PUBLIC HEALTH ENGINEERING

Total no. of sheets including this sheet : 10

DOCUMENT NO: GAG-PB-CHE-PHE-01

0 15/04/2022 APPROVAL KUMARAVEL

APPROVED
REVISION DATE REASON FOR ISSUE ORIGINATOR CHECKED BY POWER
BUILDERS
PROJECT : DRA HOMES TULIV & CENTRALIA

DRA HOMES
M/S POWER M/s. GREEN & GROW PRIVATE LIMITED
BUILDERS
TULIV &
CENTRALIA

CLIENT CONTRACTOR PROJECT

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PLUMBING SYSTEM
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TABLE OF CONTENTS

ITEM DESCRIPTION

1.0 OBJECTIVE

2.0 SCOPE OF WORKS

3.0 REFERENCES

4.0 RESOURCES’ PLANNING

4.1 MATERIAL

4.2 MACHINE TOOLS EQUIPMENT

4.3 QC Tools
4.4 MANPOWER – ROLES & RESPONSIBILITIES

4.5 SAFETY TOOLS

4.6 EQUIPMENTS

5.0 HANDLING AND STORAGE

6.A METHODOLOGY

6.B METHODOLOGY

7.0 QUALITY CONTROL ,TESTING AND COMMISSIONING

7.1 GENERAL
MATERIAL INSPECTION AND TESTING
7.2 a. PRE INSTALLATION TESTING
b. PRE COMMISSIONING TESTING
8.0 HEALTH, SAFETY, SECURITY AND ENVIRONMENT

9.0 RECORDS

PREPARED BY & DATE REVIEWED BY & DATE APPROVED BY & DATE

GREEN & GROW POWER BUILDERS POWER BUILDERS

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PLUMBING SYSTEM
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(1.0) OBJECTIVE :
The method statement covers the requirement of the all PLUMBING SYSTEM.

(2.0) SCOPE OF WORK :

To deliver, install, test and commission the Pipe in accordance to the approved drawings and
specification.

(3.0) REFERENCE:
(i) Plumbing Code and Standards

S.NO CODE NO CODE DESCRIPTION

1 IS12183 Code of practice of multistory building

2 IS 4985 : 2000 Specification for unplast poly vinyl

chloride pipe for portable water
3 IS 15778 Chlorinated polyvinyl chloride (CPVC)
pipes for portable hot ...

4 IS778:1984 Specification for Copper alloy gate, Globe

and Check valves for Water purposes.

5 IS 14846:2000 Sluice valve for water works purposes

(50 to 1200mm size) Specification

6 BS 5155:1984 Specifications for C.I butterfly Valve.

7 IS:1239/IS 3589 GI Pipes all classes

8 IS 1239 - 1 MS Pipes all classes

9 IS 636:1988 Specification for Non percolating flexible

10 IS 5:2004 Colures for ready mixed paints and

enamels
 .
(ii) piping material codes and standards

S.NO CODES CODE DESCRIPTION

11 ANSI/ASME B31.3 Process piping

12 IS :1239 Part1 Pipes
13 IS:1239 Part2 Fittings
14 IS4984:1995 HDPE pipe & Fittings

15 ASME B16.5 Pipe Flange and Flanged Fittings

16 ASME B16.9 Factory Made wrought steel butt welding

fittings
17 ASME B16.10 Face to face and End to end dimension of
valves
18 ASME16.11 Forged fittings, Socket welding and threaded

19 ASME B16.21 Nonmetallic flat gaskets for pipe flanges

20 ASME B16.25 Butt welding Ends

21 ASME B16.34 Valves-flanged Threaded and welding Ends

22 BS EN 593 Metallic Butterfly Valves

23 ASME B36.10 Welded and seamless wrought steel pipe

24 API594 Wafer type check valve

25 API598 Valve inspection & Testing

26 API608 Metal ball valve –Flanged and butt welded

ends
27 IS:780:1984 Cut off valve

28 IS:5312 Swing type check valve

29 BS EN 13709 Specification for steel globe valve and check

valves
30 BS EN 1983 Steel ball valve

31 BS EN 14341 Steel check valves

32 BS EN 1984 Steel Gate valves

33 BS EN 593 Metallic Butterfly Valves
(4.1)Resource Material

Item Description
1 UPVC / CPVC Pipe
2 UPVC / CPVC Elbow , Tee
3 UPVC / CPVC Flange ,bolting ,gaskets
4 UPVC / CPVC coupler
5 Valves
6 Support Material
7 Solvent Cement
8 Fittings

(4.2)Machine Tools

Item Description
1 Welding Machine
2 Grinding Machine
3 Drilling Machine
4 Cutting Machine
5 Spanner set
6 Magnetic Drilling Machine
7 Gas Cutting Set

(4.3) QC Tools:

Item Description
1 Screw Gauge
2 Gap Gauge
3 L Gauge
4 Dumpy level
(4.4)Man power
S.No Designation Roles & Responsibilities No

1 Project Manager Co-ordination & checking 1

2 Site Engineer Instructing the work details to Supervisors 1

3 Quality Engineer Material Quality checking as per the check list 1

4 Project Supervisor Supervising Work Execution as per Method Statements 1

5 Skilled workers Executing the work 15

Plumber,Fitter,
Rigger ,
Helper

(4.5)Safety Tools

S.NO DESCRIPTION

1 Safety Helmet

2 Safety Shoes
3 Safety jacket
4 Hand GLOVES

5 Goggles

6 Apron For welding

7 Safety belt
(4.6) Equipments

S.NO DESCRIPTION

1 Ladders

2 Platforms

3 Safety Ladders

4 Ferana

PREPARED BY & DATE REVIEWED BY & DATE APPROVED BY & DATE

GREEN & GROW POWER BULIDERS POWER BUILDERS

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PLUMBING SYSTEM
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(5)Unloading& StorageMethodology:
 Enter permission will be obtained from the site authorities prior to entering the lorry
inside the premises where to be unloaded.

 Location of unloading area will be finalized with the site authorities before unloading the
machine.

 Safety induction and proper PPE’s will be provide for all manpower involving in the
unloading.

 Materials from the Lorry/Trailer will be unloaded by using crane with enough man power
with proper PPE's.

 Materials will be lifted by using by cotton belts or nylon ropes.

 Small quantity of materials will be unloaded by manually by using required manpower

with proper PPE's as per safety personal instruction.

 The place where the machines to be unloaded will be leveled for proper placement.

 The unloading material to be segregated and placed over wooden sleepers in such way
that which will not fall down from the arrangement

 After proper arrangement of materials, materials storage area will be barricaded by using
safety caution tape.
 All materials shall be properly protected against erosion and water entering in the pipes
and to avoid rusting of pipe

PREPARED BY & DATE REVIEWED BY & DATE APPROVED BY & DATE

GREEN & GROW POWER BUILDERS POWER BUILDERS

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PLUMBING SYSTEM
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(6 -b)Erection Methodology:
 Pipe shall be cleaned before installation.

 Pipes to be taken to site erection location

 All tool and tackles to be used after approval from safety team

 Before prior to erection of pipes discussed and obtain clearance from civil team and proper

barricade to be provided at the place of pipe erection.

 Skilled signal man and operator shall be utilized.

 Allpiping installation to be done in concealed and suspended

 Mark and determine the location of pipe support

 All supports shall be fabricated at per specification.

 Fix the threaded rod support into insert thread rod nut is tighten into location before laying

pipe.

 Pipes shall be attached to or supported from structure using devices as specified or approved

 Installed pipe shall be pressure tested and inspected by the Engineer for approval and

prepare for test report

PREPARED BY & DATE REVIEWED BY & DATE APPROVED BY & DATE

GREEN & GROW POWER BUILDERS POWER BUILDERS

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PLUMBING SYSTEM
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(7) QUALITY CONTROL, TESTING & COMMISSIONING

(7.1) General :

a) All inspection and testing shall be carried out as per the Specification.

b) The below mentioned checklist followed for quality control process.

(i) Material Approval

(ii) Material receiving report
(iii) Cutting machine check list
(iv) Painting check sheet
(v) Leakage test report after installation
(vi) Report for flushing
(vii) Commissioning record

(7.2) Material Inspection and Testing :

a) Pre Installation Testing
1. The Material Inspection is carried out to ensure that the incoming materials are as per
the approved Material submittal / Incompliance with Technical Specifications.
2. Material will not be used until it has been inspected and verified for conformance to
specification, Approved Material submittal.
b) Pre Commissioning Testing
Testing and commissioning shall be carried out as per the check list attaché along with the
method statement

(8) Health, Safety, Security and Environment :

i) All the Personnel Productive equipment shall be wear likehelmet with chin strip,
safety footwear, Goggles & safety gloves and welding aprons at all times when at
site.
ii) Work areas and access way are to be free from debris, materials and all tripping
hazard.
iii) At the time of erection the area will be barricaded for unauthorized entry of persons.
 iv) Working area will be barricaded.

v) Well skilled persons are used on erection. Workers to follow all the safety.

vi) Toolbox given to the workers before start the work.

vii) Regular tool box will be given to the workers.

viii) While working above 2 meters safety belts is compulsory.

ix) To give the proper signal to hydra and scissor lift operators.

x) Non standard procedure must not be adopted in any circumstances banks man must

be provided with all moving vehicles and equipments safe traffic management plan

need to be established at site.

xi) Specific risk assessments for the sheds work needs to understand by supervisor to

implement.

xii) Process conformation of related activity must done on daily bass KIPL’s safety

advice will be given respectively at site

xiii) The appropmate illumination shall be provided for working area at night

xiv) Emergency call number shall be pasted on site for contact in emergency.

xv) Quality checklist to be attached.

xvi) Safety vest (Jacket) shall be used.

(9.0) Records: Test certificate, Handing Over documents

PREPARED BY & DATE REVIEWED BY & DATE APPROVED BY & DATE

GREEN & GROW POWER BUILDERS POWER BUILDERS