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1HC0075573 AC EN UeberspannungsBahnanlagen
1HC0075573 AC EN UeberspannungsBahnanlagen
A P P L I C AT I O N G U I D E L I N E S
Overvoltage protection
in railway systems
Metal-oxide surge arresters
and voltage limiting devices
First edition June 2000
Second, revised edition October 2007
Third, revised edition May 2011
Fourth, revised edition February 2020
—
Foreword
Since the first edition of the application guidelines from 2000, which describes the
dimensioning, testing and use of metal-oxide arresters in rail systems, they have
been very well received by our customers.
This brochure provides a clear and succinct description of the most important
technical principles and properties of metal-oxide surge arresters and voltage
limiting devices as well as their use, testing and dimensioning for AC and DC rail
systems.
We hope that you will benefit from the new, extended version of the brochure. We are
very grateful for any additions, suggestions and technical information to improve this
brochure.
Bernhard Doser
ABB Power Grids Switzerland AG
Wettingen, February 2020
4 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
—
Table of contents
Table of contents 4
1 Introduction 6
2 Surge arresters 7
2.1 Overview 7
2.2 MO surge arresters 8
2.2.1 MO resistors 8
2.2.2 MO surge arrester construction 8
2.2.3 Silicone insulation 9
2.2.4 Normal operating conditions 9
2.2.5 Elevated ambient temperature 9
2.2.6 Altitude adjustment for arrester housing 10
2.2.7 Overload behavior, short circuit behavior 10
2.2.8 Mechanical stability 10
2.2.9 Pollution and cleaning 10
2.2.10 Flying sparks 10
11 Installation directions 35
12 Conclusion 36
13 Bibliography 37
6 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
—
1 Introduction
More and more people are settling in big cities. In The different types of overvoltages and the pos-
order to ensure the mobility of these people and sibilities for limitation are only briefly discussed
the transport of goods within and between such here. For general considerations, please see our
metropolises, increasingly efficient public trans- application guidelines for the use of MO arresters
port systems are necessary. Huge investments in medium-voltage networks [1] and the further
are required in local and long-distance transport literature referenced therein. It should be men-
for people and goods. tioned here that lightning surges represent the
greatest threat to devices in rail networks. The
Increasing frequency of trains as well as very high overvoltage protection must be designed to limit
reliability and availability of trains and infrastruc- these surges to a value that is safe for the device
ture are paramount to this. insulation. MO arresters with no spark gaps are
ideally suited for this. Technically outdated pro-
To achieve this, overvoltage protection in the tective devices such as arcing horns and spark
electrical power supply of rail systems and on the gap-based arresters or arresters in porcelain
rolling stock must also be given the necessary housing are no longer discussed.
attention. This applies both to AC rail systems
and to long-distance and local DC rail systems. In some applications, for example overland routes
with a high risk of lightning or on exposed
The use and dimensioning of metal-oxide surge bridges, the MO arresters on the railway supply
arresters (MO arresters) with no spark gaps in line and on rolling stock may be subjected to high
railway system mains with 50 Hz and 16.7 Hz AC levels of energy when a close or direct strike onto
voltage does not differ significantly from that of the overhead line occurs. ABB's broad product
general energy supply, for which there have been portfolio of railway arresters with different
proven standards for years. energy classes offers solutions for all applica-
tions.
However, the situation with DC-powered railway
systems was unsatisfactory because there was To avoid stray current corrosion, the tracks on DC
no standard adapted to the specific conditions. trains are usually laid insulated. This may lead to
Since 2012, there has been a new standard for the inadmissibly high touch voltages and thus to dan-
dimensioning and testing of MO arresters in DC ger to persons in the event of faults, for example
rail systems, which is referred to in this applica- in the event of an overhead line break, but also in
tion guideline. certain operating cases. Voltage limiting devices
of the HVL type protect people from these dan-
Overvoltages in electrical supply networks are gerous touch voltages.
caused by lightning and switching operations and
cannot be avoided. They endanger the operating In 2014, a new standard for voltage limiting
equipment because their dielectric strength can- devices appeared, which is also referred to in this
not be designed as high as required for economic application guideline.
reasons. Economical and reliable network opera-
tion therefore requires adequate protection of
the operating equipment insulation against
impermissible voltage stress. This generally
applies to all electrical power supply networks.
S urge arresters 7
—
2 Surge arresters
Until the mid-1980s, so-called “conventional” With spark gap arresters, the follow current flows
arresters were used almost exclusively in electri- three times longer at 16.7 Hz than at 50 Hz, which
cal power supply systems. They consist of a series overloads the spark gap arrester with the same
connection of SiC resistors and spark gaps that voltage design. In the past, this led to spark gap
are built into porcelain housing and are referred arresters for use in networks with 16.7 Hz having
to as “spark gap arresters”. an unfavorably higher response voltage than
arresters for 50 Hz - and thus a poorer level of
2.1 Overview protection.
Spark gap arresters in porcelain housing have
several disadvantages: They only limit the over- When using spark gap arresters in DC voltage net-
voltages that are higher than the ignition voltage works, there is always the problem of extinguish-
of the spark gaps. The response voltage increases ing an arc caused by the overvoltage.
with the front steepness of the incoming voltage If an arrester with porcelain housing is over-
wave. In other words, in the case of very steep loaded, there is always the risk that the porcelain
pulses, these arresters do not offer sufficient insulator will burst and falling porcelain parts
overvoltage protection. may pose a risk to people and equipment.
If the outer insulation of the porcelain housing is Since they are not protected by insulating hous-
heavily polluted, the housing may flash over. ing, arcing horns have the disadvantage that their
Thanks to the hydrophobic nature of the silicone, function heavily depends on the condition and
MO arresters with silicone housing offer better the ambient conditions (electrode erosion, mois-
pollution behavior. ture, ice, dirt, foreign bodies, animals, etc.). The
If several spark gap arresters are connected in ignition voltage has a large scatter. After ignition,
parallel (e.g. arresters in the railway supply line a short circuit current flows between the arcing
and arresters on the rolling stock), only one horns. In contrast to this, the follow current in
arrester ignites when a transient surge occurs, arresters is limited by the built-in resistors. It is
namely the one with the lowest response voltage. also to be expected that an ignited arc in a DC
This then limits the overvoltage to a value below voltage network will not extinguish and will burn
the ignition voltage of the other arresters, which until the voltage is switched off since there is no
prevents their response. It is therefore not gener- natural zero-current crossing.
ally possible for spark gap arresters to distribute
the occurring energy to several arresters.
—
Figure 1: Selection of MO
resistors manufactured
by ABB in Switzerland.
S urge arresters 9
The flashover distances of arresters for the lower In cases of heavy pollution, the hydrophobicity
voltages are relatively large from the outset, and may be lost during operation. The decisive factor
usually far exceed the minimum requirements for in assessing the long-term behavior of plastic
the insulation withstand voltage. It is therefore insulation is whether this loss is permanent or
advisable to check on a case-by-case basis temporary. In contrast to other plastics, silicone
whether the standard housing already has a suffi- elastomers are able to regain hydrophobicity
cient flashover distance for use at higher alti- after loss.
tudes.
Heavily polluted arresters on trains can be
2.2.7 Overload behavior, short circuit behavior cleaned with water or isopropanol. Please see the
Any arrester can be overloaded in operation. The operating instructions for the relevant arrester
causes might be an extremely high lightning cur- types.
rent or a so-called voltage transfer. This is under-
stood as a short circuit between two different 2.2.10 Flying sparks
voltage levels, e.g. if a conductor line breaks and The silicone used in ABB arresters is a flame-
falls on an overhead line with a lower voltage. In retardant and self-extinguishing material. Tests
such a case, the arrester is energetically over- have shown that hot or glowing particles, which
loaded. As a result of the overload, the MO resis- emerge when the pantographs jump or when
tors become so hot that they either spark over or braking, do not adversely affect the silicone hous-
break down and usually form a permanent short ing of the arrester. There is no risk that the
circuit. An arc results inside the arrester and its arrester will be ignited by sparks or that the insu-
current is defined by the short circuit power of lation capacity of the housing will be reduced by
the network. With the ABB arresters with silicone deposited particles in the event of humidity or
housing there is no danger of “violent scattering” rain.
in case of an overload. There are no air gaps
between the active part of the arrester and its sil-
icone insulation for pressure to build up. The hot
arc quickly escapes through the silicone insula-
tion and burns freely on the outside. In the
short-circuit type test, the behavior of the
arrester after such an overload is checked for the
specified currents and the conformity to stan-
dards is verified.
S urge arresters 11
—
All metal-oxide resistors in the ABB railway
arresters are from our own production with
full control of all manufacturing steps for the
highest quality standards
12 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
—
3 Voltages in rail networks
3.1 Voltage definitions Overvoltage
The European standard EN 50163 [8] and the Any voltage that has a peak that exceeds the peak
international standard IEC 60850 [9] define the of the highest non-permanent voltage Umax2
operating voltages for railway applications. The under normal operating conditions.
permissible overvoltages and undervoltages are
also specified in these standards. Long-term overvoltage
In the following, some definitions and voltage val- Overvoltage that is higher than Umax2 and typi-
ues that are important for insulation coordination cally lasts longer than 20 ms, for example as a
and overvoltage protection are given and briefly result of a voltage rise on the primary side of sub-
explained. stations.
3.2 Supply voltages of rail networks 3.2.3 Nominal voltages for DC railways
In addition to the preferential voltages 750 V,
3.2.1 Standardized parameters of DC and AC rail 1500 V and 3000 V specified in Table 1 there are
networks some other voltages in use for DC railways.
Table 1 shows the characteristic parameters for Table 2 shows the common DC voltage levels and
the main supply voltages for AC and DC rail net- their areas of application.
works. Figure 3 shows a schematic representa-
tion of the maximum values of the voltages
occurring in these networks depending on the
duration.
—
Table 1: Characteristic parameters for the main supply voltages for AC and DC rail networks.
—
Figure 3: Highest
supply voltage values —
depending on duration Table 2: Nominal voltages of DC rail-
ways and their areas of application.
U (V)
Train type Nominal voltage
Mine railways underground 220 V and 500 V
Umax3 1200 V, 1500 V,
Mine railways overground 2400 V and 3000 V
Umax2
Trams, trolley bus 600 V and 750 V
Umax1 750 V, 1200 V,
Underground/suburban railway 1500 V and 3000 V
Commuter railway 750 V to 3000 V
t (s) Long-distance railway 1500 V and 3000 V
0,02 1 300
14 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
70
60
50
40
30
20
10
0
0 5 10 15 20 25 30 t (s)
5-2: Current
I (A)
—
Figure 4: Voltage U on 600
the pantograph of a
modern tram (DC train)
400
200
0
−200
U (V) −400
Umax3 −600
−800
0 5 10 15 20 25 30 t (s)
5-3: Voltage
U (V)
Umax2 850
Umax1 800
Un 700
650
600
Umin1
550
Umin2
500
450
t (min) 400
5 10 15 20 25 0 5 10 15 20 25 30 t (s)
V o ltages in rai l networ k s 15
2000
1000
−1000
t (ms)
0 10 20 30 40 50 60 70 80
U/Un
4
−1
t (ms)
0 10 20 30 40 50 60 70 80
U/Un
2
−1
−2
−3
t (ms)
0 10 20 30 40 50 60 70 80
16 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
3.4 Touch voltages Figure 8 shows the time dependence of the maxi-
Besides the protection of the devices and instal- mum permissible touch voltages Ute,max for DC
lations against overvoltages, which are caused by traction systems.
lightning discharges and switching, it is also very
important to take into consideration the protec- Area a defines the maximum permissible touch
tion of persons against inadmissibly high touch voltage Ute,max for short-term events, e.g. in case
voltages in operation and under fault conditions. of faults. The permitted voltage lies between
870 V for t = 0.02 s and 350 V for an exposure
The following definitions are specified in duration of t < 0.7 s.
EN 50122-1 [12]: The standard does not specify any limit values for
the time range t < 0.02 s, which applies to tran-
Touch voltage sient events such as lightning strikes or switch-
Voltage between conductive parts when touched ing.
simultaneously by a person or an animal. Area s defines the maximum permissible touch
This standard specifies the maximum permissible voltage Ute,max for long-term events, e.g. in oper-
touch voltages Ute,max for DC and AC rail systems ational cases. The permitted voltage lies between
as a function of time duration. 175 V for t = 0.7 s and 120 V for an exposure dura-
— tion of t < 300 s.
Figure 8: Maximum per-
missible touch voltages
In workshops and similar locations, the touch
Ute,max for DC traction voltages must not exceed 60 V during operation.
systems as a function
of time duration
a area for short-term Figure 9 shows the time dependence of the maxi-
events (faults)
s area for long-term
mum permissible touch voltages Ute,max for AC
events (operation) traction systems.
—
4 Currents in rail networks
4.1 Traction currents 4.3 Stray currents
Given the relatively low voltages of the DC trains, A special problem with the operation of DC trains
the currents required for these areas of applica- is stray current corrosion. With DC trains the cur-
tion (in the order of 500 kW for trams, 1500 kW rent necessary to transmit the electrical power to
for suburban railways) generate considerable cur- the traction vehicle flows back through the rails.
rents. The starting currents of modern trams Because of the relatively small contact resistance
reach values up to 1700 A, traction vehicles in the between the rails and the earth, a part of the
3000V network and subways have starting cur- reverse current flows out of the rail into the sur-
rents of 4000 A. The currents in AC trains are roundings of the present position of the train and
lower, comparable to the currents that occur in back through the ground to the rectifier sub
networks of electric supply companies. station. If there are buried metal installations
inside the area of influence of the railway, for
4.2 Fault currents instance pipes or cable coverings, a part of the
In case of shorts to earth or short circuits it is reverse current also flows through these buried
possible that electrical currents from some 100 A metal devices. Electrochemical corrosion occurs
up to 50 kA can flow in rail networks, depending at the points of exit of the current from the metal,
on the distance between failure and supply sta- in which the ground acts as an electrolyte. For
tion. example, from a constantly flowing current of just
one ampere, 9.1 kg of iron, 10.4 kg of copper and
Short circuits often occur in overhead contact line 33.4 kg of lead are removed in the course of a
systems on railways compared to the state year.
energy supply. Three short circuits can be
expected for long-distance railways per year and These negative influences become more import-
route kilometer. The frequency of short circuits is ant the higher the transmission power required.
generally higher for short-distance trains. The The tracks of DC trains are therefore laid insu-
main causes of the short circuits include: lated in order to reduce these influences. How-
• Travel of electric traction vehicles in earthed ever, this has the consequence that the rail poten-
sections tial can rise and thus inadmissibly high touch volt-
• Flashover of insulators, for instance due to con- ages can occur.
tamination or lightning strike
• Damage from the exterior, such as trees or Stray current corrosion is not an issue on AC rail
branches after storms, accidents with construc- systems. The rails in these systems are earthed.
tion cranes, accidents with vehicles at level
crossings, vandalism
• Damage to pantographs, traction vehicles or in
the contact line system
18 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
—
5 Lightning currents and overvoltages
The lightning parameters are derived from statis- The minimum dielectric strength UNi of the equip-
tical analyses of worldwide lightning measure- ment, including the insulators in the event of
ments [13]. The most frequently occurring nega- lightning surge depends on the system voltage
tive cloud-to-ground lightning strikes have cur- and the hazard category; the setpoints are
rent peak values between 14 kA (95% probability) defined in EN 50124-1 [14]. The equipment in the
and 80 kA (5% probability). With a probability of DC and AC rail networks must be protected
50%, the following values are reached or against transient overvoltages using surge
exceeded: arresters in accordance with the rules of insula-
• Current peak value 30 kA tion coordination.
• Rise time 5.5 μs
• Time to half value 75 μs In standards and for testing and coordination
purposes, the standard lightning current impulse
The charge applied to the overhead line in the for surge arresters (IEC 60060-1) [15] with an
event of a direct lightning strike spreads in the amplitude of 10 kA or 20 kA and a rise time of 8 μs
form of two transient current waves in both direc- and a time to half-value on the tail of 20 μs (wave-
tions from the point of impact. The transient volt- form 8/20 μs) is used. This waveform is compara-
age waves are linked to the current waves via the ble to an incoming lightning shock wave after
surge impedance of the line. The surge imped- flashover on an isolator.
ances of the overhead lines of DC and AC rail sys-
tems are typically between 380 Ω and 460 Ω. A Furthermore, the high current impulse with the
surge impedance of approx. 160 Ω can be waveform 4/10 μs and peak values up to 200 kA
expected for bus bars. as well as the switching surge current with the
waveform 30/60 μs and peak values up to 2 kA are
If one takes the peak value of the lightning of standardized.
30 kA assumed above, transient waves occur with
a peak value of 15 kA each which, with a surge To test lightning protection devices and so-called
impedance of e.g. 400 Ω, result in an overvoltage lightning arresters in lightning protection tech-
of 6000 kV with a voltage steepness of approx. nology, a lightning current with the waveform
1000 kV/μs. If this overvoltage wave reaches the 10/350 μs is used.
next insulator, a flashover occurs, whereby the
level of the overvoltage on the line is limited to
the flashover voltage of the insulator.
—
The ABB metal-oxide surge arresters were
specially developed and type-tested in
accordance with the latest international
standards for rail applications
Lightning currents and overvo ltages 19
20 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
—
6 Arresters for AC rail networks
6.1 Applicable standards 6.3 Technical data of ABB arresters for AC rail
In general, the same standards apply to MO systems
arresters in AC rail systems as for arresters in The requirements for the arresters depend on the
general energy supply networks. For this reason, operating conditions and type of equipment to
these arresters are specified and type-tested in be protected. ABB offers a range of different
accordance with IEC/EN 60099-4. Additional arrester types that cover all possible require-
requirements apply to MO arresters that are ments. All arresters focus on the reliability and
mounted on rail vehicles. durability of the products.
6.2 Definitions of important arrester Important data regarding the arresters recom-
parameters mended for use in AC rail networks are summa-
rized in Table 3.
Continuous operating voltage Uc
The highest permissible effective value of the Further information on the properties of these
operating frequency AC voltage, which may be products can be found in the data sheets at
continuously applied to the arrester terminals. www.abb.com/arrestersonline.
—
Table 3: ABB arresters for AC rail systems
—
7 Overvoltage protection
in AC rail networks
7.1 Overvoltage protection in railway power 7.2 Surge protection of rail systems and
supply locomotives
The 50 Hz transmission networks of railway ser- It is recommended to provide surge arresters in
vices do not differ significantly from those of the the rail systems at the following locations
public energy supply. Therefore the same rules between high voltage and earth:
apply for the use of surge arresters, see applica- • At all feed-in points where the cables are con-
tion guideline [1]. nected to the overhead line.
• At joints where reflections from transient
However, the 16.7 Hz networks used for European surges can lead to flashovers, e.g. at distribut-
railways are structured differently. Figure 10 ing points, end of sections
shows a schematic example of the railway power • At power take-off points when e.g. a cable is
supply with the locations of surge arresters used connected to the overhead line to take energy
by Schweizerische Bundesbahnen (SBB) in for a point heater
Switzerland. The two current conductors in the • At the entrance to tunnels, to protect the instal-
132kV network each have a voltage of 66 kV (180° lation in the tunnel against flashovers as a result
out of phase) to earth. The center of some trans- of transient surges.
formers is effectively earthed. In Germany and
Austria, the transmission networks are earthed Normally, when designing the arresters in an
via coils. If a single-phase earth fault occurs in AC system, three important characteristics,
such a transmission network, the other, non- among others, must be considered: the highest
faulty phase can reach an increased voltage to continuous and TOV voltage that arises in the
earth. network, the protection level of the arresters and
the energy absorption capacity of the arresters.
MO arresters can withstand an increased 16.7 Hz
voltage for the duration of an earth fault, depend- In AC railway systems the situation is different.
ing on their time overload capacity. The arrester According to Table 1 and Figure 3, we have defini-
continuous operating voltage Uc is chosen tions of the highest permanent voltage Umax1 and
according to the duration of the fault and the of the highest non-permanent voltage Umax2 ,
voltage in the fault. In the present case, a which can appear for maximum 5 min. as defined
POLIM-H 84 N with Uc = 84 kV is used, which has a in the specification, but it is not known how often
residual voltage of Ures = 268 kV with a rated dis- and at which time intervals. Voltage fluctuations
charge current of In = 20 kA. Correspondingly, the above these defined values have been observed in
arresters for the transformer neutral are real railway systems, too.
designed for transformers that are not effectively
earthed, for example with Uc = 44 kV. It is very important that the arresters in the sys-
— tem shall be stable from the thermal point of
Figure 10: Schematic
representation of a
view, no matter which stresses appear.
16.7 Hz railway supply
power and the use
of surge arresters.
132kV-Netz 15kV-Netz
O vervo ltage protection in A C rai l networ k s 23
As the modern ABB MO surge arresters have a The co-ordination concept of the arresters for a
very favorable protection level and high energy good overvoltage protection has proven useful
absorption capability, it is recommended to lay for traction vehicles, see Figure 11. The main
the continuous voltage Uc of the MO arrester sim- arresters are on the roof close to the pantograph.
ilar or, ideally, significantly higher than Umax2 . The The very high quality POLIM-H 32N is recom-
surge protection of the devices is still guaran- mended for this application. Cables lead from the
teed. pantograph to the inside of the transformer,
which is protected against overvoltages by a
The following minimum value applies to the selec- slightly weaker surge arrester, type POLIM-S 34N
tion of the MO arrester: or POLIM-I 34N. Choosing a slightly higher contin-
uous voltage for the arrester on the transformer
Uc ≥ Umax2
ensures that the energies of the overvoltages
Since, in unfavorable cases, harmonic waves or occurring in the network are mainly absorbed by
energy recovery can lead to considerable voltage the main arresters on the roof. As far as is techni-
fluctuations in these railway networks, an addi- cally possible, there is also a version with a
tional margin of approx. 10% is recommended reduced overall height for use on rail vehicles.
when selecting the Uc . The following recommen-
dation applies to these networks when selecting 7.2.2 Arrester selection in the 15kV/16.7Hz AC
these arresters: network
With Umax2 from Table 1 the minimum continuous
Uc ≥ 1.1 × Umax2
voltage for the MO arrester is:
The rated voltage Ur is irrelevant for the selection
Uc ≥ 18 kV
of the MO arrester in this application.
The following recommendation applies to higher
7.2.1 Arrester selection in the 25kV/50Hz AC operational safety in unfavorable cases:
network
Uc ≥ 20 kV
With Umax2 from Table 1 the minimum continuous
voltage for the MO arrester is: The arrester type POLIM-H 20N is recommended
as an arrester for fixed installations along the
Uc ≥ 29 kV
overhead contact lines and in the stations.
The following recommendation applies to higher
operational safety in unfavorable cases: The co-ordination concept of the arresters for a
good overvoltage protection has also proven
Uc ≥ 32 kV
itself at this voltage level - with the very high-
The arrester type POLIM-H 32N is recommended quality POLIM-H 20N on the roof and a
as an arrester for fixed installations along the POLIM-I 22N inside to protect the transformer.
overhead contact lines and in the stations.
—
Figure 11: Example of an
arrester arrangement
in a traction vehicle
in an AC network
~
~
~
~
24 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
—
8 Arresters for DC rail networks
8.1 Applicable standards 8.2 Definitions of important arrester
The standards EN 50123-5 [18] and IEC 61992-5 parameters
[19] have been applied to the dimensioning and
type testing of surge arresters in DC rail net- Continuous operating voltage of an arrester Uc
works. In 2012, the new standard EN 50526-1 Maximum permissible DC voltage value that may
appeared, which replaces EN 50123-5. IEC 61992-5 be continuously applied to the arrester terminals.
was also revised and replaced by IEC 62848-1,
which largely corresponds to EN 50526-1. Rated voltage of an arrester Ur
EN 50123-5 and IEC 61992-5 are no longer valid. Voltage by which the arrester is designated. Due
to the special properties of DC rail systems, the
While EN 50123-5 or IEC 61992-5 was largely a rated voltage of a DC arrester corresponds to the
copy of IEC/EN 60099-4 for AC voltage applica- continuous operating voltage of the arrester.
tions with only minor adjustments to the changed
requirements of a DC network, EN 50526-1 and Nominal discharge current of an arrester In
IEC 62848-1 take into account the special require- The peak value of the lightning current impulse,
ments of the DC rail network much better. according to which an arrester is classified as per
EN 50526-1.
8.3 Technical data of ABB arresters 8.4 Type tests in accordance with EN 50526-1
EN 50526-1/IEC 62484-1 identifies the three and IEC 62848-1
arrester classes DC-A, DC-B and DC-C according Type tests are tests which are carried out once to
to increasing charge and energy absorption demonstrate that a special arrester type operates
capacity for use in DC rail networks. properly under the loads defined in the standard.
The following type tests are to be carried out on
ABB offers a wide range of arrester types for the arresters:
these classes that cover all possible require- • Insulation withstand test on the arrester hous-
ments. All arresters focus on the reliability and ing, in other words the voltage withstand
durability of the products. strength of the outer insulation with DC volt-
age, when wet and with lightning current im-
Important data regarding the arresters recom- pulse voltage.
mended for use in DC rail networks are summa- • Testing the residual voltage of the MO resistors
rized in Table 4. at various current pulses, i.e. the protection
characteristics with steep current impulse,
Further information on the properties of these lighting current impulse and switching current
products can be found in the data sheets at impulse
www.abb.com/arrestersonline. • Test of the charge transfer capacity of the MO
resistors with rectangular surge currents
• Operating duty testing on complete arresters,
i.e. thermal energy absorption in the operating
duty test
• Mechanical tests and tightness testing
• Evidence of pressure relief in the event of a
short circuit with DC, in other words, the behav-
ior when overloaded
• Testing under artificial pollution over 1000 h in
the salt spray chamber under DC voltage ap-
plied and UV testing of the insulating material
• Test to prove long-term stability under normal
conditions (aging test with DC)
—
Table 4: ABB surge arresters for DC rail systems
—
9 Overvoltage protection
in DC rail networks
9.1 Overvoltage protection in railway power 9.2 Overvoltage protection of DC rail networks
supply As with AC rail networks, it is recommended for
DC rail networks differ fundamentally from AC rail DC rail networks to provide surge arresters at the
networks in that the rails and thus the return con- following locations in the rail systems:
ductor are laid insulated against ground. This is • At all feed-in points where the cables are con-
necessary to avoid stray current corrosion in nected to the overhead line.
ground installations. Due to the insulated laying • At joints where reflections from transient
of rails, potential differences occur between surges can lead to flashovers, e.g. at distribut-
grounded system parts and the trains on rail ing points, end of feed sections or routes
potential. In addition to the usual overvoltage • At power take-off points when e.g. a cable is
protection of systems and devices, measures for connected to the overhead line to take energy
personal protection against impermissible touch for a point heater.
voltages must also be taken with DC rail systems. • At the entrance to tunnels, to protect the instal-
See Chapter 10. lation in the tunnel against flashovers as a result
of transient surges
The protection of electronic control and informa- • Additional arresters are recommended for route
tion systems against overvoltages in rail systems sections that are subject to frequent lightning
is becoming increasingly important for economic strikes, for example on bridges or on exposed
reasons. A publication by Hamburger Hochbahn overland routes.
AG [20] shows that damage caused by overvolt- • On feed lines in the substations
ages during thunderstorms or power switching • Between return conductor and earth, if this ar-
operations has an increasingly significant eco- rester is not already integrated in the voltage
nomic impact due to failure of the electronics and limiting device. This is necessary because the
data transmission technology. return conductors in DC traction systems are in-
sulated from earth.
a d
s A1 A1
+
A1* A1
A2 VLD HVL
–
A2 VLD HVL
O vervo ltage protection in D C rai l networ k s 29
—
Figure 13: Arrangement
of the arresters in
a traction vehicle in
the DC rail network
=
~
—
Figure 14: Arrangement
of the arresters in
a 2-system traction
vehicle (25kV/50Hz
25kV
AC and 1,5kV DC) AC
DC
AC
1.5kV
DC
25kV ~
AC ~ =
~
~ ~
g h
l
f A1 j k
A1 A1
A1
A2 VLD HVL A2 VLD HVL
30 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
Un Uc
750 V 300 V
1500 V 400 V
3000 V 500 V
V o ltage l imiting devices 31
—
10 Voltage limiting devices
10.2 Definitions according to EN 50122-1 Devices of class 1 are generally non recoverable,
A voltage limiting device (VLD) has a high resis- as the electrodes weld together due to the cur-
tance when the applied voltage is low and rent flow and create a short circuit.
becomes conductive when the specified value is
exceeded. If the voltage drops, it can become Devices of class 2 are recoverable within the spe-
high ohmic again or remain permanently conduc- cific load range. These devices switch off in the
tive. zero-current transition. In case of loads above
EN 50122-1 differentiates between two types of and beyond this, the electronic switching ele-
voltage limiting devices. ments alloy and create a short circuit.
VLD-F: In the event of a fault with a connection Devices of classes 3 and 4 are recoverable within
from a live part of the traction power supply sys- a specified load range and can break the speci-
tem to a conductive part that is not connected to fied load currents. These devices require a power
the return circuit, the VLD-F protects against supply for operation, they are designed for indoor
impermissible touch voltage by making it conduc- use in the stations.
tive and causing the power supply to trip. The
VLD-F is connected between the touchable con-
ductive part and the return circuit.
10.4 Structure and function of HVL voltage Transient surges caused by lightning and switch-
limiters ing operations in the network are limited by the
ABB produces two different types of voltage lim- MO resistor. If surges occur for a longer period of
iting devices, the HVL 60-0.3 with the nominal time (milliseconds to hours) due to faults in the
triggering voltageUTn = 60 V and the HVL 120-0.3 network or for operational reasons, the thyristors
with the nominal triggering voltage UTn = 120 V, ignite to limit touch voltages. As soon as a
see Figure 15. zero-current transition occurs, the thyristors cut
off the current flow and the original condition is
The HVL (hybrid voltage limiter) is a voltage limit- restored.
ing device (VLD) used primarily in DC traction
systems to protect against electric shocks. Within the defined current range, the HVL is
Impermissible touch voltages can occur in DC recoverable, i.e. it returns back to the insulating
traction systems between track systems (return condition after the current flow. If, however, the
conductors) and earthed metal structures, as the short-circuit current is too high or active for too
track systems are laid insulated to limit stray cur- long in case a fault occurs, the thyristors could be
rents. The HVL limits touch voltages regardless of overloaded, alloy and become very low resistance.
whether they are purely DC or mixed voltages of In this case, both surge and personal protection
both DC and AC voltages to the permissible limit are still guaranteed, but the measure for limiting
values defined in EN 50122-1 and EN 50122-3 [23]. stray currents is no longer in effect and the HVL
must be replaced.
The HVL consists of the parallel connection of an
MO resistor, two anti-parallel connected thyris- The HVL is a class 2.2 (bi-directional) voltage lim-
tors and an electronic control unit, see Figure 16. iting device and is type-tested as per EN 50526-2.
Mechanically, the HVL features a very rugged
design. As with all high-voltage arresters from
ABB, the active component is directly molded in
using gray silicone. This well-proven design pro-
tects the device from any possible environmental
stresses, such as UV radiation, vibrations and pol-
lution. The HVL is corrosion resistant and can be
used either outdoors or indoors. The HVL does
not require a power supply from the mains grid.
The HVL complies with both VLD-O and VLD-F
functionality in the specified current range.
—
Figure 15: Voltage
limiting devices, HVL
60-0.3 and HVL 120-0.3
—
Figure 16: Circuit
diagram of the HVL
voltage limiter
a MO resistor
S Control unit
d Thyristor
U 3 3
1 2
V o ltage l imiting devices 33
—
Table 6: Voltage limiting device technical data
10.7 Type tests in accordance with EN 50526-2 10.8 Final and acceptance tests
Type tests are tests which are carried out on volt- All voltage limiting devices of type HVL 60-0.3
age limiting devices once to demonstrate that the and HVL 120-0.3 are individually tested in accor-
device operates properly under the loads defined dance with EN 50526-2. As part of the final test,
in the standard. the triggering voltage and the leakage current at
the non-triggering voltage are determined.
The following type tests are to be carried out:
• Checking the nominal triggering voltage and Acceptance tests must always be agreed between
the non-triggering voltage the manufacturer and the purchaser.
• Leakage current measurement
• Determination of the maximum load for DC 10.9 Use of voltage limited devices
short-time withstand currents and long-time Voltage limiting devices are connected between
withstand currents earthed system parts (e.g. at train stops) and
• Determination of the maximum load for AC tracks which have been laid insulated, see
short-time withstand currents and long-time Figure 17.
withstand currents
• Testing the response time as a function of the Knowledge of the expected loads is necessary to
DC voltage and the mixed voltage (DC voltage determine suitable installation locations. The
with superimposed AC voltage) extent and duration of the potential differences
• Testing the lightning impulse withstand capac- and leakage currents that actually occur depend
ity and charge dissipation with lightning im- on numerous parameters concerning track con-
pulse currents of different amplitudes and struction, railway current and vehicle technology,
waveforms as well as railway operating and external bound-
• Degree of protection in accordance with ary conditions.
IEC 60529 [24]
• Environmental testing of the materials used. Typical locations for HVL devices in urban trans-
port are train stations, stops and on grounded
metallic structures in the track area that are
accessible to the public, see protection concept
in Figure 12.
—
Figure 17: Voltage
limiting device, installed
between grounded
parts of the system
and insulated tracks
HVL
I nsta l l ation directions 35
—
11 Installation directions
In order to achieve the expected protection
through the arrester it must be taken into consid-
eration that arresters have a limited local protec-
tion area. The voltages at the arrester terminals
and those on electrical equipment are not equal
because of the transient wave occurrences
between the connection point of the arrester and
the equipment to be protected. The extent of the
voltage on electrical equipment depends on
residual voltage of the arrester itself, the rate-of-
rise of the overvoltage wave, its traveling speed
along the line and also the distance between the
arrester and the equipment.
—
12 Conclusion
Lightning overvoltage and switching overvoltage
are also a risk for installations and equipment in
electrical railways. MO surge arresters with no
spark gaps reliably limit these overvoltages. The
ABB arresters with silicone direct-molding have
proven to be extremely reliable products in rail
systems and especially on traction vehicles for
many years.
The HVL type voltage limiting devices, which have
been further developed in accordance with the
EN 50526-2 standard, offer reliable protection
against impermissible touch voltages.
—
13 Bibliography
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Metalloxidableiter in Mittelspannungsnetzen equipment
Application Guidelines, Overvoltage protection, Teil 1: Grundlegende Anforderungen – Luft- und Kriech-
Metal-oxide surge arresters in medium-voltage strecken für alle elektrischen und elektronischen Be-
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[2] [15]
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D.C. surge arresters and voltage limiting devices –
Part 1: Surge arresters [17]
Bahnanwendungen – Ortsfeste Anlagen – Über EN 45545-2: Railway applications – Fire protection on
spannungsableiter und Spannnungsbegrenzungs railway vehicles – Part 2: Requirements for fire
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Bahnanwendungen – Brandschutz in Schienenfahrzeu-
[4] gen – Teil 2: Anforderungen an das Brandverhalten von
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and voltage limiting devices – Part 1: Metal-oxide surge
arresters without gaps [18]
EN 50123-5, February 2003: Railway applications –
[5] Fixed installations - D.C. switchgear
F. Greuter und andere: Der Metalloxid-Widerstand: Part 5: Surge arresters and low-voltage limiters for
Kernelement moderner Überspannungsableiter; specific use in d.c. systems
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[19]
[6] IEC 61992-5, 2006-02: Railway applications – Fixed
IEC 61373: Railway applications – Rolling stock equip- installations – DC switchgear –
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[7]
V. Hinrichsen, W. Petrusch, B. Richter, K. Steinfeld: [20]
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zen nungsableiter und Spannnungsbegrenzungseinrichtun-
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[9]
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[10] Part 2: Voltage limiting devices
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[23]
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Part 1: Common Topics
38 A P P L I C AT I O N G U I D E L I N E S F O R O V E R V O LTA G E P R OT E C T I O N I N R A I L S Y S T E M S
Notice
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB Power
Grids Switzerland AG does not accept
any responsibility whatsoever for poten-
tial errors or possible lack of informa-
tion in this document.
www.abb.com/arrestersonline
1HC0075573 AC EN