective of

stability

d. Power-up timer kills 72ms more again

ANSWER: (a) CPU resets PIC once again in BOR mode

26) What output is generated by OSC2 pin in PIC oscillator comprising RC

components for sychronizing the peripherals with PIC microcontroller?

a. (1/2) x frequency of OSC1

b. (1/4) x frequency of OSC1

c. (1/8) x frequency of OSC1

d. (1/16) x frequency of OSC1

ANSWER:(c) (1/8) x frequency of OSC1

27) Which form of clocking mechanism is highly efficient and reliable for crystal

or ceramic clock sources for operating at the range of 5- 200 kHz in PIC? a. RC

b. LP (Low-Power Clocking)
c. XT

d. HS (High Speed)

ANSWER: (b) LP (Low-Power Clocking)

28) Which significant feature/s of crystal source contribute/s to its maximum

predilection and utility as compared to other clock sources?

a. High accuracy

b. Proficiency in time generation

c. Applicability in real-time operations

d. All of the above

ANSWER: (a) All of the above

29) What is the executable frequency range of High speed (HS) clocking method

by using cystal/ ceramic/ resonator or any other external clock source? a. 0-4

MHz

b. 5-200 KHz

c. 100kHz- 4 MHZ

d. 4-20 MHz

ANSWER: (d) 4-20 MHz

30) How many bits are required for addressing 2K & 4K program memories of PIC

16C61 respectively?

a. 4 & 8 bits

b. 8 & 16 bits

c. 11 & 12 bits

d. 12 & 16 bits

ANSWER: ( c) 11 & 12 bits

Chapter No. 10

10.Certificate
 Chapter No. 11

11. Conclusion:

 It is the conclusive fact that training is beneficial for gaining the practical knowledge to enhance ability
to think, learn independently and solve problems effectively and more importantly can produce
creative work and quality.
 Connectivity. A host of network protocols for the internet has made it easy to connect sensors to the
cloud and to other “things” for efficient data transfer.
 Cloud computing platforms. The increase in the availability of cloud platforms enables both businesses
and consumers to access the infrastructure they need to scale up without actually having to manage it
all.
 Machine learning and analytics. With advances in machine learning and analytics, along with access to
varied and vast amounts of data stored in the cloud, businesses can gather insights faster and more
easily. The emergence of these allied technologies continues to push the boundaries of IoT and the
data produced by IoT also feeds these technologies.