TAKENAKA VIETNAM

HOSHINO PROJECT

PROJECT NAME: HVC BINH DUONG NEW FACTORY

LOCATION: Lot B - 3A7 - CN, MY PHUOC III IPZ, THOI HOA, BEN CAT, BINH DUONG

METHOD OF TESTING & COMMISSIONING

FOR
FIRE FIGHTING SYSTEM
M – TC – 105

APPROVED BY: APPROVED BY: PREPARED BY:

CLIENT TAKENAKA VIETNAM KINDENVIETNAM

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

TESTING & COMMISSIONING FOR FIRE FIGHTING SYSTEM

CONTENTS:

A. Testing & Commissioning Procedure

B. Testing Equipment

C. Testing & Commissioning Record

C.1 Fire Hydrant Design Specifications

C.2 Fire Hydrant Electric Pump Functional Test Record

C.3 Fire Hydrant Engine Pump Functional Test Record

C.4 Fire Hydrant Jockey Pump Functional Test Record

C.5 Hydrant & Sprinkler Piping Pressure Test Record for 1 Zone

C.6 Hydrant & Sprinkler Piping Pressure Test Record for All System

C.7 Fire Hydrant Box Test Record

C.8 Fire Hydrant Hose Pray Test Record

C.9 Sprinkler Test Point Record

PROJECT NAME: HVC BINH DUONG NEW FACTORY

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A. TESTING AND COMMISSIONING PROCEDURE.

Flow Working Points

Check condition of pump room
Manual operation
Manual running pump
 Check the condition of pipe.
 Check the valve open/ close status condition. ( bypass valve open )
 Check water level at water supply ( high 1500mm from bottom
tank).
 Check: date, executer, equipment name, model, serial, pump head,
insulation, painting, damage, anchor bolt, anti-vibration.
 Setting the pressure of pump ( see check sheet ).
 Setting the safety valve (1.0Mpa).
 Power on Fire panel at pump room.
 Check status of fire fighting pump one by one (electric pump, engine
pump, Jockey pump) : abnormal sound, abnormal vibration, heat.
 Pump valve adjust.
 Check voltage, current.
 Power off
 Bypass valve close.

Leak test  Power on Jockey pump.

Visual check leak of system  Check the valve open/ close status condition.
 Power off on fire pump control panel at pump room.
 Check heat.
 Check leak of pipe, pump.
 Power off Jockey pump.
Auto operation
 Power on.
Auto running pump
 Checking the pressure of pump ( see check sheet ).
 Check the pump status from fire alarm panel.
 Hydrant: Check spray water from the fire hydrant box( detail see record
sheet ).
 Burn fire to test sprinkler head (detail see record sheet ).

 Decompression by bypass.
Switching test
 Electric pump running ( automatically).
 When power source off diesel pump will be running.

Final inspection
Finish

(Parameter of fire fighting pump)

Pump ON/OFF
Jocky pump (ON) 0.55 MPa (OFF) 0.65 MPa
Fire pump (Electrical) (ON) 0.45 MPa (OFF) 0.75 MPa
Fire pump (Diesel) (ON) 0.45 MPa (OFF) Manual
Safety valve
Discharge header >1.0 Mpa
Fire Hydrant Box ( Indoor & Outdoor)
Spray Pressure: - Outdoor: 0.3Mpa
- Indoor: 0.2Mpa
Sprinkler spray radius <2.0 m

PROJECT NAME: HVC BINH DUONG NEW FACTORY

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B. TESTING EQUIPMENT

NO EQUIPMENT NO. EQUIPMENT

.
1 Insulation Tester 3 Voltmeter

2 Pressure gauges 1 4 Ampere Clamp

5 Pressure gauges 2

PROJECT NAME: HVC BINH DUONG NEW FACTORY

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C. TESTING AND COMMISSIONING RECORD

C.1 Fire Hydrant Design Specifications

 Electric Pump 7700L/min- 700kPa

 Engine Pump 7700L/min- 700kPa
 Jockey Pump 100L/min- 750kPa
 Air pressure test 0.45MPa ( testing when installation piping finish ) .
 Water pressure test 12.0MPa ( testing when installation piping finish ).


PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

C.2 Fire Hydrant Electric Pump Function Test Record

TEST REPORT FOR FIRE HYDRANT ELECTRIC PUMP No. 01

Project name : HVC BINH DUONG NEW FACTORY Test Date: 21-Jan-2019

Location Fire Pump Room Executer: Mr. Viet

Electric Pump Equipment Name: FP-1

Equipment
Model No: GS 150-500 /132 Serial No: 18020707 K

Design Capacity: 7700L/min Pump Head: 700kPa

Panel name : FP Panel location: Pump room

CONTROL PANEL RESULT

Rating Measure Good Bad

Electricity
Voltage 380 (V) 410 (V)

Current 247(A) 209 (A)

Insulation Over 100MΩ

Low (on):
0.45Mpa
0.45Mpa
Control Pressure switch
High(off):
0.75Mpa
0.75Mpa
Painting OK NG

Damage YES NO

Appearance Abnormal sound YES NO

Abnormal vibration YES NO

Abnormal heat YES NO

Anchor bolt OK NG
Installation
Anti-vibration OK NG
Note:
1./Check Control Panel Power Every Day.
2./Check Pressure Gauge Every Day of Main Pipe.
3./Check Pump & Pipe & Valve Condition.

C.3 Fire Hydrant Engine Pump Function Test Record

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

TEST REPORT FORFIRE HYDRANT ENGINE PUMP No. 2

Project name : HVC BINH DUONG NEW FACTORY Test Date: 21-Jan-2019

Location Fire Pump Room Executer: Mr. Viet

Engine Pump Equipment Name: FP-2

Equipment
Model No: GS 150-500 /148E Serial No: P181825-02

Design Capacity: 7700l/min Pump Head: 700kPa

Panel name : FP Panel location: Pump room

CONTROL PANEL RESULT

Rating Measure Good Bad

Electricity
Voltage - -

Current - -

Insulation Over 100MΩ

Pressure switch Low(on):
0.45Mpa
(Auto run/on when 0.45Mpa
Control
electric run and High(off):
Manual
power shut off) Manual
Painting OK NG

Damage YES NO

Appearance Abnormal sound YES NO

Abnormal vibration YES NO

Abnormal heat YES NO

Anchor bolt OK NG
Installation
Anti-vibration OK NG
Note:
1./Check Control Panel Power Every Day.
2./Check Pressure Gauge Every Day.
3./Check Pump & Pipe & Valve Condition.
4./Check Oil Tank Level 1 Week 1 Times.
5./Check UPS Indicator Lamp on Control Panel .
6./Check & Reset UPS Power Normal On When Power Cut Off Over 1hours .

C.4 Fire Hydrant Jockey Pump Function Test Record

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

TEST REPORT FORFIRE HYDRANT JOCKEY PUMP No. 3

Project name : HVC BINH DUONG NEW FACTORY Test Date: 21-Jan-2019

Location Fire Pump Room Executer: Mr. Viet

Jockey pump Equipment Name: FP-3

Equipment
Model No: EVMSG10 8N5Q1BEGE/3.0 Serial No: E18020806

Design Capacity: 100L/min Pump Head: 750kPa

Panel name : FP Panel location: Pump room

CONTROL PANEL RESULT

Rating Measure Good Bad

Electricity
Voltage 380 (V) 408 (V)

Current 6.4 (A) 6.3 (A)

Insulation Over 100MΩ

Low (on):
0.55Mpa
Pressure switch 0.55Mpa
Control
(Auto on/off) High (off):
0.65Mpa
0.65Mpa
Painting OK NG

Damage YES NO

Appearance Abnormal sound YES NO

Abnormal vibration YES NO

Abnormal heat YES NO

Anchor bolt OK NG
Installation
Anti-vibration OK NG
Note:
1./Check Control Panel Power Every Day.
2./Check Pressure Gauge Every Day .
3./Check Pump & Pipe & Valve Condition.

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

C.5 Hydrant And Sprinkler Test Record For One Zone

SCHEDULE TEST FOR FIRE HYDRANT PIPING SYSTEM

Project Name : HVC BINH DUONG NEW FACTORY

Test Report Operation
No. Group No. Area Test date Result Installation Test By
number Condition
1 1 1st Floor 17-Dec-2018 1 Good Passed Good Good Water

2 2 2nd Floor (B-J, 1-6) 16-Dec-2018 2 Good Passed Good Good Water

3 3 2nd Floor (B-J, 6-11) 21-Dec-2018 3 Good Passed Good Good Water

4 4 1st Floor (B-J, 1-6) 30-Dec-2018 4 Good Passed Good Good Water

5 5 1st Floor (B-J, 6-11) 05-Jan-2019 5 Good Passed Good Good Water

6 6 Bike parking 14-Jan-2019 6 Good Passed Good Good Water

7 7 Factory 12-Jan-2019 7 Good Passed Good Good Water

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

Project Name: HVC BINH DUONG NEW FACTORY No: 1

KINDEN VIETNAM CO., LTD.  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Fire Hydrant Main Pipe

Location: Axis A-J, 1-11 at 1FL

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 17-Dec-2018 Outside Temp 280C Date: 17-Dec-2018 Outside Temp 310C

Starting Time : 10:00 AM Finishing Time : 11:00 AM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

Testing Area Drawing: Attached Attached Drawing No: MS-FF-03-1

Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

Project Name: HVC BINH DUONG NEW FACTORY No: 2

KINDEN VIETNAM CO.,LTD  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Sprinkler Pipe System

Location: Axis B-J, 1-6 at 2FL

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 16-Dec-2018 Outside Temp 330C Date: 16-Dec-2018 Outside Temp 310C

Starting Time : 02:30 PM Finishing Time : 03:45 PM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

Testing Area Drawing: Attached Attached Drawing No: MS-SP-02

Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

Project Name: HVC BINH DUONG NEW FACTORY No: 3

KINDEN VIETNAM CO., LTD.  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Sprinkler Pipe System

Location: Axis B-J, 6-11 at 2FL

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 21-Dec-2018 Outside Temp 330C Date: 21-Dec-2018 Outside Temp 310C

Starting Time : 02:50 PM Finishing Time : 04:15 PM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

Testing Area Drawing: Attached Attached Drawing No: MS-SP-02

Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

Project Name: HVC BINH DUONG NEW FACTORY No: 4

KINDEN VIETNAM CO.,LTD  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Sprinkler Pipe System

Location: Axis B-J, 1-6 at 1FL

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 30-Dec-2018 Outside Temp 320C Date: 30-Dec-2018 Outside Temp 300C

Starting Time : 02:00 PM Finishing Time : 03:15 PM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

Testing Area Drawing: Attached Attached Drawing No: MS-SP-01

Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

Project Name: HVC BINH DUONG NEW FACTORY No: 5

KINDEN VIETNAM CO.,LTD  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Sprinkler Pipe System

Location: Axis A-J, 6-11 at 1FL

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 05-Jan-2019 Outside Temp 310C Date: 05-Jan-2019 Outside Temp 290C

Starting Time : 03:45 PM Finishing Time : 05:00 PM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

Testing Area Drawing: Attached Attached Drawing No: MS-SP-01

Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

Project Name: HVC BINH DUONG NEW FACTORY No: 6

KINDEN VIETNAM CO.,LTD  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Sprinkler Pipe System

Location: Bike Parking

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 14-Jan-2019 Outside Temp 330C Date: 14-Jan-2019 Outside Temp 310C

Starting Time : 01:25 PM Finishing Time : 02:25 PM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

Testing Area Drawing: Attached Attached Drawing No: MS-SP-03,04

Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

DRAWING ATTACHED
Drawing No. Drawing Name
MS-FF-03-01 FIRE HYDRANT SYSTEM FACTORY 1FL - PLAN
MS-SP-01 FIRE SPRINKLER SYSTEM FACTORY 1FL - PLAN
MS-SP-02 FIRE SPRINKLER SYSTEM PLAN FACTORY 2FL
MS-SP-03 FIRE FIGHTING SYSTEM PLAN BIKE PARKING 1FL
MS-SP-04 FIRE FIGHTING SYSTEM PLAN BIKE PARKING 2FL

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

C.6

C.7 HYDRANT AND SPRINKLER TEST RECORD FOR ALL SYSTEM

Project Name: HVC BINH DUONG NEW FACTORY No: 7

KINDEN VIETNAM CO.,LTD  Date: 22-Jan-2018

RECORD OF INSPECTION
MECHANICAL WORK
System of testing: Fire Fighting System

Location: Factory 1FL & 2FL

Method of testing: Pressure Test

Media: Water

Before of Testing After of Testing

Date: 12-Jan-2019 Outside Temp 340C Date: 12-Jan-2019 Outside Temp 320C

Starting Time : 01:10 PM Finishing Time : 02:20 PM

At Starting Time of Pressure: 12 Kgf/cm2 At finishing Time of Pressure: 12 Kgf/cm2

Time of Testing: 1 hour RESULT: Good-Passed Failed-Reject

MS-FF-03,04
Testing Area Drawing: Attached Attached Drawing No:
MS-SP-01,02
Remark:

Approval Checked By Tested By

PROJECT NAME: HVC BINH DUONG NEW FACTORY 17 of 21

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DRAWING ATTACHED
Drawing No. Drawing Name
M-FF-02 FIRE FIGHTING PIPING SYSTEM DIAGRAM

PROJECT NAME: HVC BINH DUONG NEW FACTORY 18 of 21

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C.8 FIRE HYDRANT BOX TEST RECORD

TEST REPORT FOR FIRE HYDRANT BOX No. 1

Project name : HVC BINH DUONG NEW FACTORY

Test Date:  21-Jan-2019 Executer: Mr. Thoai

Equipment: Fire Hydrant Box Location: Factory

Nozzle Hose
Item Installation Valve Condition Result
condition Condition
Ok Ok Ok Ok
FHB-1
NG NG NG NG

Ok Ok Ok Ok
FHB-2
NG NG NG NG

Ok Ok Ok Ok
FHB-3
NG NG NG NG

Ok Ok Ok Ok
FHB-4
NG NG NG NG

Ok Ok Ok Ok
FHB-5
NG NG NG NG

Ok Ok Ok Ok
FHB-6
NG NG NG NG

Ok Ok Ok Ok
FHB-7
NG NG NG NG

Ok Ok Ok Ok
FHB-8
NG NG NG NG

Ok Ok Ok Ok
FHB-9
NG NG NG NG

Ok Ok Ok Ok
FHB-10
NG NG NG NG

Ok Ok Ok Ok
FHB-11
NG NG NG NG
Note:
(See Drawing Location)

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

TEST REPORT FOR FIRE HYDRANT BOX No. 2

Project name : HVC BINH DUONG NEW FACTORY

Test Date:  21-Jan-2019 Executer: Mr. Thoai

Equipment: Fire Hydrant Box Location: Factory

Nozzle Hose
Item Installation Valve Condition Result
condition Condition
Ok Ok Ok Ok
FHB-12
NG NG NG NG

Ok Ok Ok Ok
FHB-13
NG NG NG NG

Ok Ok Ok Ok
FHB-14
NG NG NG NG

Ok Ok Ok Ok
FHB-15
NG NG NG NG

Ok Ok Ok Ok
FHB-16
NG NG NG NG

Ok Ok Ok Ok
FHB-17
NG NG NG NG

Ok Ok Ok Ok
FHB-18
NG NG NG NG

Ok Ok Ok Ok
FHB-19
NG NG NG NG

Ok Ok Ok Ok
FHB-20
NG NG NG NG

Ok Ok Ok Ok
FHB-21
NG NG NG NG

Ok Ok Ok Ok
FHB-22
NG NG NG NG
Note:
(See Drawing Location)

PROJECT NAME: HVC BINH DUONG NEW FACTORY

TAKENAKA VIETNAM

TEST REPORT FOR FIRE HYDRANT BOX No. 3

Project name : HVC BINH DUONG NEW FACTORY

Test Date:  21-Jan-2019 Executer: Mr. Thoai

Equipment: Fire Hydrant Box Location: Factory

Nozzle Hose
Item Installation Valve Condition Result
condition Condition
Ok Ok Ok Ok
OFHB-1
NG NG NG NG

Ok Ok Ok Ok
OFHB-2
NG NG NG NG

Ok Ok Ok Ok
OFHB-3
NG NG NG NG

Ok Ok Ok Ok
OFHB-4
NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG

Ok Ok Ok Ok

NG NG NG NG
Note:
(See Drawing Location)

PROJECT NAME: HVC BINH DUONG NEW FACTORY