机柜热交换器用户手册

CABINET HEAT EXCHANGER

USER MANUAL

[产品型号/MODEL: HE0080]
※ 使用热交换器前请阅读本用户手册
※ 本用户手册阅读完后请妥善保管
HE0080 User Manual

目 录
1. INTRODUCTION................................................................................................................................ 5

1.1. PREFACE........................................................................................................................................5
1.2. PRODUCT OVERVIEW.....................................................................................................................5
1.3. WORKING PRINCIPLE..................................................................................................................... 5
1.4. STANDARDS...................................................................................................................................6

2. PRODUCT FUNCTION..................................................................................................................... 6

2.1. EXTERNAL FAN CONTROL LOGIC...................................................................................................6

2.2. INTERNAL FAN CONTROL LOGIC....................................................................................................6
2.3. DUST FUNCTION............................................................................................................................ 6
2.4. ENERGIZATION START FUNCTION.................................................................................................. 6
2.5. SELF-INSPECTION.......................................................................................................................... 6
2.6. ALARMING.................................................................................................................................... 7

3. TECHNICAL PARAMETER............................................................................................................. 7

3.1. TECHNICAL PARAMETER TABLE.................................................................................................... 7

3.2. INSTALLATION DIAGRAM.............................................................................................................. 8

4. INSTALLATION PREPARATION................................................................................................... 8

4.1. PACKAGE DRAWING...................................................................................................................... 8

4.2. REMOVE THE PACKAGING AND CHECK......................................................................................... 9
4.3. PACKING LIST................................................................................................................................ 9

5. RESISTOR INSTALLATION..........................................................................................................10

5.1. THE CABINET HOLE SIZE CHART..................................................................................................10

5.2. INSTALLATION INSTRUCTION.......................................................................................................11
5.3. PREPARATION BEFORE INSTALLATION........................................................................................ 11
5.4. MACHINERY INSTALLATION........................................................................................................ 12
5.5. ELECTRICAL INSTALLATION........................................................................................................ 12

6. PRODUCTS RUNNING.................................................................................................................. 13

6.1. PRODUCT CHECK BEFORE OPERATION.........................................................................................13

6.2. PRODUCTS RUNNING................................................................................................................... 13
6.3. ANNOUNCEMENTS....................................................................................................................... 14

7. HUMAN-COMPUTER INTERFACE..............................................................................................15

7.1. DISPLAY ICON AND BUTTON....................................................................................................... 15

7.1.1. Icon indicate：................................................................................................................... 15
7.1.2. Normal work：...................................................................................................................15
7.1.3. Have a warning system：
（Shiny frequency：5HZ）........................................................15
7.2. KEY DESCRIPTION.......................................................................................................................15

7.2.1. The function keys ......................................................................................................15

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7.2.2. Identify key ..............................................................................................................15

7.2.3. Up key.................................................................................................................................15
7.2.4. Down Key........................................................................................................................... 15
7.3. PARAMETER SETTINGS................................................................................................................ 16
7.3.1. Parameters set the example................................................................................................16
7.4. FAULT QUERY AND CODE............................................................................................................16
7.4.1. Fault query......................................................................................................................... 16
7.4.2. Fault code table..................................................................................................................16
7.4.3. Restore factory Settings......................................................................................................16

8. FAULT ANALYSIS AND PROCESSING.....................................................................................16

8.1. COMMON FAULT ANALYSIS AND PROCESSING............................................................................ 16

8.2. REGULAR INSPECTION................................................................................................................. 17
8.3. REGULAR MAINTENANCE............................................................................................................ 17

9. AFTER-SALES SERVICE AND WARRANTY............................................................................18

9.1. WARRANTY PERIOD.....................................................................................................................18

9.2. WARRANTY COVERAGE...............................................................................................................18
9.3. DISCLAIMER................................................................................................................................ 18

APPENDIX: ELECTRIC SCHEMATIC DIAGRAM............................................................................. 19

1. 简介.....................................................................................................................................................20

1.1. 前言............................................................................................................................................ 20
1.2. 产品概述.................................................................................................................................... 20
1.3. 工作原理.................................................................................................................................... 20
1.4. 符合标准.................................................................................................................................... 21

2. 产品功能.............................................................................................................................................21

2.1. 外风机控制逻辑........................................................................................................................ 21
2.2. 内风机控制逻辑........................................................................................................................ 21
2.3. 排尘功能.................................................................................................................................... 21
2.4. 来电自启动功能........................................................................................................................ 21
2.5. 自检............................................................................................................................................ 21
2.6. 告警............................................................................................................................................ 22

3. 产品参数.............................................................................................................................................22

3.1. 产品技术参数............................................................................................................................ 22
3.2. 产品外形尺寸图........................................................................................................................ 23

4. 安装准备.............................................................................................................................................23

4.1. 包装示意图................................................................................................................................ 23
4.2. 拆除包装及检查........................................................................................................................ 24
4.3. 装箱清单.................................................................................................................................... 24

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5. 产品安装.............................................................................................................................................25

5.1. 机柜开孔尺寸图........................................................................................................................ 25
5.2. 安装示意图................................................................................................................................ 26
5.3. 安装前准备................................................................................................................................ 26
5.4. 机械安装.................................................................................................................................... 27
5.5. 电气安装.................................................................................................................................... 27

6. 产品运行.............................................................................................................................................28

6.1. 产品运行前检查........................................................................................................................ 28
6.2. 产品运行.................................................................................................................................... 28
6.3. 注意事项.................................................................................................................................... 28

7. 人机界面(LED)...................................................................................................................................29

7.1. 显示图标及按键说明................................................................................................................ 29
7.2. 操作说明.................................................................................................................................... 29
7.2.1.待机及显示........................................................................................................................29
7.2.2.功能选择............................................................................................................................ 30
7.2.3. 自检....................................................................................................................................30
7.2.4. 故障告警内容查看............................................................................................................30
7.3. 参数设置.................................................................................................................................... 30

8. 故障分析与处理.................................................................................................................................31

8.1. 常见故障分析与处理................................................................................................................ 31

9. 维护与保养.........................................................................................................................................32

9.1. 定期检查.................................................................................................................................... 32
9.2. 定期维护.................................................................................................................................... 32

10. 售后服务及保修............................................................................................................................ 32

10.1. 保修期.................................................................................................................................... 32
10.2. 保修范围................................................................................................................................ 32
10.3. 免责申明................................................................................................................................ 33

附录：电气原理图..................................................................................................................................... 34

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 HE0080 User Manual

1. Introduction
1.1. Preface
This user's manual describes the important methods cabinet heat exchanger used

correctly, before you use carefully read this user's manual, and observe the use of methods

and precautions to ensure you are safe and correct use of the heat exchanger cabinet. Keep

After reading this user manual for easy reference.

1.2. Product overview

The heat exchanger is suitable for use in communication outdoor cabinet, outdoor

power control cabinet, the cabinet can be for the closed state) in normal working conditions

(internal control cabinet passive cooling temperature, to ensure that all of the thermal

components contained in the works, exert its best work performance. With high reliability,

simple installation, after electrify work, without complex debugging, etc.

Note: in addition to the above illustrate the application of the object of any damage

caused by any other occasion, we do not assume responsibility.

1.3. Working principle

Heat exchanger is the use of indoor and outdoor temperature difference, on the sides of

indoor and outdoor air through the heat exchanger core body will indoor air side heat transfer

to the outdoor air was taken away, so as to achieve the aim of heat and cooling.

NO. name

1 Cabinets

2 Cabinet interior module

3 Heat exchange

4 Internal circulation fan

5 Internal recycling cavity

6 Electric heaters

7 Heat exchanger core

8 External circulation fan

9 External circulation chamber

Heat exchanging principle diagram

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1.4. Standards
GB/T2423.38-1990 Electrical and Electronic Products Basic Environmental Test
Regulation_Test R: Water Test Method;
GB/T 2423.1-2001 Electrical and Electronic Products Environmental Test Part 2：Test
method Test A：low temperature;
GB/T 2423.2-2001 Electrical and electronic products environmental test Part 2 ：
Test method Test B：high temperature;
GB4208-2008 Shell Protection Level;
GJB150-86 Military Equipment Environment Test Method;
GB/T17626.8-1998 Electromagnetic Compatibility Testing and Measurement
Techniques Power Frequency Magnetic Field Immunity Test
GB9254-1998 Radio Disturbance Limited Value and Measurement Method of
Information Technology Equipment.

2. Product Function
2.1. External fan control logic
The circulation fan ： circulation within the inlet temperature below 25 ℃ to stop

running；more than 35 ℃ to start the work；below 35 ℃ low speed operation（1600r/min)；

linear speed of 35 ℃ ~ 45 ℃；higher than 45 ℃ run at full speed（3100r/min)。

2.2. Internal fan control logic

The circulation fan ：Inner loop speed inlet temperature below 25 ℃（1600r/min)；
Linear speed of 25 ℃ ~ 45 ℃；More than 45 ℃ at full speed（3100r/min)。
2.3. Dust function
Press the TEST button 3 seconds, both inside and outside the fan runs at full speed

for 3 minutes, after the heat exchanger according to the normal logic operation.

Heat exchanger can guarantee for automatic forced dirt, automatically force dirt cycle for 7

days, namely every seven days of mandatory dirt again.

In the process of dirt, if press the TEST button again, the heat exchanger to stop dirt,

return to dust top working condition. In the state of dirt, the TEST of green light flash.

2.4. Energization start function

After power on heat exchanger can automatically put into operation, and keep the

red light, green light 1 s.

2.5. Self-inspection
Self-checking order: boot self-checking (or press TEST self-check), the green LED

lights flash.

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1、outside the fan start (default half speed), run after the set time to shut down.

2、the fan start (default half speed), run after the set time to shut down.

3、the introspection.

2.6. Alarming
Heat exchanger by RS485 and RS232 upload alarm signal and provides the following alarm

information:
In response to the action
Whet
Num Num If dry
The Reset her
ber ber contac
alarm Triggering condition The machine the to
of the of the t
types moves way uploa
red green output
d
light light
The
The alarm signal to Auto
sensor Sensor fault 1 0 Yes Yes
upload matic
alarm
Internal The continuous fan The alarm signal to Auto
1 1 Yes Yes
fan alarm rotation error signal upload matic
External The continuous fan The alarm signal to Auto
2 1 Yes Yes
fan alarm rotation error signal upload matic
High and Incase temperature
low below - 5 ℃ ; Ark The alarm signal to Auto
2 2 Yes Yes
temperat inside temperature is upload matic
ure alarm higher than 55 ℃
High and
Voltage less than 36
low Voltage is lower than Auto
1 2 v or higher than 60 v Yes Yes
voltage 40 v or above 58 v matic
power off
alarm

Note: the above any alarm occurs, the alarm indicator red, and through the dry contact
signal to upload.

3. Technical Parameter
3.1. Technical parameter table
Project Unit Parameter

Power Supply(DC) VDC -40～-58

Rated voltage (DC) VDC -48V

Rated Power(DC) W 86.5

Integrated heat transfer coefficient W/K 80

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way to install Completely embedded

operating temperature range ℃ -40～+55

Environmental humidity 5%～95%

Protection grade/cycle between inside and outside IP55

Noise pressure level dB（A） ≤65

weight Kg 18

3.2. Installation diagram

4. Installation Preparation
4.1. Package drawing
At the bottom of the packing of the products including the pallet, the top protective

plate, wrap film as a whole and packing tape, packing of the products diagram below:

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4.2. Remove the packaging and check

1) ready to dismantle packaging tools: protective gloves, scissors, pen knife;

2) wear protective gloves, remove the stretch film and packaging;

3) take a heat exchanger, out of the checking: check the heat exchange box shape is

in accordance with the requirements, the attachment is complete;

4) read the user manual carefully before installation to chapter 5.3 content, in order to

successfully complete the heat exchanger to install.

5) removed after packing, please check carefully whether the appearance of the heat

exchanger damage or oil, if you find any damage, please do not hesitate to contact

manufacturers;

6) if the product is not installed immediately or need to transfer to other areas, please

check back after packing for heat exchanger;

7) to protect the environment, we suggest that the recycling of packaging material.

4.3. Packing list

serial number name quantity Note

1 Heat exchanger 1

2 user's manual 1

3 DC CORD 1

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4 Alarm wire harness 1

5 RS485 Communications wiring harness 1

5. Resistor Installation
5.1. The cabinet hole size chart

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5.2. Installation instruction

Note: the installation diagram for reference only, should be used according to actual

installation environment.

5.3. Preparation before installation

1. The installation position of cabinet internal devices, if the block with circulate in

heat exchanger inlet and outlet, should make appropriate adjustments in order to

avoid ventilation;

2. According to annex listing count at random, and ready to install tools;

3. Select installation location, should confirm this equipment around the well

ventilated, make the in and out of the side of the wind and other equipment, the

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distance between the wall body, ground in more than 300 mm, otherwise easy to

trigger a return air phenomenon such as short circuit, so the heat exchange

efficiency is bad;

4. Installed in three steps: mechanical installation, electrical installation and

commissioning.

5.4. Machinery installation

1. Open the cabinet door, the door install heat exchanger from the opening of

outward embedded inside ark cabinet (size chart) with reference to the size of

holes, make the installation of the heat exchanger of the flange to match the

cabinet position (for the inner loop control panel side);

2. Use the M5 stainless steel hexagonal nut tighten fixed on the installation of flange

in turn;

3. Check cabinet heat exchanger machinery installation, determine the correct after

into the electrical installation.

5.5. Electrical installation

Note: all electrical connections must comply with national and local electrical code

requirements, before the installation power disconnect heat exchangers, and on the basis of

the heat exchanger technology parameters to choose the appropriate cable and power

supply.

Electrical installation include: dc power supply, alarm output and communication cable

connection, connection ports are defined as follows:

DC Power connector:

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Number Terminal designation Definition

1 0 Power +

2 -48V Power -

3 RS485A RS485 Newsletter

4 RS485B RS485 Newsletter

5 NC NC

6 COM Common

7 NO NO

6. Products Running
6.1. Product check before operation
 check whether heat exchanger according to installation schematic direction

assembly, no upside down installation;

 check heat exchanger structure is complete, installation is firm, without shaking;

 check heat exchanger input power supply, the dry contacts alarm output and

communication cable is assembled according to the requirements of electrical

assembly, check the wiring terminals are wrong plug, plug;

 check cabinet of input power supply voltage and frequency whether meet the

requirements of the heat exchanger.

 check finished, ready for commissioning.

6.2. Products running

Heat exchanger, such as transistors, automatically self-checking, self-check order,

please check the user manual in item 2.5, self-check program is completed, heat exchanger

based on machine cabinets temperature detection, at the same time, according to the

control program logic control on the operation of the heat exchanger.

If there is a warning, please refer to section 2.6 of this user manual content view,

preliminary determination of the heat exchanger the detailed content of alarm, and please

refer to the user manual in item 7.1 for fault analysis and processing; Then please make

your own professional processing or contact manufacturer for maintenance.

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6.3. Announcements
 please according to this manual operation, otherwise, the improper installation

may lead to leakage, electric shock, fire, equipment loose or fall off, endanger

the safety of the accident;

 banned lead midway through the power cord or extend the power cord, no

pressure, heating, pulling the power cord;

 power supply voltage and frequency must be in conformity with the provisions

of this product in the use of;

 must connect good grounding line and ensure reliable, on the ground, not

received gas canisters, water pipe, the lightning rod, if bad earth, get an electric

shock risk will happen;

 no operating the device with wet hands, lest produce an electric shock risk;

 when clean, remove or repair equipment, please cut off power supply, lest

produce an electric shock accident;

 all electrical connections must comply with national and local electrical code

requirements, before installation to close all the power of the heat exchanger,

and according to the nameplate of heat exchanger and the technical

parameters of choosing the appropriate line diameter and circuit protection

device;

 have combustible gas, corrosive gas, oil mist, conductive dust and other places

of ambient air quality bad, it is forbidden to install, the use of the equipment;

 banned in inlet and outlet insert fingers or bar, because the internal high speed

fan and fin, after touching may cause injuries and damage to the equipment;

 equipment when an exception occurs (smoking, abnormal sound, boot after

long time without heat, etc.), should be immediately cut off the power and stop

the equipment operation, at the same time please professional maintenance.

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7. Human-Computer Interface
7.1. Display icon and button

7.1.1. Icon indicate：

3 minutes without button activates, enter power saving mode, close the LED
backlight, according to the following status display when key trigger.
7.1.2. Normal work：
Light is normally on the phone is switched on When working state, the light is
normally on, three display receive real-time temperature:
Such as: into the refrigeration system and corresponding light is normally on, at the
same time according to 35.6. Note: fan status indicators within said fan working condition.
7.1.3. Have a warning system：（Shiny frequency：5HZ）

a. The alarm light is always bright。

b. Corresponding to the alarm project status lights shining
c. Prompt alarm code (if multiple alarms, sequentially in turn prompt)
7.2. Key Description

7.2.1. The function keys

1）Main screen by pressing this button cycle show in turn ---》 ---》 ---》

2） In the parameter set, push down this button to return to the superior menu without
saving data

7.2.2. Identify key

1 ） Used with function key, press the function key and press this button type the
corresponding function
2）Parameter Settings when press this button to save the parameters
7.2.3. Up key
1）Press this button when parameter is set to increase data
2）Fault query click this button to flip

7.2.4. Down Key

1） Press this button when parameter Settings for data reduction
2）Click this button to next page fault query

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7.3. Parameter Settings

7.3.1. Parameters set the example
The indoor set high temperature alarm value
function keys ---》 ---》enter key ---》 ---》Rising button 4 times ---》 ---》enter
key ---》Up or down keys to modify data ---》Confirmation key ---》The function keys back
7.4. Fault query and code
7.4.1. Fault query
function keys ---》 ---》enter key ---》Press the up or down key to turn pages---》
The function keys back
7.4.2. Fault code table
alarm alarm
Fault description Fault description
code code

IF Internal fan alarm EF External fan alarm

Cabinet high temperature

CS Cabinet temperature sensor alarm Ht
alarm
Outside the tank temperature Cabinet low temperature
OS Lt
sensor alarm alarm
7.4.3. Restore factory Settings
function keys ---》 ---》enter key ---》Up or down key selection ---》Confirmation key
---》The function keys back
1 Confirm to restore factory Settings
0 cancel

8. Fault Analysis And Processing

8.1. Common fault analysis and processing
The fault content Failure analysis
High temperature The environment temperature is
alarm inside ark too high;
Incase temperature sensor fault;
The air circulation inside ark, local
overheating;
Heat exchanger outside circulation
inlet and outlet obstruction;
Heat exchanger outside circulation
inlet and outlet short circuit;
Heat exchanger core body dirt, so
the heat exchange efficiency is
decreased;
Internal fan fault;
10.external fan fault.
Fault handling
Add sunshade device or
improve the environment air;
Review and make adjustment to
heat exchanger of calorific
value;
Check the control board to
replace the temperature sensor;
Adjust the circulate in heat
exchanger inlet and outlet air
flow channel;
Clean outside circulation inlet
and outlet;
Production of heat changer
outside loop for inlet and outlet
isolation;

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Clean the heat exchanger core

body;
Replace the internal fan;
Replace the outer fan.
Low temperature The air circulation, contained in the Adjust the circulate in heat
alarm inside ark local low temperature; exchanger inlet and outlet air
Internal fan fault. flow channel;
Replace the internal fan.
The temperature The sensor fault. Replace the sensor.
sensor alarm
There are loose inside the fan The internal plug strong fan
Internal fan fault terminal; terminal;
Internal fan is jammed Adjust the internal fan fixed
Internal fan fault. position;
Replace the internal fan.
External fan fault There are loose inside the fan 1. The External plug strong
terminal; fan terminal;
External fan is jammed 2. Adjust the External fan fixed
External fan fault. position;
3. Replace the External fan.
Heat exchanger The input power supply interface To connect the power cord is
failures loose; firm;
Power is negative after the; Will the power cord plus or
The control panel is broken, minus a correction;
leaving no work. Change the control panel.
8.2. Regular inspection
1. Check the heat exchanger of the dc power cord, warning lines, communication

lines is normal;

2. Check whether the heat exchangers operate normally;

3. Check whether there is outer circulating air inlet block;

4. Make inspection cycle should be used according to the actual environment,

suggested that regular visit 4 times a year.

8.3. Regular maintenance

Heat exchanger used in outdoor environment medium, the outer circulating air inlet and

heat exchanger core experience with ash, catkin and other foreign matter such as block,

set of cleaning and maintenance should be carried out on a regular basis.

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9. After-Sales Service And Warranty

9.1. Warranty period
In the case of the proper use of this equipment, the warranty period of the contract shall

prevail.

9.2. Warranty coverage

This equipment within the scope of the warranty, all belong to the product itself quality

problem caused by fault, the manufacturer will provide maintenance service free of charge,

when customer warranty shall provide the product number, however, due to any of the

following fault does not belong to the manufacturer's warranty scope:

 has more than warranty period;

 cannot provide product factory number;

 due to run in an abnormal condition or environment, or used in accordance with the

instructions specified in the way of improper installation, maintenance, or other actions

lead to disorders;

 the obstacles caused by this equipment, such as equipment by the user, the user of the

software of disorders;

 users to replace damaged or dismantling parts, or losses caused by the unauthorized

server overhaul and maintenance;

 force majeure such as fire, earthquake, flood losses caused obstacles.

9.3. Disclaimer
Manufacturer's warranty is limited to sent the product, for any loss may be derived by the
equipment failure irresponsible.

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Appendix: Electric Schematic Diagram

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1. 简介
1.1. 前言
本用户手册介绍了机柜热交换器正确使用的重要方法，请在使用之前务必详细阅读本用

户手册，并遵守其中的使用方法和注意事项，确保您能安全、正确的使用机柜热交换器。阅读

后请妥善保管本用户手册，以备随时查阅。

1.2. 产品概述
本热交换器适用于通讯户外机柜、户外电力控制机柜，其可以对机柜（正常工作时为密

闭状态）内部实行被动式散热来控制机柜温度，以保证柜内的所有热敏元器件可以正常工作，

发挥其最佳的工作性能。具有可靠性高、安装简单、通电后即可工作、无需复杂调试等特点。

注意：除以上说明的应用对象以外的其他任何场合所造成的任何伤害，我方不承担责任。

1.3. 工作原理
热交换器是利用室内外的温差，在室内外两侧的空气经过换热芯体时，将室内侧空气热

量传递到室外侧空气带走，从而达到散热降温的目的。

热交换工作原理图

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1.4. 符合标准

GB/T2423.38-1990 电工电子产品基本环境试验规程_试验 R:水试验方法；

GB/T 2423.1-2001 电工电子产品环境试验 第 2 部分：试验方法 试验 A：低温；

GB/T 2423.2-2001 电工电子产品环境试验 第 2 部分：试验方法 试验 B：高温 ；

GB4208-2008 外壳防护等级 ；

GJB150-86 军用设备环境试验方法；

GB/T17626.8-1998 电磁兼容试验和测量技术工频磁场抗扰度试验；

GB9254-1998 信息技术设备的无线电骚扰限值和测量方法。

2. 产品功能
2.1. 外风机控制逻辑
外循环风机：内循环回风口温度低于 25℃停止运转；大于 35℃启动运转；低于 35℃低

速运转（1600r/min)；35℃～45℃线性调速；高于 45℃全速运行（3100r/min)。

2.2. 内风机控制逻辑
内循环风机：内循环回风口温度低于 25℃低速运转（1600r/min)；25℃～45℃线性调

速；大于 45℃全速（3100r/min)。

2.3. 排尘功能
按下 TEST 键 3 秒钟内外风机全速运行 3 分钟，结束后热交换器按正常逻辑运行。

热交换器保证能进行自动强制排尘，自动强制排尘周期为 7 天，即每隔 7 天进行强制排尘一

次。

在排尘过程中，如果再次按 TEST 按钮，热交换器停止排尘，恢复到排尘前的工作状态。在排

尘状态时，TEST 绿色指示灯快闪。

2.4. 来电自启动功能
上电后热交换器就能自动投入运行, 且保持红灯、绿灯亮 1s。

2.5. 自检
自检顺序: 开机自检 （或按 TEST 键自检），绿 LED 灯快闪。

1、外风机启动（默认半速），运行设定时间后关闭。

2、内风机启动（默认半速），运行设定时间后关闭。

3、自检完成

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2.6. 告警
热交换器通过 RS485 上传告警信号并提供如下告警信息：
响应动作 是否
告警类 复位 是否
触发条件 红灯 绿灯 干接点
型 整机动作 方式 上传
次数 次数 输出
传感器
传感器故障 1 0 告警信号上传 自动 是 是
告警
内风机 检测风机转动信号错
1 1 告警信号上传 自动 是 是
告警 误
外风机 检测风机转动信号错
2 1 告警信号上传 自动 是 是
告警 误
高低温 柜内温度低于-5℃；
2 2 告警信号上传 自动 是 是
告警 柜内温度高于 55℃
高低电 电压低于 40V 或高于 电压低于 36V 或
1 2 自动 是 是
压告警 58V 高于 60V 关机
注：以上任何告警出现时，告警指示灯亮红色,并通过干接点信号上传。

3. 产品参数
3.1. 产品技术参数

项目 单位 参数

直流工作电压 VDC -40～-58

直流输入功率 W 86.5

综合换热系数 W/K 80

安装方式 / 门装

工作温度范围 ℃ -40～+55

环境湿度 / 5%～95%

防护等级/内外循环间 / IP55

噪音等级 （声压） dB（A） ≤65

重量 Kg 18

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3.2. 产品外形尺寸图

4. 安装准备
4.1. 包装示意图
产品的包装包括底部栈板、整体缠绕膜和打包带，产品的包装示意图请看下图：

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4.2. 拆除包装及检查
8) 准备好拆除包装的工具：防护手套、美工刀；

9) 戴好防护手套，将缠绕膜和打包带拆除；

10) 取下一台热交换器，进行开箱抽检：查看包装箱内热交换器型号是否符合要求，附

件是否完整；

11) 仔细阅读本用户手册第 5.3 安装前准备章节的内容，以便顺利地完成热交换器安装。

12) 拆除包装后，请仔细检查热交换器的外观是否损伤或油污，如果发现有任何损伤，

请及时与厂家联系；

13) 如果产品不立即安装或需转运到其它地区，请检查完后重新对热交换器进行包装；

14) 为保护环境，我们建议对包装材料进行回收利用。

4.3. 装箱清单

序号 名称 数量 备注

1 热交换器 1

2 用户手册 1

3 DC 电源线 1

4 Alarm 告警线束 1

5 RS485 通讯线束 1

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5. 产品安装
5.1. 机柜开孔尺寸图

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5.2. 安装示意图

注意：安装示意图仅供参考，应根据实际使用环境安装。

5.3. 安装前准备
5. 机柜内部设备的安装位置，如果与热交换器内循环进、出风口有阻挡，应做适当调

整以避免通风不畅；

6. 根据随机附件清单清点附件，并准备好安装工具；

7. 选择安装位置时，应确认本设备周围通风良好，使进出风侧与其他设备、墙体、地

面间的距离在 300mm 以上，否则容易引发回风短路、换热效果不良等现象；

8. 安装分三个步骤：机械安装、电气安装、试运行。

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5.4. 机械安装
4. 打开机柜门，将门装热交换器从柜内向外嵌入机柜的开孔中(尺寸参照开孔尺寸图)，

令热交换器的安装法兰与机柜的安装位置相配合（控制板一侧为内循环）；

5. 用十字盘头组合螺钉 M5*12 在安装法兰上依次对准安装孔进行旋紧固定；

6. 检查机柜热交换器的机械安装，确定无误之后进电气安装。

5.5. 电气安装
注意：所有电气连接都必须符合国家和当地电气规范要求，安装前断开热交换器电源，并

依据热交换器的技术参数选择合适的线缆及电源。

电气安装包括：直流电源、告警输出及通讯线缆的连接，接线端口定义如下：

接线端口：

序号 端子标识 定义

1 0V 电源+

2 -48V 电源-

3 RS485A RS485A 通信

4 RS485B RS485B 通信

5 NC 常闭（运行无告警时闭合）

6 COM 公共端（干接点）

7 NO 常开（运行无告警时断开）

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6. 产品运行
6.1. 产品运行前检查
 检查热交换器是否按照安装示意图方向组装，无上下颠倒安装；

 检查热交换器结构是否完整、安装是否稳固，无晃动；

 检查热交换器输入电源、干接点告警输出和通讯线缆是否按照电气组装的要求进行

组装，查看接线端子是否错插、漏插；

 检查机柜输入电源的电压和频率是否符合热交换器的要求。

 检查完成后，准备开始试运行。

6.2. 产品运行
热交换器上电后，自动进行自检，自检顺序请查看本用户手册第 2.5 项内容，自检程序

完成后，热交换器通过对机柜内环境温度的探测，同时依据控制程序对热交换器的运行进行

逻辑控制。

如果有告警，请参考本用户手册第 2.6 项内容进行查看，初步判定热交换器的具体告警

内容，并请参考本用户手册第 7.1 项内容进行故障分析与处理；然后请自行处理或及时联系厂

家专业人员进行检修。

6.3. 注意事项
 请按本说明书进行操作，否则，不恰当的安装可能会导致漏水、触电、火灾、设

备松动或脱落等危及安全的事故发生；

 禁止在电源线中途引线或延长电源线，禁止重压、拉扯电源线；

 电源的电压、频率必须符合本产品的使用规定；

 必须连接好接地线并确保接地可靠，地线不可接到煤气罐、自来水管、避雷针上，

如果接地不良，会发生触电危险；

 禁止用湿手操作本设备，以免发生触电危险；

 清洁、拆卸或维修设备时，请先切断电源，以免发生触电等事故；

 所有电气连接都必须符合国家和当地电气规范要求，安装前关闭所有热交换器的

电源，并根据热交换器的铭牌和技术参数选择合适的线径以及电路保护装置；

 有可燃性气体、腐蚀性气体、油雾、导电性粉尘等周围空气质量恶劣的场所，严

禁安装、使用本设备；

 禁止在进风口和出风口插入手指或棒条，因为内部有风机高速运转及翅片，触碰

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后可能会引起人员受伤和设备受损；

 设备发生异常时（冒烟、异常声响、开机后长时间不换热等）
，应立即切断电源，

停止设备的运转，同时请专业人员检修。

7. 人机界面(LED)
7.1. 显示图标及按键说明

序号 图标 功能 功能说明

1 换热运行 表示换热是否运行

2 / /

3 报警动作 表示热交换器是否出现告警

4 开机运行 表示热交换器是否开机

5 风机运行 表示内风机是否运行

6 / /

7 -8.8.8 温度/故障显示 表示温度数值或故障符号的显示内容

功能选择键或后退键（从低级菜单后退到高
8 Prg/mute 功能键
级菜单）

9 Set 确认键 对功能选择、参数设置进行确认

10 ▲ 上升键 对数值增加、向上翻页。

11 ▼ 下降键 对数值增加、向下翻页。

7.2. 操作说明
7.2.1. 待机及显示
在待机状态下，1 分钟没有按任意键时，显示器进入省电模式，关闭 LED 背光，显

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示 图标。当再次按任意键时，显示器退出省电模式，开启 LED 背光。

在运行状态下，主界面的’-8.8.8 ’显示的为实时机柜内温度值，单位为℃。

7.2.2. 功能选择

在待机状态下，按功能键 Prg/mute 将在显示器在’-8.8.8 ’区域显示功能符号。

功能键 Prg/mute 上升键 ▲或下降键 ▼

按上升键 ▲或下降键 ▼依次显示 ’ ’、 ’ ’、 ’ ’等，再次按功能键

Prg/mute 返回主界面。
7.2.3. 自检
通过如下方式开启自检功能：

功能键 Prg/mute 确认键 Set

屏幕闪烁显示 图标，表示自检功能已开启。
7.2.4. 故障告警内容查看

当发生故障告警时，显示器左下角的图标 常亮，如需对故障告警内容进行查看，

可通过如下方式进入查询界面：

功能键 Prg/mute 确认键 Set 上升键 ▲

或下降键 ▼显示器在’-8.8.8 ’区域显示故障告警代号，如果同时发生多种故障告

警，则按顺序在’-8.8.8 ’依次进行显示提示。按功能键 Prg/mute 返回主界面。

告警代码 故障描述 告警代码 故障描述

IF 内风机告警 EF 外风机告警
CS 机柜温度传感告警 Ht 机柜高温告警
OS 柜外温度传感告警 Lt 机柜低温告警

7.3. 参数设置

功能键 Prg/mute 确认键 Set 上升键 ▲或下降键

▼ 确认键 Set，进入参数设置界面。

进入用户级设置界面后，按上升键 ▲或下降键 ▼依次显示 S1、S2……S6 等，选择

相应的符号并按确认键 Set，则进入参数修改界面，设置完成后按确认键 Set 进行参数

保存。按功能键 Prg/mute 返回主界面。

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代号 名称 设置范围 单位 缺省 意义

S1 换热开启 20～60 ℃ 35 外风机开始运行温度

S2 换热停止 20～60 ℃ 25 外风机停止运行温度

S3 加热器开启（选配） -10～20 ℃ 5 加热器开始运行温度

S4 加热器关闭（选配） 0～20 ℃ 15 加热器停止运行温度

S5 高温告警 30～70 ℃ 55 高温报警温度设定点

S6 低温告警 -20～10 ℃ -5 低温报警温度设定点

8. 故障分析与处理
8.1. 常见故障分析与处理
故障内容 故障分析 故障处理

1.环境温度过高； 1.增加遮阳装置或改善环境空气；

2.柜内增加了发热量较大的设备； 2.重新评估发热量并对热交换器做调整；

3.柜内温度传感器故障； 3.检查控制板更换温度传感器；

4.柜内气流循环不畅，局部过热； 4.调整热交换器内循环进、出风口的气流

通道；
柜内高温告警
5.热交换器外循环进、出风口阻塞；5.清洁外循环进、出风口；

6.热交换器外循环进、出风口短路；6.对热产换器外循环进、出风口做隔离；

7.热交换芯体脏污，换热效果下降；7.清洁热交换芯体；

8.内风机故障； 8.更换内风机；

9.外风机故障。 9.更换外风机。

1.柜内气流循环不畅，局部低温； 1.调整热交换器内循环进、出风口的气流

柜内低温告警 通道；

2.内风机故障。 2.更换内风机。

温度传感器告警 1.传感器故障。 1.更换传感器。

1.内风机接线端子有松脱； 1. 将内风机接线端子接插牢固；

内风机故障 2.内风机被卡死 2. 调整内风机固定位置；

3.内风机故障。 3. 更换内风机。

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1. 外风机接线端子有松脱； 1. 将外风机接线端子接插牢固；

外风机故障 2. 外风机被卡死； 2. 调整外风机固定位置；

3. 外风机故障。 3. 更换外风机。

1. 输入电源接口松脱； 1. 重新将电源线连接牢固；

热交换器故障 2. 电源正负极接反； 2. 将电源线正负更正过来；

3. 控制板故障，导致不工作。 3. 更换控制板。

9. 维护与保养
9.1. 定期检查
1. 检查热交换器的直流电源线、告警线、通讯线是否正常；

2. 检查热交换器运行是否正常；

3. 检查外循环进风口是否有阻塞；

4. 应依据实际使用环境制定巡检周期，建议每年定期巡检 4 次。

9.2. 定期维护
热交换器在户外环境中长期使用中，外循环进风口及换热芯体会有灰尘，柳絮及其它异

物等阻塞，需定期进行清洁与维护。

10.售后服务及保修
10.1. 保修期
在正确使用本设备的情况下，以合同约定的保修期为准。

10.2. 保修范围
本设备在保修范围内，凡属于产品本身质量问题而导致故障的，厂家将为您免费维修，

客户保修时须提供产品编号，但是，由以下任何原因造成的故障不属于厂家的保修范围：

 已超过保修期限的；

 不能提供产品出厂编号的；

 由于在异常条件或环境下运行，或者用非本使用说明书中指定的不恰当方式安装、维护

或其他操作导致的障碍；

 非本设备造成的障碍，比如由用户的设备、用户的软件等造成的障碍；

 用户自行更换或拆装产品零部件造成损坏，或由非授权维修服务者拆修而造成损失的；

 诸如火灾、地震、洪水等不可抗拒力造成损失的障碍。

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10.3. 免责申明
厂家的保修仅限于已发送的产品，对可能由设备故障衍生的任何损失不负责任。

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附录：电气原理图

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3.2.11.0294

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