12/19/21, 5:29 PM ::MECON ::

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ON LIMITED

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Metals
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HOME > HOME METALS > IRON MAKING

COAL & COKE MAKING

------------------------------------------------ IRON MAKING
IRON MAKING
Iron Making Division provides consultancy and engineering services for Blast Furnace
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technology, Agglomeration technology and Direct reduction technology.
STEEL MAKING
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Additionally, MECON also provides value added product services in consultancy and detail
ROLLING MILLS
engineering of Ductile Iron Pipe Plant.
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NON FERROUS TECHNOLOGY
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BY PRODUCT
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MINING & MINERALS PROCESSING
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REFRACTORY
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MANUFACTURING
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PHOTO GALLERY
A. BLAST FURNACE - RANGE OF SERVICES
MECON is the only Indian Technology Supplier with a comprehensive range of Blast Furnace
design. MECON has also executed on Turnkey basis the reconstruction of Blast Furnace No.7 at
SAIL-BSP and Blast Furnace no. 3 at Durgapur Steel Plant in record time. Moreover, MECON
has made significant contribution to the mini-blast furnace sector with its design of indigenous
mini-blast furnaces and the only Indian organization which has successfully developed its own
indigenous in – house design of BF proper, hot blast stoves, fully flat & covered cast house &
auxiliaries.
MECON has shared its expertise in consultancy and engineering services with a host of private
companies manufacturing vital iron and steel products. A shining example is the Jindal South
West Limited’s (erstwhile JVSL) Steel Plant set-up up at Torangallu in Bellary district of
Karnataka. This Steel Plant is the first steel plant in India based on the COREX technology,
ushering in a new era in the country’s steel industry. MECON has designed and engineered a
1250 m3 Blast Furnace at JSW, Torangallu, which has been operating successfully at a
productivity of >2.0t/m3/day for the last 10 years. MECON is providing consultancy and PMC
services for India’s largest Blast Furnace of 4506 m3 being constructed at NMDC-NISP,
Nagarnar. Additionally MECON is significantly contributing in reconstruction and up-gradation of
existing Blast Furnaces for which MECON has rendered engineering and consultancy services
for mini blast furnaces for Usha Martin, Tatametaliks, JSPL, KIC Metaliks. Presently, MECON is
involved in up-gradation of blast furnaces in JSW, Toranagallu, JSW-Dolvi, Sesa Goa.

The Range of services under Blast Furnace technology are as follows:

Techno-Economic Feasibility Report (TEFR), Detail Project Report (DPR) including site
selection
Residual Life Assessment (RLA), Health Studies of Plant & Equipment, Asset Valuation,
Technological up-gradation, Turnaround Strategies
Consultancy, Design & Detail Engineering services for new/ green field Blast Furnace projects

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Consultancy, Design & Detail Engineering services for up-gradation/ expansion of existing
Blast furnace projects
Engineering, Procurement & Construction (EPC) on Lump Sum Turnkey (LSTK) Execution
services for green field/ expansion/ up-gradation Blast Furnace projects
Project Management& Construction services
Commissioning & Post Commissioning services
Design, engineering and supply of critical Blast Furnace equipment viz above burden probes,
tuyere stock assembly with expansion joint, stock level indicator, tuyere & tuyere cooler, state
of the art copper & cast iron coolers, modern fixed & movable throat armour, non drainable
cast house runner system with forced cooling of iron trough & bell type top charging
equipment.
Consultancy and detail engineering services for Ductile Iron Pipe Plants.

PROJECT EXECUTED

Consultancy & detailed engineering with MECON technology

Blast furnace Volume (m3) Numbers Location

1,250 1 JSW, Toranagallu

350 1 Kudremukh Iron & Steel, Mangalore

1 JSPL, Raigarh (presently up-graded to 686m3)

1 Saw Pipes Ltd., Bhuj

1 RLUL, Kharagpur

1 Sunflag, Bhandara and

2 Kalyani Steel, Hospet

≤262 1 Neepaz Metaliks, Rourkela

2 SLR Metaliks, Bellary

1 KIC Metaliks, Durgapur (Upgraded to 275m3)

1 Aparant, Goa (only HB stoves)

1 Usha Martin, Jamshedpur (Upgraded to 275m3)

1 Tata Metaliks, Kharagpur (Upgraded to 295m3)

1 Maheswari Ispat, Orissa

      >4000           1        ISP, SAIL, Burnpur

1 RSP, SAIL, Rourkela

2 JSW, Toranagallu

3,814     1 Bhushan, Meramandali

1,915 1 Neelachal Ispat, Orissa

 1,681 1 JSPL, Raigarh

1 JSW, Toranagallu

1 Bhushan Steels, Meramandali

1,008 1 Bhushan Steels, Rengalli

550 1 Bhushan Steels, Rengalli

EPC (TURN KEY BASIS)

Blast furnace Volume (m3) Numbers Location

2,355 1 BF-7, BSP, SAIL, Bhilai

1,400 1 BF-3, DSP, SAIL, Durgapur

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 CONSULTANCY & DETAILED ENGINEERING

Blast furnace Volume (m3) Numbers Location

>4,000 1 NMDC, NISP, Nagarnar (Incl. PMC services)

1 BF-8, BSP, SAIL, Bhilai

1 JSPL, Patratu

1 JSW, Dolvi (Up-gradation)

2,200 1 Bhushan, Rengalli (Up-gradation)

2,307 1 JSW, Toranagallu (Up-gradation)

295 1 Sesagoa, Goa (Up-gradation)

DUCTILE IRON PIPE PLANTS

Capacity (tpa) Numbers Location 110,000 1 SAW pipes Ltd, Bhuj, Gujarat 110,000 1 Tata
Metaliks Kubota Pipes Ltd., Kharagpur 250,000 1 Jai Bala Ji Industries Ltd, Durgapur

B. AGGLOMERATION :
 

Range of Services offered for Sinter & Pellet Plants :

Installation of sinter & pellet plants on EPC basis

Consultancy & engineering services for turnkey modes of project execution suiting to SAIL

Consultancy & engineering services for non-turnkey modes of project execution suiting to
private entrepreneurs
Complete detailed engineering and commissioning services for 36 Sq.m Sinter Plant complex

Vetting of new project reports

Due diligence study of existing installations

Planning, project report & analysis

Project monitoring
 

SINTERING : Range 36 sq. m – 460sq.m

 

PROJECTS EXECUTED : CONSULTANCY & DETAILED ENGINEERING

Sinter Plant (sq.m) Numbers Location

320 1 (SP-3 M/c-1) for SAIL, BSP, Bhilai

360 1 (SP-3 M/c-2) for SAIL, BSP, Bhilai

360 1 (SP-3) for SAIL, RSP, Rourkela

204 1 Esfahan Steel Co., Iran

1 JSPL, Raigarh

1 SP-1 JSW, Toranagallu

1 SP-2 JSW, Toranagallu

2 SP-2 JSW, Toranagallu

2 SP-2 & 3 Bhushan Steel & Strips Limited, Meramandali

198 1 (SP2) SAIL, DSP, Durgapur

180 1 NeelachalIspat Nigam Ltd., Duburi

177 1 NeelachalIspat Nigam Ltd., Duburi

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105 1 BhushanPower & Steel Limited, Rengali

90 1 SISCOL, Salem

90 1 Monnet Ispat , Raigarh

90 1 RamsarupLohhUdyog, Khargapur

Projects under execution: Consultancy & detailed engineering

Sinter Plant (m2) Numbers Location

460 1 NISP, NMDC, Nagarnar

450 1 Bhushan Power & Steel Limited, Rengali

PELLETISING
 

Projects executed: Consultancy & detailed engineering

Pellet  Plant Numbers Location

(Mt)

Location 1 Enhancement of pellet production at JSW, Toranagallu

4.0 1 Hygrade Pellets Ltd., Vizag

4.0 1 Brahmani rivers pellet ltd., Jajpur

3.85 1 Bhushan Power & Steel Limited, Rengali

3.0 - 4.0 1 Enhancement of pellet production at Hygrade Pellets Ltd., Vizag

3.0 1 Hygrade Pellets Ltd., Vizag

1.2 1 MSPL, Hospet

1.2 1 Crest Steel & Power limited, Rajnandgaon of TOPWORTH Group

1.2 1 Shree Jagannath steel & Power Limited (KJS Ahuliwalia Group). Barbil,
Odisha

Projects under execution : Consultancy & detailed engineering

Pellet  Plant (Mt) Numbers Location

4.0 1 Gua&Bolani mines, SAIL, RMD

6060 tpd 1 MONNET ISPAT &ENERGY LTD,Raigharh

C. DIRECT REDUCTION
 

MECON has provided Detailed Engineering & Consultancy Services for both gas and coal based
Direct reduction plants in India and abroad.

Gas Based Direct Reduction:

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COAL BASED DR PLANT 
GAS BASED DR PLANT
          

DR  Location
Plant
(tpa)

2x Based on Midrex Technology for Delta Steel Company, Warri, Nigeria

510,000

2x Based on Midrex Technology for Essar Steel, Hazira, Gujarat

440,000

1x HBI plant based on HYL –III technology to VikramIspat Ltd., Salav, Raigad,
750,000 Maharashtra

1x DR plant based on Midrex Technology for Jindal Steel & Power Limited, Angul,
180,000 Orissa. This is the first plant based on use of synthesis gas for DRI production, in the
world.

Coal Based Direct Reduction:

Projects Completed: Consultancy & detailed engineering

DR  Location
Plant
(tpa)

1x DR plant based on Allis Chalmer’s ACCAR Technolgy for Orissa Sponge Iron
100,000 Limited, Palaspanga, Orissa (now renamed as Orissa Sponge Iron & Steel
Company)

1x Based on SL/RN Technolgy for Sponge Iron India Limited (SIIL), Paloncha, Andhra
30,000 ; Pradesh (only civil & structural work)

1x DR plant based on Orissa Sponge Iron Limited (OSIL) Technology for Lloyds
150,000

  Metals & Engineers Ltd., Ghugus, Maharashtra

1x Based on SL/RN Technology for RamsarupLohhUdyog Limited, Kharagpur, West

150,000 Bengal

10 x SL/RN Technology for Bhushan Power & Steel Limited, Rengali, Orissa
150,000

10 x SL/RN Technology for Bhushan Steel Limited, Meramandali, Orissa

150,000

Miscellaneous:
Provide technical inputs to Ministry of Steel, Govt. of India from time to   time on sponge
iron.

 
MECON is an active member of “Bureau of Indian Standards – Sponge Iron & Smelting
Reduction Committee (MTD 30)” and contributes in the development of standards of
sponge iron.

Smelting Reduction:

 
 

In addition to above detailed engineering jobs, a large variety of various project reports
have been prepared for clients in India & abroad. Over 100 project reports comprising of :
Feasibility reports

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Market survey reports
Site selection reports
Technology upgradation reports

Performance enhancement reports

Health study reports
Residual life / asset  valuation reports have been prepared.
Detailed Engineering & Consultancy Services for 2 x C – 2000 Corex units for
Jindal Vijaynagar Steel Ltd. (JVSL), Vijayanagar, Karnataka (renamed as Jindal
South West Limited (JSW)).

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