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BBP MM Mci VW v1.3 (Revised)
BBP MM Mci VW v1.3 (Revised)
MM-BBP
Module: Materials Management
Shape legend
Decision
Box Start/Stop of Documents
Process Flow
Text Legend
Short Form Full Form
MM Materials Management
PO Purchase order
IBD Inbound Delivery
MAP Moving average price
STO Stock transport order
GR Goods receipt
GI Goods issue
IR Invoice receipt
SA Scheduling Agreement
PI Physical Inventory
PR Purchase Requisition
IV Invoice verification
Business Case
Molson Coors International, India Procures Raw Material, Packing, Spares, Consumable, etc.
from Principal, Import and Local Vendor. These Materials can be used for internal consumption
or sales.
AS IS Process
Molson Coors India head office is located in New Delhi, Procurement is done both centrally
from HO and as well as from Manufacturing Plants. There are two entities for MCI India, but
production and procurement generally happens in Molson Coors India Pvt. Ltd., other entity is
Molson Coors Cobra India Pvt. Ltd.
In case of MCI India we will be having Two purchase organizations one for Molson Coors India
and other for Molson Coors Cobra at the corporate levels.
Purchase Organization Description
3566 Molson Coors India
3565 Molson Coors Cobra
In case of MCI India we will be having multiple purchase group created with respect to
department, the following purchase Group will be created and will be used for procurement
process.
S. Purchase Group Description
No.
1 I01 Finance
2 I02 Prod. Engineering
3 I03 Production
4 I04 Marketing
5 I05 Admin
6 I06 IT
7 I07 Miscellaneous
8 I08 Others
A plant is a place where either material is produced, or goods and services are provided. The
plant is embedded in the organizational structure as follows:
The plant is assigned to a single company code. A company code can have several plants.
Several storage locations in which material stocks are managed can belong to a plant.
A plant has its own material master data. You can maintain data at plant level for the
following views on a material master record in particular: MRP, Purchasing, Storage,
Production resources/tools, Forecasting, Quality management, Sales, Costing.
For MCI India, all Manufacturing Units, Head Office, Depots/Marketing Office will be created
as Plants.
SAP Code
SAP Code of Org structure has been finalized with business but final Code for Organization
structure will be approved by Global Master Data Team,
Open points
None
System Controls
Transaction can be restricted to purchase organization and purchase group for which
the users are authorized.
Purchase reports can be restricted based on Purchase organization, purchase group and
Plants for which the users are authorized.
Inventory reports can be restricted based on the Plants for which the users are
authorized.
Segregation of stocks with in the Plant possible.
RICEF
None
Gaps
None
Authorization Considerations
Will be finalized and handled during realization phase
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
AS IS Process
Various masters are used by the MCIPL. These masters are available in various formats. All
masters are maintained either in system or as soft copy in MS Excel files.
Material Master: In MCIPL, Material master gets created by IT Team in IBMS system. Brand
and State wise material created at MCIPL. Some of the Key Materials used in MCIPL are
categorised as Raw Material (Malt, Broken Rice, Sugar, Rice Flex, Hops, Enzymes, etc.);
Packing Material (New Bottle, Cans, Market Return Bottle, Wrinkle Caps, Cartons, etc.);
Finished Goods (Miller Ace, Thunder Bolt, Carling, etc.)
Service Master: In MCIPL, Service master gets created by IT Team in IBMS system and is
being used in service order to procure services.
Vendor Master: In MCIPL, Vendor Creation process is centralized and maintained in IBMS
system
o Vendor Creation form filled by vendor was sent to Procurement team at HO.
o Risk analysis of vendor to be done through KROLL system, vendor receive the link
with the questionnaire and has to submit the answers, based on those answers,
vendor gets rating.
o If the Risk rating of the vendor is High, then legal department will cross check the
vendor and has to approve whether the purchase department can proceed with
the vendor creation or not.
Material Master
Service Master
Vendor Master
Info Record
Source List
Industry Sector
Industry Sector in material master has specific importance. Industry Sector in material
determines:
Which screen in material master need to appear in which order
Which industry specific field appear on each screen
The Industry sector you assign to material cannot be changed at any stage
Industry Sector ‘C’ will be same as used in Global.
Material Type
Materials with the same attributes are grouped together and assigned to a material type .Any
material which is created in SAP will belong to a Material type.
Internal Material number range will be used for material code with Code length ‘7’
digits.
Material valuation is the determination of the value of a stock of materials. The valuation
relevant data on a material include:
Valuation price
Assignment to a valuation class, Valuation class is used to determine the G/ L account
during the material movement.
Price Control: The price control of a material determines whether the material is
valuated at the standard price, the periodic unit price, or the moving average price.
These control parameters are in the Accounting view of the material’s master record.
You can specify the default price control that is used when a material is created in
material Type
Following Valuation Classes will be created for material types and all
material types will be valuated except Non-valuated material type.
Valuation class code will be decided by configuration team
Material Type Price Control Valuation Class
Finished Goods S Finished Goods
Semi-Finished Goods S Liquid, Others
Raw Material S Raw Material
Packaging Material S Bottle New, Bottle Old, Can, Others
Consumables/Utility S Consumables
Spares & Comp. S Spares
Scraps S Scrap
Operating Supply S Operating supplies
Promo Items S Promo Items
Miscellaneous Items S Miscellaneous Items
Non-valuated
CAPEX Items S CAPEX Items
Material Group:
Materials which are having same characteristics are grouped together and assign to a material
group in SAP. Irrespective of the material type two materials can belong to same material group
if both have same characteristics.
Material groups are defined at client level.
Material group is basically used to classify materials for reporting/ classification
purposes. And is not a control function like material type.
List of Material Group to be created for MCI India will be provided by Business Team.
Product Hierarchy:
Product hierarchy is an alphanumeric character string used for grouping materials. The product
hierarchy groups materials by combining different characteristics & each level signifies a certain
characteristic of the product.
At MCI India, Product hierarchy level to be used will be same as used globally.
List of Product Hierarchy to be created for MCI India to be provided by Business Team
Standard field status group will be used as of now, changes to Field Status group will be
finalized at time of testing.
Number ranges
Number ranges to be assigned to Material Types will be decided by Configuration team at time
of Realization.
Open points
None
System Controls
Only authorized personnel can create Master Data.
Material can be procured only if it is created for Plant.
The system will not allow the user to save the material master, vendor master, purchase
info record if mandatory fields are not filled.
Integration aspects
Material Master Integration with APO as product master.
Valuation classes used in material master will have integration with FI as GL for business
transaction will be assigned based on valuation classes.
Authorization Considerations
Will be handled during realization phase
Partner Function
Business Partner "vendor" can assume different roles in its dealings with another enterprise.
Accordingly, in a procurement transaction, the vendor is first the ordering address, then the
supplier of goods, then the invoicing party, and finally the payee. For this reason, several partner
roles (partner functions) can be assigned to the vendor.
One or more of these roles can also be assumed by other vendors. This data is used in the
associated downstream logistics and accounting functions.
Standard Partner roles will be used at MCI India
Number ranges
Number ranges to be assigned to Vendor Account Groups will be decided by Configuration team
at time of Realization.
System Controls
Only authorized personnel can create Vendor Master Data.
The system will not allow the user to save the vendor master if mandatory fields are not
filled.
WRICEF/GAPS
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Number ranges
Number ranges to be assigned to Service categories will be decided by Configuration team at
time of Realization.
Open points
None
System Controls
Only authorized personnel can create Service Master Data.
The system will not allow the user to save the service master if mandatory fields are not
filled.
WRICEF/GAPS
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Source List
In industry, a particular material can be ordered from different vendors in different time
intervals. This information can be maintained in a list that is called as the source list.
Source list includes a list of possible sources of supply for a material with Validity.
Source list is maintained at Material/Plant level and can be copied from one plant to
another plant.
Source list also ease the process of procurement, you can also list the scheduling
agreement of Vendor in source list and make it relevant to MRP. So, when MRP run
happen and auto schedule lines get created and materials can be received against
agreement, no need to create Purchase Order for same.
Source list is also required for Auto PO creation process, as existing Contract can be
assigned to source list and when MRP runs, same agreement will be auto assigned to
Purchase Requisition and Auto PO can be then created based on the details in Agreement.
Source List will be used by procurement team at MCI India
Changes to organization
If made mandatory purchase order can be placed only after source listed.
Can block purchase or article from specific vendor.
Open points
None
System Controls
Only authorized personnel can create Master Data.
The system will not allow the user to save the Master if mandatory fields are not filled.
WRICEF/GAPS
S. No. Description of RICEFW Object
1 BDC/BAPI for Source list upload Conversion
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Number ranges
Number ranges to be assigned to Purchase Info records will be decided by Configuration team at
time of Realization.
Open points
None
System Controls
Only authorized personnel can create PIR Master Data.
The system will not allow the user to save the purchase info record if mandatory fields
are not filled.
WRICEF/GAPS
None
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
AS IS Reference
Domestic procurement at MCI India as is happens with Indent Raised by User Dept. as per
planning based on the AOP data, indent form filled manually after approval from dept.
head, Indent form sent to Store department for approval based on current available stock.
Open points
Gate Pass Process with weighment integration
Scheduling Agreement Process
Invoice Reduction Process
AS IS Reference
Import procurement at MCI India as is happens with Indent Raised by User Dept. as per
planning based on the AOP data, indent form filled manually after approval from dept.
head, Indent form sent to Store department for approval based on current available stock.
RFQ to be created for the either MOLSON Coors own entity or globally approved vendor or
OEM (Materials can only be imported either from Molson Coors entity or globally approved
vendor or OEM); and approved by 14 different approvers.
In case of procurement of goods is of recurring nature and is being procured over a period
generally exceeding two months with similar terms and conditions, the procurement shall
be on the basis of a contract. Purchase Order with reference to Contract can then be issued
to vendor for the delivery of the goods. Materials codes needs to be mentioned as per
FSSAI, Approval from Govt. to be taken regarding specific material which are not listed with
Govt. Or, directly Purchase Order can also be issued by the Purchase dept.
Custom clearance of goods received will be done by third party carrier agency on behalf of
MCIPL and was later paid after delivering goods. Any additional charges bourn by
inadequate documents that cause delay in custom clearing of goods will be paid MCIPL
Gate pass created for the vehicle when reached plant, If weight measure to be required,
Vehicle will be sent to weighment.
Quality Inspection of the Goods will happen at un-loading point, documents will be
submitted to Quality Team, If Quality 'OK', Store will un-load the Goods and create a
Material Receipt Note (MRN) and receive the goods in IBMS
Store will then Submit the MRN along with gate pass to the User dept. for verification and
validation, Once Approved, Store will the then lock the MRN in the system
Once goods Received store will attached the MRN with Vendor Invoice and submit the
document to Finance Team for Payment Processing
TO BE Process:
Create Purchase Requisition: in SAP Purchase Requisition will be created for the
procurement of all materials, Purchase Requisition can either be created manually for some
of the materials for which planning has not been done or for other RM/PM & other
materials it will be created through APO as per planning data.
Custom Payment to Third party agency: Custom clearance is done by third party agency
responsible for clearing the goods and delivered to Plant, custom MIRO will be entered in
system after the receipt of the goods.
Accounting Entry: Custom Vendor Cr.
Custom Clearing Dr.
Import GST Dr.
Vendor Invoice Entry/verification: After goods have been received, Finance team will
enter the vendor Invoice in to SAP system for main vendor who supplied the goods. Maker
and checker (park & post) will be used for better control purpose.
Accounting Entry: Vendor Account Cr.
Gr/IR Clearing Dr.
Open points
Gate Pass Process with weighment integration
Scheduling Agreement Process
AS IS Reference:
Asset procurement at MCI India as is happens with Indent Raised by User Dept. as per
asset requirement, indent form filled manually after approval from dept. head.
Quotations received from all vendors are compared, Competitive sheet created by
Purchase officer for vendor selection manually in Excel; and approved by 14 different
approvers.
Purchase Order will be issued to vendor for procurement of Asset, PO to be created with
account assignment either ‘A’ or ‘F’.
Gate pass created for the vehicle when reached plant.
Quality Inspection of the Goods will happen and create Material Receipt Note (MRN)
and receive the goods in IBMS.
Store will then Submit the MRN along with gate pass to the User dept. for verification
and validation, Once Approved, Store will the then lock the MRN in the system
Once goods Received store will attached the MRN with Vendor Invoice and submit the
document to Finance Team for Payment Processing
TO BE Process:
Ref. to Internal Order (CWIP)
Create Purchase Requisition: in SAP Purchase Requisition will be created for the
procurement of all materials; Purchase Requisition will be created manually with account
assignment ‘F’.
Create Purchase Orders: PO will be used for ordering the Qty., no PO will be created
without reference document. Account assignment to be used in PO will be ‘F’
Gate Entry Process: Gate Entry Process will be used for tracking of the incoming and
outgoing material from the manufacturing plant, when material will reach at plant, user will
capture the vehicle details and other details like PO number and vendor invoice number, and
gate pass slip will be generated. This gate pass will be linked to Goods receipt note and user
will not be able to do goods receipt without gate pass number in manufacturing units.
Goods Receipt at Plant: Goods Receipt note will be posted in SAP system.
Accounting Entry: Internal Order Dr.
GR/IR clearing Acc. Cr.
Vendor Invoice Entry/verification: After goods have been received, Finance team will
enter the vendor Invoice in to SAP system. Maker and checker (park & post) will be used for
better control purpose.
Accounting Entry: Vendor Account Cr.
GR/IR Clearing Dr.
WRICEF
S. No. Description of RICEFW Object
1 PO Print Layout Forms
2 Gate Pass Process Forms
3 User Exit for Ref. document in Purchase Order Interface
4 Gate Pass Print
AS IS Reference:
Raw Material gets procured through order from vendor and directly delivered to Sub-
contractor location, MCIPL does not receive the raw material at their own location
Contract done between MCIPL & Sub-contractor regarding the raw material yield to be
supplied for the processing of sub-contracting material that to be received by MCIPL
Sub-Contracting order issued to vendor with reference to contract for the receiving of semi-
finished Material (ex: Malt)
If Over consumption of the raw material happen and desired qty. of processed material not
received, store will inform the Finance team & vendor will be sent a Credit Note for same.
TO BE Process
Procurement of Barley: Barley will be procured using Domestic Procurement process, as
stock needs to be delivered directly to vendor, Sub-contracting Vendor will be entered at
item level and SC flag will be checked so, when GR for same will happen stock will appear as
Stock provided to vendor in system.
o If barley procured need to be delivered to more than one Sub-contracting vendor,
then multiple PO line item will be created with Qty. to be delivered to each vendor
and respective vendor code will be entered as SC Vendor at each line item of PO
Create Purchase Requisition: in SAP Purchase Requisition will be created for the
procurement of sub-contracting material, Purchase Requisition can either be created
manually or through APO as per planning data.
Create Scheduling Agreements / Contract: for the key materials like Malt, Contracts will
be used for procurement of malt, agreement created with vendor for the processing or Barley
into Malt. Item category ‘L’ will be used.
Create Purchase Orders: PO will be used for ordering the Qty. and will be created with
reference to Contract; no PO will be created without reference document. Item category ‘L’
to be used in PO.
Gate Entry Process: Gate Entry Process will be used for tracking of the incoming and
outgoing material from the manufacturing plant, when material will reach at plant, user will
capture the vehicle details and other details like PO number and vendor invoice number, and
gate pass slip will be generated. This gate pass will be linked to Goods receipt note and user
will not be able to do goods receipt without gate pass number in manufacturing units.
Gate Pass is required as a statutory requirement also because, government official at
manufacturing plant can ask for the data of material goes in and out of plant anytime.
Quality Inspection (manual-out of system): QI will happen manually as of now on phase I,
out of SAP.
Vendor Invoice Entry/verification: After goods have been received, Finance team will
enter the vendor Invoice in to SAP system. Maker and checker (park & post) will be used for
better control purpose.
Accounting Entries: Sub-con vendor Dr.
Gr/IR Clearing Cr.
Open points
Gate Pass Process with weighment integration
Scheduling Agreement Process
Subsequent adjustments
TO BE Process:
Create Purchase Requisition: in SAP Purchase Requisition will be created for the
procurement of all non-valuated materials; Purchase Requisition will be created manually
with account assignment category ‘K’.
Create Purchase Orders: PO will be used for ordering the Qty., no PO will be created
without reference document. All delivery costs can be entered in PO at time of creation.
Gate Entry Process: Gate Entry Process will be used for tracking of the incoming and
outgoing material from the manufacturing plant, when material will reach at plant, user will
capture the vehicle details and other details like PO number and vendor invoice number, and
gate pass slip will be generated. This gate pass will be linked to Goods receipt note and user
will not be able to do goods receipt without gate pass number in manufacturing units.
Gate Pass is required as a statutory requirement also because, government official at
manufacturing plant can ask for the data of material goes in and out of plant anytime.
Goods Receipt at Plant: Goods Receipt note will be posted in SAP system.
Accounting Entry: Consumption acc. Dr.
GR/IR Clearing Cr.
Delivery Cost clearing Cr.
Vendor Invoice Entry/verification: After goods have been received, Finance team will
enter the vendor Invoice in to SAP system. Maker and checker (park & post) will be used for
better control purpose.
Accounting Entry: Vendor Account Cr.
GR/IR Clearing Dr.
Open points
Gate Pass Process with weighment integration
WRICEF/GAPS
S. No. Description of RICEFW Object
1 PO Print Layout Forms
2 Gate Pass Process Interface
3 Auto E-mail functionality to send documents to vendor Report
4 Purchase Register Report
5 User Exit for Ref. document in Purchase Order Enhancement
AS IS Reference:
When material received at plant, it goes to Quality check, if the Quality of material
received is “not OK” or as per agreed terms with vendor, Store creates a Material
Rejection Note (MRN) and returns the goods to vendor.
Sometimes Material received by the store with quality OK, but later at time of Production
execution during the packaging process, materials seems to be of poor quality & online
rejection happen for that material, Vendor will be called for inspection of rejected material if
required.
TO BE Process:
Most of the Vendor Return in MCI India happens for Raw and Packaging Materials only, Vendor
credit memo to be raised in case of returns, In MCI, goods need to be received completely once
and then return need to be processed. This Process will explain the flow of the transaction need
to be performed in SAP system for the Vendor Return of following materials:
Raw Material / Packaging Material / Consumables / Spares
Materials can be retuned in two ways:
AS-IS Reference:
Indent Raised by User Dept. for the services required, indent form filled manually after
approval from dept. head
RFQ creation and sent to respective vendors (RFQ need to be send to minimum 3 vendors),
Quotations received from all vendors and compared (quotations can be sent by vendors
again and again during negotiations)
Comparative sheet created by Purchase officer for vendor selection; Choosing the right
supplier depends upon a wide range of factors such as value for money, quality, reliability
and service.
In case of procurement of services is of recurring nature and is being procured over a period
generally exceeding two months like AMC with similar terms and conditions (e.g.; price,
scope of work etc.), the procurement shall be on the basis of a contract.
Purchase Order with reference to Contract can then be issued to vendor for the delivery of
the goods
Vendor Invoice will be submitted to Purchase, then purchase will submit the same to User
dept. for validation & User department approved service consumed as per checklist,
Attendance will be taken from Gate to validate.
Service consumed entered in IBMS system and get approved from Dept. HOD
User Dept. will then submit the Vendor Invoice and service receipt document to Finance
Team for Payment Processing
TO BE Process:
Create Purchase Requisition: in SAP Purchase Requisition will be created for the
procurement of any type of services, Purchase Requisition will be created manually for
procurement of services, Item category “D” will be used and account assignment category
(‘K’, ‘F’, ‘A’, etc.) has to be selected while procuring the Services
Create Contract: for most of the services, contracts will be created. Contract will be used
for annual maintenances and labors.
Create Service Orders: Service Order will be used for ordering the Qty., no SO will be
created without reference document. All Planned costs can be entered in SO at time of
creation.
Service Receipt (Service Entry Sheet): Service Entry sheet will be posted in SAP system
for the services consumed/availed by the user and will get approved from HOD
Accounting Entry: Consumption Acc. Dr.
Open points
Service Procurement Process
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case
Purchase Request is created by respective department in case of any internal requirement arises
such as RM/PM Material, Fixed Asset, and Service Request from store or Consumables. The
Purchase Requisition will be converted to Purchase Document.
AS IS Reference
In current system, Indent is created as per the AOP forecast for the material
requirement; Indent is then submitted to stores to check the available stock against
requirement before procurement process begins.
Indent is created for procurement of all materials, Assets, Consumables and services.
Master data required
Material Master
Vendor master (in case of fixed or desired)
TO BE Process
A purchase requisition is a request or instruction to Purchasing department to procure a certain
quantity of a material so that it is available at a certain point in time. This is an internal document
and not used for outside communications.
A purchase requisition is a request that is made to the purchasing organization to
procure a certain list of materials.
It is an internal document and remains within the organization.
Purchase Requisition for MCI India will be created in two ways:
Material Requirement Planning:
Purchase Requisition will be created automatically when MRP run will happen based on the
forecast/planning, system will consider the available stock, safety stock; reorder point, etc.
while creating the Purchase Requisition
Manual Purchase Requisition:
Interface/Development Requirements
None
Number Range
Number Ranges will be decided by configuration team at time of Realization.
Open Points
None
Gaps
None
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case
In case of procurement of goods /services is of recurring nature and is being procured over a
period generally exceeding two months with similar terms and conditions (e.g.; price, product
AS IS Reference
Currently Contracts are being used for the procurement of key materials; IBMS system is being
used for contracts creation. Purchase Orders are then created against contracts as per material
requirement.
Master data
Vendor master
Article master
Purchase Info record
TO BE Process
Scheduling Agreement:
A scheduling agreement is a long-term agreement between the vendor and the ordering party
over a predefined material or service, which are procured on predetermined dates over a certain
period of time.
With Scheduling Agreement we don’t need to create PO additionally each time material
is required, A schedule of the required Qty. with the delivery date/time can be generated
& provided to vendor.
A scheduling agreement can be created in the following way –
Contracts
The contract is draft agreement, and they do not include delivery dates for the material. Contract
is two types:
Quantity Contract: In this agreement Qty. to be procured is known but value may
vary at time of ordering the goods. Qty.in this contract is mandatory field.
Value Contract: This contract considered to fulfilled when the company supplied
agreed total value of material against the contract. In this type of agreement price is
negotiated with the vendor for a period of time but Qty. will be order as per the
requirement. Net price field is mandatory.
Contracts can either created with reference to Purchase Requisitions.
Purchase Order has to be created against the contract for the delivery of the goods.
Interface/Development Requirements
None
Open Points
None
Gaps
Auto e-mail functionality to send Contracts to vendors;
Auto e-mail functionality to send Scheduling Agreements & Delivery schedule to vendors.
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case
A purchase order is a formal request or instruction from a company/purchasing organization to
a vendor or a plant to supply or provide a required quantity of goods at or by a defined period of
time.
AS IS Reference
Currently Purchase Orders are issued to vendor for procurement of material/service; IBMS
system is being used for PO creation and Print. Purchase Order approvals happen outside the
system. Purchase Orders are created against contracts or RFQ as per material requirement.
Master data
Vendor master
Article master
Purchase Info record
TO BE Process
The Purchase Order can be used for a variety of procurement purposes. User can procure
materials for direct consumption or for stock. User can also procure services. Furthermore, the
special procurement types "Subcontracting", "Third-Party" (involving triangular business deals)
are possible.
System Controls
Purchase order can be printed only after approval.
Goods receipt quantity cannot be more than the PO quantity unless tolerance is given
for the item.
Invoice verification is based on the goods received for vendors.
Interface/Development Requirements
None
Open Points
None
RICEFW/Gaps
S. No. Description of GAP/RICEFW Object
Integration aspects
None
Authorization Considerations
Will be handled during realization phase
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case
When material is procured different delivery charges other than base price are incurred by the
logistics team to ship the goods from the vendor location to Warehouse. These additional charges
incurred should add to the cost of item and liability should be created for the service provider.
AS IS Process
Vendor sends the invoice before receiving the material at plant and the freight vendors sends the
freight invoice. If there is any change in the cost prices then inventory cost is posted based on
vendor invoice and delivery cost.
In case of Old Bottle purchases, margin money concept is being used and tax calculation happens
on same. Currently Pricing in IBMS system has limited or few components to capture cost.
TO BE Process
Condition Tables:
Condition Table is the combination of Fields based on which the Price for the particular
condition will be determined.
for ex: if we have condition table with fields Plant & material, so we can maintain a rate that
for Plant P1 and Material M1, discount will be 5%
We can create condition table with any number of fields, basis which we want the system to
derive the rate for particular conditions. Number of Condition tables can be created as per the
business requirements.
Condition Records are maintained on the basis of fields available in Condition Table.
Following condition table to be created for MCI India:
o Material/Plant/Vendor
o Material/Plant
o Material
Condition Type
The individual conditions are described by means of condition types. There are condition
types for the gross price, various discounts and surcharges, freight charges, fixed costs, etc.
The plus/minus sign determines whether a condition is treated as a negative or positive
amount. Negative amounts are discounts (deductions), positive amounts are surcharges
(additions).
Item conditions are conditions relating to a single item of a document.
Header conditions are entered in the header of a document and relate to all the items of that
document.
No automatic price determination process is carried out for header conditions
Schema Group:
Schema Group is defined for Vendor and Purchase Organization to link the Pricing Procedure.
It is then assigned to our vendor and Purchase Organization; it helps the vendor and
purchase organization to choose pricing procedure.
One schema group will be assigned to vendor and one schema group will be assigned to
Purchase organization. With this combination, system will fetch the pricing procedure.
Each Pricing Procedure should have a separate Vendor schema group.
Pricing procedure
A pricing procedure groups together all condition types that play a part in calculating the
price. It sets out the order in which the condition types are taken into account in the
calculation. In addition, the calculation schema specifies the following:
Which subtotals are arrived at
To what extent the price determination process can be carried out manually
The basis upon which the system calculates percentage discounts and surcharges
Schema Determination
We maintain calculation schema with the combination of schema group and purchase
organization schema group.
Vendor Schema Group is assigned to each vendor created in SAP.
Purchase Organization schema group is assigned to Purchase Organization.
System Controls
Conditions can be automated
Certain conditions can be made mandatory.
Condition types that are populated by the system can be restricted to manual changes.
Conditions cannot be changed during GR.
Interface/Development Requirements
None
Number Range
None
Open Points
None
RICEFW/Gaps
S. No. Description of GAP/RICEFW Object
Integration aspects
Accruals keys to be used will be assigned with GL accounts for FI postings
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case
Each Purchase orders created by Procurement department should be approved by the respective
managers or finance manager. Any changes to approved PO will require approval from same
authorities again.
AS IS Reference
Cost Comparative sheet & orders are manually signed by General Manager or Finance Managers
for Service, Consumables and Inventory orders.
Release Procedure at MCI India plays an important role in Procurement of Material & Services,
as different approval matrix has been defined based on Purchasing values.
TO BE Process
Release Procedure is the Approval Matrix used in the company for the approval of the key
documents. Releasing a document means approving it digitally.
Following three characteristics will be used for Service Entry sheet approval:
Purchase Group
Plant
Value
Release Class
Each release procedure has certain characteristic based in which system determines it, those
characteristics are contained in a Class.
All the characteristics created for Release procedure are grouped together in the
Release Class.
Only the characteristic available in release class will be considered in the determination
of release procedure.
Following Release Class already exist in the SAP system for purchasing documents.
PO_APPROVALS
Release Codes:
The release code in SAP is the electronic signature replacing the handwritten approval
on a paper based process. Release Codes are created release group wise.
Release Code in release procedure defines the approver of the document. Each
approver has a separate Release code.
Release code is also an authorization control, as the user to whom the Release code has
been assigned will only be able to release the document. We can also assign one code to
more than one person if both of them have equal authority to approve.
Release Indicator:
Indicates release id for initial and released status whether document is blocked or in process of
release or Released.
SAP standard Release ID 0 indicates Blocked status and with release ID 1 it is Released status.
Release Indicator has a Control function:
The Changeability indicator contains the parameter which will define how the system
reacts if a purchasing document is changed after the start of the release procedure.
Means once the order is released, whether we can still change the values in purchase
order which will trigger a new release status. If the field is allowed to change, we can
define the % of change allowed.
Release indicator ‘1 - no changes allowed’ will be used at final release for MCI India.
Release Strategy
Release Strategy is the actual structure where we define the Levels of approvers; in release
strategy we define which Approver will first approve the document and which after.
SAP Standard system allows only ‘8’ levels of release codes i.e. documents can have max
‘8’ number of approvers.
Interface/Development Requirements
None
Attached Release Codes & Group need to be created for MCI India
Number Range
None
Open Points
None
RICEFW/Gaps
None
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case
Gate entry is very critical in MCI India business as all the vehicles whether coming into plant or
goes out of the plant has to be recorded, at each plant excise officer can ask for the reporting of
vehicles goes in and out of the plant and Brewery team has to provide the same within certain
time period which is a statutory requirement. Also before dispatching the finished goods out for
Sale or stock transfer, permission from excise officer is required.
AS IS Reference
Gate Entry is being done manually on register, vehicles when reach plant, gate entry for same
has been done and vehicle goes for weight at weighbridge and weighbridge slip issued. Stock is
unloaded and vehicle has to return to weighbridge for tare weight and then while returning, gate
out entry will be done against same number.
TO BE Process
Custom Solution of gate entry will be provided; user will capture all the required details of
gate entry into the custom screen against the Order number, and user can mention the Invoice
number and Qty. in the Gate entry screen.
Gate Entry number will be generated and user can print the Gate pass slip from the system
and provide the same to the driver.
Outbound Process:
Details of vehicle will be captured into the system; user will enter the permit/order number
against which goods need to be sent out of Plant. Gate entry number will be generated. Status of
gate entry will be open.
Slip will be printed and can be provided to the driver for further reference. Gate entry for
manufacturing plant will be mandatory.
Dispatch team will be able to link the gate pass number to the delivery and post goods issue
Gate out will be captured once vehicle leaves the plant against same number and gate entry status
will be closed.
User can track the open gate entries from gate entry report.
Integration to Weighbridge:
Gate pass process can also be integrated to weighbridge to capture the gross and tare weight of
the vehicles while coming in to plant and going out of the plant against the gate pass number
System Controls
GR/GI of manufacturing plant will not be possible without gate pass number.
Interface/Development Requirements
None
Number Range
Number range for Gate pass will be decided by realization team
Open Points
Gate Pass Process
RICEFW/Gaps
Gate Pass Process
Enhancement in MIGO for gate pass number field and making gate pass number
mandatory for India manufacturing Plants.
Integration of Gate Pass with weighbridge
Integration aspects
Weighbridge Integration
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
AS IS Process:
Currently in MCIPL, stock is managed as per the Material Receipt number, Store manage the
stock with respect to the material receipt number,
Store assigns the MRN number to each lot in store location and with same they ensure the
FIFO consumption.
When material is requested from store, store check the stock availability and then against
that the very first available Material receipt number to ensure FIFO consumption.
With material receipt number, India business team is also managing the cost of the material
consumed.
TO BE Process:
A batch is a quantity of the material produced during a given production run. A batch represents
a homogeneous unit with unique specifications. A Batch is a subset of the total quantity of a
material held in stock. The subset is managed from all other subsets of the same material.
Batch Management will be used for materials like Raw Material, Packing Materials, Spares,
Finished Goods and Semi-Finished Goods.
Batch Management will be at Plant Level.
The batch number can be reassigned for a material with a different specification in each
plant
Batch Characteristic:
Characteristics of batches are the features of the materials which differentiate the same materials
like variety, moisture, volume, etc.
These characteristics can be maintained at time of receiving the goods into inventory either from
vendor or from Production, these characteristics contain value that differ same materials with
different batch numbers
Batch characteristics will also be used to capture some key quality parameters at time of batch
creations, these parameters will be used for quality data analysis. Batch characteristics will be
material type wise.
List of Batch characteristic material type wise will be provided by MCI India business
Team
Batch Classes:
Batch Class consists of the characteristics that need to be maintained at time of receiving the
materials. Multiple characteristics to be maintained in batch classes.
We can create number of classes as required for the materials (ex: production class, raw
materials class, packaging material class, etc.)
Batch Class type “023” will be used
Number of Batch classes to be created will be decided once list of batch characteristics are
received from MCI India Business team.
Batch Determination
Batch determination process is to identify the Batch in relevant area by using strategy types,
search strategies and search procedures. Batch determination procedures works similar to the
pricing procedure.
Batch determination will happen automatically in SAP, different search strategies will be created
for auto determination of Batch.
In order to have the batch determination in sales, we have to define following:
Vital Wires Confidential Page 76
Condition Table: In Batch determination process, condition table consists of number
of field. Among those fields particular fields are selected and assigned to the
condition table.
o Condition table required for Material Type
Batch determination access sequence: For each strategy type, there is a batch
determination access sequence. The main function of the access sequence is to allow
the strategy type to access the condition tables in the sequential manner.
Access sequence will be created with condition tables defined
Batch Strategy type: It is the procedure to select what type of criteria to be used
during batch determination process. Batch strategy can be defined for various
parameters like Movement type, Plant, storage location
Create a Batch strategy type and assign class to same. Number of strategy type as per
batch class
Batch search procedure: Batch search procedure defines how the search procedure
is defined for the batches. Once you define the Search procedure you have to assign
the Strategy type. Batch search procedure is created to carry out the step by step
procedure to find out the particular batch
Batch search procedure activation.
Batch determination will happen automatically as per the batch search strategy maintained and
batch search records, Batch records will be determined based on FIFO/FMFO basis.
System Controls
Batch Conditions will be automated
Some key batch characteristics will be mandatory for batch record creation.
Interface/Development Requirements
None
Number Range
Internal Number range will be used for batch number creation for Raw Material, Packaging
Material, and Spares & Semi-finished Goods/WIP Materials
External Number range will be used for Batch creation of Finished Goods.
Below logic will be used to create External Number range for Finished Goods:
o Brand Code (2digit) / Excise Batch Code (2digit) / Production Date (6 digit, ex:
12032019)
o Finished Goods for Delhi will have excise batch code changed month wise for other
state it changes year wise and same to be incorporated for FG batch creation logic.
Internal number ranges will be decided by configuration time at time of realization phase
Open Points
None
RICEFW/Gaps
Enhancement for automatic creation of Batch number for FG as per the logic defined by business
Integration aspects
None
AS IS Reference:
Goods Receipt at MCI India happens after quality team approved the material for receiving,
Quality team provides the certificate of approval to store for receiving of goods. Goods receipt is
TO BE Process:
Goods Receipt Note will be posted in SAP system after the manual approval from quality team.
Goods receipt will be done against the Purchase Order or Scheduling agreements or delivery.
Depending upon the movement type, stock is posted in inventory. Goods receipt has two
scenarios −
• Creation of Goods Receipt: GR will be done against the Purchase Order or Scheduling
agreements & will show the increase in warehouse stock
Accounting Entry: INV Stock Account Dr.
GR/IR clearing Cr.
• Cancellation of Goods Receipt: In case if some data at time of GR creation in system is
entered incorrectly, user can do the cancellation of GR note and re-post the same.
Accounting Entry: INV Stock Account Cr.
GR/IR clearing Dr.
SAP transaction codes
Description T. Code
Good Movement MIGO
Post Goods Receipt for PO MB01
Other Goods Receipt MB1C
Printout MB90
Movement Types:
Description Mov. Typ.
Good Receipt for Purchase Order 101
Goods Receipt for Process Order 131
Other Goods Receipt 501
TO BE Process:
Materials can be retuned in two ways:
With Reference to Goods Receipt Note: At MCI India, if quality rejects the material
due to reasons like poor quality, defective material, etc.; Store user needs to return
Movement Types:
Description Mov. Typ.
Good Return with ref. to Material document 122
Goods Return for Return Order 161
Goods Return from Blocked Stock
Reservations:
Sometimes, stocks are to be blocked in advance so that they can be made available at a particular
point of time or need to be requested from stores. This requesting the stock or blocking is known
as reservation. Reservation ensures that availability of stock at a particular time.
AS IS Reference:
Manual request forms are filled by the user dept. as per the material requirement and submitted
to store for the issuing of the goods, currently user only enters the material description in most of
the cases and stores looks up the material code created in IBMS system.
TO BE Process:
Reservations can either create automatically (through process/production orders) or can
be created manually.
For manually creating the Reservation, user needs to select the respective movement
type, Plant and Store location, Material and Qty. to be reserved.
Open reservations are also considered while Planning run happen and system excludes
the Reservation Qty. from the available Qty. at time of Planning.
Key control functions like Movement allowed indicator can also be used for planning
reservations for future, user can set the movement allowed indicator for the items which
are required with certain period of time. To allow issue of goods for those reservation
items and can deselect the Movement allowed indicator for items that required in far
future.
A program can be used to set the movement allowed indicator for the reservations
created till defined period of time in system.
Reservation process will be used for issuing material at MCI India.
Movement Types:
Description Mov. Typ.
Good issue against cost center 201
Goods issue against Process Order 261
Goods issue against Sales 601
AS IS Reference:
Store to store transfer is being used at MCI India in IBMS system; currently stock is
transferred from main store to production floor and back in IBMS system,
Also other than store to store; material to material transfer is also being used at MCI India,
where material code for chipped and odd bottles has been created and material to material
transfer happens in order to track the chipped and Odd bottles in system.
TO BE Process:
Following activities will be performed at MCI India with Transfer Posting
Store location to Store location Transfer (within plant): Storage location to storage location
transfers is used to transfer materials from one storage location to another within the same
plant.
Material to Material Transfer: A transfer posting from material to material results in the
transferred quantity being managed under another material number. A prerequisite for
posting a transfer from material to material is that both materials be managed in the same
stock-keeping unit.
Movement Types:
Description Mov. Typ.
Store to Store Transfer 311
Material to Material Transfer 309
Stock type to Stock type (quality to unrest.) 321
Stock type to Stock type (block to unrest.) 343
AS IS Process:
Physical inventory for the key materials happen every month and for other materials it happens
once in a year. Physical Inventory is done manually; store takes print of the existing stock in
IBMS system and count the stock available physically. If there is any mismatch stock qty. same
is updated in IBMS system.
TO BE Process:
Physical Inventory of materials will be done in System against the system available stock.
Two different methods will be used for the materials PI at MCI India, for key materials cycle
counting method will be used and for other materials periodic inventory will happen.
We can also freeze the inventory books so that movement of goods can be stopped until
physical inspection finishes. Basically, after you finish with physical inventory, your system
and physical stock levels must be the same.
Physical Inventory process in SAP will be as follows:
Creating Physical Inventory Document: First step to do physical inventory is to list the
material in the storage location for which Physical Inspection need to be done, this can be
done by creating a physical Inventory document. Physical Inventory document should be
created Plant and Store location wise and also batches wise and stock type (quality,
blocked) wise. Multiple materials can be listed in one document.
Entering the Counting Results: Once the Physical Inventory document is created, process of
physical counting of those material stock starts by warehouse executives manually with PI
document print with system stock on it, after counting has been completed, count need to
be entered against the physical inventory document created in SAP system. In case the
entered count seems incorrect, recounting of the material stock can be re-initiated and
count can be re-entered into system.
Movement Types:
Description Mov. Typ.
Goods Receipt for unrestricted stock 701
Goods Issue for unrestricted stock. 702
Goods Receipt for quality inspection stock 703
Goods Issue for quality inspection stock 704
Goods Receipt for blocked stock 707
Goods Issue for blocked stock 708
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Reservation Process
Reservation is the request to warehouse or stores to keep a material ready for issue at a future
date for certain purpose. The purpose of creating reservation is to insure that a material is
available when required. A material can be reserved either automatically (Process order) or
manually (For Cost centre, for an asset, for an internal order).
Goods Issue postings result in the removal from inventory of a quantity of a material or
materials.
Unrestricted-use
Quality inspection stock
Blocked stock
System Controls
Only authorized person can post goods receipt and issue goods
Material movement type wise authorization can be provided.
Price conditions cannot be changed during GR.
Interface/Development Requirements
None
Open Points
None
RICEFW/Gaps
None
Integration aspects
None
Version Management: This Document is subject to change control. Every change of the document has
to Undergo change control procedure and has to be registered in the following table
Business Case:
Goods delivered from vendor came along with the bill/invoice; company has to pay the amount
mentioned on the invoice to the vendor. Goods qty. and value is mentioned on the invoice, based
on same, company pays the vendor his dues.
TO BE Process:
Vendor Invoice will be received with goods delivered by vendor, Store will accept the Qty.
and invoice will be entered only for the Qty. received by store.
In case of breakage, shortage of goods received, for which credit memo will be sent to
vendor. If there is a shortage in goods received, vendor has not delivered the Qty. ordered,
credit memo will be issued through invoice reduction process.
In case of damaged goods or goods with poor quality, that needs to return to vendor, first
full qty. will be received by store in system and then after entering vendor invoice, credit
memo will be raised against the same order.
Park and Post functionality will be used for entering the vendor invoice, one person will
enter the vendor invoice and then the other person will verify the same and post the
vendor invoice.
It completes the material procurement process, which has started with the purchase requisition
and resulted in a goods receipt.
It allows invoices that do not originate in materials procurement (such as services, expenses) to
be processed.
It allows credit memos to be processed, either as invoice reversals or return deliveries.
The Invoice Verification procedure in SAP encompasses the matching of invoices, purchase
orders and goods receipts and the reversal of invoices and entering of credit memos. The Invoice
Subsequent debit
Already received & posted an invoice from vendor for all the goods received. Subsequently,
freight costs are to be taken into account; however, the invoice quantity remains the same.
Subsequent credit
Already received credit memo from vendor for all the goods received. Subsequently, freight
costs & rate difference are to be credited to company; however, the credit memo quantity
remains the same.
Vital Wires Confidential Page 89
Invoice reduction
Invoice Reduction is used to correct errors (price or quantity variance) in vendor invoice. Enter
invoice qty. (as per vendor invoice) in invoice quantity according to vendor filed & invoice
amount (as per vendor invoice) in invoice amount according to vendor filed. The invoice posting
creates two accounting documents; first document contains account postings for actual qty &
amount while second document contains difference in between invoice qty & value & proposed
qty. & value. Invoice reduction posting creates a message record which is used to generate a
complaint letter to the vendor.
System Controls
Only authorized person can park & post vendor invoice
Three-way matching of invoice will be done; invoice cannot be entered for qty. more
than the received qty.
Interface/Development Requirements
None
Open Points
None
RICEFW/Gaps
None
Integration aspects
None