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Ces Pim Su 5112 e
Ces Pim Su 5112 e
Application: Onshore
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This document is the confidential property of Chevron U.S.A. Inc. and its affiliates. When made available to
any contractor providing services to Chevron U.S.A. Inc. or its affiliates, the contractor’s use of this
document shall be governed by the confidentiality provisions of the applicable contract or bid package.
Without limiting the foregoing, neither the whole nor any part of this document may be disclosed by the
contractor to any third party, other than an affiliate of the contractor that requires this information for
purposes of the contract with the Chevron entity, without the prior written consent of the Chevron entity
that has disclosed this document to the contractor. When requested by Chevron U.S.A. Inc. or its disclosing
affiliate, the contractor must return all copies of this document to the Chevron entity requesting such return
and delete any electronic copies from the contractor’s systems.
Any and all modifications (changes, amendments, etc.) to this document must follow approved Chevron
Engineering Standards governance processes.
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Piping Material Line Classes PIM-SU-5112-E
Summary of Changes
1. Revised technical content is indicated by change bars in the right margin.
2. Added, deleted, moved, and combined items are listed below.
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Piping Material Line Classes PIM-SU-5112-E
Contents
1.0 Scope............................................................................................................................................... 4
2.0 References ...................................................................................................................................... 4
2.1 Owner Documents............................................................................................................. 4
2.2 Industry Codes and Standards .......................................................................................... 4
3.0 Introduction .................................................................................................................................... 7
3.1 Identification of Piping Material Line Classes .................................................................... 7
3.2 Description of Piping Material Line Classes ...................................................................... 8
3.3 How to Access the Piping Material Line Class Documents ............................................... 8
3.4 Developing Piping Material Line Class Documents........................................................... 9
4.0 Design Engineering Principles ..................................................................................................... 9
4.1 Piping Wall Thickness........................................................................................................ 9
4.2 Pressure/Temperature Ratings........................................................................................ 10
4.3 Design Values.................................................................................................................. 10
4.4 Branch Connections......................................................................................................... 11
4.5 Hydrotest Pressures......................................................................................................... 11
4.6 Welding and Non-destructive Examination of Welds....................................................... 12
5.0 General Piping Design Practices ................................................................................................ 12
6.0 Additional Piping Material Practices .......................................................................................... 15
7.0 Sour Service Requirements ........................................................................................................ 19
8.0 Acronyms ...................................................................................................................................... 20
9.0 Equivalent Nominal Pipe Sizes ................................................................................................... 21
Appendix A Template for Piping Material Line Class ....................................................................... 23
Appendix B Onshore Valve Tag Numbering System........................................................................ 26
Appendix C Pipe Classification Index ................................................................................................ 28
Appendix D Pipe Class Cross Reference Index ................................................................................ 46
Appendix E Globe Valve Design Limitations .................................................................................... 61
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Piping Material Line Classes PIM-SU-5112-E
1.0 Scope
1. This specification covers corporate piping material line classes to be used for onshore
facilities and projects using ASME B31.3 process piping and ASME B31. 1 power piping.
2. Cryogenic piping is outside the scope of this document. Refer to PIM-SU-5113 for cryogenic
piping requirements.
3. It is not the intention of this specification to contain all the piping material line classes needed
for every application but to provide the common metallurgies and pressures classes used
within the industry.
2.0 References
1. The following documents are referenced herein and are considered part of this specification.
2. Use the latest edition of each document referenced below unless otherwise specified.
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Piping Material Line Classes PIM-SU-5112-E
STD 600 Steel Gate Valves—Flanged and Butt-welding Ends, Bolted Bonnets
STD 602 Steel Gate, Globe and Check Valves for Sizes NPS 4 (DN 100) and
Smaller for Petroleum and Natural Gas Industries
STD 603 Corrosion-resistant, Bolted Bonnet Gate Valves - Flanged and
Butt-welding Ends
STD 608 Metal Ball Valves - Flanged, Threaded, and Welding Ends
STD 609 Butterfly Valves: Double-flanged, Lug- and Wafer-type
ASTM International
A53/A53M Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
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Piping Material Line Classes PIM-SU-5112-E
A182/A182M Standard Specification for Forged or Rolled Alloy and Stainless Steel
Pipe Flanges, Forged Fittings, and Valves and Parts for
High-Temperature Service.
A193/A193M Standard Specification for Alloy-Steel and Stainless Steel Bolting for
High Temperature or High Pressure Service and Other Special Purpose
Applications
A194/A194M Standard Specification for Carbon Steel, Alloy Steel, and Stainless Steel
Nuts for Bolts for High Pressure or High Temperature Service, or Both
A234/A234M Standard Specification for Pipe Fittings for Wrought Carbon Steel and
Alloy Steel for Moderate and Elevated Temperatures
A320/A320M Standard Specification for Alloy-Steel and Stainless Steel Bolting for
Low-Temperature Service
A333/A333M Standard Specification for Seamless and Welded Steel Pipe for
Low-Temperature Service and Other Applications with Required Notch
Toughness
A352/A352M Standard Specification for Steel Castings, Ferritic and Martensitic, for
Pressure-Containing Parts, Suitable for Low-Temperature Service
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Piping Material Line Classes PIM-SU-5112-E
A420/A420M Standard Specification for Piping Fittings of Wrought Carbon Steel and
Alloy Steel for Low-Temperature Service
A516/A516M Standard Specification for Pressure Vessel Plates, Carbon Steel, for
Moderate- and Lower-Temperature -Service
NACE International
MR0175/ISO 15156 Petroleum and natural gas industries - Materials for use in
H 2S-containing environments in oil and gas production
3.0 Introduction
3.1 Identification of Piping Material Line Classes
Piping material line classes are identified by means of a combination of letters and digits similar
to that of the system adopted by the Process Industry Practices (PIP) piping material
specifications.
1. The first field defines the pressure rating and is comprised of two numbers.
2. The second field defines the piping material with two alphabetic characters.
3. The third field defines the corrosion or erosion allowance and is a single digit (number).
4. The fourth field is a sequential number to indicate that it is a separate and unique material
specification for its dedicated service.
a. Projects creating pipe classes for their unique applications shall substitute one alpha
character (A-Z) for the sequential number in the fourth field of the pipe class identifier.
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Piping Material Line Classes PIM-SU-5112-E
b. Pipe class identifiers created by projects for their unique applications shall be selected by
the project, and shall be in keeping with facility guidelines governing pipe class
identifiers.
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Piping Material Line Classes PIM-SU-5112-E
a. A cross reference table for reference only, showing similar piping material specifications
for various facility specific locations.
b. Pipe classes listed in the cross reference index are not exact equivalents with the Chevron
pipe class. Each specific process application shall be evaluated prior to using the cross
reference index to determine an appropriate Chevron pipe class for the application.
c. An alternate means for accessing the piping material line class documents.
2. New piping material line classes shall be identified in the manner described in Section 3.1 of
this specification. Alternative identification of a new piping material line class may be
substituted with acceptance by owner.
3. New piping material line classes shall meet the design requirements of this specification.
4. New piping material line classes shall be subject to Owner review and acceptance.
2. For wall thicknesses specified in the individual piping material classes, the calculated pipe
wall thickness based on internal design pressure, exclusive of allowances (i.e., corrosion and
threading) and mill tolerance, shall not be less than the minimum thicknesses shown in
Table 1 below.
Table 1: Minimum Thickness for Pipe Wall Thickness Calculations (New Construction)
Pipe NPS Minimum Thickness, in. (mm)
72-1 0.07 (1.8)
1-1/2 0.07 (1.8)
2 0.08 (2.0)
3 0.08 (2.0)
4 0.09 (2.3)
6 0.11 (2.8)
8 0.12 (3.1)
10-24 0.14 (3.6)
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Piping Material Line Classes PIM-SU-5112-E
3. The calculation in Section 4.1, item 1 does not account for any additional loadings imposed,
such as thermal loads due to thermal expansion, sustained load due to weight, live loads, and
other loadings that must be considered per ASME B31.1/ASME B31.3. The piping design
engineer shall account for the imposed loads that shall be considered per the design code.
4. The wall thickness specified in the piping material line classes shall be verified for vacuum
or external pressure design conditions if applicable.
a. Line sizes NPS 30 and smaller, subject to vacuum or external pressure, may require wall
thicknesses to be increased in order to withstand vacuum (partial or full) or external
pressure design at design temperature without stiffener rings.
b. Required wall thicknesses for vacuum or externally applied pressure loading shall be
confirmed by performing wall thickness calculations in accordance with the
requirements of the applicable ASME pressure piping code. These calculations shall be
performed as soon as the external pressure design requirement is identified.
c. Application of stiffener rings for lines larger than NPS 30 shall be considered when a
vacuum or external pressure design condition is identified.
5. Nominal sizes and wall thicknesses of pipe, as specified in the piping material line classes,
shall be in accordance with ASME B36.10M and ASME B36.19M, as applicable.
6. The basis of design of butt welded fittings not covered by ASME B l 6.9 shall be determined
during detailed design and engineering phase.
2. Under normal conditions, flanged components larger than NPS 24 shall be specified as
conforming to ASME B l 6.47 Series A for Class 300 and higher.
3. ASME B l 6.47 Series B flanges, having more compact dimensions, may be used in low
pressure systems such as flare headers when necessary and determined to be suitable for the
external loading imposed on the flange assembly. Note that Series B flanges may require
higher bolt loads to achieve leak tight performance; contact a sealing subject matter expert
for determining proper bolting torques.
4. Pressure is indicated in psig (kPag) with temperature in degrees Fahrenheit (Celsius), unless
otherwise specified in the individual piping material line class.
5. In piping line classes where valves with soft (resilient) seats are applied, design limits shall
be adapted in order to cope with pressure/temperature ratings capability as defined in the
applicable valve standard or valve description.
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Piping Material Line Classes PIM-SU-5112-E
2. Internal pressure calculations for seamless pipe as well as for 100 percent radiographic tested
(RT) welded pipe have been performed based on a weld joint factor E=1.00 and a wall
thickness mill tolerance of 12.5 percent. This results in equal wall thickness requirements for
butt welded fittings, such as elbows and tees. For these components, not more than
87.5 percent of the nominal wall thickness shall be used, as defined in ASME B31.3,
paragraph 302.2.2.
2. The designer shall be responsible for checking adequacy of branch connections for other
reinforcement requirements, such as thermal, dead weight and any other loads imposed on
the branch connection.
3. A branch reinforcement table in each line class provides the preferred type of branch
connection, suitable for the design conditions of that line class.
a. When branch loading is such that stress intensification factors and flexibility are of
concern, the suitability of the specified branch type shall be confirmed.
b. Additionally, when acoustic induced vibration (AIV) is of concern, suitable types of
branch connections and local piping wall thicknesses shall be evaluated and designed to
mitigate the risk of failure.
Note: High pressure reducing devices and connections such as pressure relief valves,
control valves, restrictive orifices, or other flow restrictions in flare gas lines can
cause AIV in downstream pipe walls. AIV can result in rapid fatigue failure at
welded discontinuities such as branch connections (especially weldolet type) and
welded supports. Use of specific branch connections (such as Sweepolet and
reducing tees) and thicker piping wall thicknesses in the affected area has been
shown to successfully mitigate the risk of fatigue failure from AIV.
4. For each 90-degree run-branch size relation, an alphabetic character refers to the preferred
type of connection.
a. Where reinforcement is required, branch fittings have been specified by preference.
b. In the event that application of branch fittings is not feasible due to limited room,
pipe-to-pipe branch connection with reinforcing pad may be applied when verified by
code calculations.
5. Any use of fabricated branch connections and integral reinforced fittings 70 percent and
greater of header size (based on NPS) shall require Owner consent.
6. Integral reinforced branch connections shall not be used for branch and header combinations
of size on size and one size down.
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Piping Material Line Classes PIM-SU-5112-E
3. Owner preference is to test piping systems to the maximum pressure permitted by the piping
components. When including existing systems in hydrotest, actual wall thickness shall be
measured and existing system components evaluated to determine the maximum allowable
hydrotest pressure.
4. In no case shall the hydrotest pressure be less than the minimum required by ASME B 31 .3 or
ASME B3 1 . 1 , as applicable.
5. The minimum hydrotest pressure for ASME B 3 1 .3 systems shall be adjusted when design
temperatures are above test temperatures per paragraph 345.4.2(b). For high temperature
systems, the minimum required hydrotest pressure could cause hoop stresses or longitudinal
stresses in excess of the material yield strength. In such cases the test pressure shall be
reduced so as to not exceed yield strength.
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Piping Material Line Classes PIM-SU-5112-E
5. Flanges larger than 60-inch diameter shall be based on ASME BPVC Section VIII Division 1
and shall be developed by Supplier in consultation with the Owner.
6. Pipe bending shall be in compliance with ASME B31.3 and Owner’s specification
PPL-SU-4737.
7. The stud bolt length shall be calculated in accordance with ASME Bl 6.5.
8. Flange assemblies shall comply with PIM-SU-5209. When the use of hydraulic tensioning
equipment is required for flange assembly, bolt lengths shall be extended bylxD (where
D = diameter of bolt).
9. Table 2 shows the general recommendation on gear operators for each valve type. Refer to
the respective piping material line class, valve long descriptions, and PIM-SU-5104 for
details on lever vs. gear operator recommendations.
Table 2: General Recommendation on Gear Operators for Valve Types
Gate valves
Class 150 10 inches and larger
Class 300 8 inches and larger
Class 600 6 inches and larger
Class 900 6 inches and larger
Class 1500 3 inches and larger
Class 2500 3 inches and larger
Globe valves
Class 150 4 inches and larger
Class 300 3 inches and larger
Class 600 3 inches and larger
Class 900 3 inches and larger (Note 2)
Class 1500 3 inches and larger (Note 2)
Class 2500 2 inches and larger
Plug valves
Class 150 8 inches and larger
Class 300 8 inches and larger
Class 600 4 inches and larger
Class 900 4 inches and larger
Class 1500 4 inches and larger
Class 2500 4 inches and larger
Ball valves (Note 3)
Class 150 8 inches and larger
Class 300 6 inches and larger
Class 600 4 inches and larger
Class 900 3 inches and larger
Class 1500 3 inches and larger
Class 2500 2 inches and larger
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Piping Material Line Classes PIM-SU-5112-E
10. The use and application of chain operators for valves shall conform to the requirements of
Section 1.13.2 of SID-SU-5106.
11. ASTM A671 shall be specified for impact tested carbon steel (ITCS) line classes requiring
stress relieving of the pipe longitudinal weld seam.
12. Typical vent/drain/bleed connections shall be per drawing [PIM] GD-L31335 and the
following:
a. Bleeder for control valve/depressurizing valve
• Drain valve shall be installed upstream of the control valve
b. Pump discharge
• Drain valve shall be installed between check and block valve
c. To achieve adequate flow through drains, the need for minimum drain size shall be
considered based on nipple wall thickness, typical shown below.
• 3/4-inch size for line classes requiring XS (Schedule 80) nipples
• 1-inch size for line classes requiring Schedule 160 nipples
• 1 1/2-inch size for line classes requiring XXS nipples
13. Gate, ball and other valve designs having trapped cavities used in services presenting risk of
cavity pressure buildup shall have a self-relieving feature as necessary to prevent excessive
pressure in the body cavity.
a. Cavity vent shall be provided and shall be vented to the high pressure side, which may
make the valve unidirectional.
b. Seat direction markings to ensure correct installation orientation shall comply with
PIM-SU-5104 marking requirements.
14. Ball valves shall have the lever/hand wheel positioned in such a way that it extends outside of
insulation and clears by at least 2 inches.
15. For valve purchasing requirements, refer to PIM-SU-5104.
16. All carbon steel (CS) piping material line classes specified with a mixture of carbon steel
(non-impact tested) and ITCS piping and fittings that are listed in this specification are
designed to meet a minimum temperature of-20°F (-29°C) based on wall thickness.
a. For project specific minimum design temperatures higher than -20°F ( 29°C),
non-impact tested C S piping and fittings may be specified in place of ITCS for pipe wall
thicknesses suitable for minimum temperature requirements in accordance with ASME
B31.3 Figure 323.2.2A.
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Piping Material Line Classes PIM-SU-5112-E
18. Schedule 10/1OS and thinner piping shall not be used in flare or blow down services.
Schedule 10/1OS and thinner piping shall not be used in other services where piping
vibrations (e.g., AIV, flow induced turbulence, etc.) are a concern per PIM-DU-5155. For
these piping systems, the minimum pipe schedule shall be STD/40S, and an evaluation of the
piping vibration shall be completed per PIM-DU-5155 to determine if additional wall
thickness is required.
a. A corrosion allowance on C S piping material of 1/16 inch to 1/4 inch shall be applied
based on process service environment.
b. Low Cr-Mo piping material shall have corrosion allowance ranges from 1/16 inch to
3/16 inch.
c. Corrosion allowance for stainless steel may be as low as 1/32 inch due to its material
corrosion resistant properties. Lube oil, seal oil and other services accepted by owner
may be exempted from this requirement.
2. Carbon steel seamless pipe to ASME A106-B shall be an acceptable material substitution for
API 5L-B.
3. Carbon steel seamless pipe to ASTM A106-B, Electric Fusion Weld (EFW) ASTM A671 or
API 5L-B PSL2 double submerged arc pipe shall be used.
a. The application of electric resistance welded (ERW) piping shall require prior Owner
acceptance.
b. ERW pipe shall not be used in any services other than Category D as defined in
ASME B31.3.
4. Welded pipe shall be straight seam welded. Spiral seam welded pipe shall not be used.
5. Threaded connections in process service shall be seal welded per the following:
6. NPS 1-1/2 and smaller line sizes shall be designated as socket welded piping. Butt welded
piping is an acceptable alternative and requires Owner consent.
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Piping Material Line Classes PIM-SU-5112-E
7. Class 150 flanged joints in piping system with maximum operating temperatures greater than
450°F (232°C) shall have either an engineering evaluation or piping flexibility analysis
completed to ensure external loads and thermal gradients are acceptable. See ASME B l 6.5
section 2.3.2 for background regarding this requirement.
8. Flanged connections with raised face configuration may be used up to Class 2500 rating.
9. All carbon steel and alloy steel piping material classes in hydrogen service shall have
hydrogen partial pressures below the API RP 941 Figure 1 curve with additional safety
margin. Additional safety margin shall be 50°F (28°C) and 50 psia (345 kPa) below the API
RP 941 Figure 1 curve.
10. A minimum of Class 300 flange rating is recommended in anhydrous ammonia for all
material grades.
11. Stainless steel piping materials type 304/304L, 316/316L, 316/317L shall be specified with
dual stamping (dual grade).
12. The minimum pipe wall thickness for NPS 2 and smaller shall be Schedule 80(XS).
13. Joint efficiency for pipes other than seamless (JE=1 .0) shall be clearly identified and
indicated in the piping material line class documents.
14. Stress relief requirements for fabrication welds and for pipe manufactured with longitudinal
weld seams shall be the following:
a. Determined in accordance with the post weld heat treatment (PWHT) requirements of
the applicable piping code (ASME B31.3 or ASME B31.1) and in consideration of
service-related stress relief requirements.
b. For carbon steel materials subjected to carbonate stress corrosion cracking (SCC),
PWHT shall be done at 1225°F ±25°F (663°C±14°C). For all other services where
PWHT of carbon steel is for prevention of environmental cracking, PWHT temperature
shall be 1175°F ±25°F (635°C±14°C). Consult with Owner material engineers for
permission to use alternative PWHT temperatures.
15. Pipes and fittings specified as galvanized shall be hot dipped galvanized on the interior and
exterior in accordance with ASTM A123. Galvanized pipes and fittings shall not be used in
hydrocarbon service.
16. Threaded galvanized piping 1-1/2 inch and smaller shall have Teflon paste-slick stuff
#4 thread sealant applied at all threaded joints to seal joint and minimize corrosion.
17. All galvanizing damaged during pipe wrench tightening shall be touched up with zinc-rich
paint.
18. Fiber-reinforced plastic (FRP) and glass fiber reinforced epoxy (GRE) pipe and fittings
design and engineering requirements shall be in full compliance with manufacturer’s
standards. As applicable, refer to PIM-SU-6165 and PIM-SU-6166 for additional
requirements for FRP/GRE piping systems.
19. Mechanical compression (LOKRING) fittings shall only be used in utility, lube oil and seal
oil services for line sizes not exceeding 4 inches and pipe wall schedules not greater than
Schedule 80. Acceptable utility services include air, water, nitrogen, steam, and condensate.
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Piping Material Line Classes PIM-SU-5112-E
a. Mechanical compression fittings in steam service shall be limited to 450 psig (3103 kPa)
at a saturated temperature of 460°F (238°C).
b. Lube and seal oil shall be limited to pressures up to 1500 psig (10,342 kPa).
c. Mechanical compression fittings shall never be used in process service lines containing
H 2S, amines, CO 2, caustic, hydrofluoric acid, or any system requiring PWHT of welds
for service.
d. The use of mechanical compression fittings in hydrocarbon service shall require Owner
consent on a case-by-case basis.
e. Mechanical compression fittings shall not be used in low chrome alloy piping.
23. Gate valves are suitable for most on-off, non-vibrating hydrocarbon and utilities service for
all temperature ranges.
24. Use of soft seated valves— such as ball, plug and butterfly valves— shall be limited to
applications having design conditions that fall within the seat pressure/temperature
limitations established by the manufacturer.
25. Globe valves may be applied where good throttling control is required.
a. In general, globe valves shall be sized one to two line sizes smaller than line size.
b. In control valve manifolds, the globe valve Cv shall match the control valve Cv. Refer to
Appendix E for differential pressure limitations on T-Pattem and Y-Pattern globe valves.
c. If operating conditions exceed the limitations in Appendix E, a manually-operated
control valve that is specifically designed for high differential pressures shall be
considered.
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Piping Material Line Classes PIM-SU-5112-E
26. Butterfly valves are suitable for coarse throttling. High performance (double or triple offset)
butterfly valves shall be employed when a tight seal is required.
27. Check valves are manufactured in a variety of designs, including ball, piston, split disc swing
check, and axial flow.
a. Swing, dual plate, and spring-loaded y-pattem check valves may be installed in the
vertical pipe runs with flow in the upward direction.
b. Generally dual plate, tilting disc, and axial flow type check valves are the best types to be
used for unstable flow.
c. For compressor discharge lines, an appropriate sized axial flow check valve is preferred
and has shown the best performance for this application.
28. Typically, check valves are sized one line size less than run size. Refer to manufacturer’s
recommended minimum fluid velocities to maintain a full open position and minimize wear
or damage to valve parts.
29. Turbulent flow caused by change of direction or excessive flow velocity can be detrimental
to proper performance and reliability of check valves.
a. To avoid such problems, consult with the valve manufacturer about the minimum
distance of straight pipe to maintain upstream and downstream of the check valve.
b. A general rule to follow is to install check valves at least ten (10) pipe diameters
upstream and five (5) diameters downstream from pump discharge nozzles and
90-degree elbows.
30. Diaphragm valves are used primarily for low pressure water service. They are especially
suitable for flow medium containing sand or other solids— e.g., pulp and paper industry.
3 1 . Needle valves are frequently used for instrument and pressure gauge block valves for
throttling and reducing pressure pulsation in instrument lines.
32. In regards to the valve soft seat materials (PEEK, RPTFE, PTFE, Nylon-6 etc.) listed in
piping material classes and valve long descriptions, alternative soft seat materials (PEEK,
RPTF, PTFE, Nylon-6, or other) can be specified when compatible with specific process
streams and process design conditions.
33. Welded bonnet shall be employed for API 602 valves in steam services. Vent and drain
valves in steam service shall be equipped with full stellite trim.
35. Marking with paint or ink on all austenitic stainless steels shall be with a water insoluble
material that contains no harmful substance, e.g., metallic pigments, sulfur, or chlorides,
which would harmfully affect these materials at ambient or elevated temperatures.
36. Drawing [PIM] GD-L1057 shall be followed for root valve connections. For flanged root
valves 3/4 inch and larger, weldolets with weld neck flanges are preferred.
37. Category D services, (including water, air, CO2, steam, condensate, nitrogen, lube oil, and
seal oil), as defined in ASME B31.3, Section 300.2, are for fluids that:
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Piping Material Line Classes PIM-SU-5112-E
a. “Sour”— Services meeting the definition of sour service in NACE MRO1 75 for upstream
and NACE MRO103 for downstream, up to and including concentrations of 24 percent
H 2S.
b. Services with H 2 S concentrations greater than 24 percent H 2 S require special
considerations (additional NDE, minimum class 300 flanges, etc.). Owner review and
acceptance is required for development of these piping classes.
2. Weld requirements for piping materials in NACE MRO175 and NACE MRO103 service shall
require the following:
a. Weld procedure shall be qualified with hardness testing in accordance with the specified
NACE standard (NACE MRO175 or NACE MRO103).
b. Consider requiring hardness testing on a percentage (approx. 10 percent) of production
welds to assure compliance with NACE hardness valves.
3. Materials requirements for Carbon Steel Components in NACE MR0175/ISO 15156 Sour
Service shall be as follows:
a. The following hardness limits shall apply: Base material 22 HRC, HAZ in welding
procedure qualification 250 HV, weld deposit 200 HB.
b. Cold deformation (>5%): Stress relieving heat treatment shall be applied after cold
deformation. Temperature range 595-650 °C, 1 hour per inch thickness.
c. NACE MR0175/ISO 15156 compliant bolting (such as ASTM A193 B7M or ASTM
A320 L7M bolting with ASTM A 194 2HM or 7M nuts, respectively) shall be used when
directly exposed to a sour environment, or when buried, insulated, covered with flange
protectors, or otherwise denied direct atmospheric exposure.
d. Chemical composition requirements for pipe, fitting, and forging material (excluding
welded pipe and welded fittings made from plate) according to Table 3.
Table 3: Chemical Composition Requirements for Pipe, Fitting and Forging Material
Chemical Maximum (wt%)
c 0.23
s 0.01
p 0.02
B
Nb 0.005
V 0.02
a
CE 0.42
A
- Carbon Equivalent, CE = %C+%Mn/6+(%Cr+%Mo+%V)/5+(%Ni+%Cu)/15
B
- Limit applies only if reported on Material Test Report
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Piping Material Line Classes PIM-SU-5112-E
e. For welded pipe and welded fittings made from plate, the following shall apply:
1) Ultrasonic examination of plate shall be done in accordance with EN 10160 level
S2/E2 or ASTM A578 level C with Supplementary Requirement SI.
2) HIC testing shall be performed in accordance with NACE TM0284,
3) Acceptance criteria: CLR<10%, CTR<3%, CSR<1%, no averaging allowed.
4) Chemical compositions shall meet the requirements of Table 4.
Table 4: Chemical Composition Requirements for Welded Pipe and Welded Fittings
Chemical Maximum (wt%)
c 0.23
s 0.002
p 0.008
Nb+V 0.020
4. Materials requirements for carbon steel components in NACE MR0103 sour service shall be
as follows:
a. The following hardness limits shall apply: Base material 22 HRC, HAZ in welding
procedure qualification 250 HV, weld deposit 200 HB.
b. Cold deformation (>5%): Stress relieving heat treatment shall be applied after cold
deformation. Temperature range 595-650 °C, 1 hour per inch thickness.
c. NACE MR0103 compliant bolting (such as ASTM A l 93 B7M or ASTM A320 L7M
bolting with ASTM A194 2HM or 7M nuts, respectively) shall be used when directly
exposed to a sour environment, or when buried, insulated, covered with flange
protectors, or otherwise denied direct atmospheric exposure
5. Valves in sour service that will be subject to stress corrosion cracking shall have their bodies,
internal trim and bonnets compliant with NACE MR0103 requirements for
downstream/refining facilities and NACE MR0175 requirements for upstream/production
facilities.
8.0 Acronyms
ASB Asbestos LT Low Temperature
BAR Ball Valve Reduced Bore LTCS Low Temperature Carbon Steel
BB Bolted Bonnet MR Mixed Refrigerant
BBE Bevel Both End MOD Modified
BC Bolted Cover NPT National Pipe Thread
BCV Butterfly Valve, Concentric Type OR Outer Ring
BE Beveled End OS&Y Outside Screw and Yoke
BFW Boiler Feed Water PE Plain End
BG Bolted Gland PEEK Polyether Ether Ketone
BLE Bevel Large End POE Plain One End
BV Butterfly Valve PSB Pressure Seal Bonnet
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Piping Material Line Classes PIM-SU-5112-E
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Piping Material Line Classes PIM-SU-5112-E
DN NPS
DN 20 3/4
DN 25 1
DN40 1-1/2
DN 50 2
DN 80 3
DN 100 4
DN 150 6
DN 200 8
DN 250 10
DN 300 12
DN 350 14
DN 400 16
DN 450 18
DN 500 20
DN 600 24
DN 650 26
DN 750 30
DN 900 36
DN 1050 42
DN 1200 48
DN 1400 56
DN 1600 64
DN 1800 72
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Piping Material Line Classes PIM-SU-5112-E
_________________________________________________________________________________________ rev
SERVICE. MATERIAL:
RATING CLASS DESIGN CODE
TDOHATOIf LIMIT STRESS 1 FT IFF
NOMINAL CORROSION ALLOWANCE EXAMINATION:
VALVE TRIM LIMITED BY
NIPPLES
B.-aa
Swto(CONC)
Swm(CONC)
FITTINGS
SodoiM
Dmdobt
SW Elbotet
BWHbobi
BWLatrokf
W«i4obt
KELL
45 ELL
Tm
Tm (RED)
Pte;
Pteg
CrKplm;
Raduc«(OONC)
R>±a:«r/ECC)
Wkdoht
90LRELL
45LRELL
Tw
Tbs (RED)
<5»
VALVES VAUTTAG
Gaw
G®»
Gm
Gm
Gm
Gm
Gm
Gm
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Piping Material Line Classes PIM-SU-5112-E
Paddle Blank
Wald Neck
Weld Nack
PsrWNMia
GASKETS
BOLTING
Stad Bates
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Piping Material Line Classes PIM-SU-5112-E
W Wl£ktet(Nots05)
AND JLE l 7Sf NOTES .IS APPLICABLE BASED ON NEW SPECIFICATION JiE{'L~DLEJTENTS)
NOTTS:
06 These tikat shall ba med only for rail drain. and mimznanr cctnucnons
09 Piwsure and temperature rating mar be linfared far there valve; Refer x> Mazcfacturw ; recommended prenure- temperarure fanin
12 To be used to march clan 300 rated flange ccaaectxm; at control vahw and cpecul equipment
15 To be mad whan nuang to flanged ncazlea
17 Threaded-outlet brauch-weid flttmg; shall be used only far tarvahred hydrostatic at coonactiam
26 To be rued only whan indicated co PAID
53 Use of 1 2 NPS u reimcted to orifice flange tap ccsmactwov
61 Install a bxtnuntal pouson with covw up
62 Install ra sectional pomdon with covw up or in twticai politico with upward flow
63 Install m a hcnnoatij position with hinge pen vertical or m a vertical poutsca with upward Sow
11 Integrally reinforced branch cooMcnon s. sum. and reducing tees in permuted a i an ac ceptable almmam e branch cCanadian
101 To bo used where tigte shut-off is required
307 Limited to throtthng services up to 150 psi (1034 kPa j thfaaranhai pressure For wnsco application; with ds&enntial pressures greater than 1 50 pci
(1034 kPa), consult wf* the vahu manufacturer and Chevron Piping 4 Vahre SNE far suitability.
31$ Proce-.i side of faraaded jocsts dull be seal wekfad
323 Uw fan port vahm or locatkaii requmfag fall openings inch at upaream and dawnrtmn of relief vahwi or in hmmrtnl Imo: ccinmrpng harardom
bqmds
32$ Sizing and locaccm of check vatree i> critical far reliable cfwaQon. See Sectwei 6.0 iosm 27-29 m PIM-SU-5 112 far more mixmatue.
360 Vah-m wai rousfarcad PTF5 (RPnEKITZ) war. ihall be farmed to 450T (232X).
3S3 Uw reitncred to ttmraziwell ai wmbly only
3S6 U w o f 30+L 304. and 316 SS piket tnaterit ii an accepable altsrnare ® 316L SS m spiral worcad type piker
40$ Threaded plngi umd in unvahud hydroreet venti and drams dull be leal welded afsr ccmy lotion of tutmg
SIRVTCT:
■ Geanl unicee
Hydrocarbon gu. vapor A liquid
Sweatee;
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Piping Material Line Classes PIM-SU-5112-E
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Piping Material Line Classes PIM-SU-5112-E
VALVE TRIM
6TH
1ST 2ND 3RD 4TH 5TH 7TH
VALVE TYPE PRESSURE CLASS VALVE BODY MATERIAL END CONNECTIONS Gate, Globe, Angle, Check FIELD VALVE SERVICE
FIELD FIELD FIELD FIELD FIELD FIELD
(SEQ.)
API Nominal
AG ANGLE A CLASS 150 A Carbon Steel A [a] Ext Body IREB X FNPT A 1 F6 1 A Ammonia
BA BALL B CLASS 300 B Carbon Steel- Impact Tested B BUTTWELD B 2 304 2 B Bellow Seal
BR RISING STEM BALL C CLASS 600 C Plastic Lined Carbon Steel C SW X THRD (FNPT) C 3 F310 3 C Cryogenic
BF BUTTERFLY D CLASS 900 D 1-1/4% Cr - 1/2% Mo D Ext Body MSW X FNPT D 4 Hard F6 4 D NSF 61
CA ANGLE CHECK E CLASS 1500 E 2-1/4% Cr - 1% Mo E Ext Body MNPT X FNPT E 5 Hardfaced 5 E
CC Compact SWING CHECK F CLASS 2500 F 5% Cr - 1/2% Mo F FLAT FACE FLANGE F 6 F6 and Cu - Ni 6 F Low Emissions
CD DUAL PLATE CHECK G CLASS 4500 G 9% Cr - 1% Mo G Ext Body BW x FNPT G 7 F6 and Hard F6 7 G
CL LIFT CHECK H CLASS 125 H Type 304 Stainless Steel H HUB END/CLAMP H 8 F6 and Hardfaced 8 H High Temp. > 800°F
CN NOZZLE CHECK J CLASS 250/ 250PSI J Type 304/304L Stainless Steel J RING TYPE (RTJ) J 9 Monel 9 J Jacketed Valve
CS SWING CHECK K API CLASS 2000 K Type 304H Stainless Steel K COMPACT FLANGE K 10 316 K
CT TILTING DISC CHECK L API CLASS 3000 L Type 316 Stainless Steel L LUGGED WAFER L 11 Monel and Hardfaced L
DB DBB BALL M API CLASS 5000 M Type 316/316L Stainless Steel M Ext Body MSW X FSW M 12 316 and Hardfaced M Marine
DP DIAPHRAGM N API CLASS 10000 N Type 317 Stainless Steel N NIPPLE Both Ends (Ball) N 13 Alloy 20 N NACE MR0103 [c]
FB FLUSH BOTTOM P API CLASS 15000 P Type 317/317L Stainless Steel P NIPPLE X MNPT (Ball) P 14 Alloy 20 and Hardfaced P Power Piping B31.1
GA GATE R API CLASS 20000 R Type 321 Stainless Steel R RAISED FACE FLANGE R 15 304 Full Hardfaced R Chlorine
GL GLOBE S CLASS 800 S Type 347 Stainless Steel S SW X SW S 16 316 Full Hardfaced S NACE MR0175 [c]
KG KNIFE GATE T 175 PSI T Type 347H Stainless Steel T THRD FNPT X FNPT T 17 347 Full Hardfaced T
MF MONOFLANGE U 200 PSI U Duplex Stainless Steel U TUBE FITTING U 18 Alloy 20 Full Hardfaced U UL/FM
ND NEEDLE V 300 PSI V Super Duplex Stainless Steel V VICTAULIC V Duplex/Super Duplex SS V Vacuum
PC PINCH / CLAMP W 600 PSI W Alloy 20 W WAFER W SABM [d] and full Hardfaced W
PL PLUG X ATMOSPHERIC X Monel X TUBE FITTING X MNPT X SABM [d] and Hardfaced X Oxygen
SC STOP CHECK Y SPECIAL Y Hastelloy B / C Y SPECIAL Y SABM [d] Y Special
SP SPECIAL Z SPECIAL Z Nickel Alloy Z SPECIAL Z Special Trim Z Special
Ball, Butterfly, Plug, Utility Valves
1 Titanium 1 [b] Cast Iron / Ductile Iron
2 Nickel Aluminum Bronze 2 [b] CS-ENP
3 Brass and Bronze 3 Bronze / Aluminum Bronze
4 Cast Iron 4 CS disk with CRA trim
5 Ductile Iron/Plastic Lined DI 5 Stainless Steel/Alloy 20
6 PVC / CPVC 6 Duplex/Super Duplex SS
7 Kynar PVDF/ Polypropylene 7 Nickel Alloy/Hastelloy/Monel
8 Special (Metallic) 8 Teflon/Nylon/Rubber Molded
9 Special (Non-metallic) 9 Special
SPECIFIC NOTES: [a] Integrally Reinforced End Body; [b] Ball or Disk; [c] Includes Low Emissions; [d] SABM - Same as Body Material - Use this trim for ALL valve types where trim (disc/ball, stem and seat) are the same as body material.
GENERAL NOTES:
1. The Valve Tag Numbering System shall have SEVEN FIELDS with alpha-numeric symbols as defined above. The first field consists of two letter symbols defining the type of valve. The sixth field shall be numeric and sequential. Only if
the number of valves for a given type, rating, body material, end connection, special service, and trim exceed 9, shall a double digit be used. The seventh field designates valve service and shall only be used for those valves with the
respective service as shown. Otherwise, the seventh field will not be used. In special cases the seventh field may show two letters for required service.
Note: Number "0" and letter "I" , “O” & "Q" are not used to avoid possible confusion.
Example: An ASME Class 300 Flanged Gate Valve, Carbon Steel Body w/316 SS-Hardfaced trim, NACE can be designated as GABARM1N
2. To create a project specific valve tag number, add alpha character “Z” as a prefix in front of the first field. Examples: ZBA for Ball Valve, ZGL for Globe valve.
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Piping Material Line Classes PIM-SU-5112-E
1CG12 Drinking Water (NSF standard 61 certified) -20°F to 200°F 150#RF CS/Galv 1/2" to 4" 0.063" Bronze None Visual Only Threaded piping
1CS10 Temporary shutdown piping including- -20°F to 366°F 150#RF/FF CS 3/4" to 2" 0.063" API #8 None Visual Only Threaded piping
Vent, drain, nitrogen,
Wash water, LP steam (150 lb)
1CS11 ASME B31.3 Category D Service including: -20°F to 366°F 150# RF CS/ CS-Galv 3/4" to 24" 0.063" API #8 None Visual Only Threaded piping
Cooling Water, Fresh Water, Bronze/TFE (NPS < 1-1/2)
Plant Water, Treated Water,
Utility Air, Instrument Air
1CS12 Hydrocarbon gas, liquid -20°F to 750°F 150# RF CS 3/4" to 42" 0.063" API #8 None 5%
Inert gas, nitrogen 13CR/HF
Sweet Gas, Fuel Gas, Fuel Oil, Natural Gas
Flare
Produced Water (non-sour)
Aqueous Ammonia
Caustic (<30% cone. & below 140°F)
1CS13 ASME B31.3 Steam/Cond including: -20°F to 750°F 150# RF CS 3/4" to 24" 0.063" API #5 None 5%
Steam 13CR/FHF
Condensate
BFW
Blowdown
1CS14 ASME B31.1 Steam / Cond including: -20°F to 750°F 150# RF CS 3/4" to 24" 0.063" API #5 None 5%,
Steam 13CR/FHF Note 404
Condensate
BFW
Blowdown
Boiler External Piping
1CS15 Hydrocarbon gas, light liquid (Excl. LPG) -20°F to 750°F 150# RF CS 3/4" to 42" 0.063" API #8 None 5%
(Rule 1173) 13CR/HF
Bellows Seal
1CS21 Hydrocarbon gas, liquid -20°F to 750°F 150# RF CS 3/4" to 24" 0.125" API #8 None 5%
LPG 13CR/HF
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
1CS22 MEA (-20T to 200°F), MEA - CO2 mixtures, -20°F to 750T 150# RF CS 3/4" to 24" 0.125" API #12 Yes 5%
Rich & Lean DEA ( -20°F to 200°F) 316SS/HF
Steamed Traced DEA (-20°F to 200°F)
Sour Hydrocarbon gas, liquid and MEA mixtures
1CS23 Sour Hydrocarbon gas, liquid -20°F to 750°F 150# RF CS 3/4" to 42” 0.125" API #12 None 5%
Sour Flare Gas 316SS/HF
1CS24 Sulfuric Acid (acid/water dilution cone. > 90%; -20°F to 100°F 150# RF CS / Alloy20 3/4" to 12" 0.125'7 API #13 None 25% Acid soluble oil
Temperature <100°F) (Velocity limits for 0.063" Alloy 20 dilution levels
carbon steel, 1 fps minimum, 2.0 fps DO NOT impact
maximum) See Note 399 acid/water
Hydrocarbon with Sulfuric Acid (acid/water concentration
dilution cone. > 90%; Temperature <100°F) conditions
(velocity limits for carbon steel, 1 fps
minimum, 7.0 fps maximum) See Note 399
1CS25 Hydrocarbon gas, light liquid (Rule 1173) -20°F to 750°F 150# RF CS 3/4" to 24" 0.125" API #8 None 5%
13CR/HF
Bellows Seal
1CS26 Caustic (5% to 30% concentration, between -20°F to 200°F 150# RF CS 3/4" to 24" 0.125" API #9 Yes 5%
140°F to 200°F) Monel
Caustic (Over 30% to 50% concentration,
between -20°F to 170 °F)
Steam Traced Caustic Line (5% to 50%
concentration, between -20°F to 170°F)
1CS27 Hydrocarbon gas, liquid subject to Carbonate -20°F to 450°F 150# RF CS 3/4" to 24" 0.125" API #8 Yes 5%
Stress Corrosion Cracking (CSCC) 13CR/HF
FCC Main Fractionator O/H
1CS28 Firewater Above Ground - Wet System -20°F to 150°F 150#RF/FF CS 3/4" to 24" 0.125" API # 8 None 5%
13CR/HF/
Bronze
1CS30 Hydrocarbon gas, liquid -20°F to 750°F 150# RF CS 3/4" to 24" 0.187" API #8 None 5%
Catalyst Flow Lines 13CR/HF
Wet Ammonia O/H Off-Gas
Alky Debutanizer Column Bottoms
Alky-Rerun Column Bottoms
Foul Water Ammonia Stripper O/H Off-Gas
1CS31 MEA (> 5% cone., Temperature 200°F to 250°F) -20°F to 250°F 150# RF CS 3/4" to 24" 0.187" API #12 Yes 5%
316SS/HF
1CS32 Sour Hydrocarbon gas, liquid -20°F to 750°F 150# RF CS 3/4" to 24" 0.187" API #12 None 5%
CO2 stripped water 316SS/HF
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
1CS33 T reated / Untreated Process Water -20°F to 200°F 150# RF CS 3/4" to 24” 0.187" Monel None 5%
API #9
Al Bronze
1CS34 Hydrocarbon gas, liquid -20°F to 750°F 150# RF CS 3/4" to 24" 0.187" API #9 None 5%
Monel
1CS35 Sulfuric acid (acid/water dilution cone. > 90%) -20°F to 100°F 150# RF CS/Alloy20 3/4" to 24" 0.18757 API #13 None 25% Acid soluble oil
(temperature < 100°F (38°C)) (Velocity limits 0.063” dilution levels
for carbon steel, 1.0 fps minimum, 2.0 fps DO NOT impact
maximum) See Note 399. acid/water
Hydrocarbon with Sulfuric Acid (acid/water concentration
dilution cone. > 90%) (temperature < 100°F conditions
(38°C)) (Velocity limits for carbon steel,
1 .0 fps minimum, 7.0 fps maximum)
See Note 399.
1CS41 Firewater / Saltwater / Saltwater intermittent -20°F to 150°F 150# R F / F F CS / Red 1/2" to 24” CS: Bronze None Brass:
Firewater up to NPS 4 Brass 0.250” Visual
Brass:
None CS: 5%
3CS11 Hydrocarbon gas, liquid -20°F to 750°F 300# RF CS 3/4" to 24" 0.063" API #8 None 5%
LPG 13CR/HF
Fuel Gas, Fuel Oil, Natural Gas
Aqueous Ammonia
Nitrogen,
Process Air, and Process Water
3CS12 Anhydrous Ammonia -20°F to 500°F 300# RF CS 3/4" to 14" 0.063" API #8 Yes (See 25%
13CR/HF Note 312)
3CS13 ASME B31.3 Steam/Cond including: -20°F to 750°F 300# RF CS 3/4" to 24" 0.063" API #5 None 5%
Steam 13CR/FHF
Condensate
BFW
Blowdown
3CS14 ASME B31.1 Steam / Cond including: -20°F to 700°F 300# RF CS 3/4" to 24" 0.063" API #5 None 5%,
Steam 13CR/FHF Note 404
Condensate
BFW
Blowdown
Boiler External Piping
3CS15 Hydrocarbon gas, light liquids (Rule 1173) -20°F to 750°F 300# RF CS 3/4" to 24" 0.063" API #8 None 5%
Hydrocarbon light liquids with small cone, of HCL 13CR/HF
acid (Rule 1173) See Note 317 Bellows Seal
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
3CS16 Dimersol nickel catalysts and polymerization -20°F to 750°F 300# RF CS 3/4" to 24" 0.063" API #12 None 5%
inhibitor 316SS/HF
3CS20 Butane H2 mixtures (less than 50% H2 by -20°F to 500°F 300# RF CS 3/4" to 24" 0.125" API #9 None 25%
volume) with trace HCI To 500°F (260°C) Monel (note 447)
H2 recycle gas
3CS21 Sour Hydrocarbon gas, liquid -20°F to 750°F 300# RF CS 3/4" to 24" 0.125" API #12 None 25%
Sour LPG 316SS/HF
3CS22 Sour Hydrocarbon gas, liquid -20°F to 750°F 300# RF CS 3/4" to 24" 0.125" API #12 None 25%
Sour LPG 316SS/HF
Bellows Seal
3CS23 Caustic (5% to 30% between 140°F to 200°F) -20°F to 200°F 300# RF CS 3/4" to 24" 0.125" API #9 Yes 5%
Caustic (Over 30% to 50% concentration Monel
between -20°F to 170°F)
Steam Traced Caustic Line (5% to 50%
concentration, between -20°F to 170°F)
3CS24 Hydrocarbon gas, liquid -20°F to 750°F 300# RF CS 3/4" to 24" 0.125" API #8 None 5%
LPG 13CR/HF
3CS25 MEA (-20T to 200°F), -20°F to 200°F 300# RF CS 3/4" to 24" 0.125" API #12 Yes 5%
MEA - CO2 Mixtures, 316SS/HF
Rich & Lean DEA (-20°F to 200°F),
Steamed Traced DEA (-20°F to 200°F)
Sour Hydrocarbon gas, liquid and MEA mixtures
3CS26 Hydrocarbon gas, liquid (Rule 1173) -20°F to 750°F 300# RF CS 3/4" to 24" 0.125" API #8 None 5%
13CR/HF
Bellows Seal
3CS27 Sour Hydrocarbon gas, liquid (Rule 1 173) -20°F to 750°F 300# RF CS 3/4" to 24" 0.125" API #12 None 25%
316SS/FHF
Bellows Seal
3CS28 Sulfuric acid (acid/water dilution cone. >90%) -20°F to 100°F 300# RF CS / Alloy 20 3/4" to 12" 0.125"/ API #13 None 25% Acid soluble oil
(temperature <100“F) (Velocity limits for 0.063" Alloy 20 dilution levels
carbon steel, 1 fps minimum, 2.0 fps DO NOT impact
maximum) See Note 399 acid/water
Hydrocarbon with Sulfuric acid (acid/water concentration
dilution cone. >90%) (temperature <100°F) conditions
(velocity limits for carbon steel, 1 fps
minimum, 7.0 fps maximum) See Note 399
3CS29 Corrosive/erosive hydrocarbon service subject to -20°F to 750°F 300# RF CS 3/4" to 24" 0.125" API #8 Yes 5%
carbonate stress corrosion cracking (CSCC) 13CR/HF
FCC main fractionator overhead
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
3CS210 Hydrocarbon/H2 mixture -20°F to 450T 300# RF CS 3/4" to 24" 0.125" API #12 None 25%
H2 316SS/HF (Note 447)
3CS31 Hydrocarbon gas, liquid -20°F to 750°F 300# RF CS 3/4” to 24" 0.187" API #8 Welds > 5%
Fuel Oil (steam jacketed) 13CR/HF 0.75” wall
Catalyst flow lines thickness
Wet Ammonia O/H Off-Gas
3CS32 MEA solutions 300# RF CS 3/4" to 24" 0.187" API #12 Yes 25% RT,
MEA (over 5%; Temperature 200°F to 250°F) 316SS/HF PT & Visual
3CS33 Process water -20°F to 450°F 300# RF CS 3/4" to 24" 0.187” API #9 Welds > 5%
Desalter water, Monel 0.75” wall
Desalter Effluent water thickness
3CS34 Sour Hydrocarbon gas, liquid -20°F to 750°F 300# RF CS 3/4" to 24” 0.187" API #12 Welds > 25%
Sour LPG 316SS/HF 0.75” wall
CO2 stripped water (Sour) thickness
3CS35 Sulfuric acid (acid/water dilution cone. > 90%) -20°F to 100°F 300# RF CS/Alloy20 3/4" to 24" 0.18757 API #13 None 25% Acid soluble oil
(temperature < 100°F) (Velocity limits for 0.063” dilution levels
carbon steel, 1 .0 fps minimum, 2.0 fps DO NOT impact
maximum) See Note 399 acid/water
Hydrocarbon with Sulfuric acid (acid/water concentration
dilution cone. > 90%) (temperature < 100°F) conditions
(velocity limits for carbon steel, 1 .0 fps
minimum, 7.0 fps maximum) See Note 399
6CS10 Hydrocarbon gas, liquid -20°F to 750°F 600# RF CS 3/4" to 24" 0.063" API #8 All welds > 5%
LPG 13CR/HF 0.75” wall
Fuel Gas, Natural Gas thickness
Fuel Oil
Nitrogen
6CS11 Hydrocarbon gas, light liquid (Rule 1173) -20°F to 750°F 600# RF CS 3/4" to 24" 0.063" API #8 All welds > 5%
13CR/HF 0.75” wall
Bellows Seal thickness
6CS12 ASME B31.1 Steam / Cond including: -20°F to 775°F 600# RF CS 3/4" to 24" 0.063" API #5 All welds > 5%,
Steam 13CR/FHF 0.75” wall Note 404
Condensate thickness
BFW
Blowdown
Boiler External Piping
6CS13 ASME B31.3 Steam/Cond including: -20°F to 775°F 600# RF CS 3/4" to 24" 0.063" API #5 All welds > 5%
Steam (to 600 psig [5135 kPag]) 13CR/FHF 0.75” wall
Condensate thickness
BFW
Blowdown
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
6CS21 Hydrocarbon gas, liquid -20°F to 750°F 600# RF CS 3/4" to 24” 0.125" API #8 All welds > 5%
LPG 13CR/HF 0.75” wall
thickness
6CS22 Hydrocarbon gas, light liquid (Rule 1173) -20°F to 750°F 600# RF CS 3/4" to 24” 0.125" API #8 All welds > 5%
13CR/HF 0.75” wall
Bellows Seal thickness
6CS23 Sour Hydrocarbon gas, liquid -20°F to 750°F 600# RF CS 3/4" to 24” 0.125" API #12 All welds > 25%
Sour LPG 316SS/HF 0.75” wall
Sour water thickness
6CS24 Hydrocarbon/H2 mixture -20°F to 750°F 600# RF CS 3/4" to 24” 0.125" API #12 All welds > 100% Check hydrogen
H2 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
6CS25 Sour Hydrocarbon/H2 mixture -20°F to 750°F 600# RF CS 3/4" to 24” 0.125" API #12 All welds > 100% Check hydrogen
Sour H2 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
6CS26 Rich & Lean DEA (>5% and between -20°F to -20°F to 200°F 600# RF CS 3/4" to 24” 0.125” API #12 Yes 25%
200°F [38°C to 93°C]) 316SS/HF
Sour Hydrocarbon gas, liquid and MEA mixtures
6CS27 Hydrocarbon/H2 mixtures (H2 mole wt % > 49) -20°F to 750°F 600# RF CS 3/4" to 24” 0.125" API #12 All welds > 100% Check hydrogen
(Rule 1173) 316SS/HF 0.75” wall partial pressure
Bellows Seal thickness limits. See Note
(Note 447) 302 in pipe class
9CS11 ASME B31.3 Steam/Cond including: -20° F to 780° F 900# RJ/BW CS 3/4" to 24" 0.063" API #5 All welds > 25%
Steam 13CR/FHF 0.75” wall
Condensate thickness
BFW
Blowdown
9CS12 ASME B31.3 Steam/Cond including: -20°F to 780°F 900# RF/BW CS 3/4" to 24" 0.063" API #5 All welds > 25%
Steam 13CR/FHF 0.75” wall
Condensate thickness
BFW
Blowdown
9CS13 Hydrocarbon gas, liquid -20°F to 750°F 900# RF CS 3/4" to 24" 0.063" API #8 All welds > 25%
LPG 13CR/HF 0.75” wall
Fuel Gas, Natural Gas thickness
Fuel Oil
Nitrogen
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
9CS14 A S M E B31 .1 Steam / Cond including: -20°F to 780°F 900# R F CS 3/4" to 24" 0.063" API #5 All welds > 25%
Steam 13CR/FHF 0.75” wall Note 404
Condensate thickness
BFW
Blowdown
Boiler External Piping
9CS15 Hydrocarbon/H2 mixtures -20°F to 425°F 900# RF CS 3/4" to 24" 0.063" API # 1 2 All welds > 100% Check hydrogen
H2 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
9CS21 Sour Hydrocarbon gas, liquid -20°F to 425°F 900# R F CS 3/4" to 24" 0.125" API # 1 2 All welds > 100% Check hydrogen
Sour Hydrogen BW Valves 316SS/HF 0.75” wall partial pressure
Sour Hydrocarbon/H2 mixtures thickness limits. See Note
Sour LPG (Note 447) 302 in pipe class
9CS22 Hydrocarbon/H2 mixtures ( H 2 mole wt % > 49) -20°F to 425°F 900# RF CS 3/4" to 24" 0.125" API #12 All welds > 100% Check hydrogen
BW Valves 316SS/HF 0.75” wall partial pressure
Bellows Seal thickness limits. See Note
(Note 447) 302 in pipe class
15CS11 Hydrocarbon/H2 mixture -20°F to 425°F 1500# RJ CS 3/4" to 24" 0.063" API # 1 2 All welds > 100% Check hydrogen
BW Valves 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
15CS12 Hydrocarbon/H2 mixture -20°F to 425°F 1500# R F CS 3/4" to 24" 0.063" API #12 All welds > 100% Check hydrogen
BW Valves 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
15CS21 Hydrocarbon gas, liquid -20°F to 700°F 1500# RF CS 3/4" to 24” 0.125" API #8 All welds > 100%
LPG 13CR/HF 0.75” wall
thickness
15CS22 Sour Hydrocarbon gas, liquid -20°F to 425°F 1500# RF CS 3/4" to 24” 0.125" API # 1 2 All welds > 100% Check hydrogen
Sour LPG 316SS/HF 0.75” wall partial pressure
H2 & Sour H2 thickness limits. See Note
Sour Hydrocarbon/H2 mixture (Note 447) 302 in pipe class
25CS11 Hydrocarbon/H2 mixture -20°F to 400°F 2500# RF CS 3/4" to 12" 0.063" API # 1 2 All welds > 100% Check hydrogen
H2 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
25CS12 Hydrocarbon gas, liquid -20°F to 600°F 2500# RF CS 3/4" to 12" 0.063" API #5 All welds > 100%
LPG 13CR/FHF 0.75” wall
thickness
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
25CS13 Hydrocarbon/H2 mixture -20°F to 400°F 2500# RF CS 3/4" to 12" 0.063" API #12 All welds > 100% Check hydrogen
H2 316SS/HF 0.75” wall partial pressure
thickness limits. See Note
(Note 447) 302 in pipe class
25CS14 Sour Hydrocarbon gas, liquid -20°F to 565°F 2500#RF CS 3/4" to 12" 0.063" API #12 All welds > 100% Check hydrogen
Sour LPG 316SS/HF 0.75” wall partial pressure
Sour H2 thickness limits. See Note
Sour Hydrocarbon/H2 mixtures (Note 447) 302 in pipe class
Sour Process
1CA11 Low Temp Hydrocarbon -50°F to 400°F 150# RF ITCS 3/4" to 48" 0.063" API # 12 None 5%
Low Temp LPG 316SS/HF
1CA21 Low Temp Hydrocarbon -50°F to 400°F 150# RF ITOS 3/4" to 24" 0.125" API # 12 None 5%
Low Temp LPG 316 SS/HF
3CA11 Low Temp Hydrocarbon -50°F to 650°F 300# RF ITCS 3/4" to 24" 0.063" API #12 None 5%
Low Temp LPG 316 SS/HF
3CA21 Low Temp Hydrocarbon -50°F to 650°F 300# RF ITCS 3/4" to 24" 0.125” API #12 None 25%
Low Temp LPG 316 SS/HF
6CA11 Low Temp Hydrocarbon -50°F to 650°F 600# RF ITCS 3/4" to 24" 0.063" API #12 All welds > 5%
Low Temp LPG 316 SS/HF 0.75” wall
thickness
9CA12 Low Temp Hydrocarbon -50°F to 650°F 900# RF ITCS 3/4" to 24" 0.063" API #12 All welds > 25%
Low Temp LPG 316 SS/HF 0.75” wall
thickness
70CA11 Hydrocarbons to 300°F -20°F to 300°F API 10,000 Killed CS 3/4" to 4" 0.063" 410SS/FHF None 100%
API 6A
1CJ11 Hydrocarbon/H2 mixture -20°F to 800°F 150# RF 1-1/4Cr - 1/2 3/4" to 24" 0.063" API #12 Yes 25%
Hi-Temp Process Air MO 316SS/HF
Non Sour Services
3CJ11 Hydrocarbon/H2 mixture -20°F to 800°F 300# RF 1-1Z4Cr - 3/4" to 24" 0.063" API #12 Yes 25%
Hi-Temp Process Air 1/2 MO 316SS /HF
Non Sour Services
3CJ12 Hydrocarbon gas, liquid 800° F to 300# RF 1-1/4Cr - 1/2 3/4" to 24" 0.063" API #12 Yes 25% Susceptible to
Hydrocarbon/H2 mixture 1080°F MO 316SS/HF Creep
H2 Embrittlement;
Hi-Temp Process Air See Note 315 in
Non Sour Services the pipe class
3CJ13 Sour Hydrocarbon gas, liquid -20°F to 800°F 300# RF 1-1/4Cr - 1/2 3/4" to 24" 0.063" API #12 Yes 25%
Sour Hydrocarbon/H2 mixture MO 316SS/HF
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
3CJ14 Sour Hydrocarbon gas, liquid 800° F to 300# RF 1-1/4Cr - 1/2 3/4" to 24" 0.063" API #12 Yes 25% Susceptible to
Sour Hydrocarbon/H2 mixture 1080°F MO 316SS/HF Creep
Embrittlement;
See Note 315 in
the pipe class
3CJ21 Sour Hydrocarbon gas, liquid -20°F to 800°F 300# RF 1-1/4Cr - 1/2 3/4" to 24" 0.125" API #12 Yes 25%
Sour Hydrocarbon/H2 mixture MO 316SS/HF
Sour H2
3CJ22 Sour Hydrocarbon gas, liquid 800° F to 300# RF 1-1/4Cr - 1/2 3/4" to 24" 0.125" API #12 Yes 25% Susceptible to
Sour Hydrocarbon/H2 mixture 1080°F MO 316SS/HF Creep
Sour H2 Embrittlement;
See Note 315 in
the pipe class
6CJ11 Hydrocarbon/H2 mixture -20°F to 800°F 600# RF 1-1/4Cr - 1/2 3/4" to 24" 0.063" API #12 Yes 25%,
H2 MO 316SS/HF
Process Air 100% for
Non-sour services H2 Service
6CJ12 Hydrocarbon gas, liquid 800° F to 600# RF 1-1/4Cr - 1/2 3/4" to 24" 0.063" API #12 Yes 25%, Susceptible to
Hydrocarbon/H2 mixture 1080°F MO 316SS/HF Creep
H2 100% for Embrittlement;
High temperature Process Air H2 Service See Note 315 in
Non-sour services the pipe class
See hydrogen
partial pressure
limits in pipe
class
6CJ21 Hydrocarbon/H2 mixture -20°F to 800°F 600# RF 1-1/4Cr - 1/2 3/4" to 12" 0.125" API #12 Yes 25%
H2 MO 316SS/HF
Non-sour services 100%for H2
Service
6CJ22 Hydrocarbon gas, liquid 800° F to 600# RF 1-1/4Cr - 1/2 3/4" to 12" 0.125” API #12 Yes 25%, Susceptible to
Hydrocarbon/H2 mixture 1080°F MO 316SS/HF Creep
H2 100% for Embrittlement;
Non-sour services H2 Service See Note 315 in
the pipe class
See hydrogen
partial pressure
limits in pipe
class
6CJ23 Sour Hydrocarbon gas, liquid -20°F to 800°F 600# RF 1-1/4Cr - 1/2 3/4" to 24" 0.125" API #12 Yes 100%
Sour Hydrocarbon/H2 mixture MO 316SS/HF
Sour H2
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
6CJ24 Sour Hydrocarbon gas, liquid 800° F to 600# RF 1-1/4Cr - 1/2 3/4" to 24" 0.125" API #12 Yes 100% Susceptible to
Sour Hydrocarbon/H2 mixture 1080°F MO 316SS/HF Creep
Sour H2 Embrittlement;
See Note 315 in
the pipe class
See hydrogen
partial pressure
limits in pipe
class
9CJ12 ASME B31.3 Steam/Cond including: 775° F to 900# RF 1-1/4Cr - 1/2 3/4” to 14" 0.063" API #5 Yes 25% Susceptible to
Steam 1080°F BW Valves MO 13CR/FHF Creep
Condensate Embrittlement;
Blowdown See Note 315 in
the pipe class
9CJ21 Hydrocarbon/H2 mixture -20°F to 800°F 900# RF 1-1/4Cr - 1/2 3/4" to 24" 0.125" API #12 Yes 100% See hydrogen
H2 MO 316SS/HF partial pressure
High Temperature Process Air limits in pipe
Non-sour services class
9CJ22 Hydrocarbon gas, liquid 800° F to 900# RF 1-1/4Cr- 1/2 3/4" to 24" 0.125" API #12 Yes 100% Susceptible to
Hydrocarbon/H2 mixture 1000°F MO 316SS/HF Creep
H2 Embrittlement;
Non-sour services See Note 315 in
the pipe class
See hydrogen
partial pressure
limits in pipe
class
15CJ11 Hydrocarbon/H2 mixture -20°F to 800°F 1500# RF 1-1/4Cr- 1/2 3/4" to 12" 0.063" API #12 Yes 100% See hydrogen
H2 MO 316SS/HF partial pressure
High Temperature Process Air limits in pipe
Non-sour services class
15CJ21 Sour Hydrocarbon gas, liquid -20°F to 800°F 1500# RF 1-1/4Cr - 1/2 3/4" to 12" 0.125" API #12 Yes 100% See hydrogen
Sour Hydrocarbon/H2 mixture BW Valves MO 316SS/HF partial pressure
Sour H2 limits in pipe
class
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
15CJ22 Sour Hydrocarbon gas, liquid 800° F to 1500# RF/RJ 1-1/4Cr- 1/2 3/4" to 12" 0.125" API #12 Yes 100% Susceptible to
Sour Hydrocarbon/H2 mixture 1000°F BW Valves MO 316SS/HF Creep
Sour H2 Embrittlement;
See Note 315 in
the pipe class
See hydrogen
partial pressure
limits in pipe
class
15CJ23 Hydrocarbon/H2 mixture -20°F to 800°F 1500# RF 1-1/4Cr- 1/2 3/4" to 12" 0.125" API #12 Yes 100% See hydrogen
H2 BW Valves MO 316SS/HF partial pressure
Non-sour services limits in pipe
class
15CJ24 Hydrocarbon/H2 mixture 800°F to 1500# RF/RJ 1-1/4Cr- 1/2 3/4" to 12" 0.125" API #12 Yes 100% Susceptible to
H2 1000°F BW Valves MO 316SS/HF Creep
Non-sour services Embrittlement;
See Note 315 in
the pipe class
See hydrogen
partial pressure
limits in pipe
class
25CJ21 Sour Hydrocarbon gas, liquid 425°F 650°F 2500#RF/RJ 1-1/4Cr- 1/2 3/4" to 12" 0.125" API #12 Yes 100% See hydrogen
Sour Hydrocarbon/H2 mixture BW Valves MO 316SS/HF partial pressure
Sour H2 limits in pipe
class
15CK11 Sour Hydrocarbon/H2 mixture -20°F to 800°F 1500#RJ 2-1 /4Cr- 1 3/4" to 14" 0.063" API #12 Yes 100%
Sour H2 BW valves MO 316SS/HF
15CK12 Sour Hydrocarbon/H2 mixture -20°F to 800°F 1500#RF 2-1 /4Cr- 1 3/4" to 14" 0.063" API #12 All Sizes 100%
Sour H2 BW valves MO 316SS/HF
25CK11 Sour Hydrocarbon/H2 mixture -20°F to 800°F 2500#RF/RJ 2-1 /4Cr- 1 3/4" to 3" 0.063" API #12 Yes 100%
Sour H2 BW valves MO 316SS/HF
1CL11 Hydrocarbons gas, liquid -20°F to 800°F 150# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 25%
13CR/HF
3CL11 Hydrocarbons gas, liquid -20°F to 800°F 300# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 25%
13CR/HF
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
3CL12 Hydrocarbons gas, liquid 800° F to 300# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 25%
1000°F 13CR/HF
3CL13 Hydrocarbon gas, light liquid (Rule 1173) -20°F to 800°F 300# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 25%
13CR/HF
Bellows Seal
3CL21 Hydrocarbons gas, liquid -20°F to 800°F 300# RF 5Cr-1/2Mo 3/4" to 24" 0.125" API #8 Yes 25%
13CR/HF
3CL22 Hydrocarbons gas, liquid 800° F to 300# RF 5Cr-1/2Mo 3/4" to 24" 0.125" API #8 Yes 25%
1000°F 13CR/HF
3CL41 Hydrocarbons gas, liquid -20°F to 800°F 300# RF 5Cr-1/2Mo 3/4" to 24" 0.250" API #8 Yes 25%
13CR/HF
3CL42 Hydrocarbons gas, liquid 800° F to 300# RJ 5Cr-1/2Mo 3/4" to 24" 0.250" API #8 Yes 25%
1000°F 13CR/HF
6CL11 Hydrocarbons gas, liquid -20°F to 800°F 600# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 25%
13CR/HF
6CL12 Hydrocarbons gas, liquid 800° F to 600# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 25%
1000°F 13CR/HF
6CL21 Hydrocarbons gas, liquid -20°F to 800°F 600# RF 5Cr-1/2Mo 3/4" to 24" 0.125" API #8 Yes 25%
13CR/HF
6CL22 Hydrocarbons gas, liquid 800° F to 600# RF 5Cr-1/2Mo 3/4" to 24" 0.125" API #8 Yes 25%
1000°F 13CR/HF
9CL11 Hydrocarbons gas, liquid -20°F to 800°F 900# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #5 Yes 100%
13CR/HF
9CL12 Hydrocarbons gas, liquid 800° F to 900# RF 5Cr-1/2Mo 3/4" to 24" 0.063" API #8 Yes 100%
1000°F 13CR/HF
3CM11 Hydrocarbons gas, liquid -20°F to 800°F 300# RF 9Cr-1Mo 3/4" to 24” 0.063" API #8 Yes 100%
Hydrocarbons w/Sulfide 13CR/HF
3CM21 Hydrocarbons gas, liquid -20°F to 800°F 300# RF 9Cr-1Mo 3/4" to 24” 0.125" API #8 Yes 100%
Hydrocarbons w/Sulfide 13CR/HF
3CM22 Hydrocarbons gas, liquid 800° F to 300# RF 9Cr-1Mo 3/4” to 24” 0.125" API #8 Yes 100%
Hydrocarbons w/Sulfide 1000°F 13CR/HF
3CM23 Hydrocarbons gas, liquid -20°F to 950°F 300# RF 9Cr-1Mo 3/4" to 24” 0.125" API #8 Yes 100%
Coke Drum O/H Vapor 13CR/HF
6CM11 Hydrocarbons gas, liquid -20°F to 800°F 600# RF 9Cr-1Mo 3/4" to 24” 0.063" API #8 Yes 100%
Hydrocarbons w/Sulfide 13CR/HF
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
6CM21 Hydrocarbons gas, liquid -20°F to 800°F 600# RF 9Cr-1Mo 3/4" to 24” 0.125" API #8 Yes 100%
Hydrocarbons w/Sulfide 13CR/HF
1JS31 Liquid Sulfur -20°F to 450°F 150# RF CS 3/4" to 14” Core API #8 None 5%
0.125'7
13CR/HF
Jacket
0.063"
1LC91 General Service 32°F to 200°F 150#FF/RF CS / Cement 6" to 24” 0.031" Bronze None 5%
Firewater (Above Ground) Lined
Reclaimed water
1LT01 Highly Corrosive Service -20°F to 400°F 150# RF CS / PTFE 1" to 12” 0.000" PTFE/PFA None Per project
Lined requirements
3LT01 Highly Corrosive Service -20°F to 400°F 300# RF CS / PTFE 1" to 8” 0.000" PTFE/PFA None Per project
Lined requirements
1NC91 Highly Corrosive Acid Service including: -20°F to 450°F 150# RF Alloy C276 3/4" to 12" 0.031" Alloy C276 None 100%
HCL to 50% dilution
Sulfuric acid to 50% dilution
3NC91 Highly Corrosive Service including: -20°F to 450°F 300# RF Alloy C276 3/4" to 12" 0.031" Alloy C276 None 100%
Sour Hydrocarbon gas, liquid and Ammonium
Bisulfides
Sour water stripper overhead vapors
1NM11 Highly Corrosive Service including: -20°F to 450°F 150# RF Alloy 400 3/4" to 12" 0.063" Alloy 400 None 5%
Caustic/Hydrocarbon mixture (Monel)
Caustic >200°F
Waste water
3NM12 Highly Corrosive Service including: -20°F to 500°F 300# RF Alloy 400 3/4" to 12" 0.063" Alloy 400 None 25% RT,
Caustic/Hydrocarbon mixture (Monel) PT & Visual
Caustic >200°F
Waste water
3NS91 Highly Corrosive Sour Service -20°F to 700°F 300# RF Alloy 825 3/4" to 24" 0.031” Alloy 825/HF None 25%
Sour Hydrocarbon gas, liquid
Sour Water (Ammonium Bisulfide > 10% WT.%)
9NS91 Highly Corrosive Sour Service -20°F to 700°F 900# RF Alloy 825 3/4" to 24" 0.031” Alloy 825/HF None 100%
Sour Hydrocarbon gas, liquid
Sour Water (Ammonium Bisulfide > 10% WT.%)
15NS91 Highly Corrosive Sour Service -20°F to 700°F 1500# RF Alloy 825 3/4" to 24" 0.031” Alloy 825/HF None 100%
Sour Hydrocarbon gas, liquid
Sour Water (Ammonium Bisulfide > 10% WT.%)
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
1NU11 Highly Corrosive Acid Service -20°F to 2 0 0 T 150# RF Alloy 20 CB 3/4" to 12" 0.063" API #13 None 25%
Dilute Sulfuric acid (Cone.<90%, maximum Alloy 20
temperature 120°F (48°C), and 20 ft/s velocity
limit)
3NU11 Highly Corrosive Acid Service -20°F to 200°F 300# RF Alloy 20 CB 3/4" to 12" 0.063" API #13 None 25%
Dilute Sulfuric Acid (Cone.<90%, maximum Alloy 20
temperature 120°F (48°C), and 20 ft/s velocity
limit)
1SA01 Lube Oil -20°F to 400°F 150# RF 304/304LSS 3/4" to 12” 0.000" API #12 None 5%
Seal Oil 316SS/HF Visual for
Oil Mist category D
1SA91 Hydrocarbon Gas, liquid -20°F to 700°F 150# RF 304/304LSS 3/4" to 24" 0.050" API #12 None 5%,
Chemicals 316SS/HF Visual for
CO2-Rich Cond category D
Demin Water
H2-CO2 Cond Mix
Potable Water
1SA94 Gaseous Oxygen -20°F to 400°F 150# RF 304/304LSS 3/4" to 24" 0.035" API #9 None 5%
(Area A & B of CGA G-4.4 Fig.1) Monel
3SA91 Hydrocarbon Gas, liquid -20°F to 700°F 300# RF 304/304 SS 3/4" to 24" 0.031" API #12 None 5%
H2 & CO2-Rich Cond 316SS/HF
Chemicals
Demin Water
H2-CO2 Cond Mix
Flashing rich DEA
Flashing rich DEA & hydrocarbons to 200°F
(93°C)
Lean DEA 200°F to 325°F (93°C to 163°C)
3SA92 Hydrocarbon Gas, liquid -20°F to 800°F 300# RF 304/304 SS 3/4" to 24" 0.050" API #12 None 5%
316SS/HF
3SA94 Gaseous Oxygen -20°F to 400°F 300# RF 304/304LSS 3/4" to 12" 0.031" API #9 None 5%
(Area A & B of CGA G-4.4 Fig.1) Monel
6SA01 Lube Oil -20°F to 200°F 600# RF 304/304LSS 3/4" to 10" 0.000" API #12 None 5%
Seal Oil 316SS/HF
6SA91 Hydrocarbon Gas, liquid -20°F to 750°F 600# RF 304/304LSS 3/4" to 10" 0.031" API #12 None 5%
Chemicals 316SS/HF
CO2-Rich Cond
Demin Water
H2-CO2 Cond Mix
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
9SA01 Lube Oil -20°F to 2 0 0 T 900# RF 304/304L SS 3/4" to 1-1/2” 0.000" API #12 None 5%
Seal Oil 316SS/HF
15SA01 High Pressure Seal Oil -20° F to 400° F 1500# RJ 304/304L SS 3/4" to 6" 0.000" API #12 None 25%
High pressure seal oil - upstream and 316SS/HF
downstream of filters
15SA02 High Pressure Seal Oil -20° F to 400° F 1500# RF 304/304L SS 3/4" to 6" 0.000" API #12 None 25%
High pressure seal oil - upstream and 316SS/HF
downstream of filters
15SA91 Sour Hydrocarbon gas, liquid -20°F to 400°F 1500# RF 304/304L SS 3/4” to 12” 0.031" API #12 None 100%
Sour Hydrocarbon/H2 mixtures 316SS/HF
1SD11 Hydrocarbon gas, liquid -20°F to 400°F 150# RF 316/316LSS 3/4" to 24" 0.063" API #12 None 25%
Sour Water (Refinery use) 316SS/HF
1SD91 Hydrocarbon gas, liquid -20°F to 700°F 150# RF 316/316L SS 3/4" to 24" 0.031" API #12 None 25%
Stripped water 316SS/HF
Petrochem and H2O treating
Liquid sulfur, sulfur decanter solution to 450°F
(232°C)
Methanol
1SD92 Dilute Phosphoric Acid -20°F to 450°F 150# RF 316/316LSS 3/4" to 12" 0.100" API #12 None 25%
Dilute Phosphoric/HC Mix 316SS/HF
Ethylene Oxide
Chemicals
1SD93 Hydrocarbon gas, light liquid (Rule 1173) -20°F to 700°F 150# RF 316/316L SS 3/4" to 24" 0.031" API #12 None 25%
316SS/HF
Bellows Seal
3SD91 Hydrocarbon gas, liquid -20°F to 750°F 300# RF 316/316L SS 3/4" to 24" 0.031" API #12 None 25%
Sulfur dioxide (wet) vent gas 316SS/HF
3SD92 Hydrocarbon gas, light liquid (Rule 1173) -20° F to 750° F 300# RF 316/316L SS 3/4" to 24" 0.031" API #12 None 25%
316SS/HF
Bellows Seal
6SD91 Dilute Phosphoric Acid -20°F to 300°F 600# RJ 316/316L SS 3/4" to 24" 0.100" API #12 None 25%
Dilute Phosphoric / HC Mix (>1 50°F) 316SS/FHF
Chemicals
6SD92 Dilute Phosphoric Acid -20°F to 300°F 600# RF 316/316L SS 3/4" to 24" 0.100" API #12 None 25%
Dilute Phosphoric / HC Mix (>1 50°F) 316SS/HF
Chemicals
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
6SD93 Hydrocarbon gas, liquid -20°F to 750°F 600# RF 316/316L SS 3/4" to 24" 0.060" API #12 None 25%
Sour gas (Refinery use) 316SS/HF
15SD03 High Pressure Seal Oil -20°F to 400°F 1500# RF 316/316L SS 3/4" to 6" 0.000" API #12 None 25%
High pressure seal oil - upstream and 316SS/HF
downstream of filters
3SE11 Hydrocarbon gas, liquid w/Naphthenic Acid -20°F to 700°F 300# RF 317/317LSS 3/4” to 36” 0.063” 317SS FHF None 25%
(>400°F[204°C])
3SJ11 Hydrocarbon gas, vapor and liquid -20°F to 800°F 300# RF 321SS 3/4" to 24” 0.063" API #17 None 25%
Rich DEA, Rich DEA high velocity 347SS/FHF
3SJ12 Hydrocarbon gas, liquid 800°F to 300# RF 321SS 3/4" to 24" 0.063" API #17 None 25%
1000°F 347SS/FHF
6SJ91 Hydrocarbon gas, liquid -20°F to 850°F 600# RJ 321SS 3/4" to 24" 0.050" API #17 None 100%
Hydrocarbon/H2 mixtures 347SS/FHF
6SJ92 Hydrocarbon gas, liquid -20° F to 850° F 600# RF 321SS 3/4" to 24" 0.050" API #17 None 100%
Hydrocarbon/H2 mixtures 347SS/FHF
9SJ91 Hydrocarbon gas, liquid -20°F to 950°F 900# RJ 321SS 3/4" to 12" 0.050" API #17 None 100%
Hydrocarbon/H2 mixtures 347SS/FHF
9SJ92 Hydrocarbon gas, liquid -20°F to 800°F 900# RF 321SS 3/4" to 24" 0.050" API #17 None 100%
Hydrocarbon/H2 mixtures 347SS/FHF
15SJ91 Hydrocarbon gas, liquid -20°F to 900°F 1500# RJ 321SS 3/4" to 24" 0.050" API #17 None 100%
Hydrocarbon/H2 mixtures 347SS/FHF
15SJ92 Hydrocarbon gas, liquid -20°F to 800°F 1500# RF 321SS 3/4" to 24" 0.050" API #17 None 100%
Hydrocarbon/H2 mixtures BW Valves 347SS/FHF
25SJ11 Hydrocarbon/H2 mixtures -20°F to 850°F 2500# RF/RJ 321SS 3/4" to 12" 0.063" API #17 None 100%
347SS/FHF
3SL91 Sour Hydrocarbon gas, liquid -20°F to 850°F 300# RF 347SS 3/4” to 24” 0.031” API #17 None 25%
Sour Hydrocarbon/H2 mixture 347SS/FHF
9SL91 Sour Hydrocarbon gas, liquid -20°F to 850°F 900# RF 347SS 3/4” to 24” 0.031” API #17 None 100%
Sour Hydrocarbon/H2 mixture 347SS/FHF
15SL91 Sour Hydrocarbon gas, liquid -20° F to 850° F 1500# RF 347SS 3/4” to 24” 0.031” API #17 None 100%
Sour Hydrocarbon/H2 mixture 347SS/FHF
1SP01 Hydrocarbons gas, liquid -20° F to 600° F 150# RF Duplex SS 3/4" to 24" 0.000" Duplex SS None 100%
Hydrocarbons w/chlorides S31803 2205 w/HF
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
3SP01 Hydrocarbons gas, liquid -20°F to 600°F 300# RF Duplex SS 3/4" to 24" 0.000" Duplex SS None 100%
Hydrocarbons w/chlorides S31803 2205 w/HF
6SP01 Hydrocarbons gas, liquid -20°F to 600°F 600# RF Duplex SS 3/4" to 24" 0.000" Duplex SS None 100%
Hydrocarbons w/chlorides S31803 2205 w/HF
80FE01 Waste water 0°F to 200°F 150# FF FRP 1 ” t o 12” 0.000" PTFE Lined None Per ASME Adhesive joint,
Untreated waste water B31.3 50 psig design
Process air with benzene
Sodium bisulfite
Bisulfite solution
80FE02 Sodium Sulfite (< 175°F) 150# FF FRP/ 3/4" to 12" 0.000" PTFE Lined/ None Per ASME Adhesive joint,
Sodium BiSulfite (< 175°F) 316/316L SS API #12 B31.3 150 psig design
Sodium Hydroxide (< 100°F) 316SS/HF
80FE03 Non-flammable, non-hydrocarbon, non-sour 0°F to 200°F 150# FF FRP/ 3/4” to 12” 0.000” PTFE Lined/ None Per ASME Butt and wrap
service up to 200psig. 316/316L SS API #12 B31.3 joint
Waste water 316SS/HF
Untreated waste water
80FE04 Non-flammable, non-hydrocarbon, non-sour 0°F to 185°F 150# FF FRP/ 3/4” to 12” 0.000” PTFE Lined/ None Per ASME Butt and wrap
service up to 150 psig. 316/316L SS API #12 B31.3 joint
Waste water 316SS/HF
Untreated waste water
Weak Acid
Sodium Sulfate
Sodium Bisulfate
12DF01 T reated / Untreated Process Water 150# psi DI/RC 4” to 72” 0.000" Bronze None Visual only
Treated / Untreated Waste Water
Storm Runoff
Reclaimed Water
Oily Water Drain
12PD01 F i r e W a t e r - 150 psig (Underground Only) 150 psi HDPE 2” - 24” 0.000" Bronze Trim None Per ASME
/ EDPM B31.3
Seats
12PD02 Sanitary Sewer (Underground Only) 160 psi HDPE 2” _ 24” 0.000" Bronze Trim None Per ASME
/ EDPM B31.3
Seats
12PD03 Fire Water - 200 psig (Underground Only) 200 psi (FM) HDPE 2” — 24” 0.000" Bronze Trim None Per ASME
/ EDPM B31.3
Seats
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Piping Material Line Classes PIM-SU-5112-E
Chevron Service Temperature ASME Class Material Size Range Nominal Valve PWHT Weld NDE Comments
Pipe Range & Flg Facing Corr. Trim (Note 1)
Spec Allow.
80PU01 Sodium Hypochlorite/Bromide, 30°F to 195°F 150# FF CPVC 1/2” - 6 ” 0.000" CPVC / TFE None Per ASME
Lime, / Viton B31.3
Chemicals,
Polymers,
Process Water, Waste Water
Water Treating Chemicals
80BC01 Drinking Water Tubing Copper 3/8” - 3/4” 0.000" Bronze None Per ASME
Comp Fitting B31.3
80BC02 Steam Tracing Tubing Copper 3/8” - 3/4” 0.000" None None Per ASME
Comp Fitting B31.3
80SA01 Steam Tracing Tubing 304/304L SS 3/8” - 3/4” 0.000" None None Per ASME
Comp Fitting B31.3
80SD02 Instrument Air Leads Tubing 316/316L SS 1/2” 0.000" 316SS None Per ASME
Process Instrument Leads Comp Fitting B31.3
70SD01 Process instrument leads 10,000 psig 316/316LSS 1 / 4 ” - 1/2” 0.000" 316SS None Per ASME
max. (Tubing) B31.3
80SD01 Process Instrument Leads Tubing 316SS/316L 1/2” 0.000" 316SS None Per ASME
Lube Oil; Seal Oil; Oil Mist Comp Fitting SS B31.3
NOTE 1: SEE SECTION 4.6 OF THIS SPECIFICATION FOR MORE INFORMATION REGARDING THE PERCENTAGES INDICATED.
CPChem Additions
1CG13 Fire Water, Deluge Dry Side See Description "200" in Attachments panel at left.
12PD04 Fire Water, 250 psig (Underground Only) See Description "201" in Attachments panel at left.
1SD9C BF3 Service See Description "300" in Attachments panel at left.
3SD9C BF3 Service See Description "301" in Attachments panel at left.
15SD9C BF3 Service See Description "302" in Attachments panel at left.
1SD19 SO3 Service See Description "400" in Attachments panel at left.
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Piping Material Line Classes PIM-SU-5112-E
1CG11 ASME B31.3 Category D services including: 150 RF/FF CS/Galv 0.063" None API #8 A AA7 A1-AROMAX AA7 A(FW,SLR), A HA2 - P67 A4 AA1
Drinking Water (non NSF standard 61 certified) Bronze A1 A1A-AROMAX A1(CP,FD, CC HC A5
Utility water A1-PX96 JE,CPS,CR)
Instrument Air A1A-PX96 TU(FD)
Plant Air A1-CFP Z(FD)
Lube Oil & Seal Oil (upstream of filters) A1-OIP L(FD)
A1-PRCP (Consol.) UE(FD)
AW-FCC YU(FD)
LO3-AROMAX Y(FD)
LO3-CFP
LO3-PRCP
1CG12 Drinking Water (NSF standard 61 certified) 150#RF CS-Galv 0.063” None Bronze
1CS10 Temporary shutdown piping including: 150#RF/FF cs 0.063" None API #8 AA0 A1 (JE)
Vent, drain, nitrogen,
Wash water, LP steam (150 lb)
1CS11 ASME B31.3 Category D Service including: 150# RF CSI cs - 0.063" None API #8 A AA6 A-AROMAX AA6 A(FW,CP, HA A2 AA
Cooling Water, Fresh Water, Galv 13CR/HF A-CFP FD,CPS) HA1 - P67 AA1
Plant Water, Treated Water, A-NH3 OFFPLOT AB1 (JE)
Utility Air, Instrument Air A-OIP L(FD)
A-PRCP (Consol.)
A-PX96
E-PRCP (Consol.)
1CS12 Hydrocarbon gas, liquid 150# RF CS 0.063" None API #8 D AB1 E-CFP ABO A(FD) E HD B1 AA
Inert gas, nitrogen 13CR/HF D1 AB0D E-NH3 OFFPLOT AB1 E1 HE B4
Sweet Gas, Fuel Gas, Fuel Oil, Natural Gas D3 AB0N E-OIP D1 H1 HE1 - P67 B5 (450F
Flare D4 ABO E-PRCP (Consol.) D3 HF max)
Produced Water (non-sour) E E-PX96 E(CP)
Aqueous Ammonia E1 ES-PX66 E1(FW,FD,
Caustic (<30% cone. & below 140°F) H1-CFP JE)
H1 H1-OIP E3 (FW)
H1-ORIG REF H
H1-PRCP (Consol.) H1
H1-PX96 AT(FD)
1CS13 ASME B31.3 Steam/Cond including: 150# RF cs 0.063" None API #5 E ABOS AA2 - CFP D HD B1
Steam 13CR/FHF AA2 - PRCP D1 HE B4
Condensate D-PRCP (Consol.) D3 HE1 - P67 B5 (450F
BFW E-AROMAX D4
Blowdown E-NH3 OFFPLOT E(CP)
E-OIP E1 (FW.FD,
E-PRCP (Consol.) JE)
E-PX96 N(FD)
FZ23-ORIG REF SP M(FD)
1CS14 ASME B31.1 Steam / Cond including: 150# RF cs 0.063" None API #5 R AA6-PX96 BB1 R (FW, JE) HO
Steam 13CR/FHF
Condensate
BFW
Blowdown
Boiler External Piping
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Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
1CS15 Hydrocarbon gas, light liquid (Excl. LPG) (Rule 1173) 150# RF CS 0.063" None API #8 AB0A
13CR/HF
Bellows Seal
1CS21 Hydrocarbon gas, liquid 150# RF cs 0.125" None API #8 H2 AB2D E1-CFP AB2 H2 H3 HE
LPG 13CR/HF H3 AB2S E1-OIP H3 HF2
E3 E1-PRCP (Consol.) HF6
E3-CRP
E3-PAM
H3-PAM
1CS22 MEA (-20°F to 200°F), MEA - CO2 mixtures, 150# RF CS 0.125" Yes API #12 U2 AB6 E7 (FD, JE) E7 HF6 B2
Rich & Lean DEA ( -20°F to 200°F) 316SS/HF U HU1
Steamed Traced DEA (-20°F to 200°F) HU2
Sour Hydrocarbon gas, liquid and MEA mixtures
1CS23 Sour Hydrocarbon gas, liquid 150# RF cs 0.125" None API #12 U1 AB1F H1-PRCP (Consol.) AB4 Q1 (FD, JE) Q1 HD
Sour Flare Gas 316SS/HF E4 AB4 HE
HE1 - P67
HF
HF3
1CS24 Sulfuric Acid (acid/water dilution cone. > 90%; Temperature 150# RF CS / AL 20 0.125" None API #13 V AB8 V(FD) V
<100°F) (Velocity limits for carbon steel, 1 fps minimum, Alloy 20 V4
2.0 fps maximum) See Note 399
Hydrocarbon with Sulfuric Acid (acid/water dilution cone.
>90%; Temperature <100°F) (velocity limits for carbon
steel, 1 fps minimum, 7.0 fps maximum) See Note 399
1CS25 Hydrocarbon gas, light liquid (Rule 1173) 150# RF CS 0.125" None API #8 AB2A
13CR/HF
Bellows Seal
1CS26 Caustic (5% to 30% concentration, between 140°F to 200°F) 150# RF cs 0.125" Yes API #9 AB10 AB(FD), HE B2
Caustic (Over 30% to 50% concentration, between -20°F to Monel ABS(FD), HD
170°F) ABX(FD), HU
Steam Traced Caustic Line (5% to 50% concentration, U HU1
between -20°F to 170°F)
1CS27 Hydrocarbon gas, liquid subject to Carbonate Stress Corrosion 150# RF cs 0.125" Yes API #8
Cracking (CSCC) 13CR/HF
FCC Main Fractionator O/H
1CS28 Firewater Above Ground — Wet System 150#RF/FF cs 0.125" None API # 8 /
13CR/HF/
Bronze
1CS30 Hydrocarbon gas, liquid 150# RF cs 0.187" None API #8 AB3 E2(FW) HEC B8
Catalyst Flow Lines 13CR/HF E4 (FW) HF6 B9
Wet Ammonia O/H Off-Gas E5(FW)
Alky Debutanizer Column Bottoms AK(FD)
Alky-Rerun Column Bottoms
Foul Water Ammonia Stripper O/H Off-Gas
1CS31 MEA (>5% cone., Temperature 200°F to 250°F) 150# RF cs 0.187" Yes API #12 U3 AB7 E7 (FD) HU1
316SS/HF AB5 (JE) HU2
1CS32 Sour Hydrocarbon gas, liquid 150# RF cs 0.187" None API #12 AB5 AB5 (JE)
CO2 stripped water 316SS/HF AB9
1CS33 Treated / Untreated Process Water 150# RF cs 0.187" None API #9 AA9 AA9 E6 (FW)
Monel, AA13 K2 (FD)
Al Bronze
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Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
1CS35 Sulfuric acid (acid/water dilution cone. >90%) (temperature 150# RF CS/Alloy20 0.18757 None API #13
<100°F (38°C)) (Velocity limits for carbon steel, 1 .0 fps 0.063”
minimum, 2.0 fps maximum) See Note 399.
Hydrocarbon with Sulfuric Acid (acid/water dilution cone.
>90%) (temperature <100°F (38°C)) (Velocity limits for
carbon steel, 1 ,0 fps minimum, 7.0 fps maximum) See
Note 399.
1CS41 Firewater / Saltwater / Saltwater intermittent 150# R F / CS / Red 0.250" None Bronze B AA10 AA8 F1(FD) HB B7
Firewater up to NPS 4 FF Brass B1 AA12
3CS11 Hydrocarbon gas, liquid 300# RF CS 0.063" None API #8 AF0 H2-ORIG REF AF1 E3(FW) L1 HF1 - P 6 7 C2 BA
LPG 13CR/HF L1 AF1 L1-OIP N1 HL C3 BA1
Fuel Gas, Fuel Oil, Natural Gas N AF0N L1-PAM L1(FW,FD) HN C9A BA2
Aqueous Ammonia N1 AF1D L-CRP H2 HN1 -
Nitrogen, L-ORIG REF N(CP) P67
Process Air, and Process Water L-PEPL-PX66 C(FD) HT4
N1-AROMAX N1(FD,JE)
N1-CFP N2(FW)
N1-OIP CR(FD)
N1-PRCP (Consol.) CT(FD)
3CS12 Anhydrous Ammonia 300# RF CS 0.063" Yes API #8 AF7 L-NH3 OFFPLOT AF7
(see note 13CR/HF
312)
3CS13 ASME B31.3 Steam/Cond including: 300# RF CS 0.063" None API #5 AF1S AA3 - CFP N(CP) B5
Steam 13CR/FHF AA3 - PRCP N1(FD,JE) C6
Condensate N1-OIP N2(FW)
BFW N1-PRCP (Consol.) R(FD)
3CS14 ASME B31.1 Steam / Cond including: 300# RF CS 0.063" None API #5 R1 BF1 R1-OIP/PAM/ RMP BF1 R1 (FW, JE) R1 HL
Steam 13CR/FHF /FW HO
Condensate EC-PRCP HO1
BFW S-27/SWS
Blowdown SB-27/SWS
Boiler External Piping SC-27/SWS
AA5-PX96
3CS15 Hydrocarbon gas, light liquids (Rule 1173) 300# RF CS 0,063" None API #8 AF1A
Hydrocarbon light liquids with small cone, of HCL acid 13CR/HF
(Rule 1173) See Note 317 Bellows Seal
3CS16 Dimersol nickel catalysts and polymerization inhibitor 300# RF CS 0.063" None API #12 HN1(P66)
316SS/HF
3CS20 Butane H2 mixtures (less than 50% H2 by volume) with trace 300# RF CS 0.125" None API #9 HNC
HCI To 500°F (260°C) (Note 447) Monel HTC
H2 recycle gas
3CS21 Sour Hydrocarbon gas, liquid 300# RF CS 0,125" None API #12 Q1 AF1F Q(JE)
Sour LPG 316SS/HF Q4 AF2D
AG6G
3CS22 Sour Hydrocarbon gas, liquid 300# RF CS 0.125" None API #12 Q AF6 AF6 Q (CP,CPS, Q HF8
Sour LPG 316SS/HF FD)
Bellows Seal
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Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
3CS23 Caustic (5% to 30% between 140°F to 200°F) 300# RF cs 0.125" Yes API #9 u AF8 AF8 CB(FD) HK1
Caustic (Over 30% to 50% concentration between -20° F to Monel CBX(FD) HU
170°F) C(FD)
Steam Traced Caustic Line (5% to 50% concentration,
between -20°F to 170°F)
3CS24 Hydrocarbon gas, liquid 300# RF cs 0.125" None API #8 N2 AF2 AF2 N1(CP) N3 HF4 B5
LPG 13CR/HF N3 AG2 AG2 N2(CPS)
N3(FW,CRT)
H4(SLR)
CTX(FD)
3CS25 MEA (-20°F to 200°F), 300# RF cs 0.125" Yes API #12 V2 AF9 L-FCC AF9 N7 (FD, JE) N7 C11
MEA - CO2 Mixtures, 316SS/HF AF18 U1
Rich & Lean DEA (-20°F to 200°F),
Steamed Traced DEA (-20°F to 200°F)
Sour Hydrocarbon gas, liquid and MEA mixtures
3CS26 Hydrocarbon gas, liquid (Rule 1173) 300# RF cs 0.125" None API #8 AF2A
13CR/HF
Bellows Seal
3CS27 Sour Hydrocarbon gas, liquid (Rule 1173) 300# RF cs 0.125" None API #12 AF4W
316SS/FHF AF6G
Bellows Seal
3CS28 Sulfuric acid (acid/water dilution cone. >90%) (temperature 300# RF cs/ 0.125'7 None API #13 AF12
<100°F) (Velocity limits for carbon steel, 1 fps minimum, Alloy 20 0.063" Alloy 20 AF25
2.0 fps maximum) See Note 399
Hydrocarbon with Sulfuric acid (acid/water dilution cone.
>90%) (temperature <100°F) (velocity limits for carbon
steel, 1 fps minimum, 7.0 fps maximum) See Note 399
3CS29 Corrosive/erosive hydrocarbon service subject to carbonate 300# RF CS 0.125" Yes API #8
stress corrosion cracking (CSCC) 13CR/HF
FCC main fractionator overhead
3CS31 Hydrocarbon gas, liquid 300# RF cs 0.187" Welds API #8 L4 AF3 HF7-FCC AF3 N4 (FW) HF7
Fuel Oil (steam jacketed) > 0.75” wall 13CR/HF HF7-ORIG REF
Catalyst flow lines thickness
Wet Ammonia O/H Off-Gas
3CS32 MEA Solutions 300# RF cs 0.187" Yes API #12 V3 AF10 AF10
Monoethanolamine (MEA) (over 5% and between 200°F to 316SS/HF
250°F)
3CS33 Process water 300# RF cs 0.187" Welds API #9 L2 AF11 N11-PRCP AF11 HF5
Desalter water, > 0.75” wall Monel
Desalter Effluent water thickness
3CS34 Sour Hydrocarbon gas, liquid 300# RF cs 0.187" Welds API #12 AF5 AF5
Sour LPG > 0.75” wall 316SS/HF AF13
CO2 stripped water (Sour) thickness
3CS35 Sulfuric acid (acid/water dilution cone. >90%) (temperature 300# RF CS/Alloy20 0.18757 None API #13
<100°F) (Velocity limits for carbon steel, 1.0 fps minimum, 0.063"
2.0 fps maximum) See Note 399
Hydrocarbon with Sulfuric acid (acid/water dilution cone.
>90%) (temperature <100°F) (velocity limits for carbon
steel, 1.0 fps minimum, 7.0 fps maximum) See Note 399
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Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
6CS10 Hydrocarbon gas, liquid 600# RF cs 0.063" All welds API #8 AJ1D FT(FD) P1 HG DA
LPG > 0.75” wall 13CR/HF N(SLR) HZ
Fuel Gas, Natural Gas thickness
Fuel Oil
Nitrogen
6CS11 Hydrocarbon gas, light liquid (Rule 1173) 600# RF cs 0.063" All welds API #8 AJ1A
> 0.75” wall 13CR/HF
thickness Bellows Seal
6CS12 ASME B31.1 Steam / Cond including: 600# RF cs 0.063" All welds API #5 BJ1 AA4-AROMAX BJ1 R2(CPS) HO2
Steam > 0.75” wall 13CR/FHF AA4-PRCP
Condensate thickness T-27/SWS
BFW W2-PEP
Blowdown
Boiler External Piping
6CS13 ASME B31.3 Steam/Cond including: 600# RF cs 0.063" All welds API #5 AA AJ1L AA-AROMAX AJ1 AA AA1 HZ D3
Steam (to 600 psig [5135 kPag]) > 0.75” wall 13CR/FHF AA1 AJ1S AA-CFP AA1(FD,JE) HZ2
Condensate thickness AA-OIP AA2(FW)
BFW AA-PRCP (Consol.) SR(FD)
Blowdown EE1-PEP
EE-PEP
6CS21 Hydrocarbon gas, liquid 600# RF CS 0.125" All welds API #8 AJ2D M1-CFP AJ2 P1 (FD, JE) D1
LPG > 0.75” wall 13CR/HF M1-PRCP AK1,
thickness DJ1
DK1
6CS22 Hydrocarbon gas, light liquid (Rule 1173) 600# RF CS 0.125" All welds API #8 AJ2A
> 0.75” wall 13CR/HF AK1C
thickness Bellows Seal
6CS23 Sour Hydrocarbon gas, liquid 600# RF cs 0.125" All welds API #12 QP(FD)
Sour LPG > 0.75” wall 316SS/HF AJ5(JE)
Sour water thickness
6CS25 Sour Hydrocarbon/H2 mixture 600# RF cs 0.125” All welds API #12
Sour H2 > 0.75” wall 316SS/HF
thickness
(Note 447)
6CS26 Rich & Lean DEA (>5% and between -20°F to 200°F 600# RF cs 0.125" Yes API #12
[38°C to 93°C]) 316SS/HF
Sour Hydrocarbon gas, liquid and MEA mixtures
6CS27 Hydrocarbon/H2 mixtures (H2 mole wt % > 49) (Rule 1173) 600# RF cs 0.125” All welds API #12
> 0.75” wall 316SS/HF
thickness Bellows Seal
(Note 447)
9CS11 ASME B31.3 Steam/Cond including: 900# cs 0.063" All welds API #5 AB AL1 AL1 HZ1 - P67
Steam RJ/BW > 0.75” wall 13CR/FHF
Condensate thickness
BFW
Blowdown
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Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
9CS12 ASME B31.3 Steam/Cond including: 900# cs 0.063" All welds API #5 AM1
Steam RF/BW > 0.75” wall 13CR/FHF
Condensate thickness
BFW
Blowdown
9CS13 Hydrocarbon gas, liquid 900# RF cs 0.063" All welds API #8 K1-CRP E1 EA
LPG > 0.75” wall 13CR/HF K1-OIP
Fuel Gas, Natural Gas thickness K1-PEP
Fuel Oil
Nitrogen
9CS14 ASME B31.1 Steam / Cond including: 900# RF cs 0.063" All welds API #5 R6 BL1 BM1
Steam > 0.75” wall 13CR/FHF BL1
Condensate thickness
BFW
Blowdown
Boiler External Piping
9CS21 Sour Hydrocarbon gas, liquid 900# RF cs 0.125" All welds API #12
Sour Hydrogen BW Valves > 0.75” wall 316SS/HF
Sour Hydrocarbon/H2 mixtures thickness
Sour LPG (Note 447)
9CS22 Hydrocarbon/H2 mixtures (H2 mole wt % > 49) 900# RF cs 0.125" All welds API #12
BW Valves > 0.75” wall 316SS/HF
thickness Bellows Seal
(Note 447)
15CS11 Hydrocarbon/H2 mixture 1500#RJ cs 0.063" All welds API #12 K4 DP1 DP1 P1(CR) FA
BW Valves > 0.75” wall 316SS/HF AP6(JE)
thickness
(Note 447)
15CS22 Sour Hydrocarbon gas, liquid 1500# RF cs 0.125" All welds API #12
Sour LPG > 0.75” wall 316SS/HF
H2 & Sour H2 thickness
Sour Hydrocarbon/H2 mixture (Note 447)
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 51 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
25CS14 Sour Hydrocarbon gas, liquid 2500# RF cs 0.063" All welds API #12
Sour LPG > 0.75” wall 316SS/HF
Sour H2 thickness
Sour Hydrocarbon/H2 mixtures
Sour Process
1CA11 Low Temp Hydrocarbon 150# RF ITOS 0.063" None API #12
Low Temp LPG 316SS/HF
1CA21 Low Temp Hydrocarbon 150# RF ITOS 0.125" None API #12
Low Temp LPG 316SS/HF
3CA11 Low Temp Hydrocarbon 300# RF ITOS 0.063" None API #12 Z1 C9 BB
Low Temp LPG 316SS/HF
3CA21 Low Temp Hydrocarbon 300# RF ITOS 0.125" None API #12 Z3
Low Temp LPG 316SS/HF
6CA11 Low Temp Hydrocarbon 600# RF ITOS 0.063" All welds API # 12
Low Temp LPG > 0.75” wall 316 SS/HF
thickness
9CA12 Low Temp Hydrocarbon 900# RF ITOS 0.063" All welds API #12
Low Temp LPG > 0.75” wall 316 SS/HF
thickness
3CJ11 Hydrocarbon/H2 mixture 300# RF 1-1/4 CR - 0.063" Yes API #12 RF1 L1-PX66 RF1
Hi-Temp Process Air 1/2 MO 316 SS/HF L5-PRCP
Non Sour Services L6-PRCP
M-PEP TCRP
L6-PRCP (Consol.)
3CJ12 Hydrocarbon gas, liquid 300# RF 1-1/4 CR - 0.063" Yes API #12 RG1 L1-PX66 RG1 CA (FD)
Hydrocarbon/H2 mixture 1/2 MO 316 SS/HF L5-PRCP
H2 L6-PRCP
Hi-Temp Process Air M-PEP TCRP
Non Sour Services L6-PRCP (Consol.)
3CJ13 Sour Hydrocarbon gas, liquid 300# RF 1-1/4 C R - 0.063" Yes API #12 L5-AROMAX
Sour Hydrocarbon/H2 mixture 1/2 MO 316 SS/HF L1-PX96
3CJ14 Sour Hydrocarbon gas, liquid 300# RF 1-1/4 CR - 0.063" Yes API #12 L5-AROMAX
Sour Hydrocarbon/H2 mixture 1/2 MO 316 SS/HF L1-PX96
3CJ21 Sour Hydrocarbon gas, liquid 300# RF 1-1/4 CR - 0.125" Yes API #12 1-YC-4-6-SHT14 RF4 LXC12
Sour Hydrocarbon/H2 mixture 1/2 MO 316SS/HF L4-AROMAX
Sour H2
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 52 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
3CJ22 Sour Hydrocarbon gas, liquid 300# RF 1-1/4 C R - 0.125" Yes API #12 1-YC-4-6-SHT14 RG4 HTA
Sour Hydrocarbon/H2 mixture 1/2 MO 316SS/HF L4-AROMAX
Sour H2
6CJ11 Hydrocarbon/H2 mixture 600# RF 1-1/4 CR - 0.063" Yes API #12 K-CRP RJ1
H2 1/2 MO 316SS/HF M-CRP
Process Air
Non-sour services
6CJ12 Hydrocarbon gas, liquid 600# RF 1-1/4 CR - 0.063" Yes API #12 K RK1 K-CRP RK1 HZA
Hydrocarbon/H2 mixture 1/2 MO 316SS/HF M M-CRP
H2
High temperature Process Air
Non-sour services
6CJ21 Hydrocarbon/H2 mixture 600# RF 1-1/4 CR - 0.125" Yes API #12 K8-PAM RJ2
H2 1/2 MO 316SS/HF L3-ORIGREF RJ3
Non-sour services L3-PEP
M-CRP
02-ORIGREF
6CJ22 Hydrocarbon gas, liquid 600# RF 1-1/4 CR - 0.125" Yes API #12 RK2
Hydrocarbon/H2 mixture 1/2 MO 316SS/HF RK3
H2
Non-sour services
6CJ23 Sour Hydrocarbon gas, liquid 600# RF 1-1/4 CR - 0.125" Yes API #12 RJ4 RK3 (JE) HT2 LXD5
Sour Hydrocarbon/H2 mixture 1/2 MO 316SS/HF
Sour H2
6CJ24 Sour Hydrocarbon gas, liquid 600# RF 1-1/4 CR - 0.125" Yes API #12 RK4
Sour Hydrocarbon/H2 mixture 1/2 MO 316SS/HF
Sour H2
9CJ12 ASME B31.3 Steam/Cond including: 900# RF 1-1/4 CR - 0.063" Yes API #5 RL1
Steam BW Valves 1/2 MO 13CR/FHF
Condensate
Blowdown
9CJ21 Hydrocarbon/H2 mixture 900# RF 1-1/4 CR - 0.125" Yes API #8 FZ11-ORIREFSP RM1 LXE3
H2 1/2 MO 13CR/HF K1A-REPU RM2
High Temperature Process Air K1A-RRUP
Non-sour services
9CJ22 Hydrocarbon gas, liquid 900# RF 1-1/4 CR - 0.125" Yes API #12 FZ11-ORIREFSP RL2 GRA(FD)
Hydrocarbon/H2 mixture 1/2 MO 316SS/HF K1A-REPU
H2 K1A-RRUP
Non-sour services
15CJ11 Hydrocarbon/H2 mixture 1500# RF 1-1/4 CR - 0.063" Yes API #12 M3-PEP
H2 1/2 MO 316SS/HF L7-PRCP
High Temperature Process Air 01-ORIGREF
Non-sour services L2-ORIGREF
M4-PEP
15CJ21 Sour Hydrocarbon gas, liquid 1500# RF 1-1/4 CR - 0.125" Yes API #12 L1-ORIG RQ4
Sour Hydrocarbon/H2 mixture BW Valves 1/2 MO 316SS/HF
Sour H2
15CJ22 Sour Hydrocarbon gas, liquid 1500#RF/ 1-1/4 CR - 0.125" Yes API #12 RP4 L1-ORIG RP4
Sour Hydrocarbon/H2 mixture RJ 1/2 MO 316SS/HF
Sour H2 BW Valves
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 53 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
15CJ23 Hydrocarbon/H2 mixture 1500# RF 1-1/4 C R - 0.125" Yes API #12 RP2 L1-ORIG RQ2
H2 BW Valves 1/2 MO 316SS/HF L7-PRCP
Non-sour services
15CJ24 Hydrocarbon/H2 mixture 1500# 1-1/4 CR - 0.125" Yes API #12 RP2
H2 RF/RJ 1/2 MO 316SS/HF
Non-sour services BW Valves
25CJ21 Sour Hydrocarbon gas, liquid 2500# 1-1/4 CR - 0.125" Yes API #12 RR4
Sour Hydrocarbon/H2 mixture RF/RJ 1/2 MO 316SS/HF
Sour H2 BW Valves
15CK11 Sour Hydrocarbon/H2 mixture 1500# RJ 2-1/4 CR - 0.063" Yes API #12 SP1 M5-PEP SP4
Sour H2 BW Valves 1 MO 316SS/HF M5-PRCP
15CK12 Sour Hydrocarbon/H2 mixture 1500# RF 2-1/4 CR - 0.063" All Sizes API #12 SQ4
Sour H2 BW Valves 1 MO 316SS/HF
25CK11 Sour Hydrocarbon/H2 mixture 2500# 2-1/4 CR - 0.063" Yes API #12 SR4
Sour H2 RF/RJ 1 MO 316SS/HF
BW Valves
1CL11 Hydrocarbons gas, liquid 150# RF 5Cr-1/2Mo 0.063" Yes API #8 TB1C FZ70-ORIGREF
13CR/HF
3CL11 Hydrocarbons gas, liquid 300# RF 5Cr-1/2Mo 0.063" Yes API #8 TF1 F-PEP TF1 TF1 (JE)
13CR/HF FZ10
FZ15
SP4
SP6
SP8
F-PEP
3CL12 Hydrocarbons gas, liquid 300# RF 5Cr-1/2Mo 0.063" Yes API #8 F1-PEP
13CR/HF
M8
SP9
SPL-FCC
3CL13 Hydrocarbon gas, light liquid (Rule 1173) 300# RF 5Cr-1/2Mo 0.063" Yes API #8 TF1C
13CR/HF
Bellows Seal
3CL21 Hydrocarbons gas, liquid 300# RF 5Cr-1/2Mo 0.125" Yes API #8 W1 TF2 F1-PEP TF2 E7 (FW) NXB12
13CR/HF TF2D SP1 T(FD) NXC4
M8
SP9
SPL-FCC
F1-PEP
M8-CFP
M8-PRCP
3CL22 Hydrocarbons gas, liquid 300# RF 5Cr-1/2Mo 0.125" Yes API #8 M8-CFP
13CR/HF M8-PRCP
3CL42 Hydrocarbons gas, liquid 300# RJ 5Cr-1/2Mo 0.250" Yes API #8 TF5 M6-PRCP N7 (FW)
13CR/HF M7-PRCP
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 54 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
6CL11 Hydrocarbons gas, liquid 600# RF 5Cr-1/2Mo 0.063" Yes API #8 M6-PRCP
13CR/HF M7-PRCP
6CL12 Hydrocarbons gas, liquid 600# RF 5Cr-1/2Mo 0.063" Yes API #8 M6-CFP
13CR/HF M7-PRCP
6CL21 Hydrocarbons gas, liquid 600# RF 5Cr-1/2Mo 0.125" Yes API #8 M6-CFP NXD2
13CR/HF M7-PRCP
M6-PRCP
6CL22 Hydrocarbons gas, liquid 600# RF 5Cr-1/2Mo 0.125" Yes API #8 M6-CFP P (FW)
13CR/HF M7-PRCP S(FW)
M6-PRCP
3CM21 Hydrocarbons gas, liquid 300# RF 9Cr-1Mo 0.125" Yes API #8 QF3
Hydrocarbons w/Sulfide 13CR/HF
3CM23 Hydrocarbons gas, liquid 300# RF 9Cr-1Mo 0.125" Yes API #8 N6 (FW)
Coke Drum O/H Vapor 13CR/HF
1JS31 Liquid Sulfur 150# RF CS Core None API #8 ZB6 ZB6 J(FD) J B11
0.125'7 13CR/HF Z (CP)
Jacket
0.063"
1LC91 General Service 150# FF/RF C S I 0.031" None Bronze B1 ZA3 ZA3 B(CPS) HB A6
Firewater (Above Ground) Cement B2 B1(CPS) B7
Reclaimed water Lined B2(CPS) B15
1LT01 Highly Corrosive Service 150# RF CS / PTFE 0.000" None PTFE/PFA ZA7 ZA8 HVX
Lined ZA10 ZA9
1NC91 Highly Corrosive Acid Service including: 150# RF Alloy C276 0.031" None Alloy C276
HCL to 50% dilution
Sulfuric acid to 50% dilution
3NC91 Highly Corrosive Service including: 300# RF Alloy C276 0.031" None Alloy C276
Sour Hydrocarbon gas, liquid and Ammonium Bisulfides
Sour water stripper overhead vapors
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 55 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
1NM11 Highly Corrosive Service including: 150# RF Alloy 400 0.063" None Alloy 400 ZA12 UB2 HE1 -P66
Caustic/Hydrocarbon mixture (Monel)
Caustic >200° F
Waste water
3NM12 Highly Corrosive Service including: 300# RF Alloy 400 0.063" None Alloy 400 HFP
Caustic/Hydrocarbon mixture (Monel)
Caustic >200°F
Waste water
3NS91 Highly Corrosive Sour Service 300# RF Alloy 825 0.031” None Alloy 825/HF
Sour Hydrocarbon gas, liquid
Sour Water (Ammonium Bisulfide > 10% WT.%
9NS91 Highly Corrosive Sour Service 900# RF Alloy 825 0.031” None Alloy 825/HF
Sour Hydrocarbon gas, liquid
Sour Water (Ammonium Bisulfide > 10% WT.%)
15NS91 Highly Corrosive Sour Service 1500# RF Alloy 825 0.031” None Alloy 825/HF
Sour Hydrocarbon gas, liquid
Sour Water (Ammonium Bisulfide > 10% WT,%)
1NU11 Highly Corrosive Acid Service 150# RF Alloy 20 CB 0.063" None API #13 V1 MB2 HVD
Dilute Sulfuric acid (Conc.<90%, maximum temperature 120°F Alloy 20
(48°C), and 20 ft/s velocity limit)
3NU11 Highly Corrosive Acid Service 300# RF Alloy 20 CB 0.063" None API #13
Dilute Sulfuric Acid (Conc.<90%, maximum temperature 120°F Alloy 20
(48°C), and 20 ft/s velocity limit)
1SA01 Lube Oil 150# RF 304/304L 0.000" None API #12 GB7 LO2-CRP GB7 SS1(FD,JE) CC AH
Seal Oil SS 316SS/HF LO2-PEP SS1
Oil Mist
1SA91 Hydrocarbon Gas, liquid 150# RF 304/304L 0.050" None API #12 GB1 GB1 SS1(CPS) SC1 HSS1
Chemicals SS 316SS/HF GB8
CO2-Rich Cond
Demin Water
H2-CO2 Cond Mix
Potable Water
1SA94 Gaseous Oxygen 150# RF 304/304L 0.035" None API #9 GB8 GB8
(Area A & B of CGA G-4.4 Fig. 1) SS Monel
3SA91 Hydrocarbon Gas, liquid 300# RF 304/304L 0.031" None API #12 GF1 L2-PAM GF1 GF1 (JE) HT5 UXB14
H2 & CO2-Rich Cond SS 316SS/HF GF1N GF6 Y (CP) HK1 UXC14
Chemicals GF6 CA(FD) UXC15
Demin Water
H2-CO2 Cond Mix
Flashing rich DEA
Flashing rich DEA & hydrocarbons to 200°F (93°C)
Lean DEA 200°F to 325°F (93°C to 163°C)
3SA94 Gaseous Oxygen 300# RF 304/304L 0.031" None API #9 GF8 GF8
(Area A & B of CGA G-4.4 Fig .1) SS Monel
6SA01 Lube Oil 600# RF 304/304L 0.000" None API #12 GJ6
Seal Oil SS 316SS/HF
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 56 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
6SA91 Hydrocarbon Gas, liquid 600# RF 304/304L 0.031'■ None API #12 GJ1 HSS3-P67
Chemicals SS 316SS/HF GK1
CO2-Rich Cond
Demin Water
H2-CO2 Cond Mix
15SA01 High Pressure Seal Oil 1500#RJ 304/304L 0.000" None API #12 GP6 GP1 (JE)
High pressure seal oil — upstream and downstream of filters SS 316SS/HF
15SA02 High Pressure Seal Oil 1500# RF 304/304L 0.000" None API #12 LO1-PEP GQ6
High pressure seal oil - upstream and downstream of filters SS 316SS/HF
15SA91 Sour Hydrocarbon gas, liquid 1500# RF 304/304L 0.031” None API #12 GP1W
Sour Hydrocarbon/H2 mixtures SS 316SS/HF
1SD11 Hydrocarbon gas, liquid 150# RF 31 6/316L 0.063" None API #12
Sour Water (Refinery use) SS 316SS/HF
1SD91 Hydrocarbon gas, liquid 150# RF 31 6/316L 0.031 None API #12
Stripped water SS 316SS/HF
Petrochem and H2O treating
Liquid sulfur, sulfur decanter solution to 450°F (232°C)
Methanol
1SD92 Dilute Phosphoric Acid 150# RF 31 6/316L 0.100" None API #12 JB3
Dilute Phosphoric/HC Mix SS 316SS/HF
Ethylene Oxide
Chemicals
1SD93 Hydrocarbon gas, light liquid (Rule 1173) 150# RF 31 6/316L 0.031" None API #12 JB1A
SS 316SS/HF
Bellows Seal
3SD91 Hydrocarbon gas, liquid 300# RF 31 6/316L 0.031" None API #12 JF25 YA-PEP JF2 SS2
Sulfur dioxide (wet) vent gas SS 316SS/HF JF1
3SD92 Hydrocarbon gas, light liquid (Rule 1173) 300# RF 31 6/316L 0.031" None API #12 JF1A
SS 316SS/HF
Bellows Seal
6SD91 Dilute Phosphoric Acid 600# RJ 31 6/316L 0.100" None API #12 JK3
Dilute Phosphoric / HC Mix (>150°F) SS 316SS/FHF
Chemicals
6SD92 Dilute Phosphoric Acid 600# RF 31 6/316L 0.100" None API #12 JJ3
Dilute Phosphoric / HC Mix (>150°F) SS 316SS/FHF
Chemicals
6SD93 Hydrocarbon gas, liquid 600# RF 31 6/316L 0.060" None API #12 JJ2
Sour gas (Refinery use) SS 316SS/HF
15SD03 High Pressure Seal Oil 1500# RF 31 6/316L 0.000" None API #12 GQ6
High pressure seal oil — upstream and downstream of filters SS 316SS/HF
3SE11 Hydrocarbon gas, liquid w/Naphthenic Acid (>400°F[204°C]) 300# RF 31 7/31 7L 0.063” None 317SS FHF
SS
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 57 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
3SJ11 Hydrocarbon gas, vapor and liquid 300# RF 321 SS 0.063" None API #17 KF1 HJ2-FCC KF1 KF1 (JE) HJ1 UXC16
Rich DEA, Rich DEA high velocity 347SS/FHF KF2 T12-PRCPAROMAX KF2 HJ2 UXC17
HJ2-ORIG REF HF7
3SJ12 Hydrocarbon gas, liquid 300# RF 321 SS 0.063" None API #17 UXC16
347SS/FHF T12-PRCPAROMAX UXC17
6SJ91 Hydrocarbon gas, liquid 600# RJ 321 SS 0.050" None API #17 KK1 T3-PAM KK4 SS3(FD,JE)
Hydrocarbon/H2 mixtures 347SS/FHF KK4 T3-ORIGREF
T3-CPR
T3-TFP
T-PAM
HJ1-ORIGREF
6SJ92 Hydrocarbon gas, liquid 600# RF 321 SS 0.050" None API #17 HJ1-ORIG REF KJ4 SS3 UXD6
Hydrocarbon/H2 mixtures 347SS/FHF UXD8
UXD9
UXD10
9SJ91 Hydrocarbon gas, liquid 900# RJ 321 SS 0,050" None API #17 KL4 KL4 SS4(FD,JE) HT3
Hydrocarbon/H2 mixtures 347SS/FHF KL5 KL5
9SJ92 Hydrocarbon gas, liquid 900# RF 321 SS 0.050" None API #17 KM4 SS4
Hydrocarbon/H2 mixtures 347SS/FHF KM5
15SJ91 Hydrocarbon gas, liquid 1500#RJ 321 SS 0.050" None API #17 KP1W T1-PEP KP4 KP4 (JE)
Hydrocarbon/H2 mixtures 347SS/FHF KP4 T2-PEP KP5 KP6 (JE)
KP5 T1-ORIGREF T4 (CP)
T2-ORIGREF
15SJ92 Hydrocarbon gas, liquid 1500# RF 321 SS 0,050" None API #17 KQ4
Hydrocarbon/H2 mixtures BW Valves 347SS/FHF KQ5
25SJ11 Hydrocarbon/H2 mixtures 2500# 321 SS 0.063" None API #17 KR4
RF/RJ 347SS/FHF
3SL91 Sour Hydrocarbon gas, liquid 300# RF 347SS 0.031” None API #17
Sour Hydrocarbon/H2 mixture 347SS/FHF
9SL91 Sour Hydrocarbon gas, liquid 900# RF 347SS 0.031” None API #17
Sour Hydrocarbon/H2 mixture 347SS/FHF
15SL91 Sour Hydrocarbon gas, liquid 1500# RF 347SS 0.031” None API #17
Sour Hydrocarbon/H2 mixture 347SS/FHF
1SP01 Hydrocarbons gas, liquid 150# RF Duplex SS 0.000" None Duplex SS NB2
Hydrocarbons w/chlorides S31803 2205 w/HF
3SP01 Hydrocarbons gas, liquid 300# RF Duplex SS 0.000" None Duplex SS NF1
Hydrocarbons w/chlorides S31803 2205 w/HF
6SP01 Hydrocarbons gas, liquid 600# RF Duplex SS 0.000" None Duplex SS NJ2
Hydrocarbons w/chlorides S31803 2205 w/HF
80FE01 Waste water 150# FF FRP 0.000" None PTFE Plated A4 YA1 YA1
Untreated waste water YA2
Process air with benzene YA8
Sodium bisulfite YA9
Bisulfite solution
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 58 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
80FE02 Sodium Sulfite (< 175°F) 150# FF FRP/ 0.000" None PTFE Lined/ YA6 YA8
Sodium BiSulfite (< 175°F) 31 6/316L API #12 YA7
Sodium Hydroxide (< 100°F) SS 316SS/HF
80FE03 Non-flammable, non-hydrocarbon, non-sour service up to 150# FF FRP/ 0.000” None PTFE Lined/
200psig. 31 6/316L API #12
Waste water SS 316SS/HF
Untreated waste water
80FE04 Non-flammable, non-hydrocarbon, non-sour service up to 150 150# FF FRP/ 0.000” None PTFE Lined/ YA6 YA8
psig. 31 6/316L API #12 YA7
Waste water SS 316SS/HF
Untreated waste water
Weak Acid
Sodium Sulfate
Sodium Bisulfate
12DF01 Treated / Untreated Process Water 150# psi DI/RC 0.000" None Bronze Z10 ZA7
Treated / Untreated Waste Water
Storm Runoff
Reclaimed Water
Oily Water Drain
12PD01 Fire Water - 150 psig (Underground Only) 150 psi HOPE 0.000" None Bronze Trim PN120 HDPE YA10(JE)
/ EPDM PD0H01 YA14 (JE)
Seats HDPE1-CFP
12PD02 Sanitary Sewer (Underground Only) 160 psi HDPE 0.000" None Bronze Trim
/EPDM
Seats
12PD03 Fire Water — 200 psig (Underground Only) 200 psi HDPE 0.000" None Bronze Trim
(FM) /EPDM
Seats
80PU01 Sodium Hypochlorite/Bromide, 150# FF CPVC 0.000" None CPVC / TFE YA4 HP P
/ Viton YA6
Chemicals,
Polymers,
Process Water, Waste Water
Water Treating Chemicals
80BC01 Drinking Water Tubing Copper 0.000" None Bronze Z3C C-OIP Z3C C (CP,CPS) C H1
Comp C-PRCP (Consol.)
Fitting
80BC02 Steam Tracing Tubing Copper 0.000" None None Z1C C-CFP Z12C C(FD) HC
Comp C-OIP Z1F C1 (FD)
Fitting C-PX96 Z2C Z1H (JE)
80SA01 Steam Tracing Tubing 304/304L 0.000" None None Z1F C1-PRCP Z1C C1 (FD) C1 UXH3
Comp SS Z1F Z1H (JE)
Fitting
80SD02 Instrument Air Leads Tubing 31 6/316L 0.000" None 316SS UXH3
Process Instrument Leads Comp SS
Fitting
70SD01 Process instrument leads 10,000 psig 31 6/316L 0.000" None 316SS UXH3
max. SS
(Tubing)
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 59 of 69
Piping Material Line Classes PIM-SU-5112-E
ASME
NOMINAL EL CAPE
CHEVRON CLASS & VALVE CORP PASCAGOULA RICHMOND SALT LAKE BURNABY HAWAII UNOCAL
SERVICE MATERIAL CORR. PWHT SEGUNDO TOWN
PIPE SPEC FLG TRIM (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1) (Note 1)
ALLOW. (Note 1) (Note 1)
FACING
80SD01 Process Instrument Leads Tubing 31 6/316L 0.000" None 316SS Z4H HY1 Z4H Y(FD) UXH3
Lube Oil; Seal Oil; Oil Mist Comp SS
Fitting
NOTE 1: HERITAGE PIPE CLASSES LISTED IN CROSS REFERENCE ARE NOT EXACT EQUIVALENTS WITH THE CHEVRON PIPE CLASS. EVALUATE EACH SPECIFIC PROCESS APPLICATION
PRIOR TO USING CROSS REFERENCE TO DETERMINE AN APPROPIRATE CHEVRON PIPE CLASS FOR THE APPLICATION.
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Piping Material Line Classes PIM-SU-5112-E
Globe
Vatve Size
3/4" to 1 1/2"
Delta P NO Delta P
<or = <or -
275 psi 300 psi 350 psi
NO
Noles:
1. This general rule of thumb is to limit the maximum deferential pressure for globe valves with unguided swivel discs
2. T- Pattern globe valves generally have unguided swivel discs in the lower pressure classes of class 150, 300 and S00 Starting at class 600 for some manufacturers and class 900 and
higher for most manufacturers, the discs are single guided in a cage body design.
3 . A general warning on T-Pattem globe valve designs when applying to throttling service: Most globe valves are design with a rising stem and rising hand wheel The stem nut rs
threaded on the stem side and on the yoke side. During severe vibration situations, this stem nut design is resistant to failure from high thrust loading. Some manufacturers design their
T-pattem globe valves similar to API 600 gate valves to accommodate bevel gear operators. The stem nut bearing retaining flange design in rising stem non-nsing hand wheel globe
valves is very similar to that of gate valves. The stem nut to bearing flange transition is a sharp 90 degree angle that concentrates high stresses under thrust loading. When vibration
occurs while throttling, sharp pulsations of rnpact loading is added to the thrust load This impact loading is generally not as severe in gate valves The stem nut bearing flange is
typically made of a Ni-resist cast iron material that has very high brittle properties. With this brittle material and the additional high stress concentration at the 90 degree location, the
potential for brittle fracture caused by impact loading i s possible and has happened in a severe stem vibration situation.
This style of valve can be found in class 150 and class 300 large sizes at or above 6*. This design can also be found in class 600 valves down to 4' and class 1500 valves
down to 2".
Until changes can be made to the stem nut design, limit this type of design to 1 50 psi differential for liquid and gas and 1 25 psi for flashing services regardless of size.
September 2015 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 61 of 69
Piping Material Line Classes PIM-SU-5112-E
NO
Does valve have
proper stem nut liquid service per Note 3.
design per Note 3? Further evaluation required with
manufacture and SME
YES
Delta P NO Delta P NO NO
YES YES
NO
Notes:
1 . This general rule of thumb is to limit the maximum different al pressure for globe valves with unguided swivel discs
2 . T-Pattem globe valves generally have unguided swivel discs in the lower pressure classes of class 150. 300 and 600 Starting a t class 600 for some manufacturers and class 900 and
higher for most manufacturers, the discs are single guided in a cage body design.
3 . A general warring on T-Pattem globe valve designs when applying to throttling service: Most globe valves are design with a rising stem and nsmg hand wheel. The stem nut is
threaded on the stem side and on the yoke side. During severe vibration situations, this stem nut design is resistant to failure from high thrust loading. Some manufacturers design their
T-pattem globe valves similar to API 600 gate valves to accommodate bevel gear operators. The stem nut bearing retaining flange design m ristog stem non-nsmg hand wheel globe
valves is very similar to that of gate valves. The stem nut to bearing flange transition is a sharp 90 degree angle that concentrates high stresses under thrust loading When vibration
occurs while throttling, sharp pulsations of impact loading is added to the thrust load This impact loading rs generally not as severe in gate valves. The stem nut bearing flange is
typically made of a Ni-resist cast iron matenal that has very high brittle properties. With this brittle material and the additional high stress concentration at the 90 degree location, the
potential for brittle fracture caused by impact loading is possible and has happened in a severe stem vibration situation.
This style of valve can be found in class 150 and class 300 large sizes at or above 6*. This design can also be found in class 600 valves down to 4* and class 1500 valves
down to 2".
Until changes can be made to the stem nut design. Smit this type of design to 150 psi differential for liquid and gas and 1 25 psi for flashing services regardless of size.
September 2015 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 62 of 69
Piping Material Line Classes PIM-SU-5112-E
Globe
Valve Size
YES
NO Delta P NO NO
< or =
200 psi 225 psi 275 psi
NO
Notes:
1 . This general rule of thumb is io limit the maximum differential pressure for globe valves with unguided swivel discs
2. T-Pattem globe valves generally have unguided swrvei discs in the lower pressure classes of class 150. 300 and 6 0 0 Starting at class 600 for some manufacturers and class 900 and
higher for most manufacturers, the discs are single guided in a cage body design.
3. A general warning on T-Pattem globe valve designs when applying to throning service: Most globe valves are design with a rismg stem and rising hand wheel. The stem nut is
threaded on the stem side and on the yoke side During severe vibration situations, this stem nut design is resistant to failure from high thrust loading Some manufacturers design their
T -pattern globe valves similar to API 600 gate valves to accommodate bevel gear operators The stem nut beanng retaining flange design in nsing stem non-rising hand wheel globe
valves IS very similar to that of gate valves The stem nut to beanng flange transition is a sharp 90 degree angle that concentrates high stresses under thrust loading When vibration
occurs while throttling, sharp pulsations of impact loading is added to the thrust toad This impact loading is generally not as severe ri gate valves The stem nut bearing flange is
typically made of a Ni-resist cast iron matenal that has very high brittle properties. With this brittle material and the additional high stress concentration at the 90 degree location, the
potential for bottle fracture caused by impact loading is possible and has happened in a severe stem vibration situation.
This style of valve can be found in class 150 and class 300 large sizes at or above 6*. This design can also be found r> class 600 valves down to 4* and class 1500 valves
down to 2',
Unti changes can be made to the stem nut design, limit this type of design to 1 50 psi differential for liquid and gas and 125 psi for flashing services regardless of size.
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Piping Material Line Classes PIM-SU-5112-E
Globe
Valve Size
4” & 6"
NO Delta P NO NO
<or =
200 psi 250 psi
YES
NO
Notes:
1 . Th is general rule of thumb is to limit the maximum differential pressure for globe valves with unguided swivel discs
2 T-Pattem globe valves generally have unguided swivel discs in the lower pressure classes of class 150. 300 and 6 0 0 Starting at class 600 for some manufacturers and class 900 and
higher for most manufacturers. the discs are single guided in a ca
3 A general warning on T-Pattem globe valve designs when applying to throttling service Most globe valves are design with a nsing stem and rising hand wheel. The stem nut is
threaded on the stem side and on the yoke side During severe vibrabon situations, the stem nut design is resistant to failure from high thrust loading Some manufacajrers design their T-
pattem globe valves similar to API 600 gate valves to accommodate bevel gear operators. The stem nut bearing retaining flange design in rising stem non-rising hand wheel globe valves
is very similar to that of gate valves The stem nut to bearing flange transition is a sharp 9 0 degree angle that concentrates high stresses under thrust loading W h e n vibration occurs
while throttling, sharp pulsations of impact loading is added to the thrust load. This impact loading is generally not common in gale valves. The stem nut bearing flange is typically made
of a Ni-resist cast iron material that has very high brittle properties With this brittle material and the additional high stress concentration at the 90 degree location, the potential for brittle
fracture caused by impact loading is possible and has happened in a severe stem vibration situation.
This style of valve can be found in class 150 and class 300 large sizes at or above 6". Thrs design can also be found in class 600 valves down to 4‘ and class 1500 valves
down to 2"
Until changes can be made to the stem nut design, limit this type of design to 150 psi differential for liquid and gas and 125 psi for flashing services regardless of size.
September 2015 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 64 of 69
Piping Material Line Classes PIM-SU-5112-E
Globe
Valve Size
NO
Does valve have
proper stem nut
design per Note 3?
YES
Flashing Liquid
Service
YES
NO
Notes;
1 . This general rule of thumb is to limit the maximum differential pressure for globe valves with unguided swivel discs
2. T-Pattem globe valves generally have unguided swivel discs in the tower pressure classes of class 150. 300 and 600 Starting at class 600 for some
manufacturers and class 900 and higher for most manufacturers, the discs are single guided in a ca
3. A general warning on T-Pattem globe valve designs when applying to throttling service: Most globe valves are design with a rising stem and nsmg hand wheel The stem nut is
threaded on the stem side and on the yoke side During severe vibration situations, the stem nut design is resistant to failure from high thrust loading Some manufacturers design their T-
pattem globe valves similar to API 600 gate valves Io accommodate bevel gear operators The stem nut bearing retaining flange design in rising stem non-rising hand wheel globe valves
is very similar to that of gate valves. The stem nut to bearing “large transition is a sharp 90 degree angle that concentrates high stresses under thrust loading. When vibration occurs
while throttling, sharp pulsations of impact loading is added Io the thrust load. This impact loading is generally not common in gate valves. The stem nut bearing flange is typically made
of a Ni-resist cast iron material that has very high brittle properties. With this brittle material and the additional high stress concentration at the 90 degree location, the potential for brittle
fracture caused by impact loading is possible and has happened in a severe stem vibration situation
This style of valve can be found in class 1 5 0 and class 300 large sizes at or above 6". This design can also be found in class 600 valves down to 4 ' and class 1500 valves
down to 2".
Until changes can be made to the stem nut design, limit this type of design to 1 50 psi differential for Squid and gas and 125 psi for flashing services regardless of size.
September 2015 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 65 of 69
Piping Material Line Classes PIM-SU-5112-E
Figure 7: Rule of Thumb Guide for Y-Pattern Globe Valves: Size 3/4" to 1-1/2"
NO
I
Non Flashing Liquid
Service
NO NO NO NO NO NO
Notes
1. Y-Pattern globe valves generally have guided swivel discs in a cage type body design. The disc is guided in the cage at a single location near the stem.
Some manufacturers make a fully guided, or guided in two locations, non-rotating disc which is the most resistant design to prevent disc and stem vibration.It is important to identify which disc design exists
in the valve being evaluated.If not know assume a single guided swivel disc in a cage type body design and determine if further evaluation is required.
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Piping Material Line Classes PIM-SU-5112-E
NO YES
I
Non Flashing Liquid
I
Non Flashing Liquid
Service Service
Notes
1. Y-Pattern globe valves generally have guided swivel discs in a cage type body design. The disc is guided in the cage at a single location near the stem.
Some manufacturers make a fully guided, or guided in two locations, non-rotating disc which is the most resistant design to prevent disc and stem vibration.It is important to identify which disc design exists
in the valve being evaluated. If not know assume a single guided swivel disc in a cage type body design and determine if further evaluation is required.
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 67 of 69
Piping Material Line Classes PIM-SU-5112-E
NO
I
Non Flashing Liquid
I
Non Flashing Liquid
Service Service
NO Delta P NO NO Delta P NO NO
450 psi 450 psi
Notes
1. Y-Pattern globe valves generally have guided swivel discs in a cage type body design. The disc is guided in the cage at a single location near the stem.
Some manufacturers make a fully guided, or guided in two locations, non-rotating disc which is the most resistant design to prevent disc and stem vibration.It is important to identify which disc design exists
in the valve being evaluated. If not know assume a single guided swivel disc in a cage type body design and determine if further evaluation is required.
September 201 5 © 2006-2015 Chevron U.S.A. Inc. All rights reserved. Confidential - Restricted Access 68 of 69
Piping Material Line Classes PIM-SU-5112-E
NO YES
I
Non Flashing Liquid
NO Delta P NO NO Delta P NO NO NO
400 psi 400 psi
YES YES
Notes
1. Y-Pattern globe valves generally have guided swivel discs in a cage type body design. The disc is guided in the cage a single location near the stem.
Some manufacturers make a fully guided, or guided in two locations, non-rotating disc which is the most resistant desigr prevent disc and stem vibration.It is important to identify which disc design exists
in the valve being evaluated.If not know assume a single guided swivel disc in a cage type body design and determine i ther evaluation is required.
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PIM-SU-5112 CLASS 2500 1-1/4 CR - 1/2 MO PIPING CLASS 25CJ21
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 2500 RF/RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 425°F to 650°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.100 in. MIN for THRD EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
NPS ≤ 1 1/2)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: PIPE
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = PER B31.3
TEMP °F 425 450 500 550 600 650
TEMP °C 218 232 260 288 316 343
For NPS 3/4 through NPS 4 (Pressure and Temperature Rated Spec. Limited by Pipe), Ref. Richmond Spec. RR4
psig 3590 3575 3545 3495 3440/1925 (H2)* 3340/1475 (H2)*
kPag 24753 24650 24445 24100 23720/13270 (H2)* 23030/10170 (H2)*
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PIM-SU-5112 CLASS 2500 1-1/4 CR - 1/2 MO PIPING CLASS 25CJ21
September 2015 © 2009–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 2500 1-1/4 CR - 1/2 MO PIPING CLASS 25CJ21
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixtures
September 2015 © 2009–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 2500 2-1/4CR – 1MO PIPING CLASS 25CK11
REV
SERVICE: Process (NACE) MATERIAL: 2-1/4 CR - 1 MO
RATING CLASS: 2500 RF/RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.06 in. MIN for THRD NPS 3/4) EXAMINATION: 100%(PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS& HF) LIMITED BY: Flanges/Pipe
For NPS 3/4 through NPS 1-1/2 ( Full flange rating per ASME B16.5, Table 2-1.10)
psig 6250 6250 6070 5880 5540 5040 4730 4230
kPag 43095 43095 41855 40545 38200 34750 32615 29165
December 2014 © 2009–014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 2500 2-1/4CR – 1MO PIPING CLASS 25CK11
December 2014 © 2009–014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 2500 2-1/4CR – 1MO PIPING CLASS 25CK11
3 T
B 2 E T
R
1-1/2 S S T
A
N 1 S S E T
C
3/4 S S E E T
H
3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All butt-welded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to CES drawing
[PIM] GF-L14298 for details.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
SERVICES:
• Sour Hydrocarbon/H2 mixture
• Sour H2
December 2014 © 2009–014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS11
REV
SERVICE Process MATERIAL: Carbon Steel
RATING CLASS: 2500 RF, ASME B16.5- 2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: Pipe
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 6850 psig (47230 kPag) D
TEMP °F -20 to 100 200 300 380 400
psig 4566 4566 4566 4548 4543/2400 (H2)*
TEMP °C -29 to 38 93 149 193 204
kPag 31480 31480 31480 31357 31325/16550 (H2)*
For NPS 3/4 through NPS 6 (Pressure and Temperature Rating limited by Pipe)
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PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS11
September 2015 © 2009–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS11
12 T
10 E T
8 E E T
B
6 W E E T
R 4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of -50°F
(-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flange.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to CES drawing
[PIM] GF-L14298 for details.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
440 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the pressure rating shown in table. If "CALC" is shown, the pressure limit may be
lower than the values in the table.
447 Carbon steel piping material classes in services with hydrogen partial pressure greater than 50 psia (345 kPa) and temperatures higher than 400°F (204°C)
require PWHT of all welds.
SERVICE:
• Hydrocarbon/H2 mixture
• H2
September 2015 © 2009–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS12
REV
SERVICE Process MATERIAL: Carbon Steel
RATING CLASS: 2500 RF, ASME B16.5- 2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 600°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #5 (13CR & FHF) LIMITED BY: PIPE
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 6825 psig (47230 kPag)
TEMP °F -20 to 100 200 300 380 400 500 600
psig 4566 4566 4566 4548 4543 4338 4087
TEMP °C -29 to 38 93 149 193 204 260 316
kPag 31480 31480 31480 31357 31323 29909 28179
For NPS 3/4 through NPS 6 (Pressure and Temperature Rating limited by Pipe)
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PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS12
September 2015 © 2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS12
12 T
10 E T
8 E E T
B
6 W E E T
R 4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• LPG
September 2015 © 2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS13
REV
SERVICE Process MATERIAL: Carbon Steel
RATING CLASS: 2500 RF, ASME B16.5- 2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: PIPE
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 6850 psig (47230 kPag)
TEMP °F -20 to 100 200 300 380 400
psig 4566 4566 4566 4548 4543/2400 (H2)*
TEMP °C -29 to 38 93 149 193 204
kPag 31480 31480 31480 31357 31325/16550 (H2)*
For NPS 3/4 through NPS 6 (Pressure and Temperature Rating limited by Pipe)
September 2015 © 2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS13
September 2015 © 2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS13
12 T
10 E T
8 E E T
B
6 W E E T
R 4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for un-valved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of -50°F
(-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flange.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gaskets.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to CES drawing
[PIM] GF-L14298 for details.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
440 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the pressure rating shown in table. If "CALC" is shown, the pressure limit may be
lower than the values in the table.
447 Carbon steel piping material classes in services with Hydrogen partial pressure greater than 50 psia (345 kPa) and temperatures higher than 400°F (204°C)
require PWHT of all welds.
SERVICE:
• Hydrocarbon/H2 mixture
• H2
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PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS14
REV
SERVICE Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 2500 RF, ASME B16.5- 2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20ºF to 565°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.05 MIN for NPS EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
1.5 threaded)
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: PIPE
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURERATINGS NOTE: HYDROTEST @ AMBIENT = 7925 psig (54640 kPag) 1
TEMP °F -20 to 100 200 300 380 400 500 565
psig 5280 5280 5280 5280 5280/2400 (H2)* 5025/300 (H2)* 4599/150 (H2)*
TEMP °C -29 to 38 93 149 193 204 260 296
kPag 36405 36405 36405 36405 36405/16550 (H2)* 34645/2065(H2)* 31705/1035(H2)*
For NPS 3/4 through NPS 3 (Pressure and Temperature Rating limited by Pipe)
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PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS14
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PIM-SU-5112 CLASS 2500 CARBON STEEL PIPING CLASS 25CS14
12 T
10 E T
8 E E T
B
6 W E E T
R 4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour LPG
• Sour H2
• Sour Hydrocarbon/H2 mixtures
• Sour Process
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Chevron USA Inc. CLASS 2500 STAINLESS STEEL TYPE 321 PIPING CLASS 25SJ11
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 2500 RF/RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 850°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Pipe
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 6275 psig (43265 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800 850
TEMP °C -29 to 38 93 149 204 260 316 371 427 454
For NPS 3/4 through NPS 6 (Pressure and Temperature Rating Limited by Pipe.)
Psig 4175 4175 4175 4175 4025 3800 3650 3520 3485 D
kPag 28785 28785 28785 28785 27750 26200 25165 24270 24028 D
For NPS 8 through NPS 12 (Calculate wall thickness)
psig Calc Calc Calc Calc Calc Calc Calc Calc Calc
kPag Calc Calc Calc Calc Calc Calc Calc Calc Calc
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Chevron USA Inc. CLASS 2500 STAINLESS STEEL TYPE 321 PIPING CLASS 25SJ11
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 4
Chevron USA Inc. CLASS 2500 STAINLESS STEEL TYPE 321 PIPING CLASS 25SJ11
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 4
Chevron USA Inc. CLASS 2500 STAINLESS STEEL TYPE 321 PIPING CLASS 25SJ11
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrogen/H2 mixtures
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PIM-SU-5112 API CLASS 10,000 IMPACT TESTED CARBON STEEL PIPING CLASS 70CA11
REV
SERVICE: Process MATERIAL: Impact Tested Carbon Steel D
RATING CLASS: API 10,000, API 6A-2010 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 300°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: 410SS Disc/FHF LIMITED BY: Flange
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PIM-SU-5112 API CLASS 10,000 IMPACT TESTED CARBON STEEL PIPING CLASS 70CA11
6 T
B 4 E T
R 3 E E T
A 2 SW E E T
N
C 1-1/2 SW E E E T
H 1 SW SW SW E E T
6 4 3 2 1-1/2 1
HEADER SIZE
E Reducing Tee
SW Sweep-O-Let
T Tee
(Socketweld connections not permitted)
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PIM-SU-5112 API CLASS 10,000 IMPACT TESTED CARBON STEEL PIPING CLASS 70CA11
NOTES:
SERVICE:
• Hydrocarbons to 300°F
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PIM-SU-5112 STAINLESS STEEL TUBING TYPE 316/316L 70SD01
REV
SERVICE: Process Instruments Leads (Note 417) MATERIAL: 316/316L Dual Marked (Tubing)
RATING CLASS: 10,000 psig max. (Tubing) DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: 0ºF to 400ºF STRESS RELIEF: None Required
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: 316SS LIMITED BY: Tubing
NOTES:
10 Compression fitting components from different manufacturers shall not be used interchangeably.
75 Tubing must be adequately supported, i.e., long tubing runs should be run along protected channels, beams, and angles, etc.
76 Tubing must be marked with manufacturer’s name/brand, size, material/grade, and heat number.
417 If chlorides (even at the ppm level) are present in the process:
1). Consult with material engineer to ensure stainless steel is the appropriate material for the service due to the risk of chloride stress corrosion cracking.
2). Identify valves which have potential dead legs due to body cavity design. Potential dead legs should be eliminated wherever possible. If not possible,
identify valve as a dead leg on the P&ID.
428 Installation, operation and maintenance of tubing and components shall be in accordance with manufacturer’s recommendations and procedures.
429 Speed Bite is a component design of autoclave
435 Tubing wall thicknesses and part numbers are based on autoclave published maximum working pressures, other suppliers/manufacturers tubing require
evaluation of maximum working pressures and wall thicknesses.
SERVICES:
• Process instrument leads
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PIM-SU-5112 COPPER TUBING PIPING CLASS 80BC01
REV
SERVICE: Drinking Water MATERIAL: Copper
RATING CLASS: See Table DESIGN CODE: ASME B31.3 2012 D
TEMPERATURE LIMIT: 100ºF – 200ºF STRESS RELIEF: None Required
NOMINAL CORROSION ALLOWANCE: 0.000 in EXAMINATION: Per ASME B31.3
VALVE TRIM: Bronze LIMITED BY Valves
NOTES:
10 Compression fitting components from different manufacturers shall not be used interchangeably.
144 All piping and components used for drinking water (potable water) shall be certified to NSF Standard 61.
370 Compressions fittings are sized for O.D. of tubing.
424 Size designation for ASTM B88 copper tubing is nominal and 1/8” less than O.D. (i.e., 1/4” nominal is equal to 3/8” O.D.)
SERVICE:
• Drinking water
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PIM-SU-5112 COPPER TUBING PIPING CLASS 80BC02
REV
SERVICE: Steam Tracing MATERIAL: Copper
RATING CLASS: DESIGN CODE: ASME B31.3 2012 D
TEMPERATURE LIMIT: 400°F (204°C) STRESS RELIEF: None Required
NOMINAL CORROSION ALLOWANCE: 0.000 in EXAMINATION: Per ASME B31.3
VALVE TRIM: NA LIMITED BY: Steam
NOTES:
10 Compression fitting components from different manufacturers shall not be used interchangeably.
370 Compression fittings are sized for O.D. of tubing.
425 Copper tubing to be used only on straight run off-plot lines (minimum lengths of 150 feet); when temperatures are less than 400°F (204°C); the
environment does not contain any ammonia or sulfur; and after approval of operations.
426 Use brass ferrules on copper side of stainless tell unions. Brass compression fittings are not allowed.
SERVICE:
Steam tracing
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PIM-SU-5112 CLASS 150 GLASS FIBER REINFORCED EPOXY PIPING CLASS 80FE01
REV
SERVICE: Waste Water MATERIAL: FRP (Note 156)
Untreated Waste Water
RATING CLASS: Class 150 Flat Face (FF) DESIGN CODE: ASME B31.3 2012
TEMPERATURE LIMIT: 0ºF to 200ºF (-17ºC to 93ºC) STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: PTFE Lined LIMITED BY: Pipe, Fittings, Valves D
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PIM-SU-5112 CLASS 150 GLASS FIBER REINFORCED EPOXY PIPING CLASS 80FE01
BOLTING
Stud Bolts 41, 111 1 – 12 CL150 Stud bolt ASTM A193 Gr. B7 w/2 heavy hex nuts ASTM A194 Gr. 2H and 2 D
ASTM F436 washers
MISCELLANEOUS 156
Adhesive 1–8 Adhesive for FRP joint – 3 oz kit
Adhesive 10 – 12 Adhesive for FRP joint – 8 oz kit
12 T
10 RT T
8 RT RT T
B 6 RT RT RT T
R
4 RT RT RT RT T
A
N 3 RTR RTF RT RT RT T
C 2 RTR RTR RTR RT RT RT T
H 1-1/2 RTR RTR RTR RTR RTR RTR TR T
1 RTR RTR RTR RTR RTR RTR RT TR T
12 10 8 6 4 3 2 1-1/2 1
HEADER SIZE
RT Reducing tee
TR Tee with reducer
T Equal tee
RTR Reducing tee with reducer or saddle
NOTES:
41 Bolts shall be torqued to manufacturer's specifications. Bolts shall be retorqued to manufacturer's specifications.
64 These check valves shall be installed in a horizontal position or in a vertical position with upward flow.
111 Washers shall be used on back side of flanges.
154 Pipe to fitting connections shall be taper-to-taper adhesive bonded or straight-taper adhesive bonded.
155 All fittings molded or fabricated shall meet the full pressure ratings of the piping material class.
156 All pipe, fittings, flanges and adhesives shall be purchased from same manufacturer.
159 If mating a RF flange to a FF flange face, a filler ring shall be provided over the flange raised face.
SERVICE:
• Waste water
• Untreated waste water
• Process air with benzene
• Sodium bisulfite
• Bisulfite solution
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PIM-SU-5112 CLASS 150 GRP/316/316L SS PIPING CLASS 80FE02
REV
SERVICE: NAS Sodium Sulfite (< 175°F) MATERIAL: 316L Stainless Steel / FRP
NAB Sodium BiSulfite (< 175°F) (Note 156)
NAH Sodium Hydroxide (< 100°F)
RATING CLASS: Class 150 Flat Face (FF) DESIGN CODE: ASME B31.3 2012
TEMPERATURE LIMIT: – STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: API #12 316SS/HF / PTFE Lined LIMITED BY: Pipe, Fittings, Valves D
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PIM-SU-5112 CLASS 150 GRP/316/316L SS PIPING CLASS 80FE02
BRANCH CONNECTIONS: Use tees with reducers. Use saddles only when necessary. See Note 433 for lower rating.
NOTES:
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer's recommended pressure-temperature limits.
41 Bolts shall be torqued to manufacturer's specifications. Bolts shall be retorqued to manufacturer's specifications.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
64 These check valves shall be installed in a horizontal position or in a vertical position with upward flow.
111 Washers shall be used on back side of flanges.
155 All fittings molded or fabricated shall meet the full pressure ratings of the piping material class.
156 All pipe, fittings, flanges and adhesives shall be purchased from same manufacturer.
159 If mating a RF flange to a FF flange face, a filler ring shall be provided over the flange raised face.
318 Process side of threaded joints shall be seal welded.
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
433 Rating for saddles, laterals and crosses is reduced to 100 psi (690 kPa) for 2” – 8” and 75 psi (517 kPa) for 10” – 12” at maximum 175ºF (80°C)
434 Use butyl gasket for sodium hydroxide service.
SERVICE:
• Sodium Sulfite (< 175°F)
• Sodium BiSulfite (< 175°F)
• Sodium Hydroxide (< 100°F)
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PIM-SU-5112-D CLASS 150 FRP / 316/316L PIPING CLASS 80FE03
REV
SERVICE: Non Hydrocarbon MATERIAL: FRP (Note 453 & 454)
RATING CLASS: Class 150, ASME B16.5 DESIGN CODE: ASME B31.3
TEMPERATURE LIMIT: 0°F to 200°F (-17°C to 93°C) STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 inches EXAMINATION: Per ASME B31.3
VALVE TRIM: PTFE lined LIMITED BY: NA
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PIM-SU-5112-D CLASS 150 FRP / 316/316L PIPING CLASS 80FE03
GASKETS
455 2 - 12 Class 150 1/8” Thick., Full Face Shore A Durometer of 55 to 60, Neoprene or
Viton, Material to be specified as required for service conditions.
BOLTING 41
Stud Bolts 2 - 12 Stud bolt ASTM A193 Gr. B7 w/2 ASTM A194 Gr. 2H nuts and 2
ASTM F436 washers
Washers ASTM F436 washers, or ANSI Type A Plain Series N
NOTES:
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer's recommended pressure-temperature limits.
41 Bolts shall be torqued to manufacturer's specifications. Bolts shall be retorqued to manufacturer's specifications.
61 Install in horizontal position with cover up.
64 These check valves shall be installed in a horizontal position or in a vertical position with upward flow.
111 Washers shall be used on back side of flanges.
452 If mating a RF flange to a FRP flange, a FF spacer shall be used to protect the FRP flange from damage.
453 FRP design and fabrication requirements shall follow PIM-SU-6165 for all aboveground FRP piping.
454 FRP Pipe and fittings shall be installed and tested in accordance with the requirements of PIM-SU-6166, Installation of Fiber-Reinforced Pipe for Refining
Service.
455 Service specific chemistries require specification of gasket material for capability. Company material engineer to review and specify acceptable gasket
material. Project specific piping class should be developed and modified to fit process applications.
456 FRP joining method shall be butt and wrap style. Bell and Spigot, adhesive based, or other interlocking joints are not allowed.
SERVICE:
• Non-flammable, non-hydrocarbon, non-sour service up to 200 psig and 200°F.
• Waste water
• Untreated waste water
• See Table A1 of PIM-SU-6165, Design and Fabrication Requirements for Fiber-Reinforced Pipe in Refining Facilities, for additional assistance with
determining if FRP is approporiate for a specific service.
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PIM-SU-5112-D CLASS 150 FRP / 316/316L PIPING CLASS 80FE04
REV
SERVICE: Non Hydrocarbon MATERIAL: FRP (Note 453 & 454)
RATING CLASS: Class 150, ASME B16.5 DESIGN CODE: ASME B31.3
TEMPERATURE LIMIT: 0°F to 185°F (-17°C to 85°C) STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 inches EXAMINATION: Per ASME B31.3
VALVE TRIM: PTFE lined LIMITED BY:
Branch 3/4 – 1-1/2 160 TOE-POE SS, SMLS, ASTM A312-TP 316/316L, ASME B36.10M
Swage (CONC) 3/4 – 1-1/2 80S BBE SS, ASTM A403-WP316/316L-S, MSS SP-95
Swage (CONC) 3/4 – 1-1/2 160 BLE-TSE SS, ASTM A403-WP316/316L-S, MSS SP-95
FITTINGS 454, 456
45 Ell 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
90 Ell 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Tee 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Tee (RED) 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Coupling 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Plug 1/2 – 1-1/2 THRD SS, ASTM A182-F316/316L, round head, ASME B16.11
Plug 1/2 – 1-1/2 PE SS, ASTM A182-F316/316L, round head, ASME B16.11
Cap 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Tee 1/2 – 1-1/2 Class 3000 THRD SS, ASTM A182-F316/316L, ASME B16.11
Reducer (CONC) 2 – 12 200 psig PE FRP pipe per PIM-SU-6165 Appendix B
Reducer (ECC) 2 – 12 200 psig PE FRP pipe per PIM-SU-6165 Appendix B
90 LR ELL 2 – 12 200 psig PE Smooth turn, long radius, FRP pipe per PIM-SU-6165 Appendix B
45 LR ELL 2 – 12 200 psig PE Smooth turn, long radius, FRP pipe per PIM-SU-6165 Appendix B
Tee 2 – 12 200 psig PE FRP per PIM-SU-6165 Appendix B
Tee (RED) 2 – 12 200 psig PE FRP per PIM-SU-6165 Appendix B
VALVES VALVE TAG
Gate 06 1/2 – 1- Class 800 THRD 316/316L SS body, API #12 trim, BB, FP GASMTM2
1/2
Plug 3/4 – 1- Class 300 SW/THRD 316L SS body, 316 SS plug, PTFE sleeve, top entry, PLBMC51
1/2 WO
Butterfly 09 2–4 Class 150 FF Ductile iron, PTFE or PFA encapsulated 316 SS BFA5L81
Disc, SS stem, PTFE seat/liner, lever operated, lug
style.
Butterfly 09 6 – 12 Class 150 FF Ductile iron, PTFE or PFA encapsulated 316 SS BFA5L82
Disc, SS stem, PTFE seat/liner, GO, lug style.
Ball 09 2–6 Class150 FF Compression molded FRP epoxy body, FRP ball, BAA9FY1
Composite encapsulated Hastelloy shaft, PTFE seat,
LO
Plug 3/4 – 4 Class150 FF 316 SS body, 316 SS plug, PTFE sleeve, top entry, PLBLF51
WO
Plug 6 – 12 Class150 FF 316 SS body, 316 SS plug, PTFE sleeve, top entry, PLBLF52
GO
Lift Check 61 1/2 - 1-1/2 Class 150 FF 316 SS body, API #12 Trim, BC, Piston CLALFM1
Ball Check 64, 452 1–6 Class 150 RF DI body fully PFA lined body, solid PTFE ball, PTFE CLA5R81
seats.
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PIM-SU-5112-D CLASS 150 FRP / 316/316L PIPING CLASS 80FE04
GASKETS
455 2 - 12 Class 150 1/8” Thk., Full Face Shore A Durometer of 55 to 60, Neoprene or
Viton, Material to be specified as required for service conditions.
BOLTING 41
Stud Bolts 2-12 Stud bolt ASTM A193 Gr. B7 w/2 ASTM A194 Gr. 2H nuts and 2
ASTM F436 washers
Washers ASTM F436 washers, or ANSI Type A Plain Series N
NOTES:
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer's recommended pressure-temperature limits.
41 Bolts shall be torqued to manufacturer's specifications. Bolts shall be retorqued to manufacturer's specifications.
61 Install in horizontal position with cover up.
64 These check valves shall be installed in a horizontal position or in a vertical position with upward flow.
111 Washers shall be used on back side of flanges.
452 If mating a RF flange to a FRP flange, a FF spacer shall be used to protect the FRP flange from damage.
453 FRP design and fabrication requirements shall follow PIM-SU-6165 for all aboveground FRP piping.
454 FRP Pipe and fittings shall be installed and tested in accordance with the requirements of PIM-SU-6166, Installation of Fiber-Reinforced Pipe for Refining
Service.
455 Service specific chemistries require specification of gasket material for capability. Company material engineer to review and specify acceptable gasket
material. Project specific piping class should be developed and modified to fit process applications.
456 FRP joining method shall be butt and wrap style. Bell and Spigot, adhesive based, or other interlocking joints are not allowed.
SERVICE:
• Non-flammable, non-hydrocarbon, non-sour service up to 150 psig and 185°F.
• Waste water
• Untreated waste water
• Weak Acid
• Sodium Sulfate
• Sodium Bisulfate
• See Table B1, PIM-SU-6165, Design and Fabrication Requirements for Fiber-Reinforced Pipe in Refining Facilities for additional assistance with
determining if FRP is approporiate for a specific service.
September 2015 © 2006–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 2
CPC-PIM-SU-5112 CLASS 150 CPVC PIPING CLASS 80PU01
REV
SERVICE: Chemicals; Water MATERIAL: CPVC (Note 105, 106)
RATING CLASS: Class 150 Flat Face DESIGN CODE: ASME B31.3 2012
TEMPERATURE LIMIT: 0ºF to 195ºF (-17ºC to 90ºC) STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: CPVC/TFE/ Viton LIMITED BY: Valves
6 T
4 E T
BRANCH SIZE
3 E E T
2 E E E T
1-1/2 R R R E T
1 R R R E E T
3/4 R R R E E E T
1/2 R R R R R E E T
6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
E Reducing tee
R Reducing tee W/Reducing Bushing
T Equal tee
NOTES:
A Gasket material is PTFE bonded to EPDM. Acceptable gaskets include Asahi AV or PTFE envelope-style gasket.
41 Bolts shall be torqued to manufacturer's specifications. Bolts shall be retorqued to manufacturer's specifications.
62 Install in horizontal position with cover up or in vertical position with upward flow.
64 Install in a horizontal position or in a vertical position with upward flow.
105 Manufacturer’s specifications shall be consulted for support and mounting requirements for the intended service.
106 Fabrication shall be in accordance with ASTM D2855. Fabrication with PVC or CPVC plastic pipe and components shall be in accordance
with manufacturer’s instructions and ASME B31.3, Paragraph A328.
111 Washers shall be used on back side of flanges.
120 Flanged connections shall be used only if required.
432 Use expansion joint for flexibility only where indicated on P&ID.
SERVICE:
• Sodium hypochlorite/bromide
• Lime
• Chemicals
• Polymers
• Process water
• Waste water
• Water treating chemicals
REV
SERVICE: Steam Tracing MATERIAL: 304 SS
RATING CLASS: DESIGN CODE: ASME B31.3 2012 D
TEMPERATURE LIMIT: 100°F to 750°F (38°C to 399°C) STRESS RELIEF: None Required
NOMINAL CORROSION ALLOWANCE: 0.000 in EXAMINATION: Per ASME B31.3
VALVE TRIM: NA LIMITED BY: Tubing
FITTINGS 10,370
Union 3/8 – 3/4 Union 316SS CMPR TB STRT
Connector (Reducing) 3/8 – 3/4 Connector 316SS CMPR TB X MNPT reducing
Connector (Reducing) 3/8 – 3/4 Connector 316SS CMPR TB X FNPT reducing
Tee 3/8 – 3/4 Tee 316SS CMPR TB union STRT
Connector 3/8 – 3/4 Connector 316SS CMPR TB X MNPT STRT
Connector 3/8 – 3/4 Connector 316SS CMPR TB X FNPT STRT
MISCELLANEOUS 370
Ferrule 316SS CMPR tubing
NOTES:
10 Compression fitting components from different manufacturers shall not be used interchangeably.
370 Compression fittings are sized for O.D. of tubing.
427 ASTM A269 TP316 and TP316/316L, SMLS annealed tubing is an acceptable substitute.
428 Installation, operation and maintenance of tubing and components shall be in accordance with manufacturer’s recommendations and procedures.
SERVICE:
Steam tracing
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PIM-SU-5112 STAINLESS STEEL TUBING TYPE 316/316L PIPING CLASS 80SD01
REV
SERVICE: Process Instrument Leads (Note 417); Lube & Seal MATERIAL: 316/316L SS
Oil; Oil Mist
RATING CLASS: DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 100°F to 800°F (38°C to 427°C) STRESS RELIEF: None Required
(Tubing bundle limited to 400°F [204°C],
Needle Valves limited to 600°F[316°C])
NOMINAL CORROSION ALLOWANCE: 0.000 in EXAMINATION: Per ASME B31.3
VALVE TRIM: 316SS LIMITED BY: Tubing
NOTES:
10 Compression fitting components from different manufacturers shall not be used interchangeably
75 Tubing shall be adequately supported; long tubing runs should be run along protected channels, angles, and/or beams.
76 Tubing shall be marked with manufacturer name/brand, size, material/grade, and heat number.
370 Compression fittings are sized for O.D. of tubing.
371 Steam traced bundle consists of one process lines (1/2" O.D., 316/316LSS, 0.035W) and a single tracer line (3/8" O.D. / #133 Copper / .032W)
372 Steam traced bundle consists of two process lines (1/2" O.D., 316/316LSS, 0.035W) and a single tracer line (3/8" O.D. / #133 Copper / .032W)
373 Tracer lines in tubing bundles are limited to 230 psig saturated steam.
374 Steam traced bundle consists of one process lines (1/2" O.D., 316/316LSS, 0.035W) and a single tracer line (3/8" O.D., 316/316LSS, 0.035W)
375 Steam traced bundle consists of two process lines (1/2" O.D., 316/316LSS, 0.035W) and a single tracer line (3/8" O.D., 316/316LSS, 0.035W)
376 Process instrument leads seal welding: see pipe class of process stream for requirement.
417 If chlorides (even at the ppm level) are present in the process, consult with material engineer to ensure stainless steel is the appropriate material for the
service due to the risk of chloride stress corrosion cracking
427 ASTM A269 TP316 and TP316/316L, SMLS annealed tubing is an acceptable substitute.
428 Installation, operation and maintenance of tubing and components shall be in accordance with manufacturer’s recommendations and procedures.
SERVICE:
• Process Instrument Leads
• Lube Oil; Seal Oil; Oil Mist
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PIM-SU-5112 STAINLESS STEEL TUBING TYPE 316/316L PIPING CLASS 80SD02
REV
SERVICE: Instrument Leads (Note 417) MATERIAL: 316/316L Dual Marked (Tubing)
RATING CLASS: DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: 0ºF to 400ºF (-18ºC to 204ºC) STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
NOTES:
10 Compression fitting components from different manufacturers shall not be used interchangeably
75 Tubing shall be adequately supported; long tubing runs should be run along protected channels, angles, and/or beams.
76 Tubing must be marked with manufacturer’s name/brand, size, material/grade, and heat number.
417 If chlorides (even at the ppm level) are present in the process, consult with material engineer to ensure stainless steel is the appropriate material for the
service due to the risk of chloride stress corrosion cracking
428 Installation, operation and maintenance of tubing and components shall be in accordance with manufacturer’s recommendations and procedures.
SERVICES:
• Instrument air leads
• Process instrument leads
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PIM-SU-5112 CLASS 150 IMPACT TESTED CARBON STEEL PIPING CLASS 1CA11
REV
SERVICE: Low Temperature Process MATERIAL: Impact Tested Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -50°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP °F -50 to 100 200 300 400
psig 285 260 230 200
TEMP °C -46 to 38 93 149 204
kPag 1965 1795 1586 1380
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1. and ASME B16.47, Table 3, Group 1.1)
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PIM-SU-5112 CLASS 150 IMPACT TESTED CARBON STEEL PIPING CLASS 1CA11
GASKETS D
386, 436 3/4 – 24 Class 150 RF Spiral wound type 316L SS windings w/flexible inhibited graphite filler,
316L SS Inner ring, CS Centering ring, ASME B16.20
12, 386, 3/4 – 24 Class 300 RF Spiral wound type 316L SS windings w/flexible inhibited graphite filler,
436 316L SS inner ring, CS centering ring, ASME B16.20
439 26 – 48 Class 150 RF KAM style, 316L SS w/APX-2 graphite, EXH-SU-5151, ASME B16.47
Series A
359, 439 26 – 48 Class 150 RF KAM style, 316L SS w/APX-2 graphite, EXH-SU-5151, ASME B16.47
Series B
BOLTING
Stud Bolts 3/4 – 48 ASTM A193 Gr. B7 stud w/2 heavy hex nuts A194 Gr. 2H
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PIM-SU-5112 CLASS 150 IMPACT TESTED CARBON STEEL PIPING CLASS 1CA11
48 T
42 E T
38 E E T
36 E E E T
34 E E E E T
32 E E E E E T
30 E E E E E E T
28 E E E E E E E T
26 E E E E E E E E T
24 E E E E E E E E E T
BRANCH SIZE
20 W E E E E E E E E E T
18 W E E E E E E E E E E T
16 W E W E E E E E E E E E T
14 W W W W W E E E E E E E E T
12 W W W W W W E E E E E E E E T
10 W W W W W W E W W E E E E E E T
8 W W W W W W W W W W E E E E E E T
6 W W W W W W W W W W W W E E E E E T
4 W W W W W W W W W W W W W W W E E E T
3 W W W W W W W W W W W W W W W W W E E T
2 W W W W W W W W W W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S S S S S S S S S S T
1 S S S S S S S S S S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S S S S S S S S S S E E T
48 42 38 36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt welded component thicknesses shall match the pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
359 ASME B16.47 Series B flanges shall be used only to match existing ASME B16.47 Series B flanges and equipment.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304 and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20” section
of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
439 Use of 304L SS gasket material is an acceptable alternate to 316L SS in KAM style gasket.
SERVICES:
• Low Temp Hydrocarbon
• Low Temp LPG
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PIM-SU-5112 CLASS 150 IMPACT TESTED CARBON STEEL PIPING CLASS 1CA21
REV
SERVICE: Low Temperature Process MATERIAL: Impact Tested Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -50°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS ≤ 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP °F -50 to 100 200 300 400
psig 285 260 230 200
TEMP °C -46 to 38 93 149 204
kPag 1965 1795 1586 1380
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 150 IMPACT TESTED CARBON STEEL PIPING CLASS 1CA21
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PIM-SU-5112 CLASS 150 IMPACT TESTED CARBON STEEL PIPING CLASS 1CA21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt welded component thicknesses shall match the pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20” section
of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICES:
• Low Temp Hydrocarbon
• Low Temp LPG
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PIM-SU-5112 CLASS 150 GALVANIZED CARBON STEEL PIPING CLASS 1CG11
REV
SERVICE: Utility MATERIAL: Galvanized Carbon Steel
RATING CLASS: Category D limited (Class 150 RF) DESIGN CODE: ASME B31.3 - 2012
TEMPERATURE LIMIT: 366°F (see exception noted below) STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.06 in. Min for ½") EXAMINATION: Visual Only
VALVE TRIM: Bronze / API Trim #8 LIMITED BY: Category D Service
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PIM-SU-5112 CLASS 150 GALVANIZED CARBON STEEL PIPING CLASS 1CG11
12 T
10 E T
8 E E T
B 6 E E E T
R 4 W E E E T
A 3 W W W E E T
N 2 Th Th Th Th Th Th T
C 1-1/2 Th Th Th Th Th Th E T
H 1 Th Th Th Th Th Th E E T
3/4 Th Th Th Th Th Th E E E T
1/2 Th Th Th Th Th Th E E E E T
12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
NOTES:
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
11 Provide flat face flanges to mate to flat face equipment nozzles or other flat face flanges.
26 To be used only when indicated on the P&ID.
60 Piping shall be hot-dip galvanized after fabrication. Shop fabrication shall be maximized and all spools shall be hot-dip galvanized after fabrication.
Valves and inside of field welds shall not be galvanized.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch.
326 Use of mechanical compression (Lokring) fittings, up to 4" diameter, is acceptable for all services in this pipe class. See Section 6.0 items 19–20 in
PIM-SU-5112 for temperature and pressure limits.
355 Use steel valves where exposed to NH3 or H2S environments or to mechanical hazard such as roads etc., where differential settlement or stock freezing is
anticipated.
389 Use as plot limit block valve.
448 Buttweld connection shall be used for NPS 3 and NPS 4. Threaded connection may be used for maintenance reason of existing piping system.
SERVICE:
ASME B31.3 Category D services including:
• Drinking Water (non NSF standard 61 certified)
• Utility water
• Instrument Air
• Plant Air,
• Lube Oil & Seal Oil (upstream of filters)
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PIM-SU-5112 CLASS 150 GALVANIZED CARBON STEEL PIPING CLASS 1CG12
REV
SERVICE: Drinking Water (Note 144) MATERIAL: Galvanized Carbon Steel
RATING CLASS: Category D limited (Class 150 RF) DESIGN CODE: ASME B31.3 - 2012
TEMPERATURE LIMIT: 366°F (see exception noted below) STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.06 in. Min for ½") EXAMINATION: Visual Only
VALVE TRIM: Bronze LIMITED BY: Category D Service
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PIM-SU-5112 CLASS 150 GALVANIZED CARBON STEEL PIPING CLASS 1CG12
12 T
10 E T
8 E E T
B 6 E E E T
R 4 W E E E T
A 3 W W W E E T
N 2 Th Th Th Th Th Th T
C 1-1/2 Th Th Th Th Th Th E T
H 1 Th Th Th Th Th Th E E T
3/4 Th Th Th Th Th Th E E E T
1/2 Th Th Th Th Th Th E E E E T
12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
NOTES:
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
11 Provide flat face flanges to mate to flat face equipment nozzles or other flat face flanges.
26 To be used only when indicated on the P&ID.
60 Piping shall be hot-dip galvanized after fabrication. Shop fabrication shall be maximized and all spools shall be hot-dip galvanized after fabrication.
Valves and inside of field welds shall not be galvanized.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch.
144 All piping and components used for drinking water (potable water) shall be certified to NSF Standard 61.
326 Use of mechanical compression (Lokring) fittings, up to 4" diameter, is acceptable for all services in this pipe class. See Section 6.0 items 19–20 in
PIM-SU-5112 for temperature and pressure limits.
SERVICE:
• Drinking water (NSF standard 61 certified)
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CPC-PIM-SU-5112 CLASS 150 GALVANIZED CARBON STEEL PIPING CLASS 1CG13
REV
SERVICE: Fire Water MATERIAL: Carbon Steel/Galvanized CS E
RATING CLASS: Class 150 DESIGN CODE: ASME B31.3-2010 / NFPA15-2012
TEMPERATURE LIMIT: 180F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063-inches EXAMINATION: 5% (PIM-SU-5112 Sec. 4.6)
VALVE TRIM: Bronze / API Trim #8 LIMITED BY: Flanges
FLANGES 02, T2 E
Threaded 1/2 – 8 Class 150 RF CS, ASTM A105, ASME B16.5, GALV
Threaded 12 1/2 – 8 Class 300 RF CS, ASTM A105, ASME B16.5, GALV
Blind 1/2 – 8 Class 150 RF CS, ASTM A105, ASME B16.5, GALV
Blind 12 1/2 – 8 Class 300 RF CS, ASTM A105, ASME B16.5, GALV
Figure-8 Blank 1/2 – 8 Class 150 RF CS, ASTM A516 Gr 70, ASME B16.48, GALV
Weld Neck 60 1 1/2 – 8 Class 150 RF CS, ASTM A105, ASME B16.5
Weld Neck 12, 60 3–8 Class 300 RF CS, ASTM A105, ASME B16.5
Pair WN Orifice 60 3–8 Class 300 RF CS, ASTM A105, ASME B16.36, 1/2" SW Taps
GASKETS E
1/2 – 8 Class 150 RF ARAMID w/nitrile binder, 1/16” thick, ASME B16.20
386 1/2 – 8 Class 150 RF Spiral wound type 316L stainless steel w/flexible inhibited graphite filler,
w/316L stainless steel inner ring, CS centering ring, ASME B16.20
1/2 – 8 Class 300 RF ARAMID w/nitrile binder, 1/16” thick, ASME B16.20
BOLTING E
Stud Bolts 1/2 – 8 ASTM A193 Gr. B7 stud w/2 heavy hex nuts A194 Gr. 2H, GALV
8 T
6 W T
4 W W T
3 W W W T
2 Th Th Th Th T
1-1/2 Th Th Th Th E T
1 Th Th Th Th E E T
3/4 Th Th Th Th E E E T
1/2 Th Th Th Th E E E E T
HEADER SIZE
NOTES:
SERVICE:
• Fire Water, Deluge Dry Side
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 150 1-1/4 CR - 1/2 MO PIPING CLASS 1CJ11
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 150 1-1/4 CR - 1/2 MO PIPING CLASS 1CJ11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and
to match the equipment.
06 These valves shall be used only for vent, drain and instrument connections.
12 To be used only to match class 300 rated flange connections at control valves and special equipment.
15 To be used when mating flanged valves to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
53 Use of 1/2 NPS is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up
to 950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gaskets.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon/H2 mixture
• Hi-Temp Process Air
• Non-Sour Services
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PIM-SU-5112 CLASS 150 5 CR - 1/2 MO PIPING CLASS 1CL11
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 435 psig (3000 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750 800
psig 290 260 230 200 170 140 110 95 80
TEMP °C -29 to 38 93 149 204 260 316 371 399 427
kPag 2000 1795 1585 1380 1170 965 755 655 550
For NPS 1/2 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 150 5 CR - 1/2 MO PIPING CLASS 1CL11
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PIM-SU-5112 CLASS 150 5 CR - 1/2 MO PIPING CLASS 1CL11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS10
REV
SERVICE: Vent / Drain / Temp. S/D Piping MATERIAL: Carbon Steel
RATING CLASS: 150# RF/FF, Category D limited DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: 366°F (see exception noted below) STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: Visual Only
VALVE TRIM: API Trim #8 LIMITED BY: Category D Service
NOTES:
11 Provide flat face flanges to mate to flat face equipment nozzles or other flat face flanges.
61 Install in a horizontal position with cover up.
326 Use of mechanical compression (Lokring) fittings, up to 4" diameter, is acceptable for all services in this pipe class. See Section 6.0 items 19– 20 in
PIM-SU-5112 for temperature and pressure limits.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
SERVICE:
Temporary shutdown piping including:
• Vent, drain, nitrogen,
• Wash water, LP steam (150 lb)
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PIM-SU-5112 CLASS 150 CARBON STEEL /GALV. CS PIPING CLASS 1CS11
REV
SERVICE: Utility Services MATERIAL: Carbon Steel/Galvanized C.S.
RATING CLASS: 150# RF, Cat D limited DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 366°F (see exception noted below) STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: Visual Only
VALVE TRIM: Bronze / TFE / API Trim #8 LIMITED BY: Category D Service
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PIM-SU-5112 CLASS 150 CARBON STEEL /GALV. CS PIPING CLASS 1CS11
GASKETS
11 3/4 – 24 Class 150 FF ARAMID w/nitrile binder, full face, 1/16” thick
386 3/4 – 24 Class 150 RF Spiral wound type 316L SS w/flexible inhibited graphite filler,
w/316L SS inner ring, CS centering ring, ASME B16.20
12, 386 3/4 – 24 Class 300 RF Spiral wound type 316L SS w/flexible inhibited graphite filler,
w/316L SS inner ring, CS centering ring ASME B16.20
BOLTING
Stud Bolts 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts A194 Gr. 2H
Cap Screw 390 3/4 – 24 ASTM A193 Gr. B7
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PIM-SU-5112 CLASS 150 CARBON STEEL /GALV. CS PIPING CLASS 1CS11
24 T
20 E T
18 E E T
16 U E E T
14 U U E E T
12 U U U E E T
B 10 U U U U E E T
R 8 U U U U U U E T
A 6 U U U U U U U E T
N 4 U U U U U U U U E T
3 U U U U U U U U U E T
C
2 U U U U U U U U U U E T
H 1-1/2 Th Th Th Th Th Th Th Th Th Th Th E T
1 Th Th Th Th Th Th Th Th Th Th Th Th E T
3/4 Th Th Th Th Th Th Th Th Th Th Th Th E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
ASME B31.3 Category D Service including:
• Cooling Water, Fresh Water
• Plant Water, Treated Water
• Utility Air, Instrument Air
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS12
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None D
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 36 (Full flange ratings per ASME B16.5 and ASME B16.47, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS12
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS12
42 T
38 E T
36 E E T
34 E E E T
32 E E E E T
30 E E E E E T
28 E E E E E E T
26 E E E E E E E T
24 E E E E E E E E T
20 E E E E E E E E E T
18 E E E E E E E E E E T
B
16 E W E E E E E E E E E T
R W W W W E E E E E E E E T
14
A 12 W W W W W E E E E E E E E T
N 10 W W W W W E W W E E E E E E T
C 8 W W W W W W W W W E E E E E E T
H 6 W W W W W W W W W W W E E E E E T
4 W W W W W W W W W W W W W W E E E T
3 W W W W W W W W W W W W W W W W E E T
2 W W W W W W W W W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S S S S S S S S S T
1 S S S S S S S S S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S S S S S S S S S E E T
42 38 36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where a pipe schedule is shown under “SCH/RAT,” it shall be adequate for the full flange rating. Where “CALC” is shown, the pressure limit may be
lower than full flange rating.
02 All butt-welded component thicknesses shall match the pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equip.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required
06 These valves shall be used only for vent, drain, and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer’s recommended pressure-temperature limits.
12 To be used to match class 300 rated flange connections at control valves and special equipment.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections
26 To be used only when indicated on P&ID.
53 Use of 1/2 NPS is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
309 Use bellows seal gate valves for all in-kind replacements only. Install new bellows seal valves when required by project for permit purposes.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
329 In general, knife gate valves are to be restricted to large diameter, low pressure, low temperature services such as relief and flare headers.
359 ASME B16.47 Series B flanges shall be used only to match existing ASME B16.47 Series B flanges and equipment.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
382 Orbit valve with type “H” seats limited to 500°F (260°C)
383 Use restricted to thermowell assembly only
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
395 ASME B16.47 Series B flanges can be used for low pressure application per Section 4.2.3 of PIM-SU-5112.
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS12
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
439 Use of 304L SS gasket material is an acceptable alternate to 316L SS in KAM style gasket.
442 If ASME class 300 flanged valves are required with class 300 flanges per site/location’s requirements, use Class 300 flanged valves listed in piping class
3CS11.
SERVICE:
• Hydrocarbon gas, vapor, liquid
• Inert gas, nitrogen
• Sweet Gas, Fuel Gas, Fuel Oil, Natural Gas
• Flare
• Produced Water (non-sour)
• Aqueous Ammonia
• Caustic (<30% conc. & below 140ºF)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS13
REV
SERVICE: Steam/Condensate (Non Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None D
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS13
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS13
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZES
NOTES:
SERVICE:
ASME B31.3 Steam/Cond including:
• Steam
• Condensate
• BFW
• Blowdown
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS14
REV
SERVICE: Steam/Condensate (Boiler Code) MATERIAL: Carbon Steel (ASME)
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.1-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None D
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5%, Note 404 D
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
NOTE: All piping shall conform to ASME B31.1 as modified herein. If used for ASME Section I Boiler External Piping, use equivalent ASME (SA) material and use
valves certified per ASME Section
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS14
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS14
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B
8 W E E E E E E T
R 6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
H
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 ¾
HEADER SIZE
NOTES:
SERVICE:
ASME B31.1 Steam / Cond including:
• Steam
• Condensate
• BFW
• Blowdown
• Boiler External Piping
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS15
REV
SERVICE: Process (VOC Services, Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °F -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 36 (Full flange ratings per ASME B16.5 and ASME B16.47, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS15
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS15
42 T
38 E T
36 E E T
34 E E E T
32 E E E E T
30 E E E E E T
28 E E E E E E T
26 E E E E E E E T
24 E E E E E E E E T
20 E E E E E E E E E T
B 18 E E E E E E E E E E T
16 E W E E E E E E E E E T
R
14 W W W W E E E E E E E E T
A 12 W W W W W E E E E E E E E T
N 10 W W W W W E W W E E E E E E T
C 8 W W W W W W W W W E E E E E E T
H 6 W W W W W W W W W W W E E E E E T
4 W W W W W W W W W W W W W W E E E T
3 W W W W W W W W W W W W W W W E E E T
2 W W W W W W W W W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S S S S S S S S S T
1 S S S S S S S S S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S S S S S S S S S E E T
42 38 36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
September 2015 © 2009–2015 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 4
PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS15
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
439 Use of 304L SS gasket material is an acceptable alternate to 316L SS in KAM style gasket.
SERVICE:
• Hydrocarbon gas, light liquid (excluding LPG) (Rule 1173)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS21
fa
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS ≤ 4”) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
Psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS21
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• LPG
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS22
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: Yes (required for service)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS ≤ 4”) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS22
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS22
SERVICE:
• MEA (-20°F to 200°F), MEA - CO2 mixtures
• Rich & Lean DEA (-20°F to 200°F)
• Steamed Traced DEA (-20°F to 200°F)
• Sour Hydrocarbon gas, liquid and MEA mixtures
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS23
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS ≤ 4”) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 42 (Full flange ratings per ASME B16.5 and ASME B16.47, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS23
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS23
42 T
38 E T
36 E E T
34 E E E T
32 E E E E T
30 E E E E E T
28 E E E E E E T
26 E E E E E E E T
24 E E E E E E E E T
20 E E E E E E E E E T
B 18 E E E E E E E E E E T
16 E W E E E E E E E E E T
R
14 W W W W E E E E E E E E T
A 12 W W W W W E E E E E E E E T
N 10 W W W W W E W W E E E E E E T
C 8 W W W W W W W W W E E E E E E T
H 6 W W W W W W W W W W W E E E E E T
4 W W W W W W W W W W W W W W E E E T
3 W W W W W W W W W W W W W W W W E E T
2 W W W W W W W W W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S S S S S S S S S T
1 S S S S S S S S S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S S S S S S S S S E E T
42 38 36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS23
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
439 Use of 304L SS gasket material is an acceptable alternate to 316L SS in KAM style gasket.
443 If ASME class 300 flanged valves are required with class 300 flanges per site/location’s requirements, use Class 300 flanged valves listed in piping class
3CS21.
446 Carbon steel piping components shall meet material requirements in PIM-SU-5112, Section 7.0 item 3 for NACE MR0175/ ISO 15156 compliance and
item 4 for NACE MR0103 compliance.
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Flare Gas
• Flare gas w/H2S
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PIM-SU-5112 CLASS 150 CARBON STEEL / ALLOY 20 PIPING CLASS 1CS24
REV
SERVICE: Process MATERIAL: Carbon Steel /Alloy 20
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 100°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (CS) / 0.063 in. (Alloy 20) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API trim #13(Alloy 20) LIMITED BY: Alloy 20 Flanged Valves
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 350 psig (2415 kPag)
TEMP°F -20 to 100*
psig 230
TEMP°F -29 to 38*
kPag 1585
*Temperature limit for H2SO4 (acid/water dilution > 90%) only
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PIM-SU-5112 CLASS 150 CARBON STEEL / ALLOY 20 PIPING CLASS 1CS24
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PIM-SU-5112 CLASS 150 CARBON STEEL / ALLOY 20 PIPING CLASS 1CS24
12 T
10 E T
8 E E T
BRANCH SIZE
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 S S S S S S S T
1 S S S S S S S E T
3/4 S S S S S S S E E T
1/2 S S S S S S S E E E T
12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
NOTES:
SERVICE:
• Sulfuric acid (acid/water dilution conc. > 90%); Temperature < 100°F) (Velocity limits for carbon steel, 1.0 fps minimum, 2.0 fps maximum)
See Note 399.
• Hydrocarbon with Sulfuric Acid (acid/water dilution conc. > 90%; Temperature < 100°F) (velocity limits for carbon steel, 1.0 fps minimum, 7.0 fps
maximum) See Note 399.
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS25
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS < 4”) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) 1 D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS25
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS25
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS26
REV
SERVICE: Caustic (5% & Higher) MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: - 20°F to 200°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS ≤ 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges, Process
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP °F - 20 to 100 200
psig 285 260
TEMP °C - 29 to 38 93
kPag 1965 1795
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS26
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS26
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Caustic (5% to 30% concentration between 140°F to 200°F)
• Caustic (Over 30% to 50% concentration between -20°F to 170 °F)
• Steam Traced Caustic Line (5% to 50% concentration, between -20°F to 170°F)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS27
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 450°F STRESS RELIEF: Yes (Note 431)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in. MIN for NPS 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS27
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS27
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid subject to Carbonate Stress Corrosion Cracking (CSCC)
• FCC Main Fractionator O/H
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS28
REV
SERVICE: Firewater (A/G)-Wet System MATERIAL: Carbon Steel
RATING CLASS: 150 RF/FF DESIGN CODE: ASME B31.3 2012 D
TEMPERATURE LIMIT: -20°F to 150°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.109 in MIN for NPS <4”) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR/HF) & Bronze Trim LIMITED BY: Service
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS28
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS28
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
Firewater Above Ground – Wet system
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS30
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.157 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS30
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Catalyst flow lines
• Wet Ammonia O/H Off-Gas
• Alky Debutanizer Column Bottoms
• Alky-Rerun Column Bottoms
• Foul Water Ammonia Stripper O/H Off-Gas
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS31
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 250°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.157 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP ºF -20 to 100 200 250
psig 285 260 245
TEMP °C -29 to 38 93 121
kPag 1965 1795 1690
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS31
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS31
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• MEA (> 5% conc., Temperature 200ºF to 250ºF)
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS32
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 150 RF ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.157 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) ] D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 285 260 230 200 170 140 110 95
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 1965 1795 1585 1380 1170 965 755 655
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
PIPE
3/4 – 1 XXS PE CS, SMLS, ASTM A106-B, ASME B36.10M
1-1/2 – 1-1/2 160 PE CS, SMLS, ASTM A106-B, ASME B36.10M
2–2 160 BE CS, SMLS, ASTM A106-B, ASME B36.10M
3–8 XS BE CS, SMLS, ASTM A106-B, ASME B36.10M
10 – 24 STD BE CS, SMLS, ASTM A106-B, ASME B36.10M
NIPPLES 03, 318
Branch 53 1/2 – 1/2 XXS TBE CS, SMLS, ASTM A106-B, ASME B36.10M D
Branch 53 1/2 – 1 XXS PE CS, SMLS, ASTM A106-B, ASME B36.10M
Branch 1-1/2 – 1-1/2 160 PE CS, SMLS, ASTM A106-B, ASME B36.10M
Branch 53 1/2 – 1-1/2 XXS TOE-POE CS, SMLS, ASTM A106-B, ASME B36.10M
Swage (CONC) 3/4 – 1-1/2 XXS PBE CS, ASTM A234-WPB-S, MSS SP-95
Swage (CONC) 3/4 – 1-1/2 XXS PLE-TSE CS, ASTM A234-WPB-S, MSS SP-95
Swage (CONC) (2 – 3) x XXS BLE-PSE CS, ASTM A234-WPB-S, MSS SP-95 D
(3/4 – 1-1/2)
FITTINGS 02
Sockolet 3/4 – 1 Class 9000 SW CS, ASTM A105N, MSS SP-97
SW Elbolet 3/4 – 1 Class 9000 SW CS, ASTM A105N, MSS SP-97 as applicable
Weldolet 05 3/4 – 1-1/2 Weld CS, ASTM A105N, MSS SP-97
90 ELL 3/4 – 1 Class 9000 SW CS, ASTM A105N, ASME B16.11
45 ELL 3/4 – 1 Class 9000 SW CS, ASTM A105N, ASME B16.11
Tee 53 1/2 – 1 Class 9000 SW CS, ASTM A105N, ASME B16.11
Tee (RED) 3/4 – 1 Class 9000 SW CS, ASTM A105N, ASME B16.11
Coupling 3/4 – 1 Class 9000 SW CS, ASTM A105N, ASME B16.11
Cap 3/4 – 1 Class 9000 SW CS, ASTM A105N, ASME B16.11
Sockolet 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, MSS SP-97
Thredolet 17, 318 3/4 – 1-1/2 Class 6000 THRD CS, ASTM A105N, MSS SP-97
SW Elbolet 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, MSS SP-97 as applicable
BW Elbolet 383 3/4 – 1-1/2 Weld CS, ASTM A105N, MSS SP-97 as applicable D
BW Latrolet 383 3/4 – 1-1/2 Weld CS, ASTM A105N, MSS SP-97
90 ELL 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, ASME B16.11
45 ELL 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, ASME B16.11
Tee 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, ASME B16.11
Tee 03, 53, 1/2 – 1/2 Class 6000 THRD CS, ASTM A105N, ASME B16.11
318
Tee (RED) 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, ASME B16.11
Plug 03, 53, 1/2 – 1-1/2 THRD CS, ASTM A105N, round head, ASME B16.11
408
Plug 53 1/2 – 1-1/2 PE CS, ASTM A105N, round head, ASME B16.11
Coupling 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, ASME B16.11
Cap 1-1/2 – 1-1/2 Class 6000 SW CS, ASTM A105N, ASME B16.11
Weldolet 05 (6 – 24) x Weld CS, ASTM A105N, MSS SP-97
(2 – 8)
Reducer (CONC) 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
Reducer (ECC) 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
90 LR ELL 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
45 LR ELL 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
Tee 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
Tee (RED) 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
Cap 2 – 24 Weld CS, ASTM A234-WPB-S, ASME B16.9
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS32
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
VALVES 02, 396 VALVE TAG D
Gate 15 3/4 – 1-1/2 Class 150 RF CS body w/API #12 trim, BB, RP, NACE GAAARM3*
Gate 53 1/2 – 1-1/2 Class 800 SW CS body w/API #12 trim, BB, RP, NACE GASASM1*
Gate 325 3/4 – 1-1/2 Class 800 SW CS body w/API #12 trim, BB, FP, NACE GASASM2*
Gate 06, 53 1/2 – 1-1/2 Class 800 SW/THRD CS body w/API #12 trim, BB, RP, NACE GASACM1* D
Gate 53 1/2 – 1-1/2 Class 800 MSW/FSW CS body w/API #12 trim, BB, RP, EXTD body, NACE GASAMM1* D
Gate 06, 53 1/2 – 1-1/2 Class 800 MSW/FNPT CS body w/API #12 trim, BB, RP, EXTD body, NACE GASADM1* D
Gate 2–8 Class 150 RF CS body w/API #12 trim, BB, FP, NACE GAAARM1*
Gate 10 – 24 Class 150 RF CS body w/API #12 trim, BB, FP, GO, NACE GAAARM2*
Globe 307 3/4 – 1-1/2 Class 800 SW CS body w/API #12 trim, BB, NACE GLSASM1*
Globe 307 2–3 Class 150 RF CS body w/API #12 trim, BB, NACE GLAARM1*
Globe 307 4–8 Class 150 RF CS body w/API #12 trim, BB, GO, NACE GLAARM2*
Lift Check 61, 328 3/4 – 1-1/2 Class 800 SW CS body w/API #12 trim, BC, piston, HORIZ, NACE CLSASM1*
Swing Check 62, 328 2 – 24 Class 150 RF CS body w/API #12 trim, BC, swing, NACE CSAARM1*
Check 63, 328 6 – 24 Class 150 RF CS body, API #12 trim, dual plate, lugged, NACE CDAALM1*
Ball 26,101 2 – 12 Class 150 RF CS, T7 MOD trim, Type H seat, RP, ORBIT or equal, BRAAR41*
NACE
Ball 101, 360 2–6 Class 150 RF CS body, 316 SS trim, RP, RPTFE seat, FS, NACE BAAAR51*
Ball 101, 360 8 – 24 Class 150 RF CS body, 316 SS trim, RP, RPTFE seat, FS, GO, NACE BAAAR52*
Butterfly 101 2 – 24 Class 150 RF CS body, CS disk, ASTM A479 UNS S20910 shaft, BFAAR41*
duplex SS/graphite seal, HF seat, flanged, triple offset
GO, NACE
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 150 RF CS, ASTM A105N, ASME B16.5
Socket Weld 12 3/4 – 1-1/2 Class 300 RF CS, ASTM A105N, ASME B16.5
Blind 3/4 – 24 Class 150 RF CS, ASTM A105N, ASME B16.5
Figure-8 Blank 3/4 – 12 Class 150 RF CS, ASTM A516-70N, ASME B16.48
Paddle Spacer 14 – 24 Class 150 RF CS, ASTM A516-70N, ASME B16.48
Paddle Blank 437 14 – 24 Class 150 RF CS, ASTM A516-70N, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 150 RF CS, ASTM A105N, ASME B16.5 D
Weld Neck 2 – 24 Class 150 RF CS, ASTM A105N, ASME B16.5
Weld Neck 12 2 – 24 Class 300 RF CS, ASTM A105N, ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF CS, ASTM A105N, ASME B16.36, NPS 1/2 SW taps
GASKETS 386, 436 D
3/4 – 24 Class 150 RF Spiral wound type 316L SS windings w/flexible inhibited graphite filler,
316L SS inner ring, CS outer ring, ASME B16.20
12 3/4 – 24 Class 300 RF Spiral wound type 316L SS windings w/flexible inhibited graphite filler,
316L SS inner ring, CS outer ring, ASME B16.20
BOLTING
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
Stud Bolts 310 3/4 – 24 ASTM A193 Gr B16 stud w/2 heavy hex nuts ASTM A194 Gr 7 D
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS32
90° BRANCH CONNECTION, Legend and Chart
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• CO2 stripped water
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS33
REV
SERVICE: Treated / Untreated Process Water MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 200°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.157 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #9, Monel, Bronze LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP °F -20 to 100 200
psig 285 260
TEMP °C -29 to 38 93
kPag 1965 1795
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1., up to 200°F (93ºC))
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS33
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS33
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Treated / Untreated process water
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS34
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3 – 2012
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.157 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS34
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1CS34
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
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PIM-SU-5112 CLASS 150 CARBON STEEL / ALLOY 20 PIPING CLASS 1CS35
REV
SERVICE: Process MATERIAL: Carbon Steel /Alloy 20
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 100°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.1875 in. (CS) / 0.063 in. (Alloy 20) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API trim #13 (Alloy 20) LIMITED BY: Alloy 20 Flanged Valves
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 350 psig (2415 kPag)
TEMP°F -20 to 100*
psig 230
TEMP°F -29 to 38*
kPag 1585
*Temperature limit for H2SO4 (acid/water dilution > 90%) only
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PIM-SU-5112 CLASS 150 CARBON STEEL / ALLOY 20 PIPING CLASS 1CS35
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PIM-SU-5112 CLASS 150 CARBON STEEL / ALLOY 20 PIPING CLASS 1CS35
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
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PIM-SU-5112 CLASS 150 CS /RED BRASS PIPING CLASS 1CS41
REV
SERVICE: Firewater / Saltwater MATERIAL: CS / Red Brass
RATING CLASS: 150 RF/FF DESIGN CODE: ASME B31.3 2012 D
TEMPERATURE LIMIT: -20°F to 150°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: CS: 0.250 in. EXAMINATION: Brass: Visual
Brass: None CS: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Bronze LIMITED BY: Service
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PIM-SU-5112 CLASS 150 CS /RED BRASS PIPING CLASS 1CS41
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PIM-SU-5112 CLASS 150 CS /RED BRASS PIPING CLASS 1CS41
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S E/S T
1 S S S S S S S S S S S E/S E T
3/4 S S S S S S S S S S S E/S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Firewater / Saltwater / Saltwater intermittent
• Firewater up to NPS 4
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PIM-SU-5112 CLASS 150 CARBON STEEL JACKETED PIPING PIPING CLASS 1JS31
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 450 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 min) Core / EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
0.063 in. Jacket
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
* See Drawing GD-L15124 Sheet 1 & 2 for Fabrication Details of Jacketed Piping
CORE PIPE NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Tables 2-1.1.)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig
TEMP °F -20 to 100 200 300 400 450
psig 285 260 230 200 185
TEMP °C -29 to 38 93 149 204 232
kPag 1965 1795 1585 1380 1275
JACKET PIPE NPS 1 through NPS 14 (Pressure limited by external pressure on NPS 12 STD WT, CS A106-B core pipe)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 120 psig D
TEMP °F -20 to 100 200 300 400 450
psig 80 80 80 80 80
TEMP °C -29 to 38 93 149 204 232
kPag 552 552 552 552 552
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PIM-SU-5112 CLASS 150 CARBON STEEL JACKETED PIPING PIPING CLASS 1JS31
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PIM-SU-5112 CLASS 150 CARBON STEEL JACKETED PIPING PIPING CLASS 1JS31
90° BRANCH CONNECTION, Legend and Chart (Branch connections should consist of tees, reducing tees, or tees and reducer)
14 T
12 E T
10 E E T
X E E T
BRANCH SIZE
8
6 X X E E T
4 X X X E E T
3 X X X X E E T
2 X X X X X E E T
1-1/2 S/Th S/Th S/Th S/Th S/Th S/Th S/Th S/Th T
1 S/Th S/Th S/Th S/Th S/Th S/Th S/Th S/Th E T
3/4 S/Th S/Th S/Th S/Th S/Th S/Th S/Th S/Th E E T
1/2 S/Th S/Th S/Th S/Th S/Th S/Th S/Th S/Th E E E T
14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
E Reducing tee (BW for 2" and larger), (SW for 1 1/2" and smaller – only for jacket pipe)
T Equal tee (BW for 2" and larger), (SW for 1 1/2" and smaller – only for jacket pipe)
S/Th Sockolet or Thredolet as required on jacket pipe only
X Not recommended
NOTES:
SERVICE:
• Liquid Sulfur
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1LC91
REV
SERVICE: Fire Water Above Ground MATERIAL: Cement Lined Carbon Steel
RATING CLASS: 150 RF/FF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 / NFPA 24 D
TEMPERATURE LIMIT: 32°F to 200°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.030 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Bronze LIMITED BY: Service
FLANGES
Slip-On 6 – 24 Class 150 FF CS, ASTM A105, ASME B16.5
Weld Neck 349 6 – 24 Class 150 FF CS, ASTM A105, ASME B16.5, STD bore, cement lined per AWWA C205
Slip-On 6 – 24 Class 150 RF CS, ASTM A105, ASME B16.5
Weld Neck 349 6 – 24 Class 150 RF CS, ASTM A105, ASME B16.5, STD bore, cement lined per AWWA C205
Lap Joint Flange 6 – 24 Class 150 CS, ASTM A105, ASME B16.5
Figure 8 Blank 6 – 12 Class 150 RF CS, ASTM A516-70, ASME B16.48
Paddle Spacer 14 – 24 Class 150 RF CS, ASTM A516-70, ASME B16.48
Paddle Blank 437 14 – 24 Class 150 RF CS, ASTM A516-70, ASME B16.48 D
GASKETS
Gasket 6 – 24 Class 150 RF ARAMID w/nitrile binder, ring type, 1/16” thick
Gasket 6 – 24 Class 150 FF ARAMID w/nitrile binder, full face, 1/16” thick
BOLTING
Stud Bolts 6 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts A194 Gr. 2H
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PIM-SU-5112 CLASS 150 CARBON STEEL PIPING CLASS 1LC91
24 T
20 E T
18 E E T
16 E E E T
B
14 E E E E T
R E E E E E T
12
A 10 E E E E E E T
N 8 W E E E E E E T
C 6 W W W E E E E E T
H 24 20 18 16 14 12 10 8 6
HEADER SIZE
E Reducing tee
T Equal tee
W Weldolet
NOTES:
SERVICE:
• General Service
• Firewater (Above Ground)
• Reclaimed water
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PIM-SU-5112 CLASS 150 LINED CARBON STEEL PIPING CLASS 1LT01
REV
SERVICE: Highly Corrosive Process LIMITED BY: Teflon Lining and Valves
RATING CLASS: 150 RF, ASME B16.5-2013 MATERIAL: PTFE Lined Carbon Steel
TEMPERATURE LIMIT: - 20°F to 400°F DESIGN CODE: ASME B31.3-2012
NOMINAL CORROSION ALLOWANCE: 0.000 in. STRESS RELIEF: None
VALVE TRIM: PTFE/PFA EXAMINATION: Per Project Requirements
PRESSURE - TEMPERATURE RATINGS (Note 334, 338, 343, & 363) NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag) (Note 340)
TEMP °F -20 to 100 200 300 400
psig 285 260 230 200
TEMP °C - 29 to 38 93 149 204
kPag 1965 1795 1585 1380
For NPS 1 through NPS 12 (Pressure-Temperature-Vacuum Ratings per lined pipe manufacturer - Note 40)
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PIM-SU-5112 CLASS 150 LINED CARBON STEEL PIPING CLASS 1LT01
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PIM-SU-5112 CLASS 150 LINED CARBON STEEL PIPING CLASS 1LT01
12 T
10 RT T
8 RT RT T
B 6 RT RT RT T
R
4 RT RTF RT RT T
A
N 3 RTF RTF RT RT RT T
C 2 IT IT IT RT RT RT T
H 1-1/2 IT IT IT IT RT RT RT T
1 IT IT IT IT RT RT RT RT T
12 10 8 6 4 3 2 1-1/2 1
HEADER SIZE
RT Reducing tee
IT Lugged body instrument tee
T Equal tee
RTF Reducing tee with reducer or filler flange
NOTES:
40 Manufacturer shall be consulted for temperature, pressure, and vacuum rating limits for a specific service.
64 These check valves shall be installed in a horizontal position or in a vertical position with upward flow.
332 The PTFE liner can be either Thermalok Style or Swaged Style.
333 The pipe lengths shall be fabricated in exact lengths per the isometrics / drawings or manufacturer’s standard minimum or maximum lengths.
334 Refer to manufacturer’s pressure / temperature (P /T) table for fittings and flanges. Some fittings are available in ductile iron bodies with full spec P / T
ratings and carbon steel bodies have lower than full spec P /T ratings.
335 Certain fittings may be available with only PFA liners in lieu of PTFE and this is acceptable. Check with the manufacturer the availability of the liner and
the respective P/T ratings.
336 Standard thickness for spacers is 1/2". Custom thicknesses up to 3" are available upon request and must be specified when ordering.
337 Spacers are available for variety of reasons in design and layout of lined piping system. Refer to manufacturer’s recommendations for the correct
application of the spacers.
338 Refer to manufacturer’s P /T ratings and hydrotest pressures for all valves.
340 Refer to manufacturer’s manual for pressure testing of lined pipe.
341 Refer to manufacturer’s manual for bolt torque requirements.
342 Refer to manufacturer’s manual for joining of lined pipe and use of gaskets and spacers (depending on flange/liner arrangement a gasket may not be
required).
343 Depending on the aggressiveness of the process fluids the maximum temperature may be reduced. Refer to the pipe manufacturers’ published chemical
resistance information.
363 PTFE or PFA lined butterfly valve is rated to maximum pressure of 150 psi.
SERVICE:
• Highly Corrosive Service
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PIM-SU-5112 CLASS 150 ALLOY C276 PIPING CLASS 1NC91
REV
SERVICE: Highly Corrosive Process MATERIAL: Alloy C276 (UNS N10276)
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: - 20°F to 450°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.032 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy C276 LIMITED BY: Flanged Valve (Alloy C4)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 345 psig (2380 kPag)
TEMP °F -20 to 100 200 300 400 450
psig 230 210 200 190 180
TEMP °C - 29 to 38 93 149 204 232
kPag 1585 1450 1380 1310 1240
For NPS 3/4 through NPS 12 Alloy C4 flanged valve ratings (Rating per ASME B16.34, Table 2 – 3.15).
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PIM-SU-5112 CLASS 150 ALLOY C276 PIPING CLASS 1NC91
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Globe 307 4–8 Class 150 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 GLAYRY2F
trim, GO
Piston Check 61, 328 3/4 – 1-1/2 Class 800 SW Alloy C276 body w/Alloy C276 trim, piston, horizontal CLSYSY1
Swing Check 26, 62, 328 3/4 – 1-1/2 Class 800 SW Alloy C276 body w/Alloy C276 trim, swing CSSYSY1
Swing Check 62, 328 2 – 12 Class 150 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 CSAYSY1
trim, swing check
Ball 09, 26 3/4 – 6 Class 150 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 BAAYRY5
ball and stem, RTFE seat, floating ball, FP, fire safe, LO
Ball 09, 26 8 – 12 Class 150 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 BAAYRY6
ball and stem, RTFE Seat, trunnion ball, FP, fire safe,
GO
Ball 09, 26 3/4 – 6 Class 150 RF DI body fully PFA lined, PFA encapsulated DI ball, BAA5R81
Duplex SS stem, PTFE seats, RP, lever operated.
Ball 09, 26 8 – 12 Class 150 RF DI body fully PFA lined, PFA encapsulated DI ball, BAA5R82
Duplex SS stem, PTFE seats, RP, gear operated.
Ball 09, 26 3/4 – 6 Class 150 RF DI body fully PFA lined, PFA encapsulated DI ball, BAA5R83
Duplex SS stem, PTFE seats, FP, lever operated.
Ball 09, 26 8 – 12 Class 150 RF DI body fully PFA lined, PFA encapsulated DI ball, BAA5R84
Duplex SS stem, PTFE seats, FP, gear operated.
FLANGES 02, 120
Blind 3/4 – 12 Class 150 RF Alloy C276, ASTM B462 UNS N10276, solution annealed, ASME B16.5
Figure-8 Blank 3/4 – 12 Class 150 RF Alloy C276, ASTM B575 UNS N10276, solution annealed, ASME B16.48
Weld Neck 3/4 – 12 Class 150 RF Alloy C276, ASTM B462UNS N10276, solution annealed, ASME B16.5
Pair WN Orifice 2 – 12 Class 150 RF Alloy C276, ASTM B462UNS N10276, solution annealed, ASME B16.36,
NPS 1/2 SW taps
GASKETS 436 D
3/4 – 12 Class 150 RF Spiral wound type C276 w/flexible inhibited graphite filler, w /C276 inner
ring, CS outer ring, ASME B16.20
BOLTING
Stud Bolts 3/4 – 12 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
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PIM-SU-5112 CLASS 150 ALLOY C276 PIPING CLASS 1NC91
90° BRANCH CONNECTION, Legend and Chart
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 W W W W W E E T
1 W W W W W W E E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
Highly Corrosive Acid Service including:
• HCL to 50% dilution
• Sulfuric acid to 50% dilution
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PIM-SU-5112 CLASS 150 ALLOY 400 PIPING CLASS 1NM11
REV
SERVICE: Process MATERIAL: Alloy 400 (UNS N04400)
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 450ºF STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy 400 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 350 psig (2415 kPag)
TEMP °F -20 to 100 200 300 400 450
psig 230 200 190 180 175
TEMP ºC -29 to 38 93 149 204 232
kPag 1585 1380 1310 1240 1205
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PIM-SU-5112 CLASS 150 ALLOY 400 PIPING CLASS 1NM11
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PIM-SU-5112 CLASS 150 ALLOY 400 PIPING CLASS 1NM11
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 S S S S S S S T
1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
Highly Corrosive Service including:
• Caustic/Hydrocarbon mixture
• Caustic > 200ºF
• Waste water
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PIM-SU-5112 CLASS 150 ALLOY 20 CB PIPING CLASS 1NU11
REV
SERVICE: Process MATERIAL: Alloy 20 CB
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 200°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #13 (Alloy 20) LIMITED BY: Flanged Valve
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PIM-SU-5112 CLASS 150 ALLOY 20 CB PIPING CLASS 1NU11
Figure-8 Blank 3/4 – 12 Class 150 RF Alloy 20 ASTM B463 N08020, ASME B16.48
Figure-8 Blank 12 3/4 – 12 Class 300 RF Alloy 20 ASTM B463 N08020, ASME B16.48
Weld Neck 3/4 – 12 Class 150 RF Alloy 20 CB, ASTM B462 N08020, ASME B16.5
Weld Neck 12 3/4 – 12 Class 300 RF Alloy 20 CB, ASTM B462 N08020, ASME B16.5
Pair WN Orifice 2 – 12 Class 300 RF Alloy 20 CB, ASTM B462 N08020, ASME B16.36, NPS 1/2 SW taps
GASKETS 436 D
3/4 – 12 Class 150 RF Spiral wound type Alloy 20 w/PTFE filler, w/Alloy 20 inner ring,
316SS centering ring, ASME B16.20
12 3/4 – 12 Class 300 RF Spiral wound type Alloy 20 w/PTFE filler, w/Alloy 20 inner ring,
316SS centering ring, ASME B16.20.
BOLTING
Stud Bolts 3/4 – 12 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
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PIM-SU-5112 CLASS 150 ALLOY 20 CB PIPING CLASS 1NU11
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 W W W W W E E T
1 W W W W W W E E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Highly Corrosive Acid Service
• Dilute Sulfuric acid (Conc. <90%, maximum temperature 120°F [48°C], and 20 ft/s velocity limit)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA01
REV
SERVICE: Lube & Seal Oil MATERIAL: 304/304L Stainless Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: None EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
Visual (CAT D)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag) (For MAWP < 150psig
(1034 kPag) – Service Test)
TEMP °F -20 to 100 200 300 400
psig 275 230 205 190
TEMP °C -29 to 38 93 149 204
kPag 1895 1585 1415 1310
For NPS 3/4 through NPS 12 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA01
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA01
12 T
10 E T
8 E E T
B
R 6 E E E T
A 4 W E E E T
N 3 W W W E E T
C 2 W W W W E E T
H 1-1/2 W W W W W E E T
1 W W W W W W W E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Lube oil
• Seal oil
• Oil mist
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA91
REV
SERVICE: Process (See Note 417) MATERIAL: 304/304L Stainless Steel
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 700°F STRESS RELIEF: None D
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6), D
Visual for Catagory D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700
psig 275 230 205 190 170 140 110
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 1895 1585 1415 1310 1175 965 755
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer’s recommended pressure-temperature limits.
12 To be used only to match Class 300 flange connections at control valves and special equipment.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
314 For services where chlorides can accumulate in low areas, Alloy 625 valves, nipples and sockolets are required for low point drains to prevent chloride
stress corrosion cracking. PWHT of 300 series stainless steels has not been successful in preventing chloride stress corrosion cracking on low point drains.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
416 Seal welding of threaded joints is not required for Category D Utility Services.
417 If chlorides (even at the ppm level) are present in the process:
1) Consult with material engineer to ensure stainless steel is the appropriate material for the service due to the risk of chloride stress corrosion cracking, and
2) Identify valves which have potential dead legs due to body cavity design. Potential dead legs should be eliminated where possible. If not possible,
identify valve as a dead leg on the P&ID. See note 314 for low point drains.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML)
under “Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model
numbers other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that
the benefits provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception
to the use of low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME
B16.20” section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon Gas, liquid
• Chemicals
• CO2-Rich Cond
• Demin Water
• H2-CO2 Cond Mix
• Potable Water
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA94
REV
SERVICE: Gaseous Oxygen (Note 99, 102, 103) MATERIAL: 304/304L SS
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.035 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag)
TEMP °F -20 to 100 200 300 400
psig 275 230 205 190
TEMP °C -29 to 38 93 149 204
kPag 1895 1585 1415 1310
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA94
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 304/304L PIPING CLASS 1SA94
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 W W W W W W W W W W E E T
1 W W W W W W W W W W W E E T
3/4 W W W W W W W W W W W W E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Gaseous Oxygen (Area A & B of CGA G-4.4 Fig.1)
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CPC-PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD9C
REV
SERVICE: Process MATERIAL: 316/316L Dual Marked
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2014
TEMPERATURE LIMIT: -20°F to 450°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.05 in. EXAMINATION: 100% RT
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST with Decene/Pao Oil @ AMBIENT = 425 psig ( 2930 kPag)
TEMP ºF -20 to 100 200 300 400 450
psig 275 235 215 195 183 Rated for full vacuum
TEMP °C -29 to 38 93 149 204 232
kPag 1900 1620 1485 1345 1265
For NPS 3/4 through NPS 16 (Full flange ratings per ASME B16.5, Table 2-2.2.).
16 T
14 E T
12 E E T
B 10 E E E T
8 W E E E T
R
6 W W W E E T
A
4 W W W W W E T
N 3 W W W W W W E T
C 2 W W W W W W W E T
H 1-1/2 W W W W W W W W E T
1 W W W W W W W W W E T
3/4 W W W W W W W W W E E T
16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
C1 Nickel 200 and Alloy 400 are both acceptable gasket materials..
C4 Where local jurisdiction requires, spiral wound gaskets to B16.20 shall be certified for TA-Luft emission control requirements.
02 All buttwelded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to Manufacturer's recommended pressure-temperature limits.
12 To be used only to match Class 300 rated flange connections at control valves and special equipment.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27– 29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
449 Seal welding of orifice flange threaded instrument taps is required.
450 Where European Legislation requires EN conformity, all materials are to be supplied by a manufacturer verified by a European notified
body and with an EN 10204 3.1.B certificate.
451 Where local jurisdiction requires PED conformity, all pressure equipment shall comply with the Pressure Equipment Directive 97/23/EC,
have a CE marking and require a declaration of conformity.
SERVICE:
Dry BF3 Service
BF3 Process
REV
SERVICE: Process (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag)
TEMP ºF -20 to 100 200 300 400
psig 275 235 215 195
TEMP °C -29 to 38 93 149 204
kPag 1900 1620 1485 1345
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.2)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD11
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Sour Water (Refinery use)
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CPC-PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD19
REV
SERVICE: Sulfur Trioxide MATERIAL: 316/316L Dual Marked (Note T1) E
RATING CLASS: 150 RF, ASME B16.5-2017 DESIGN CODE: ASME B31.3-2016
TEMPERATURE LIMIT: -20F to 200F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063-inches EXAMINATION: 25% (PIM-SU-5112 Sec. 4.6)
VALVE TRIM: API Trim #13 (Alloy 20) LIMITED BY: Flanges
NIPPLES E
Branch 53 1/2 – 1/2 160 PE SS, SMLS, ASTM A312-TP316/316L, ASME B36.10M
Branch 3/4 – 1-1/2 80S PE SS, SMLS, ASTM A312-TP316/316L, ASME B36.19M
Swage (CONC) 3/4 – 1-1/2 80S PBE SS, ASTM A403-WP316/316L-S, MSS SP-95
Swage (CONC) (2 – 3) x 80S BLE-PSE SS, ASTM A403-WP316/316L-S, MSS SP-95
(3/4 – 1 1/2)
FITTINGS 02 E
Sockolet 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, MSS SP-97
SW Elbolet 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, MSS SP-97 as applicable
BW Elbolet 383 3/4 – 1-1/2 Weld SS, ASTM A182-F316/316L, MSS SP-97 as applicable
BW Latrolet 383 3/4 – 1-1/2 Weld SS, ASTM A182-F316/316L, MSS SP-97
Weldolet 3/4 – 1-1/2 Weld SS, ASTM A182-F316/316L, MSS SP-97
90 ELL 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
45 ELL 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Tee 53 1/2 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Tee (RED) 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Plug 53 1/2 – 1-1/2 PE SS, ASTM A182-F316/316L, round head, ASME B16.11
Coupling 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Cap 3/4 – 1-1/2 Class 3000 SW SS, ASTM A182-F316/316L, ASME B16.11
Weldolet (6 – 10) x Weld SS, ASTM A182-F316/316L, MSS SP-97
(2 - 3)
Reducer (CONC) 2 – 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
Reducer (ECC) 2 – 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
90 LR ELL 2 - 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
45 LR ELL 2 – 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
Tee 2 – 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
Tee (RED) 2 – 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
Cap 2 – 10 Weld SS, ASTM A403-WP316/316L-S, ASME B16.9
VALVES 388 VALVE TAG E
Gate 06, 53 1/2 – 1-1/2 Class 800 SW/THRD Alloy 20 ASTM B462 N08020 body, API #13 trim, GASWCN3
BB, RP, PTFE packing and gasket
Gate 53 1/2 – 1-1/2 Class 800 SW Alloy 20 ASTM B462 N08020 body, API #13 trim, GASWSN3
BB, RP, PTFE packing and gasket
Gate 325 3/4 – 1-1/2 Class 800 SW Alloy 20 ASTM B462 N08020 body, API #13 trim, GASWSN4
BB, FP, PTFE packing and gasket
Gate 15 3/4 – 1-1/2 Class 150 RF Alloy 20 ASTM A990-CN3MCu body, API #13 trim, GAAWRN5
BB, FP, PTFE packing and gasket
Gate 319 2–8 Class 150 RF Alloy 20 ASTM A990-CN3MCu body, API #13 trim, GAAWRN5
BB, FP, PTFE packing and gasket
10 T
8 E T
BRANCH SIZE
6 E E T
4 E E E T
3 W W E E T
2 W W W E E T
1-1/2 S S S S S S T
1 S S S S S S E T
3/4 S S S S S S E E T
10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sulfur Trioxide
REV
SERVICE: Process (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 700°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700
psig 275 235 215 195 170 140 110
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 1900 1620 1485 1345 1175 965 755
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.2.)
May 2015 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD91
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Stripped water
• Petrochem and H2O treating
• Liquid sulfur, sulfur decanter solution to 450ºF (232ºC)
• Methanol
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD92
REV
SERVICE: Process (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 450°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.100 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag)
TEMP ºF -20 to 100 200 300 400 450
psig 275 235 215 195 183
TEMP °C -29 to 38 93 149 204 232
kPag 1900 1620 1485 1345 1265
For NPS 3/4 through NPS 12 (Full flange ratings per ASME B16.5, Table 2-2.2.)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD92
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD92
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Dilute phosphoric acid
• Dilute phosphoric/HC Mix
• Ethylene Oxide
• Chemicals
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD93
REV
SERVICE: Process (Rule 1173) (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 700°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 425 psig (2930 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700
psig 275 235 215 195 170 140 110
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 1900 1620 1485 1345 1175 965 755
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.2.)
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD93
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PIM-SU-5112 CLASS 150 STAINLESS STEEL TYPE 316/316L PIPING CLASS 1SD93
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, light liquid (Rule 1173)
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PIM-SU-5112 CLASS 150 DUPLEX SS PIPING CLASS 1SP01
REV
SERVICE: Process MATERIAL: Duplex SS UNS S31803 (Note 422)
RATING CLASS: 150 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 600°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Duplex SS 2205 w/HF Seat LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 450 psig (3100 kPag)
TEMP ºF -20 to 100 200 300 400 500 600
psig 290 260 230 200 170 140
TEMP °C -29 to 38 93 149 204 260 316
kPag 2000 1795 1585 1380 1175 965
Full flange ratings per ASME B16.5, Table 2-2.8.
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PIM-SU-5112 CLASS 150 DUPLEX SS PIPING CLASS 1SP01
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PIM-SU-5112 CLASS 150 DUPLEX SS PIPING CLASS 1SP01
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PIM-SU-5112 CLASS 150 DUPLEX SS PIPING CLASS 1SP01
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B
12 E E E E E T
R
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/chlorides
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PIM-SU-5112 CLASS 300 IMPACT TESTED CARBON STEEL PIPING CLASS 3CA11
REV
SERVICE: Low Temperature Process LIMITED BY: Flanges
RATING CLASS: 300 RF, ASME B16.5-2013 MATERIAL: Impact Tested Carbon Steel D
TEMPERATURE LIMIT: -50°F to 650°F DESIGN CODE: ASME B31.3-2012 D
NOMINAL CORROSION ALLOWANCE: 0.063 in. STRESS RELIEF: None
VALVE TRIM: API Trim #12 (316SS & HF) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7760 kPag)
TEMP °F -50 to 100 200 300 400 500 600 650
psig 740 680 655 635 605 570 550
TEMP °C -46 to 38 93 149 204 260 316 343
kPag 5100 4690 4515 4380 4170 3930 3790
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 IMPACT TESTED CARBON STEEL PIPING CLASS 3CA11
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PIM-SU-5112 CLASS 300 IMPACT TESTED CARBON STEEL PIPING CLASS 3CA11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Low Temp Hydrocarbon
• Low Temp LPG
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PIM-SU-5112 CLASS 300 IMPACT TESTED CARBON STEEL PIPING CLASS 3CA21
REV
SERVICE: Low Temperature Process (Corrosive) LIMITED BY: Flanges
RATING CLASS: 300 RF, ASME B16.5-2013 MATERIAL: Impact Tested Carbon Steel D
TEMPERATURE LIMIT: -50°F to 650°F DESIGN CODE: ASME B31.3-2012 D
NOMINAL CORROSION ALLOWANCE: 0.125 in. STRESS RELIEF: None
VALVE TRIM: API Trim #12 (316SS & HF) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7760 kPag)
TEMP °F -50 to 100 200 300 400 500 600 650
psig 740 680 655 635 605 570 550
TEMP °C -46 to 38 93 149 204 260 316 343
kPag 5100 4690 4515 4380 4170 3930 3790
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 IMPACT TESTED CARBON STEEL PIPING CLASS 3CA21
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PIM-SU-5112 CLASS 300 IMPACT TESTED CARBON STEEL PIPING CLASS 3CA21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Low Temp Hydrocarbon
• Low Temp LPG
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ11
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800ºF STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ11
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Gate 2–6 Class 300 RF 1-1/4 CR - 1/2 MO body, API #12 trim, BB, FP, NACE GABDRM1N
Gate 8 – 24 Class 300 RF 1-1/4 CR - 1/2 MO body, API #12 trim, BB, FP, GO, GABDRM2N
NACE
Globe 307 3/4 – 1-1/2 Class 800 SW 1-1/4 CR - 1/2 MO body, API #12 trim, BB, NACE GLSDSM1N
Globe 307 2–2 Class 300 RF 1-1/4 CR - 1/2 MO body, API #12 trim, BB, NACE GLBDRM1N
Globe 307 3–8 Class 300 RF 1-1/4 CR - 1/2 MO body, API #12 trim, BB, GO, GLBDRM2N
NACE
Check 61, 328 3/4 – 1-1/2 Class 800 SW 1-1/4 CR - 1/2 MO body, API #12 trim, piston, BC, CLSDSM1N
horiz., NACE
Check 62, 328 2 – 24 Class 300 RF 1-1/4 CR - 1/2 MO body, API #12 trim, swing, BC, CSBDRM1N
NACE
Ball 26 2–6 Class 300 RF 1-1/4 CR - 1/2 MO body, MOD T7 trim, type H8 seat, BRBDRY3N
FP, HW, NACE, orbit or equal
Ball 26 8 – 16 Class 300 RF 1-1/4 CR - 1/2 MO body, MOD T7 trim, type H8 seat, BRBDRY4N
FP, GO, NACE , orbit or equal
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5
Blind 3/4 – 24 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.5
Figure-8 Blank 3/4 – 10 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A387-11 CL2, ASME B16.48
Paddle Spacer 12 – 24 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A387-11 CL2, ASME B16.48
Paddle Blank 437 12 – 24 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A387-11 CL2, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 ASME B16.5 D
Weld Neck 2 – 24 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2 ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF 1-1/4 CR - 1/2 MO, ASTM A182-F11 CL2, ASME B16.36,
NPS 1/2 SW taps
GASKETS 386, 436 D
3/4 – 24 Class 300 RF Spiral wound type 316L SS w/flexible inhibited graphite filler, w/316L SS
inner ring, CS centering ring, ASME B16.20.
BOLTING
Stud Bolts 310 3/4 – 24 ASTM A193 Gr B7 stud w/2 heavy hex nuts ASTM A194 Gr 2H
Stud Bolts 310 3/4 – 24 ASTM A193 Gr B16 stud w/2 heavy hex nuts ASTM A194 Gr 7
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ11
90° BRANCH CONNECTION, Legend and Chart
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
H
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up
to 950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gaskets.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon/H2 mixture
• High-Temp Process Air
• Non Sour Services
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ12
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1080ºF* STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
* Susceptible to Creep Embrittlement; See Note 315
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ12
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ12
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixture
• H2
• High-Temp Process Air
• NonSour Services
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ13
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR – 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800ºF STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ13
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ13
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
H
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ14
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1080°F* STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
* Susceptible to Creep Embrittlement; See Note 315
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ14
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ14
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
H
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ21
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800ºF STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 in. MIN for 2”) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ21
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
• Sour H2
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ22
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1080ºF* STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 in. MIN for 2”) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ22
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PIM-SU-5112 CLASS 300 1-1/4 CR - 1/2 MO PIPING CLASS 3CJ22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
• Sour H2
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL11
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 750 735 700 670 645 605 570 510
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 5175 5070 4825 4620 4445 4175 3930 3515
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL11
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL12
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1000°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP ºF 800 900 1000
psig 510 375 200
TEMP °C 427 482 538
kPag 3515 2585 1380
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL12
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Gate 55 2–6 Class 300 RF 5 CR - 1/2 MO body API #8 trim, BB GABFRH1F
Gate 55 8 – 24 Class 300 RF 5 CR - 1/2 MO body API #8 trim, BB, GO GABFRH2F
Globe 55, 307 3/4 – 1-1/2 Class 800 SW 5 CR - 1/2 MO body API #8 trim, BB GLSFSH1F
Globe 55, 307 2–2 Class 300 RF 5 CR - 1/2 MO body API #8 trim, BB GLBFRH1F
Globe 55, 307 3–8 Class 300 RF 5 CR - 1/2 MO body API #8 trim, BB, GO GLBFRH2F
Check 61, 328 3/4 – 1-1/2 Class 800 SW 5 CR - 1/2 MO body API #8 trim, piston CLSFSH1
Check 62, 328 2 – 24 Class 300 RF 5 CR - 1/2 MO body API #8 trim, swing CSBFRH1
FLANGES 02, 412 D
Socket Weld 3/4 – 1-1/2 Class 300 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Blind 3/4 – 24 Class 300 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Figure-8 Blank 3/4 – 10 Class 300 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Paddle Spacer 12 – 24 Class 300 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Paddle Blank 437 12 – 24 Class 300 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Weld Neck 2 – 24 Class 300 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5
Socket Weld 384 3/4 – 1-1/2 Class 300 RJ 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5
Weld Neck 384 2 – 24 Class 300 RJ 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5
Pair WN Orifice 1 – 24 Class 300 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.36, NPS 1/2 SW taps D
GASKETS
386, 412, 3/4 – 24 Class 300 RF Spiral wound type 316L SS w/APX2 flexible inhibited graphite filler, D
436 w/316L SS inner ring, CS centering ring, ASME B16.20.
384 3/4 – 24 Class 300 RJ 5 CR – 1/2 MO octagonal ring, ASME B16.20
BOLTING
Stud Bolts 311 3/4 – 24 ASTM A193 Gr. B16 stud w/2 heavy hex nuts ASTM A194 Gr. 7
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL13
REV
SERVICE: Process (Rule 1173) MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 750 735 700 670 645 605 570 510
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 5175 5070 4825 4620 4445 4175 3930 3515
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL13
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL13
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, light liquid (Rule 1173)
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL21
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 in. MIN for 2”) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 750 735 700 670 645 605 570 510
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 5175 5070 4825 4620 4445 4175 3930 3515
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL21
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL22
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1000°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 in. MIN for 2”) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP ºF 800 900 1000
psig 510 375 200
TEMP °C 427 482 538
kPag 3515 2585 1380
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL22
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL41
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.250 in. (0.20 in. MIN for NPS 3/4 & 1) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL41
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL41
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL42
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 300 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF TO 1000 °F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.250 in. (0.20 in. MIN for NPS 3/4 & 1) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP ºF 800 900 1000
psig 510 375 200
TEMP °C 427 482 538
kPag 3515 2585 1380
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL42
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PIM-SU-5112 CLASS 300 5 CR - 1/2 MO PIPING CLASS 3CL42
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbons gas, liquid
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM11
REV
SERVICE: Process MATERIAL: 9 CR - 1 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM11
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/Sulfide
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM21
REV
SERVICE: Process MATERIAL: 9 CR - 1 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 MIN for NPS 2) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 750 750 730 705 665 605 570 510
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 5175 5175 5035 4860 4585 4175 3930 3515
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.14.)
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM21
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/Sulfide
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM22
REV
SERVICE: Process MATERIAL: 9 CR - 1 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1000ºF STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 MIN for NPS 2) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F 800 850 900 950 1000
psig 510 485 450 375 255
TEMP ºC 425 450 475 500 538
kPag 3515 3370 3170 2820 1750
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.14.)
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM22
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Check 61, 328 3/4 – 1-1/2 Class 800 SW 9 CR - 1 MO body API #8 trim, piston CLSGSH1
Check 62, 328 2 – 24 Class 300 RF 9 CR - 1 MO body API #8 trim, swing CSBGRH1
FLANGES 02, 412
Socket Weld 3/4 – 1-1/2 Class 300 RF 9 CR - 1 MO, ASTM A182-F9, ASME B16.5 D
Blind 3/4 – 24 Class 300 RF 9 CR - 1 MO, ASTM A182-F9, ASME B16.5 D
Figure 8 Blank 3/4 – 10 Class 300 RF 9 CR - 1 MO, ASTM A387-9 CL2, ASME B16.48 D
Paddle Spacer 12 – 24 Class 300 RF 9 CR - 1 MO, ASTM A387-9 CL2, ASME B16.48 D
Paddle Blank 437 12 – 24 Class 300 RF 9 CR - 1 MO, ASTM A387-9 CL2, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF 9 CR - 1 MO, ASTM A182-F5, ASME B16.5 D
Weld Neck 2 – 24 Class 300 RF 9 CR - 1 MO, ASTM A182-F5, ASME B16.5 D
Socket Weld 384 3/4 – 1-1/2 Class 300 RJ 9 CR - 1 MO, ASTM A182-F9, ASME B16.5
Weld Neck 384 2 – 24 Class 300 RJ 9 CR - 1 MO, ASTM A182-F9, ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF 9 CR - 1 MO, ASTM A182-F5, ASME B16.36, NPS 1/2 SW taps D
GASKETS
386, 412, 3/4 – 24 Class 300 RF Spiral wound type 316L SS w/APX2 flexible inhibited graphite filler, D
436 w/316L SS inner ring, CS centering ring, ASME B16.20.
3/4 – 24 Class 300 RJ 9 CR – 1 MO octagonal ring, ASME B16.20
BOLTING
Stud Bolts 311 3/4 – 24 ASTM A193 Gr. B16 stud w/heavy hex nuts ASTM A194 Gr. 7
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/Sulfide
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM23
REV
SERVICE: Process MATERIAL: 9 CR - 1 MO
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 950ºF STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.110 MIN for NPS 2) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 200 300 400 500 600 700 800 900 950
psig 750 730 705 665 605 570 510 450 375
TEMP ºC -29 to 93 149 204 260 316 371 427 482 510
kPag 5175 5035 4860 4585 4175 3930 3515 3100 2585
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.14.)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM23
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PIM-SU-5112 CLASS 300 9 CR - 1 MO PIPING CLASS 3CM23
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Coke drum O/H Vapor
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS11
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5100 4690 4515 4380 4170 3930 3655 3480
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS11
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections
26 To be used only when indicated on the P&ID
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
309 Use bellows seal gate valves for all in-kind replacements only. Install new bellows seal valves when required by project for permit purposes.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0, items 27 – 29 in PIM-SU-5112 for more information.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
382 Orbit valve with type “H” seats limited to 500°F (260°C)
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICES:
• Hydrocarbon gas, liquid
• LPG
• Fuel Gas, Fuel Oil, Natural Gas
• Hydrogen (to 450°F [232°C] maximum)
• Aqueous Ammonia
• Nitrogen
• Process air, and Process Water
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS12
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 500°F STRESS RELIEF: Yes (See Note 312)
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS12
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS12
14 T
12 E T
B 10 E E T
8 E E E T
R
6 E E E E T
A 4 W W E E E T
N 3 W W W W E E T
C 2 W W W W W E E T
H 1-1/2 S S S S S S S S T
1 S S S S S S S S E T
3/4 S S S S S S S S E E T
14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and
to match equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections
26 To be used only when indicated on the P&ID.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater
than 150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
312 Anhydrous ammonia piping welds may not require stress relieving only if it is determined that oxygen cannot enter the piping system. All
welds on storage vessels up to and including the first block valve require stress relieving.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing
hazardous liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
398 Bellow seal valves are preferred. VOC certified valves as listed in PIM-SU-5104 may be substituted.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers
List (AML) under “Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions
gaskets. SWLE gasket model numbers other than those specified in Chevron’s AML are not acceptable for applications requiring low
emissions gaskets. Facilities may determine that the benefits provided by low emission gaskets are not required for their application. Such
facilities may write addenda to the Pipe Classes taking exception to the use of low emissions gaskets. Conventional spiral wound gaskets
shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20” section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Anhydrous Ammonia
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS13
REV
SERVICE: Steam/Condensate (Non Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750 D
psig 740 680 655 635 605 570 530 505 D
TEMP °C -29 to 38 93 149 204 260 316 371 399 D
kPag 5105 4690 4520 4380 4175 3930 3655 3485 D
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS13
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS13
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B
8 W E E E E E E T
R 6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
ASME B31.3 Steam/Cond including:
• Steam
• Condensate
• BFW ()
• Blowdown
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS14
REV
SERVICE: Steam/Condensate (Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.1-2012 D
TEMPERATURE LIMIT: -20°F to 700°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5%, Note 404 D
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
NOTE: All piping shall conform to ASME B31.1 as modified herein. If used for ASME Section I Boiler External Piping, use equivalent ASME (SA) material and use
valves certified per ASME Section I.
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700
psig 740 680 655 635 605 570 530 D
TEMP °C -29 to 38 93 149 204 260 316 371 D
kPag 5100 4690 4515 4380 4175 3930 3655 D
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS14
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS14
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
ASME B31.1 Steam / Cond including:
• Steam
• Condensate
• BFW
• Blowdown
• Boiler External Piping
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS15
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29to 38 93 149 204 260 316 371 399
kPag 5100 4690 4515 4380 4170 3930 3655 3480
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS15
Gate 401 2-6 Class 300 RF CS body, API #8 trim, FP, Bellows seal, BB GABARH1B
Gate 317 2–6 Class 300 RF CS body, API #13 trim (AL20), FP, Bellows seal, BB GABARN1B
Gate 401 8 – 24 Class 300 RF CS body, API #8 trim, BB, FP, GO GABARH2F
Gate 317 8– 24 Class 300 RF CS body, API #13 (AL20) trim, BB, FP, GO GABARN2F
Globe 307 3/4 – 1-1/2 Class 800 SW CS body, API #8 trim, Bellows seal, WB GLSASH1B
Globe 307, 317 3/4 – 1-1/2 Class 800 SW CS body, API #13 trim (AL20), Bellows seal, WB GLSASN1B
Globe 307 2–2 Class 300 RF CS body, API #8 trim, Bellows seal, WB GLBARH1B
Globe 307, 317 2–2 Class 300 RF CS body, API #13trim (AL20), Bellows seal, BB GLBARN1B
Globe 307 3–8 Class 300 RF CS body, API #8 trim, Bellows seal, BB, GO GLBARH2B
Globe 307, 317 3–8 Class 300 RF CS body, API #13 trim (AL20), Bellows seal, BB, GO GLBARN2B
Check 61, 328 3/4 – 1-1/2 Class 800 SW CS body, API #8 trim, BC, piston, horiz CLSASH1
Check 61, 317, 3/4 – 1-1/2 Class 800 SW CS body, API #13 trim (AL20), BC, piston, horiz CSBARH1
328
Check 62, 328 2 – 24 Class 300 RF CS body, API #8 trim, BC, Swing CSBARH1
Check 62, 317 2 – 24 Class 300 RF CS body, API #13 trim (AL20), BC, swing CSBARN1
Rising Stem Ball 26, 101, 2 – 12 Class 300 RF CS body, T3 MOD trim, Type H seat, RP, Orbit or equal BRBAR21
382
Ball 09,101,360 2–4 Class 300 RF CS body, 316 SS trim, RP, RPTFE seat, FS BABAR51 D
Ball 09,101,360 6 – 24 Class 300 RF CS body, 316 SS trim, RP, RPTFE seat, TM, FS, GO BABAR52 D
Butterfly 401 3 – 24 Class 300 RF CS body, CS Disc, 17-4PH/F6A SS shaft, duplex BFBAR41 D
SS/graphite seal, HF seat, triple offset, flanged, GO
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 300 RF CS, ASTM A105N, ASME B16.5
Blind 3/4 – 24 Class 300 RF CS, ASTM A105N, ASME B16.5
Figure-8 Blank 3/4 – 10 Class 300 RF CS, ASTM A516-70N, ASME B16.48 D
Paddle Spacer 12 – 24 Class 300 RF CS, ASTM A516-70N, ASME B16.48 D
Paddle Blank 437 12 – 24 Class 300 RF CS, ASTM A516-70N, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF CS, ASTM A105N, ASME B16.5 D
Weld Neck 2 – 24 Class 300 RF CS, ASTM A105N, ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF CS, ASTM A105N, ASME B16.36, 1/2" SW taps
GASKETS
386, 436 3/4 – 24 Class 300 RF Spiral wound type 316L SS w/flexible inhibited graphite filler, w/316L SS D
inner ring, CS centering ring, ASME B16.20.
BOLTING
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. B16 stud w/2 heavy hex nuts ASTM A194 Gr. 7
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS15
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, light liquids (Rule 1173)
• Hydrocarbon light liquids with small conc. of HCL acid (Rule 1173) See Note 317.
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS16
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS16
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS16
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
R 8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
3 W W W W W W W W E E T
C
2 W W W W W W W W W E E T
H S S S S S S S S S S S S T
1-1/2
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and
to match equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer’s
recommended pressure-temperature restrictions.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
53 Use of NPS 1/2 is restricted to orifice flange tap connections
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater
than 150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue
cracking. For uninsulated flanges, refer to ASME B31.3, Section 301.3.2 (b) to determine flange temperature. For insulated flanges, use
process temperature as temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal
temperature above 700°F (371°C), up to 950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Dimersol nickel catalysts and polymerization inhibitor
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS20
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3 – 2012 D
TEMPERATURE LIMIT: -20°F to 500°F STRESS RELIEF: None (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.11 in. MIN for NPS 2& 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500
psig 740 680 655 635 605
TEMP °C -29 to 38 93 149 204 260
kPag 5100 4690 4515 4380 4170
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS20
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
R 8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
3 W W W W W W W W E E T
C
2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Butane H2 mixtures (less than 50% H2 by volume) with trace HCl To 500ºF (260°C)
• H2 recycle gas
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS21
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20° to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.11 in. MIN for NPS 2 & 4) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5105 4690 4520 4380 4170 3930 3655 3485
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS21
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Sour Hydrocarbon gas, liquid
• Sour LPG
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS22
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.111 in. min for NPS 2 & 4) EXAMINATION: 25%(PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5105 4690 4520 4380 4170 3930 3655 3485
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS22
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Sour Hydrocarbon gas, liquid
• Sour LPG
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS23
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 200°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.111 in. MIN for NPS 2 & 4) EXAMINATION: 5%(PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200
psig 740 680
TEMP °C -29 to 38 93
kPag 5100 4690
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS23
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS23
90° BRANCH CONNECTION, Legend and Chart
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and
to match equipment.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
53 Use of NPS ½ is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than
150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing
hazardous liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Caustic (5% to 30% between 140°F to 200°F)
• Caustic (Over 30% to concentration between -20°F to 170°F)
• Steam Traced Caustic Line (5% to 50% concentration, between -20°F to 180°F)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS24
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F (-29° to 399°C) STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.111 in. MIN for NPS 2 & 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5105 4690 4515 4380 4170 3930 3655 3485
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS24
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS24
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• LPG
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS25
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 200°F (-29°C to 93°C) STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.111 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200
psig 740 680
TEMP °C -29 to 38 93
kPag 5100 4690
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS25
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Tee 18 – 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 D
Tee (RED) 18 – 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 D
Cap 18 – 24 Weld ITCS, ASTM A420-WPL6-S, ASME B16.9 D
VALVES 396 VALVE TAG
Gate 06, 53 1/2 – 1-1/2 Class 800 MSW/FNPT CS body, API#12 trim, BB, RP, EXTD body, GASADM1* D
NACE
Gate 15 3/4 – 1-1/2 Class 300 RF CS body, API#12 trim, RP, BB, NACE GABARM3*
Gate 15 3/4 – 1-1/2 Class 300 RF CS body, API#12 trim, BB, FP, NACE GABARM4*
Gate 06, 53 1/2 – 1-1/2 Class 800 SW/THRD CS body, API#12 trim, BB, RP, NACE GASACM1* D
Gate 53 1/2 – 1-1/2 Class 800 SW CS body, API#12 trim, BB, RP, NACE GASASM1* D
Gate 325 3/4 – 1-1/2 Class 800 SW CS body, API#12 trim, BB, FP, NACE GASASM2*
Gate 53 1/2 – 1-1/2 Class 800 MSW/FSW CS body, API#12 trim, BB, RP, EXTD body, GASAMM1*
NACE
Gate 2–6 Class 300 RF CS body, API#12 trim, BB, FP, NACE GABARM1*
Gate 8 – 24 Class 300 RF CS body, API#12 trim, BB, FP, GO, NACE GABARM2*
Globe 307 3/4 – 1-1/2 Class 800 SW CS body, API#12 trim, BB, NACE GLSASM1*
Globe 307 2–2 Class 300 RF CS body, API#12 trim, BB, NACE GLBARM1*
Globe 307 3–8 Class 300 RF CS body, API#12 trim, BB, GO, NACE GLBARM2*
Lift Check 61, 328 3/4 – 1-1/2 Class 800 SW CS body, API#12 trim, BC, piston, horiz, CLSASM1*
NACE
Swing Check 62, 328 2 – 24 Class 300 RF CS body, API#12 trim, BC, NACE CSBARM1*
Check 63, 328 2 – 24 Class 300 RF CS body, API #12 trim, dual plate, lugged, CDBALM1*
NACE
Ball 26, 101 2 – 12 Class 300 RF CS body, T7 MOD trim, Type H seat, RP, orbit BRBAR41*
or equal, NACE
Ball 101, 360 2–4 Class 300 RF CS body, 316 SS trim, RP, RPTFE seat, FB, BABAR51*
FS, NACE
Ball 101, 360 6 – 24 Class 300 RF CS body, 316 SS trim, RP, RPTFE seat, TM, BABAR52*
FS, GO, NACE
Butterfly 101 2 – 24 Class 300 RF CS body, CS disc, Nitronic 50 shaft, duplex BFBAR41*
SS/graphite seal, HF seat, flanged, triple offset,
GO, NACE
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 300 RF CS, ASTM A105N, ASME B16.5
Blind 3/4 – 24 Class 300 RF CS, ASTM A105N, ASME B16.5
Figure-8 Blank 3/4 – 10 Class 300 RF CS, ASTM A516-70N, ASME B16.48
Paddle Spacer 12 – 24 Class 300 RF CS, ASTM A516-70N, ASME B16.48
Paddle Blank 437 12 – 24 Class 300 RF CS, ASTM A516-70N, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF CS, ASTM A105N, ASME B16.5 D
Weld Neck 2 – 24 Class 300 RF CS, ASTM A105N, ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF CS, ASTM A105N, ASME B16.36, 1/2” SW taps
GASKETS
386, 436 3/4 – 24 Class 300 RF Spiral wound type 316L SS w/flexible inhibited graphite filler, D
w/316L SS inner ring, CS centering ring, ASME B16.20
BOLTING
Stud Bolts 3/4 – 24 ASTM A193, Gr B7 stud w/2 heavy hex nuts
ASTM A194, Gr 2H
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS25
90° BRANCH CONNECTION, Legend and Chart
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
53 Use of NPS ½ is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
396 The asterisks (*) in the valve service field shall be replaced with either an “N” for NACE MR0103 compliance or an “S” for NACE
MR0175 compliance depending on process applications. Specified valve body and trim materials may not be suitable for all sour service
severity levels, consult with Company Metallurgist regarding suitability of valve body and materials specified for specific process
application.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
446 Carbon steel piping components shall meet material requirements in PIM-SU-5112, section 7.0 item 3 for NACE MR0175/ ISO 15156 compliance and item 4
for NACE MR0103 compliance.
SERVICES:
• MEA (-20°F to 200°F),
• MEA - CO2 Mixtures,
• Rich & Lean DEA (-20°F to 200°F),
• Steamed Traced DEA (-20°F to 200°F)
• Sour Hydrocarbon gas, liquid and MEA mixtures
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS26
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.111 in. MIN for NPS 2 & 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) 1 D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5105 4690 4515 4380 4170 3930 3655 3485
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS26
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS26
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid (Rule 1173)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS27
REV
SERVICE: Process (NACE, Rule 1173, Note 446) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.11 in. MIN for NPS 2&4) EXAMINATION: 25%(PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #12 (316SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5105 4690 4520 4380 4170 3930 3655 3485
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS27
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS27
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and
to match equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
304 VOC certified valves as listed in PIM-SU-5104 may be substituted for grease seal and bellows seal valves.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater
than 150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue
cracking. For uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use
process temperature as temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal
temperature above 700°F (371°C), up to 950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
396 The asterisks (*) in the valve service field shall be replaced with either an “N” for NACE MR0103 compliance or an “S” for NACE MR0175 compliance
depending on process applications. Specified valve body and trim materials may not be suitable for all sour service severity levels, consult with Company
metallurgist regarding suitability of valve body and materials specified for specific process application.
401 Consider use of metal seated butterfly valves in lieu of bellow sealed valves for sizes greater than 2”. (Engineer to consult with environmental
representative. Space limitations sometimes limit the use of bellow sealed valves.)
402 For categories 1, 2, 3, & 4 H2S services, use VOC certified standard valves as listed in CES PIM-SU-5104.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
446 Carbon steel piping components shall meet material requirements in PIM-SU-5112, Section 7.0 item 3 for NACE MR0175/ ISO 15156 compliance and item 4
for NACE MR0103 compliance.
SERVICES:
• Sour Hydrocarbon gas, liquid (Rule 1173)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS28
REV
SERVICE: Process MATERIAL: Carbon Steel / Alloy 20
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 100°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.125 in. (CS) / 0.063 in. (Alloy 20) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #13 (Alloy 20) LIMITED BY: Alloy 20 Flanged Valves
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 900 psig (6205 kPag)
TEMP °F -20 to 100*
psig 600
TEMP °C -29 to 38
kPag 4140
*Temperature limit for H2SO4 (acid/water dilution > 90%) only
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS28
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS28
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 S S S S S S S T
1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sulfuric acid (acid/water dilution conc. > 90%) (temperature < 100°F) (Velocity limits for carbon steel, 1.0 fps minimum, 2.0 fps maximum) See Note 399
• Hydrocarbon with Sulfuric acid (acid/water dilution conc. > 90%) (temperature < 100°F) (velocity limits for carbon steel, 1.0 fps minimum,
7.0 fps maximum) See Note 399
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS29
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: Yes (Note 431)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.111 in. MIN for NPS 2 & 4) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 5105 4655 4515 4380 4170 3930 3655 3485
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS29
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS29
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Corrosive/erosive hydrocarbon service subject to carbonate stress corrosion cracking (CSCC)
• FCC main fractionator overhead
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS31
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: Welds > 0.75” wall
thickness
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.175 in. MIN for NPS EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
1.5 & 3)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 740 680 655 635 605 570 530 505
TEMP °C -20 to 38 93 149 204 260 316 371 399
kPag 5100 4690 4515 4380 4170 3930 3655 3480
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS31
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS31
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, liquid
• Fuel Oil (steam jacketed)
• Catalyst flow lines
• Wet Ammonia O/H Off-Gas
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS32
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 250°F (-32°C to 121°C) STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.1750 in. MIN) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 250
psig 740 680 667
TEMP °C -29 to 38 93 121
kPag 5100 4690 4600
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS32
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS32
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and
to match equipment.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
53 Use of NPS ½ is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater
than 150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing
hazardous liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML)
under “Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model
numbers other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the
benefits provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to
the use of low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME
B16.20” section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• MEA solutions
• MEA (over 5%; Temperature 200°F to 250°F)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS33
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 450°F STRESS RELIEF: Welds > 0.75” wall thickness
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.175 in. MIN) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag) D
TEMP °F -20 to 100 200 300 400 450
psig 740 680 655 635 620
TEMP °C -29 to 38 93 149 204 232
kPag 5105 4690 4515 4380 4275
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS33
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS33
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Process water
• Desalter water
• Desalter Effluent water
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS34
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°Fto 750°F STRESS RELIEF: Welds > 0.75” wall thickness
NOMINAL CORROSION ALLOWANCE: 0.187 in. (0.175 in. MIN) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS34
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS34
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves,
and to match equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater
than 150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue
cracking. For uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use
process temperature as temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal
temperature above 700°F (371°C), up to 950°F (510°C)
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
382 Orbit valve with type “H” seats limited to 500°F (260°C).
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
396 The asterisks (*) in the valve service field shall be replaced with either an “N” for NACE MR0103 compliance or an “S” for NACE MR0175 compliance
depending on process applications. Specified valve body and trim materials may not be suitable for all sour service severity levels, consult with Company
metallurgist regarding suitability of valve body and materials specified for specific process application.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
446 Carbon steel piping components shall meet material requirements in PIM-SU-5112, section 7.0 item 3 for NACE MR0175/ ISO 15156 compliance and item 4
for NACE MR0103 compliance.
SERVICES:
• Sour Hydrocarbon gas, liquid
• Sour LPG
• CO2 stripped water (Sour)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS35
REV
SERVICE: Process MATERIAL: Carbon Steel / Alloy 20
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 100°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.1875 in. (CS) / 0.063 in. (Alloy 20) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #13 (Alloy 20) LIMITED BY: Alloy 20 Flanged Valves
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 900 psig (6205 kPag)
TEMP °F -20 to 100*
psig 600
TEMP °C -29 to 38*
kPag 4140
*Temperature limit for H2SO4 (acid/water dilution > 90%) only
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS35
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS35
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sulfuric acid (acid/water dilution conc. > 90%) (temperature < 100°F) (Velocity limits for carbon steel, 1.0 fps minimum, 2.0 fps maximum) See Note 399
• Hydrocarbon with Sulfuric acid (acid/water dilution conc. > 90%) (temperature < 100°F) (velocity limits for carbon steel, 1.0 fps minimum,
7.0 fps maximum) See Note 399
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS210
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20° to 450°F STRESS RELIEF: None (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.11 in. MIN for NPS 2 & 4) EXAMINATION: 25%(PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 450
psig 740 680 655 635 620
TEMP °C -29 to 38 93 149 204 232
kPag 5105 4690 4520 4380 4275
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS210
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3CS210
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon/H2 mixture
• H2
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3LT01
REV
SERVICE: Highly Corrosive Process LIMITED BY: Teflon Lining and Valves
RATING CLASS: 300 RF, ASME B16.5-2013 MATERIAL: PTFE Lined Carbon Steel D
TEMPERATURE LIMIT: - 20° to 400°F (-29° to 204°C) DESIGN CODE: ASME B31.3-2012
NOMINAL CORROSION ALLOWANCE: 0.000 in. STRESS RELIEF: None
VALVE TRIM: PTFE/PFA EXAMINATION: Per Project Requirements
PRESSURE - TEMPERATURE RATINGS (Notes 334, 338, 343, 344, & 345) NOTE: HYDROTEST @ AMBIENT = 700 psig (4825 kPag) (Note 340)
TEMP °F -20 to 100 200 300 400
psig 475 470 450 420
TEMP °C - 29 to 38 93 149 204
kPag 3275 3240 3100 2895
For NPS 1 through NPS 8 (Pressure-Temperature-Vacuum Ratings per line pipe manufacturer – Note 40).
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PIM-SU-5112 CLASS 300 CARBON STEEL PIPING CLASS 3LT01
8 T
B 6 RT T
R 4 RT RT T
A 3 RT RT RT T
N 2 RTF RT RT RT T
C 1-1/2 RTF RTF RT RT RT T
H 1 RTF RTF RTF RT RT RT T
8 6 4 3 2 1-1/2 1
HEADER SIZE
RT Reducing tee
T Equal tee
RTF Reducing tee with reducer or filler flange
NOTES:
40 Manufacturer shall be consulted for temperature, pressure, and vacuum rating limits for a specific service.
332 The PTFE liner can be either Thermalok style or swaged style.
333 The pipe lengths shall be fabricated in exact lengths per the isometrics / drawings or manufacturer’s standard minimum or maximum lengths.
334 Refer to manufacturer’s pressure / temperature (P/T) table for fittings and flanges. Some fittings are available in ductile iron bodies with full spec P/T
ratings and carbon steel bodies have lower than full spec P/T ratings.
335 Certain fittings may be available with only PFA liners in lieu of PTFE and this is acceptable. Check with the manufacturer the availability of the liner and
the respective P/T ratings.
336 Standard thickness for spacers is 1/2". Custom thicknesses up to 3” are available upon request and must be specified when ordering.
337 Spacers are available for variety of reasons in design and layout of lined piping system. Refer to manufacturer’s recommendations for the correct
application of the spacers.
338 Refer to manufacturer’s P/T ratings and hydrotest pressures for all valves.
340 Refer to manufacturer’s manual for pressure testing of lined pipe.
341 Refer to manufacturer’s manual for bolt torque requirements.
342 Refer to manufacturer’s manual for joining of lined pipe and use of gaskets and spacers (depending on flange/liner arrangement a gaskets may not be
required).
343 Depending on the aggressiveness of the process fluids the maximum temperature may be reduced. Refer to the pipe manufacturers’ published chemical
resistance information.
344 The pressure / temperature ratings for 300 # class system may vary from manufacturer to manufacturer. Check the P/T ratings when updating the
specification for the project.
345 The types of fittings and sizes available for 300# class are limited. Check with the manufacturer for your requirements when updating the specification for
the project.
362 Class 300 lined check valve is not currently available. If check valve is required in the piping system, consult with Chevron ETC Piping and Valve team.
SERVICE:
• Highly Corrosive Service
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PIM-SU-5112 CLASS 300 ALLOY C276 PIPING CLASS 3NC91
REV
SERVICE: Highly Corrosive Process MATERIAL: Alloy C276 (UNS N10276)
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: - 20°F to 450°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.032 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy C276 LIMITED BY: Flanged Valve (Alloy C4)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 900 psig (6205 kPag)
TEMP °F -20 to 100 200 300 400 450
psig 600 550 520 490 478
TEMP °C - 29 to 38 93 149 204 232
kPag 4137 3792 3585 3378 3295
For NPS 3/4 through NPS 12 Alloy C4 flanged valve ratings (Rating per ASME B16.34, Table 2 – 3.15).
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PIM-SU-5112 CLASS 300 ALLOY C276 PIPING CLASS 3NC91
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Piston Check 61, 328 3/4 – 1-1/2 Class 800 SW Alloy C276 body w/Alloy C276 trim, piston, horizontal CLSYSY1
Swing Check 26, 62, 328 3/4 – 1-1/2 Class 800 SW Alloy C276 body w/Alloy C276 trim, swing CSSYSY1 D
Swing Check 62, 328 2 – 12 Class 300 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 CSBYRY1
trim, swing check
Ball 09, 26, 1-1/2 – 4 Class 300 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 BABYRY5
ball and stem, RTFE seat, floating ball, FP, fire safe, LO.
Ball 09, 26, 6 – 12 Class 300 RF Alloy C4 ASTM A494 Gr. CW-2M body w/Alloy C276 BABYRY6
ball and stem, RTFE Seat, Trunnion ball, FP, fire safe,
GO.
FLANGES 02, 120
Blind 3/4 – 12 Class 300 RF Alloy C276, ASTM B462 UNS N10276, solution annealed, ASME B16.5
Figure-8 Blank 3/4 – 10 Class 300 RF Alloy C276, ASTM B575 UNS N10276, solution annealed, ASME B16.48
Paddle Spacer 12 Class 300 RF Alloy C276, ASTM B575 UNS N10276, solution annealed, ASME B16.48
Paddle Blank 437 12 Class 300 RF Alloy C276, ASTM B575 UNS N10276, solution annealed, ASME B16.48 D
Weld Neck 3/4 – 24 Class 300 RF Alloy C276, ASTM B462 UNS N10276, solution annealed, ASME B16.5
Pair WN Orifice 1 – 12 Class 300 RF Alloy C276, ASTM B462 UNS N10276, solution annealed, ASME B16.36,
NPS 1/2 SW taps
GASKETS
436 3/4 – 12 Class 300 RF Spiral wound type C276 w/flexible inhibited graphite filler, w/C276 inner D
ring, CS outer ring, ASME B16.20.
BOLTING
Stud Bolts 3/4 – 12 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
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PIM-SU-5112 CLASS 300 ALLOY C276 PIPING CLASS 3NC91
90° BRANCH CONNECTION, Legend and Chart
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 W W W W W E E T
1 W W W W W W E E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
Highly Corrosive Service including:
• Sour Hydrocarbon gas, liquid and Ammonium Bisulfides
• Sour water stripper overhead vapors
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PIM-SU-5112 CLASS 300 ALLOY 400 PIPING CLASS 3NM12
REV
SERVICE: Process MATERIAL: Alloy 400 Monel (N04400)
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3 – 2012 D
TEMPERATURE LIMIT: -20 ºF to 500 ºF STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy 400 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = 900 psig (6205 kPag) REV
TEMP °F -20 to 100 200 300 400 500
psig 600 525 490 475 475
TEMP °C -29 to 38 93 149 204 260
kPag 4135 3620 3380 3275 3275
Full flange ratings per ASME B16.5, Table 2-3.4.
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PIM-SU-5112 CLASS 300 ALLOY 400 PIPING CLASS 3NM12
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PIM-SU-5112 CLASS 300 ALLOY 400 PIPING CLASS 3NM12
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 S S S S S S S T
1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
Highly Corrosive Service including:
• Caustic/Hydrocarbon mixture
• Caustic >200°F
• Waste water
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PIM-SU-5112 CLASS 300 ALLOY 825 PIPING CLASS 3NS91
REV
SERVICE: Process-Sour (NACE) MATERIAL: Alloy 825 (UNS N08825) (Note 381)
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 700°F STRESS RELIEF: NONE
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy 825/HF Seat LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700
psig 750 750 730 700 665 605 570
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 5170 5170 5035 4825 4585 4170 3930
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-3.8.)
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PIM-SU-5112 CLASS 300 ALLOY 825 PIPING CLASS 3NS91
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PIM-SU-5112 CLASS 300 ALLOY 825 PIPING CLASS 3NS91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Highly Corrosive Sour Service
• Sour Hydrocarbon gas, liquid
• Sour Water (Ammonium Bisulfide > 10% WT.%)
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PIM-SU-5112 CLASS 300 ALLOY 20 CB PIPING CLASS 3NU11
REV
SERVICE: Process MATERIAL: Alloy 20 CB
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 200°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #13 (Alloy 20) LIMITED BY: Flanged Valve
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PIM-SU-5112 CLASS 300 ALLOY 20 CB PIPING CLASS 3NU11
Figure-8 Blank 3/4 – 10 Class 300 RF Alloy 20 ASTM B463 N08020, ASME B16.48
Paddle Spacer 12 – 12 Class 300 RF Alloy 20 ASTM B463 N08020, ASME B16.48
Paddle Blank 12 – 12 Class 300 RF Alloy 20 ASTM B463 N08020, ASME B16.48
Weld Neck 3/4 – 12 Class 300 RF Alloy 20 CB, ASTM B462 N08020, ASME B16.5
Pair WN Orifice 2 – 12 Class 300 RF Alloy 20 CB, ASTM B462 N08020, ASME B16.36, NPS 1/2 SW taps
GASKETS
3/4 – 12 Class 300 RF Spiral wound type Alloy 20 w/PTFE filler, w/Alloy 20 inner ring,
316SS Centering ring, ASME B16.20.
BOLTING
Stud Bolts 3/4 – 12 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
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PIM-SU-5112 CLASS 300 ALLOY 20 CB PIPING CLASS 3NU11
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 W W W W W E E T
1 W W W W W W E E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Highly Corrosive Acid Service
• Dilute Sulfuric Acid (Conc. <90%, maximum temperature 120°F [48°C], and 20 ft/s velocity limit)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA91
REV
SERVICE: Process (See Note 417) MATERIAL: 304/304L Stainless Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 700°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700
psig 720 600 540 495 465 440 420
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 4965 4135 3725 3415 3205 3035 2895
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA91
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon Gas, liquid
• H2 & CO2-Rich Cond
• Chemicals
• Demin Water
• H2-CO2 Cond Mix
• Flashing rich DEA
• Flashing rich DEA & hydrocarbons to 200°F (93°C)
• Lean DEA 200°F to 325°F (93°C to 163ºC)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA92
REV
SERVICE: Process(See Note 417) MATERIAL: 304/304L SS
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800
psig 720 600 540 495 465 440 420 405
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 4965 4135 3725 3415 3205 3035 2895 2790
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA92
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
Tee (RED) 8 – 24 Weld SS, ASTM A403-WP-WX 304/304L, ASME B16.9
Cap 8 – 24 Weld SS, ASTM A403-WP-S 304/304L, ASME B16.9
VALVES VALVE TAG D
Gate 15 3/4 – 1-1/2 Class 300 RF 316 SS body w/API #12 trim, BB, RP GABLRM3F
Gate 325 3/4 – 1-1/2 Class 800 SW 316/316L SS body w/API #12 trim, BB, FP GASMSM2F
Gate 53 1/2 – 1-1/2 Class 800 SW 316/316L SS body w/API #12 trim, BB, RP GASMSM1F
Gate 314 3/4 – 1-1/2 Class 800 SW Alloy 625, ASTM B564 UNS N06625 body, OS&Y, GASZSX1F
Alloy 625/HF trim, BB, RP
Gate 06, 53 1/2 – 1-1/2 Class 800 SW/THRD 316/316L SS body w/API #12 trim, BB, RP GASMCM1F
Gate 06, 53, 1/2 – 1-1/2 Class 800 SW/THRD Alloy 625, ASTM B564 UNS N06625 body, OS&Y, GASZCX1F
314 Alloy 625/HF trim, BB, RP
Gate 06, 53 1/2 – 1-1/2 Class 800 MSW/FNPT 316/316L SS body w/API #12 trim, BB, RP, EXTD body GASMDM1F
Gate 309 3/4 – 1-1/2 Class 800 SW 316/316L SS body w/API #12 trim, Bellow seal, WB, RP GASMSM1B
Gate 06, 309 3/4 – 1-1/2 Class 800 SW/THRD 316/316L SS body w/API #12 trim, Bellow seal, WB, RP GASMCM1B
Gate 2–6 Class 300 RF 316 SS body w/API #12 trim, BB, FP GABLRM1F
Gate 8 – 24 Class 300 RF 316 SS body w/API #12 trim, BB, FP, GO GABLRM2F
Globe 307 3/4 – 1-1/2 Class 800 SW 316/316L SS body w/API #12 trim, BB GLSMSM1F
Globe 307, 309 3/4 – 1-1/2 Class 800 SW 316/316L SS body w/API #12 trim, Bellow seal, WB GLSMSM1B
Globe 307 2–2 Class 300 RF 316 SS body w/API #12 trim, BB GLBLRM1F
Globe 307 3–8 Class 300 RF 316 SS body w/API #12 trim, BB, GO GLBLRM2F
Lift Check 61, 328 3/4 – 1-1/2 Class 800 SW 316/316L SS body w/API #12 trim, BC, piston, horiz CLSMSM1
Swing Check 62, 328 2 – 24 Class 300 RF 316 SS body w/API #12 Trim, BC CSBLRM1
Ball 1 – 1-1/2 Class 600 SW 316/316L SS body, T8 modified 316SS trim, Type H8 seat, BRCMS53
packing, FP, Orbit or equal
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
Blind 3/4 – 24 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
Figure-8 Blank 3/4 – 10 Class 300 RF SS, ASTM A240-304/304L, ASME B16.48
Paddle Spacer 12 – 24 Class 300 RF SS, ASTM A240-304/304L, ASME B16.48
Paddle Blank 437 12 – 24 Class 300 RF SS, ASTM A240-304/304L, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
Weld Neck 2 – 24 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.5
Pair WN Orifice 2 – 24 Class 300 RF SS, ASTM A182-F304/304L, ASME B16.36, NPS 1/2 SW taps
GASKETS
386, 436 3/4 – 24 Class 300 RF Spiral wound type 316L SS windings w/flexible inhibited graphite filler, D
316L SS inner ring, CS centering ring, ASME B16.20
BOLTING
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. B16 stud w/2 heavy hex nuts ASTM A194 Gr. 7
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA92
90° BRANCH CONNECTION, Legend and Chart
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
R 8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
3 W W W W W W W W E E T
C
2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA94
REV
SERVICE: Gaseous Oxygen (Note 99, 102, 103) MATERIAL: 304/304L SS
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 5%(PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #9 (Monel) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP °F -20 to 100 200 300 400
psig 720 600 540 495
TEMP °C -29 to 38 93 149 204
kPag 4965 4135 3725 3415
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA94
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 304/304L PIPING CLASS 3SA94
12 T
10 E T
BRANCH SIZE
8 E E T
6 E E E T
4 W E E E T
3 W W W E E T
2 W W W W E E T
1-1/2 W W W W W E E T
1 W W W W W W E E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Gaseous Oxygen (Area A & B of CGA G-4.4 Fig.1)
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CPC-PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 316/316L PIPING CLASS 3SD9C
REV
SERVICE: Process MATERIAL: 316/316L Dual Marked
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2014
TEMPERATURE LIMIT: -20°F to 450°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.05 in. EXAMINATION: 100% RT
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST with Decene/Pao Oil @ AMBIENT = 1100 psig (7585 kPag)
TEMP ºF -20 to 100 200 300 400 450
psig 720 620 560 515 497 Rated for full vacuum
TEMP °C -29 to 38 93 149 204 232
kPag 4965 4275 3865 3550 3425
For NPS 3/4 through NPS 12 (Full flange ratings per ASME B16.5, Table 2-2.2.).
12 T
10 E T
8 E E T
B
6 W E E T
R
4 W W W E T
A 3 W W W W E T
N 2 W W W W W E T
C 1-1/2 W W W W W W E T
H 1 W W W W W W W E T
3/4 W W W W W W W E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
C1 Nickel 200 and Alloy 400 are both acceptable gasket materials.
C4 Where local jurisdiction requires, spiral wound gaskets to B16.20 shall be certified for TA-Luft emission control requirements.
02 All buttwelded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to Manufacturer's recommended pressure-temperature limits.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27– 29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
449 Seal welding of orifice flange threaded instrument taps is required.
450 Where European Legislation requires EN conformity, all materials are to be supplied by a manufacturer verified by a European notified
body and with an EN 10204 3.1.B certificate.
451 Where local jurisdiction requires PED conformity, all pressure equipment shall comply with the Pressure Equipment Directive 97/23/EC,
have a CE marking and require a declaration of conformity.
SERVICE:
Dry BF3
BF3 Process
REV
SERVICE: Process (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20ºF to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP ºF -20 to 100 200 300 400 500 600 700 750
psig 720 620 560 515 480 450 435 425
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 4965 4275 3865 3550 3310 3100 3000 2930
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.2.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 316/316L PIPING CLASS 3SD91
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 316/316L PIPING CLASS 3SD91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Sulfur dioxide (wet) vent gas
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 316/316L PIPING CLASS 3SD92
REV
SERVICE: Process (Rule 1173) (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20F to 750F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP F -20 to 100 200 300 400 500 600 700 750
psig 720 620 560 515 480 450 435 425
TEMP C -29 to 38 93 149 204 260 316 371 399
kPag 4965 4275 3865 3550 3310 3100 3000 2930
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.2.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 316/316L PIPING CLASS 3SD92
Gate 53 1/2 – 1-1/2 Class 800 SW 316/316L SS body, API #12 trim, Bellows, RP, WB GASMSM1B D
Gate 15 3/4 – 1-1/2 Class 300 RF 316/316L SS body, API #12 trim, Bellows, RP, WB GABMRM3B
Gate 325 3/4 – 1-1/2 Class 800 SW 316/316L SS body, API #12 trim, Bellows, FP, WB GASMSM2B
Gate 06, 53, 1/2 – 1-1/2 Class 800 SW/THRD Alloy 625 ASTM B564 UNS N06625, Bellows, GASZCX1B
314 Alloy 625/HF trim, RP, WB
Gate 2–2 Class 300 RF 316 SS body, API #12 trim, Bellows, BB, FP GABLRM1B
Gate 2–6 Class 300 RF 316 SS body, API #12 trim, BB, FP GABLRM1F
Gate 8 – 24 Class 300 RF 316 SS body, API #12 trim, BB, FP, GO GABLRM2F
Globe 307 3/4 – 1-1/2 Class 800 SW 316/316L SS body, API #12 trim, Bellows, WB GLSMSM1B
Globe 307 2–2 Class 300 RF 316 SS body, API #12 trim, BB GLBLRM1F
Globe 307 3–8 Class 300 RF ASTM 316 SS body API #12 trim, BB, GO GLBLRM2F
Check 61, 328 3/4 – 1-1/2 Class 800 SW 316/316L SS body, API #12 trim, piston, horiz. CLSMSM1
Check 62, 328 2 – 24 Class 300 RF 316 SS body, API #12 trim, swing CSBLRM1
Ball 09, 360 2–4 Class 300 RF 316 SS body, 316 SS trim, floating ball, FP, FS, BABLR55 D
RPTFE seats
Butterfly 101 3 – 24 Class 300 RF 316 SS body, SS disk, Nitronic 50 stem, 316SS/ BFBLR51 D
graphite seal ring, flanged, triple offset, GO
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 300 RF SS, ASTM A182-F316/316L, ASME B16.5
Blind 3/4 – 24 Class 300 RF SS, ASTM A182-F316/316L, ASME B16.5
Figure-8 Blank 3/4 – 10 Class 300 RF SS, ASTM A240-316/316L, ASME B16.48
Paddle Spacer 12 – 24 Class 300 RF SS, ASTM A240-316/316L, ASME B16.48
Paddle Blank 437 12 – 24 Class 300 RF SS, ASTM A240-316/316L, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 300 RF SS, ASTM A182-F316/316L, ASME B16.5
Weld Neck 2 – 24 Class 300 RF SS, ASTM A182-F316/316L, ASME B16.5
Pair WN Orifice 2– 24 Class 300 RF SS, ASTM A182-F316/316L, ASME B16.36, NPS 1/2 SW taps
GASKETS
436 3/4 – 24 Class 300 RF Spiral wound type 316L SS windings w/flexible inhibited graphite filler, D
316L SS inner ring, CS centering ring, ASME B16.20
BOLTING
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
Stud Bolts 310 3/4 – 24 ASTM A193 Gr. 16 stud w/2 heavy hex nuts ASTM A194 Gr. 7
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 316/316L PIPING CLASS 3SD92
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, light liquid (Rule 1173)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 317/317L PIPING CLASS 3SE11
REV
SERVICE: Process (See Note 417) MATERIAL: 317/317L Dual Marked
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20ºF to 700°F* STRESS RELIEF: NONE
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: 317SS with FHF LIMITED BY: Flanges
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 317/317L PIPING CLASS 3SE11
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 317/317L PIPING CLASS 3SE11
36 T
34 E T
32 E E T
30 E E E T
28 E E E E T
26 E E E E E T
24 E E E E E E T
20 E E E E E E E T
B E E E E E E E E T
18
R 16 E E E E E E E E E T
A 14 W W E E E E E E E E T
N 12 W W W E E E E E E E E T
C 10 W W W E W W E E E E E E T
H 8 W W W W W W W E E E E E E T
6 W W W W W W W W W E E E E E T
4 W W W W W W W W W W W W E E E T
3 W W W W W W W W W W W W W W E E T
2 W W W W W W W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S S S S S S S T
1 S S S S S S S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S S S S S S S E E T
36 34 32 30 28 26 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 317/317L PIPING CLASS 3SE11
NOTES:
01 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full
flange rating.
02 All buttwelded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer's recommended pressure-temperature limits.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only if indicated on the P&ID.
53 Use of NPS 1/2 is restricted to orifice flange tap connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
314 For services where chlorides can accumulate in low areas, Alloy 625 valves, nipples and sockolets are required for low point drains to prevent chloride stress
corrosion cracking. PWHT of 300 series stainless steels has not been successful in preventing chloride stress corrosion cracking on low point drains
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
359 ASME B16.47 Series B flanges shall be used only to match existing ASME B16.47 Series B flanges and equipment.
360 Valves with reinforced PTFE (RPTFE/RTFE) seats shall be limited to 450°F (232°C).
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
417 If chlorides (even at the ppm level) are present in the process:
1) Consult with material engineer to ensure stainless steel is the appropriate material for the service due to the risk of chloride stress corrosion cracking, and
2) Identify valves which have potential dead legs due to body cavity design. Potential dead legs should be eliminated where possible. If not possible, identify
valve as a dead leg on the P&ID. See Note 314 for low point drains
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20” section
of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon gas, liquid w/Naphthenic Acid (>400°F[204°C])
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 321 PIPING CLASS 3SJ11
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP F -20 to 100 200 300 400 500 600 700 800
psig 720 650 595 550 515 485 465 450
TEMP C -29 to 38 93 149 204 260 316 371 427
kPag 4965 4480 4105 3795 3551 3345 3205 3105
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.4.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 321 PIPING CLASS 3SJ11
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 321 PIPING CLASS 3SJ11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, vapor and liquid
• Rich DEA, Rich DEA high velocity
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 321 PIPING CLASS 3SJ12
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 300 RF, ASME B16.5-20013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800°F to 1000°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #17 (347SS & LIMITED BY: Flanges
FHF)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP °F 800 900 1000
psig 450 440 365
TEMP °C 427 482 538
kPag 3105 3035 2515
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.4.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 321 PIPING CLASS 3SJ12
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 321 PIPING CLASS 3SJ12
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, liquid
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 347 PIPING CLASS 3SL91
REV
SERVICE: Corrosive Process - Hydrocarbon MATERIAL: 347 Stainless Steel
(NACE) (Note 417)
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 850°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1100 psig (7585 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800 850
psig 720 660 615 575 540 515 495 485 485
TEMP °C -29 to 38 93 149 204 260 316 371 427 454
kPag 4965 4550 4240 3965 3723 3550 3413 3344 3344
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.5.)
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 347 PIPING CLASS 3SL91
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PIM-SU-5112 CLASS 300 STAINLESS STEEL TYPE 347 PIPING CLASS 3SL91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
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PIM-SU-5112 CLASS 300 DUPLEX SS PIPING CLASS 3SP01
REV
SERVICE: Process MATERIAL: Duplex SS UNS S31803 (Note 422)
RATING CLASS: 300 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 600 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Duplex SS 2205 w/HF Seat LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 1125 psig (7755 kPag)
TEMP °F -20 to 100 200 300 400 500 600
psig 750 745 665 615 580 555
TEMP °C -29 to 38 93 149 204 260 316
kPag 5175 5140 4585 4240 4000 3830
Full flange ratings per ASME B16.5, Table 2-2.8
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PIM-SU-5112 CLASS 300 DUPLEX SS PIPING CLASS 3SP01
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PIM-SU-5112 CLASS 300 DUPLEX SS PIPING CLASS 3SP01
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/chlorides
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PIM-SU-5112 CLASS 600 IMPACT TESTED CARBON STEEL PIPING CLASS 6CA11
SERVICE: Low Temperature Process MATERIAL: Impact Tested Carbon Steel REV
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -50° to 700°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -50 to 100 200 300 400 500 600 650
psig 1480 1360 1310 1265 1205 1135 1100
TEMP °C -46 to 38 93 149 204 260 316 343
kPag 10204 9377 9032 8722 8308 7826 7585
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 IMPACT TESTED CARBON STEEL PIPING CLASS 6CA11
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PIM-SU-5112 CLASS 600 IMPACT TESTED CARBON STEEL PIPING CLASS 6CA11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Low Temp Hydrocarbon
• Low Temp LPG
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ11
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
ALLOWANCE: 100% (PIM-SU-5112 Sec 4.6) H2
Service
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ11
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixture
• H2
• Process Air
• Non-sour services
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ12
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1080°F** STRESS RELIEF: Yes
NOMINAL CORROSION 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
ALLOWANCE: 100% (PIM-SU-5112 Sec 4.6)H2 Service
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY : Flanges
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ12
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixture
• H2
• High temperature Process Air
• Non-sour services
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ21
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION 0.125 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
ALLOWANCE: 100% (PIM-SU-5112 Sec 4.6) H2 Service
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ21
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ21
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixture
• H2
• Non-sour services
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ22
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1080°F** STRESS RELIEF: Yes
NOMINAL CORROSION 0.125 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
ALLOWANCE: 100% (PIM-SU-5112 Sec 4.6) H2 Service
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ22
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ22
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixture
• H2
• Non-sour services
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ23
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & LIMITED BY: Flanges
HF)
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ23
Stud Bolts 310 3/4 – 24 ASTM A193, Gr B16 stud w/2 heavy hex nuts ASTM A194, Gr. 7
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ23
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
• Sour H2
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ24
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1000°F** STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ24
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PIM-SU-5112 CLASS 600 1-1/4 CR - 1/2 MO PIPING CLASS 6CJ24
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
• Sour H2
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL11
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 2250 psig (15515 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 1500 1470 1400 1335 1290 1210 1135 1015
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 10345 10135 9655 9205 8895 8345 7825 7000
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL11
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL12
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1000°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2250 psig (15515 kPag) D
TEMP ºF 800 900 1000
psig 1015 745 400
TEMP °C 427 482 538
kPag 7000 5135 2760
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL12
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL21
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2250 psig (15515 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 1500 1470 1400 1335 1290 1210 1135 1015
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 10345 10135 9655 9205 8895 8345 7825 7000
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL21
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL22
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1100°F STRESS RELIEF: YES
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2250 psig (15515 kPag) D
TEMP ºF 800 900 1000
psig 1015 745 400
TEMP °C 427 482 538
kPag 7000 5140 2760
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL22
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PIM-SU-5112 CLASS 600 5 CR - 1/2 MO PIPING CLASS 6CL22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 600 9 CR - 1 MO PIPING CLASS 6CM11
REV
SERVICE: Process MATERIAL: 9 CR - 1 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 9 CR - 1 MO PIPING CLASS 6CM11
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PIM-SU-5112 CLASS 600 9 CR - 1 MO PIPING CLASS 6CM11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/Sulfide
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PIM-SU-5112 CLASS 600 9 CR - 1 MO PIPING CLASS 6CM21
REV
SERVICE: Process MATERIAL: 9 CR - 1 MO
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 9 CR - 1 MO PIPING CLASS 6CM21
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PIM-SU-5112 CLASS 600 9 CR - 1 MO PIPING CLASS 6CM21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/Sulfide
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS10
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3 – 2012 D
TEMPERATURE LIMIT: -20 °F to 750 °F STRESS RELIEF: All welds > 0.75” wall thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS10
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS10
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• LPG
• Fuel Gas, Natural Gas
• Fuel Oil
• Nitrogen
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS11
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 750°F STRESS RELIEF: All welds > 0.75” wall thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP ºF -20 to 100 200 300 400 500 600 700 750
psig 1480 1360 1310 1265 1205 1135 1060 1015
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 10205 9375 9030 8720 8310 7825 7310 7000
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS11
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, light liquid (Rule 1173)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS12
REV
SERVICE: Steam/Condensate (Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.1-2012 D
TEMPERATURE LIMIT: -20°F to 775°F STRESS RELIEF: All welds > 0.75” wall thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5%, Note 404
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
NOTE: All piping shall conform to ASME B31.1 as modified herein. If used for ASME Section I Boiler External Piping, use equivalent ASME (SA) material and
use valves certified per ASME Section I.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 775
psig 1480 1360 1310 1265 1205 1135 1060 920
TEMP °C -29 to 38 93 149 204 260 316 371 413
kPag 10205 9310 9065 8755 8275 7550 7345 6345
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS12
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
R 8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
3 W W W W W W W W E E T
C
2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
1/2 S S S S S S S S S S S S E E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE
NOTES:
SERVICES:
ASME B31.1 Steam / Cond including:
• Steam
• Condensate
• BFW
• Blowdown
• Boiler External Piping
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS13
REV
SERVICE: Steam (Non-boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 775 °F STRESS RELIEF: All welds > 0.75” wall thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 775
psig 1480 1360 1310 1265 1205 1135 1060 920
TEMP °C -29 to 38 93 149 204 260 316 371 413
kPag 10205 9375 9030 8720 8310 7825 7310 6345
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS13
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS13
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
ASME B31.3 Steam/Cond including:
• Steam (to 600 psig [5135 kPag])
• Condensate
• BFW
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS21
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS 2) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 1480 1360 1310 1265 1205 1135 1060 1015
TEMP °C -20 to 38 93 149 204 260 316 371 399
kPag 10205 9375 9030 8720 8310 7825 7310 7000
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS21
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W E E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS22
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS 2) EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 1480 1360 1310 1265 1205 1135 1060 1015
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 10205 9375 9030 8720 8310 7825 7310 7000
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS22
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, light liquid (Rule 1173)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS23
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.01 in. MIN for NPS 2) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 1480 1360 1310 1265 1205 1135 1060 1015
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 10205 9375 9030 8720 8310 7825 7310 7000
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS23
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS23
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour LPG
• Sour water
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS24
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS 2) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
*LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag) REV
TEMP °F -20 to 100 200 300 400 450* 500* 600* 700* 750*
psig 1480 1360 1310 1265 1235/885 (H2)* 1205/260 (H2)* 1135/65 (H2)* 1060/35 (H2)* 1015/35 (H2)*
TEMP °C -29 to 38 93 149 204 232 260 315 371 399
kPag 10205 9375 9035 8725 8515/6100 (H2)* 8310/1790 (H2)* 7825/450 (H2)* 7310/240 (H2)* 7000/240 (H2)*
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS24
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS24
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixture
• H2
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS25
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS 2) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
*LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200 300 400 450* 500* 600* 700* 750*
psig 1480 1360 1310 1265 1235/885 (H2)* 1205/260 (H2)* 1135/65 (H2)* 1060/35 (H2)* 1015/35 (H2)*
TEMP °C -29 to 38 93 149 204 232 260 315 371 399
kPag 10205 9375 9035 8725 8515/6100 (H2)* 8310/1790 (H2)* 7825/450 (H2)* 7310/240 (H2)* 7000/240 (H2)*
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS25
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS25
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon/H2 mixture
• Sour H2
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS26
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 200°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS 2) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP °F -20 to 100 200
psig 1480 1360
TEMP °C -29 to 38 93
kPag 10205 9375
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS26
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS26
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
H
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Rich & Lean DEA (>5% and between -20°F to 200°F [38°C to 93°C])
• Sour Hydrocarbon gas, liquid and MEA mixtures
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS27
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 750ºF STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS 2) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
*LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2225 psig (15340 kPag)
TEMP ºF -20 to 100 200 300 400 450* 500* 600* 700* 750*
psig 1480 1360 1310 1265 1235/885 (H2)* 1205/260 (H2)* 1135/65 (H2)* 1060/35 (H2)* 1015/35 (H2)*
TEMP °C -29 to 38 93 149 204 232 260 315 371 399
kPag 10205 9375 9035 8725 8515/6100 (H2)* 8310/1790 (H2)* 7825/450 (H2)* 7310/240 (H2)* 7000/240 (H2)*
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS27
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PIM-SU-5112 CLASS 600 CARBON STEEL PIPING CLASS 6CS27
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixtures (H2 mole wt % > 49) (Rule 1173)
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 304/304L PIPING CLASS 6SA01
REV
SERVICE: Lube and Seal Oil MATERIAL: 304/304L Stainless Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 200°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: None EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2175 psig (14995 kPag)
TEMP °F -20 to 100 200
psig 1440 1200
TEMP °C -29 to 38 93
kPag 9930 8275
For NPS 3/4 through NPS 10 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 304/304L PIPING CLASS 6SA01
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 304/304L PIPING CLASS 6SA01
10 T
8 E T
B 6 E E T
R 4 E E E T
A 3 W W E E T
N 2 W W W E E T
C 1-1/2 W W W W E E T
H 1 W W W W W E E T
3/4 W W W W W W E E T
10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Lube oil
• Seal oil
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 304/304L PIPING CLASS 6SA91
REV
SERVICE: Process (See Note 417) MATERIAL: 304/304L Stainless Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 750 °F STRESS RELIEF: NONE
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 2175 psig (14995 kPag)
TEMP ° F -20 to 100 200 300 400 500 600 700 750
psig 1440 1200 1075 995 930 885 845 825
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 9930 8275 7410 6860 6415 6100 5825 5690
For NPS 3/4 through NPS 8 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 304/304L PIPING CLASS 6SA91
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 304/304L PIPING CLASS 6SA91
10 T
8 E T
B 6 E E T
R 4 E E E T
A 3 W W E E T
N 2 W W W E E T
C 1-1/2 S S S S S S T
H E T
1 S S S S S S
3/4 S S S S S S E E T
10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon Gas, liquid
• Chemicals
• CO2-Rich Cond
• Demin Water
• H2-CO2 Cond Mix
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L 6SD91
REV
SERVICE: Process (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 600 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 300 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.100 in. (0.075 in. MIN for THRD EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
NPS 1/2 and 3/4)
VALVE TRIM: API Trim #12 (316SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2175 psig (14995 kPag)
TEMP °F -20 to 100 200 300
psig 1440 1240 1120
TEMP °C -29 to 38 93 149
kPag 9930 8550 7720
For NPS 3/4 through NPS 24 (Full flange ratings per B16.5, Table 2-2.2)
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L 6SD91
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L 6SD91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Dilute Phosphoric Acid
• Dilute Phosphoric / HC Mix (>150°F)
• Chemicals
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L 6SD92
REV
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2175 psig (14995 kPag)
TEMP °F -20 to 100 200 300
psig 1440 1240 1120
TEMP °C -29 to 38 93 149
kPag 9930 8550 7720
For NPS 3/4 through NPS 24 (Full flange ratings per B16.5, Table 2-2.2)
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L 6SD92
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L 6SD92
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Dilute Phosphoric Acid
• Dilute Phosphoric / HC Mix (>150°F)
• Chemicals
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L PIPING CLASS 6SD93
REV
SERVICE: Process (See Note 417) MATERIAL: 316/316L Dual Marked
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.060 in. (0.05 in. MIN for NPS 4) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L PIPING CLASS 6SD93
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 316/316L PIPING CLASS 6SD93
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon gas, liquid
• Sour gas (Refinery use)
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 321 PIPING CLASS 6SJ91
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 600 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 850 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 2175 psig (14995 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800 850
psig 1440 1295 1190 1105 1030 975 930 900 895
TEMP °C -29 to 38 93 149 204 260 316 371 427 454
kPag 9930 8930 8205 7620 7105 6725 6415 6205 6175
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.4.)
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 321 PIPING CLASS 6SJ91
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 321 PIPING CLASS 6SJ91
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixtures with hydrocarbons
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 321 PIPING CLASS 6SJ92
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 850°F STRESS RELIEF: None D
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 2175 psig (14995 kPag)
TEMP F -20 to 100 200 300 400 500 600 700 800 850
psig 1440 1295 1190 1105 1030 975 930 900 895
TEMP C -29 to 38 93 149 204 260 316 371 427 454
kPag 9930 8930 8205 7620 7105 6725 6415 6205 6175
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.4.)
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 321 PIPING CLASS 6SJ92
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PIM-SU-5112 CLASS 600 STAINLESS STEEL TYPE 321 PIPING CLASS 6SJ92
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixtures
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 600 DUPLEX SS PIPING CLASS 6SP01
REV
SERVICE: Process MATERIAL: Duplex SS UNS S31803 (Note 422)
RATING CLASS: 600 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 600 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Duplex SS 2205 w/HF Seat LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 2250 psig (15515 kPag)
TEMP °F -20 to 100 200 300 400 500 600
psig 1500 1490 1335 1230 1160 1115
TEMP °C -29 to 38 93 149 204 260 316
kPag 10345 10275 9205 8480 8000 7690
Full flange ratings per ASME B16.5, Table 2-2.8.
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PIM-SU-5112 CLASS 600 DUPLEX SS PIPING CLASS 6SP01
Tee 8 – 24 Weld 2205 Duplex SS, ASTM A815 WPS31803-WX, ASME B16.9
Tee(RED) 8 – 24 Weld 2205 Duplex SS, ASTM A815 WPS31803-WX, ASME B16.9
Cap 8 – 24 Weld 2205 Duplex SS, ASTM A815 WPS31803-S, ASME B16.9
VALVES VALVE TAG
Gate 15 3/4 – 1-1/2 Class 600 RF 2205 Duplex SS, ASTM A182 –F51 body w/2205 GACURX3F
Duplex SS trim/HF, BB, RP
Gate 06, 53 1/2 – 1-1/2 Class 800 SW/THRD 2205 Duplex SS, ASTM A182 –F51 body w/2205 GASUCX1F
Duplex SS trim/HF, BB, RP
Gate 53 1/2 – 1-1/2 Class 800 SW 2205 Duplex SS, ASTM A182 –F51 body w/2205 GASUSX1F
Duplex SS trim/HF, BB, RP
Gate 325 3/4 – 1-1/2 Class 800 SW 2205 Duplex SS, ASTM A182 –F51 body w/2205 GASUSX2F
Duplex SS trim/HF, BB, FP
Gate 2–4 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body w/2205 Duplex GACURX1F
SS trim/HF, BB, FP
Gate 6 – 24 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body w/2205 Duplex GACURX2F
SS trim/HF, BB, FP, GO
Globe 307 3/4 – 1-1/2 Class 800 SW 2205 Duplex SS, ASTM A182 –F51 body w/2205 GLSUSX1F
Duplex SS trim/HF, BB
Globe 307 2–2 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body w/2205 Duplex GLCURX1F
SS trim/HF, BB
Globe 307 3–8 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body w/2205 Duplex GLCURX2F
SS trim/HF, BB, GO
Lift Check 61, 328 3/4 – 1-1/2 Class 800 SW 2205 Duplex SS, ASTM A182 –F51 body w/2205 CLSUSX1
Duplex SS trim/HF, piston
Swing Check 62, 328 2 – 24 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body w/2205 Duplex CSCURX1
SS trim/HF, swing
Dual Plate Check 07, 26, 2 – 24 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body w/2205 Duplex CDCULX1
63, 328 SS trim/HF, dual plate, Inconel-X spring, lugged
HP Butterfly 101 3 – 24 Class 600 RF Duplex SS, ASTM A995 Gr. 4A body & disc, Duplex BFCUR61 D
SS shaft, metal seats, triple offset, double flanged, GO
FLANGES 02, 24
Socket Weld 3/4 – 1-1/2 Class 600 RF 2205 Duplex SS, ASTM A182-F51, ASME B16.5
Blind 2 – 24 Class 600 RF 2205 Duplex SS, ASTM A182-F51, ASME B16.5
Figure-8 Blank 3/4 – 8 Class 600 RF 2205 Duplex SS, ASTM A240 S31803, ASME B16.48
Paddle Spacer 10 – 24 Class 600 RF 2205 Duplex SS, ASTM A240 S31803, ASME B16.48
Paddle Blank 437 10 – 24 Class 600 RF 2205 Duplex SS, ASTM A240 S31803, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 600 RF 2205 Duplex SS, ASTM A182-F51, ASME B16.5 D
Weld Neck 2 – 24 Class 600 RF 2205 Duplex SS, ASTM A182-F51, ASME B16.5
Pair WN Orifice 2 – 24 Class 600 RF 2205 Duplex SS, ASTM A182-F51, ASME B16.36, NPS 1/2 SW taps.
GASKETS
436 3/4 – 24 Class 600 RF Spiral wound type 2205 Duplex SS insert w/flexible inhibited graphite D
filler, w/2205 Duplex SS inner ring, 316L SS centering ring, ASME
B16.20.
BOLTING
Stud Bolts 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
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PIM-SU-5112 CLASS 600 DUPLEX SS PIPING CLASS 6SP01
24 T
20 E T
18 E E T
16 E E E T
B 14 E E E E T
R 12 E E E E E T
10 E E E E E E T
A
8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
• Hydrocarbons w/chlorides
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PIM-SU-5112 CLASS 900 IMPACT TESTED CARBON STEEL PIPING CLASS 9CA12
REV
SERVICE: Low Temperature Process MATERIAL: Impact Tested Carbon Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -50° to 650°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.050 in. MIN) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 900 IMPACT TESTED CARBON STEEL PIPING CLASS 9CA12
December 2014 © 2013–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 900 IMPACT TESTED CARBON STEEL PIPING CLASS 9CA12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B
10 E E E E E E T
R
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 W W W W W W W W W W W W T
1 W W W W W W W W W W W W E T
3/4 W W W W W W W W W W W W E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
08 Full port valves shall be used when indicated on the P&ID.
09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer’s recommended pressure-temperature
restrictions shall be consulted.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
305 Use restricted to orifice flange tap connections.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
378 PEEK is limited to 500°F (260 ºC).
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20” section
of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICES:
• Low Temp Hydrocarbon
• Low Temp LPG
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ12
REV
SERVICE: Steam/Condensate (Non-Boiler Code) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 775°F to 1000ºF* STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ12
December 2014 © 2011–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ12
14 T
12 E T
10 E E T
B 8 E E E T
R 6 E E E E T
A 4 W W E E E T
N 3 W W W W E E T
C 2 W W W W W E E T
H 1-1/2 S S S S S S S S T
1 S S S S S S S S E T
3/4 S S S S S S S S E E T
14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
ASME B31.3 Steam/Cond including:
• Steam
• Condensate
• Blowdown
• Condensate
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ21
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
1
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = 3375 psig (23270 kPag)
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 2250 2250 2165 2080 1995 1815 1705/1350 (H2)* 1525/1225 (H2)*
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 15515 15515 14930 14345 13755 12515 11755/9310 (H2)* 10515/8445 (H2)*
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.9.)
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ21
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixture
• H2
• High Temperature Process Air
• Non-sour services
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ22
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1000°F** STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ22
December 2014 © 2011–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 900 1-1/4 CR - 1/2 MO PIPING CLASS 9CJ22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
E Reducing tee (Note 81)
T Equal tee
S Sockolet
W Weldolet
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
15 To be used when mating flanged valves to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on P&ID.
55 If gate and globe valves are insulated, extended bonnets may be required to prevent oxidation of the packing if anti-oxidizing packing is not used.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than
150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than
400 psi (2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
311 Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature up to 950°F (510°C). Flanges should
not be insulated at process service temperatures above 850ºF (454ºC) to avoid bolting thermal fatigue cracking. At temperatures greater than
850ºF (454ºC), weather shields over flanges are acceptable.
315 1-1/4 chrome materials are susceptible to creep embrittlement in service temperatures above 850°F (454ºC).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flange.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gaskets.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
412 Flanges above 850°F (454ºC) shall not be insulated to prevent oxidation of the gasket graphite filler. If insulation is required above 850°F
(454ºC), contact Chevron Gasket and Sealing SME for recommended gasket materials.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICE:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixture
• H2
• Non-sour services
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PIM-SU-5112 CLASS 900 5 CR - 1/2 MO PIPING CLASS 9CL11
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.0625 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #5 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3375 psig (23270 kPag) D
TEMP ºF -20 to 100 200 300 400 500 600 700 800
psig 2250 2210 2100 2005 1940 1815 1705 1525
TEMP °C -29 to 38 93 149 204 260 316 371 427
kPag 15515 15235 14480 13825 13375 12515 11755 10515
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 900 5 CR - 1/2 MO PIPING CLASS 9CL11
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PIM-SU-5112 CLASS 900 5 CR - 1/2 MO PIPING CLASS 9CL11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 900 5 CR - 1/2 MO PIPING CLASSS 9CL12
REV
SERVICE: Process MATERIAL: 5 CR - 1/2 MO
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800ºF to 1100 °F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.0625 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3375 psig (23270 kPag) D
TEMP ºF 800 900 1000
psig 1525 1120 595
TEMP °C 427 482 538
kPag 10515 7725 4105
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.17.)
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PIM-SU-5112 CLASS 900 5 CR - 1/2 MO PIPING CLASSS 9CL12
Globe 55, 308 2–2 Class 1500 RF 5 CR - 1/2 MO body API #8 trim, BB, impactor HW GLEFRH1F
Globe 55, 307 3–8 Class 900 RF 5 CR - 1/2 MO body API #8 trim, BB, GO GLDFRH2F
Check 61, 328 3/4 – 1-1/2 Class 1500 SW 5 CR - 1/2 MO body API #8 trim, BC, piston CLEFSH1
Check 62, 328 2 – 24 Class 900 RF 5 CR - 1/2 MO body API #8 trim, BC, swing CSDFRH1
FLANGES 02, 412
Socket Weld 3/4 – 1-1/2 Class 1500 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Blind 3/4 – 2 Class 1500 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Blind 3 – 24 Class 900 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Figure-8 Blank 3/4 – 2 Class 1500 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Figure-8 Blank 3-6 Class 900 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Paddle Spacer 438 8 – 24 Class 900 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Paddle Blank 437, 438 8 – 24 Class 900 RF 5 CR - 1/2 MO, ASTM A387-5 CL2, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 1500 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Weld Neck 2–2 Class 1500 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Weld Neck 3–3 Class 900 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5 D
Socket Weld 384 3/4 – 1-1/2 Class 1500 RJ 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5
Weld Neck 384 2–2 Class 1500 RJ 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5
Weld Neck 384 3 – 24 Class 900 RJ 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.5
Pair WN Orifice 2–2 Class 1500 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.36, NPS 3/4 SW taps D
Pair WN Orifice 3 – 24 Class 900 RF 5 CR - 1/2 MO, ASTM A182-F5, ASME B16.36, NPS 3/4 SW taps D
GASKETS
386, 412, 3/4 – 2 Class 1500 RF Spiral wound type 316L SS w/APX2 flexible inhibited graphite filler, D
436 w/316L SS inner ring, CS Centering ring, ASME B16.20.
386, 412, 3 – 24 Class 900 RF Spiral wound type 316L SS w/APX2 flexible inhibited graphite filler, D
436 w/316L SS inner ring, CS centering ring, ASME B16.20.
384 3/4 – 2 Class 1500 RJ 5 CR-1/2 MO octagonal ring, ASME B16.20
384 3 – 24 Class 900 RJ 5 CR-1/2 MO octagonal ring, ASME B16.20
BOLTING
Stud Bolts 311 3/4 – 24 ASTM A193Gr. B16 stud w/2 heavy hex nuts ASTM A194 Gr. 7
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PIM-SU-5112 CLASS 900 5 CR - 1/2 MO PIPING CLASSS 9CL12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
4 W W W W W W E E E T
C
3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbons gas, liquid
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS11
REV
SERVICE: Steam/Condensate (Non Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 900 RJ/BW, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 780°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3350 psig (23100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 780
psig 2220 2035 1965 1900 1810 1705 1590 1349
TEMP °C -29 to 38 93 149 204 260 316 371 416
kPag 15305 14030 13550 13100 12480 11760 10965 9300
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS11
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
R 8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
3 W W W W W W W W E E T
C
2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain, and instrument connections.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
306 Buttweld valves preferred; flanged valves may be used where required for engineering or maintenance reasons.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater
than 150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater
than 400 psi (2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue
cracking. For uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use
process temperature as temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal
temperature above 700°F (371°C), up to 950°F (510°C).
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to CES drawing [PIM]
GF-L14298 for details.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICE:
ASME B31.3 Steam/Cond including:
• Steam
• Condensate
• BFW
• Blowdown
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS12
REV
SERVICE: Steam/Condensate (Non Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 900 RF/BW, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 780°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 3350 psig (23100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 780
psig 2220 2035 1965 1900 1810 1705 1590 1349
TEMP °C -29 to 38 93 149 204 260 316 371 416
kPag 15305 14030 13550 13100 12480 11760 10965 9300
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
R 8 W E E E E E E T
A 6 W W W E E E E E T
N 4 W W W W W W E E E T
3 W W W W W W W W E E T
C
2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain, and instrument connections.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
306 Buttweld valves preferred; flanged valves may be used where required for engineering or maintenance reasons.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICE:
ASME B31.3 Steam/Cond including:
• Steam
• Condensate
• BFW
• Blowdown
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS13
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 750° F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3350 psig (23100 kPag) D
TEMP °F -20 to 100 200 300 400 500 600 700 750
psig 2220 2035 1965 1900 1810 1705 1590 1520
TEMP °C -29 to 38 93 149 204 260 316 371 399
kPag 15310 14030 13550 13100 12480 11760 10965 10480
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS13
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS13
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS13
SERVICE:
• Hydrocarbon gas, liquid
• LPG
• Fuel Gas, Natural Gas
• Fuel Oil
• Nitrogen
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS14
REV
SERVICE: Steam/Condensate (Boiler Code) MATERIAL: Carbon Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.1-2012 D
TEMPERATURE LIMIT: -20°F to 780°F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: Note 404
VALVE TRIM: API Trim #5 (13CR & FHF) LIMITED BY: Flanges
NOTE: All piping shall conform to ASME B31.1 as modified herein. If used for ASME Section I Boiler External Piping, use equivalent ASME (SA) material and use
valves certified per ASME Section I.
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 3350 psig (23100 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 780
psig 2220 2035 1965 1900 1810 1705 1590 1349
TEMP °C -29 to 38 93 149 204 260 316 371 416
kPag 15305 14030 13550 13100 12480 11760 10965 9300
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS14
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS14
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W E E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All butt-welded component thicknesses shall match pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain, and instrument connections.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
306 Buttweld valves preferred; flange valves may be used where required for engineering or maintenance reasons.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C),
up to 950°F (510°C)..
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gaskets.
400 To be used as a “non- return valve” (first valve on boiler steam outlet)
404 Examination per ASME B31.1 for external boiler piping and ASME BPVC Section I for boiler proper piping.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICES:
ASME B31.1 Steam / Cond including:
• Steam
• Condensate
• BFW
• Blowdown
• Boiler External Piping
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS15
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 425°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim # 12 (316 SS & HF) LIMITED BY: Pipe < 200°F; Flanges ≥ 200°F
* LIMITATIONS: Pressure limits for steels in hydrogen services. See note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3225 psig (22235 kPag)
TEMP °F -20 to 100 200 300 400 425
psig 2150 2035 1965 1900 1875/1570 (H2)*
TEMP °C -29 to 38 93 149 204 218
kPag 14825 14030 13550 13100 12930/10825 (H2)*
For NPS 3/4 through NPS 24 (For 200°F and higher, flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS15
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS15
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B
6 W W W E E E E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
H
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
63 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of -50°F
(-28°C) and -50 PSI (-345 kPa).
305 Use restricted to orifice flange tap connections.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than 150 psi
(1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
447 Carbon steel piping material classes in services with Hydrogen partial pressure greater than 50 psia (345 kPa) and temperatures higher than 400°F (204°C)
require PWHT of all welds
SERVICE:
• Hydrocarbon/H2 mixtures
• H2
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS21
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 425°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
* LIMITATIONS: Pressure limits for steels in hydrogen services. See note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3350 psig (23100 kPag)
TEMP °F -20 to 100 200 300 400 425
psig 2220 2035 1965 1900 1875/1570 (H2)*
TEMP °C -29 to 38 93 149 204 218
kPag 15310 14030 13550 13100 12930/10825 (H2)*
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 5
PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS21
Gate 06 3/4 – 1-1/2 Class 1500 MSW/FNPT CS body, API #12 trim, RP, WB, EXTD body, GAEADM1*
NACE
Gate 15 3/4 – 1-1/2 Class 1500 RF CS body, API #12 trim, BB, RP, NACE GAEARM3*
Gate 06, 309 3/4 – 1-1/2 Class 1500 SW/THRD CS body, API #12 trim, Bellow seal, WB, NACE GAEACM1B*
Gate 309 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, Bellow seal, WB, NACE GAEASM1B*
Gate 2–2 Class 1500 BW CS body, API #12 trim, Sch 160, PS, NACE GAEABM4*
Gate 3–3 Class 900 BW CS body, API #12 trim, Sch 160, PS, NACE GADABM5*
Gate 4–4 Class 900 BW CS body, API #12 trim, Sch 120, PS, NACE GADABM4*
Gate 6 – 24 Class 900 BW CS body, API #12 trim, Sch 120, PS, GO, NACE GADABM6*
Gate 2–2 Class 1500 RF CS body, API #12 trim, BB, FP, NACE GAEARM1*
Gate 3–4 Class 900 RF CS body, API #12 trim, BB, FP, NACE GADARM1*
Gate 6 – 24 Class 900 RF CS body, API #12 trim, BB, FP, GO, NACE GADARM2*
Globe 308, 309 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, Bellow seal, WB, Y-pattern, GLEASM1B*
NACE
Globe 308 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, WB, Y-pattern, NACE GLEASM1*
Globe 308 2–2 Class 1500 BW CS body, API #12 trim, WB, Sch 160, Y-pattern, GLEABM4*
NACE, impactor HW
Globe 307 3–3 Class 900 BW CS body, API #12 trim, Sch 160, PS, Y-pattern, GLDABM5*
GO, NACE
Globe 307 4–8 Class 900 BW CS body, API #12 trim, Sch 120, PS, Y-pattern, GLDABM4*
GO, NACE
Globe 308 2–2 Class 1500 RF CS body, API #12 trim, BB, impactor HW, NACE GLEARM1*
Globe 307 3–8 Class 900 RF CS body, API #12 trim, BB, GO, NACE GLDARM2*
Check 61, 328 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, WC, piston, Y-pattern, CLEASM1*
NACE
Check 61, 328 2–2 Class 1500 BW CS body, API #12 trim, WC, piston, Y-pattern, CLEABM4*
NACE, Sch 160
Check 62, 328 3–3 Class 900 BW CS body, API #12 trim, Sch 160, PS, tilt, NACE CTDABM5*
Check 62, 328 4 – 24 Class 900 BW CS body, API #12 trim, Sch 120, PS, tilt, NACE CTDABM4*
Check 62, 328 2–2 Class 1500 RF CS body, API #12 trim, WC, swing, NACE CSEARM1*
Check 62, 328 3–8 Class 900 RF CS body, API #12 trim, swing, NACE CSDARM1*
Ball 101, 382 2–2 Class 1500 BW CS body, T7 MOD trim, Type H-seat, FP, Sch 160, BREAB45*
Orbit or equal, NACE
Ball 101 2–2 Class 1500 BW CS body, T7 MOD trim, Type H8 seat, FP, Sch 160, BREAB44*
Orbit or equal, NACE
Ball 101, 382 3–3 Class 900 BW CS body, T7 MOD trim, Type H seat, FP, Sch 160, BRDAB45*
Orbit or equal, NACE
Ball 101 3–3 Class 900 BW CS body, T7 MOD trim, Type H8 seat, FP, Sch 160 BRDAB46*
Orbit or equal, NACE
Ball 101, 382 4 – 10 Class 900 BW CS body, T7 MOD trim, Type H seat, FP, Sch 120, BRDAB44*
Orbit or equal, NACE
Ball 101 4 – 10 Class 900 BW CS body, T7 MOD trim, Type H8 seat, FP, Sch 120, BRDAB47*
Orbit or equal, NACE
Ball 26, 101, 2–2 Class 1500 RF CS body, T7 MOD trim, Type H seat, FP, Orbit or BREAR42*
382 equal, NACE
Ball 26, 101, 3- 12 Class 900 RF CS body, T7 MOD trim, Type H seat, FP, Orbit or BRDAR42*
382 equal, NACE
Ball 101 2–2 Class 1500 RF CS body, 410 SS w/Alloy 625 overlay, 660 SS or BAEAR93*
Nitronic 50 stem, metal seat, severe service, RP,
GO, NACE
Ball 101 3 – 12 Class 900 RF CS, body, 410 SS w/Alloy 625 overlay, 660 SS or BADAR93*
Nitronic 50 stem, metal seat, severe service, RP,
GO, NACE
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 1500 RF CS, ASTM A105N, ASME B16.5
Blind 3/4 – 2 Class 1500 RF CS, ASTM A105N, ASME B16.5
Blind 3 – 24 Class 900 RF CS, ASTM A105N, ASME B16.5
Figure-8 Blank 3/4 – 2 Class 1500 RF CS, ASTM A516-70N, ASME B16.48
Figure-8 Blank 3–6 Class 900 RF CS, ASTM A516-70N, ASME B16.48
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS21
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
307 Limited to throttling services up to 150 psi (1034 kPa) differential pressure. For service applications with differential pressures greater than
150 psi (1034 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping & Valve SME for suitability.
309 Use bellows seal valves for all in-kind replacements only. Install new bellows seal valves when required by project for permit purposes.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5104 for more information.
382 Orbit valve with type “H” seats limited to 500°F (260°C).
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
396 The asterisks (*) in the valve service field shall be replaced with either an “N” for NACE MR0103 compliance or an “S” for NACE MR0175 compliance
depending on process applications. Specified valve body and trim materials may not be suitable for all sour service severity levels, consult with Company
Metallurgist regarding suitability of valve body and materials specified for specific process application.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
411 Use buttweld end valves in services where flange connection should be kept to a minimum.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
446 Carbon steel piping components shall meet material requirements in PIM-SU-5112, section 7.0 item 3 for NACE MR0175/ ISO 15156 compliance and
item 4 for NACE MR0103 compliance.
447 Carbon steel piping material classes in services with Hydrogen partial pressure greater than 50 psia (345 kPa) and temperatures higher than 400°F (204°C)
require PWHT of all welds.
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING CLASS 9CS21
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrogen
• Sour Hydrocarbon/H2 mixtures
• Sour LPG
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING 9CS22
REV
SERVICE: Process (Rule 1173) MATERIAL: Carbon Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 425°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316 SS & HF) LIMITED BY: Flanges
* LIMITATIONS: Pressure limits for steels in hydrogen services. See note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3350 psig (23100 kPag)
TEMP °F -20 to 100 200 300 400 425
psig 2220 2035 1965 1900 1875/1570 (H2)*
TEMP °C -29 to 38 93 149 204 218
kPag 15310 14030 13550 13100 12930/10825 (H2)*
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-1.1.)
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING 9CS22
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PIM-SU-5112 CLASS 900 CARBON STEEL PIPING 9CS22
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
8 W E E E E E E T
A
6 W W W E E E E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• HydrocarbonH2 mixtures (H2 mole wt % > 49)
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PIM-SU-5112 CLASS 900 ALLOY 825 PIPING CLASS 9NS91
REV
SERVICE: Process-Sour (NACE) MATERIAL: Alloy 825 (UNS N08825) (Note 381)
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 700°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy 825/HF Seat LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3375 psig (23270 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700
psig 2250 2250 2185 2095 1995 1815 1705
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 15515 15515 15065 14445 13755 12515 11755
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-3.8.)
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PIM-SU-5112 CLASS 900 ALLOY 825 PIPING CLASS 9NS91
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PIM-SU-5112 CLASS 900 ALLOY 825 PIPING CLASS 9NS91
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PIM-SU-5112 CLASS 900 ALLOY 825 PIPING CLASS 9NS91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Highly Corrosive Sour Service
• Sour Hydrocarbon gas, liquid
• Sour Water (Ammonium Bisulfide > 10% WT.%)
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 304/304L PIPING CLASS 9SA01
REV
SERVICE: Lube Oil and Seal Oil MATERIAL: 304/304L Stainless Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 200°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: 5% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3240 psig (22340 kPag)
TEMP °F -20 to 100 200
psig 2160 1800
TEMP °C -29 to 38 93
kPag 14890 12410
For NPS 3/4 through NPS 1-1/2 (Full flange ratings per ASME B16.5, Table 2-2.1.)
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 304/304L PIPING CLASS 9SA01
1-1/2 T
B
R 1 E T
A
3/4 E E T
N
C 1-1/2 1 3/4
H
HEADER SIZE
E Reducing tee
T Equal tee
NOTES:
SERVICE:
• Lube oil
• Seal oil
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 321 PIPING CLASS 9SJ91
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 900 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 950°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 321 PIPING CLASS 9SJ91
12 T
10 E T
8 E E T
B 6 E E E T
R 4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
1 S S S S S S S E T
H
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 321 PIPING CLASS 9SJ92
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 321 PIPING CLASS 9SJ92
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
3 W W W W W W W W E E T
H
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICES:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixtures
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 347 PIPING CLASS 9SL91
REV
SERVICE: Corrosive Process – Hydrocarbon (NACE) MATERIAL: 347 Stainless Steel
(Note 417)
RATING CLASS: 900 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 850°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 3250 psig (22410 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800 850
psig 2160 1985 1850 1730 1625 1550 1490 1460 1455
TEMP °C -29 to 38 93 149 204 260 316 371 427 454
kPag 14895 13685 12755 11925 11205 10685 10275 10065 10030
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.5.)
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 347 PIPING CLASS 9SL91
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 347 PIPING CLASS 9SL91
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PIM-SU-5112 CLASS 900 STAINLESS STEEL TYPE 347 PIPING CLASS 9SL91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
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PIM-SU-5112 CLASS 150 DUCTILE IRON & REINFORCED CONCRETE PIPING CLASS 12DF01
REV
SERVICE: Underground Water Drains MATERIAL: Ductile Iron & Reinforced Concrete
RATING CLASS: 150 psi DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 20°F to 150°F STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Visual only
VALVE TRIM: Bronze LIMITED BY: Service
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PIM-SU-5112 CLASS 150 DUCTILE IRON & REINFORCED CONCRETE PIPING CLASS 12DF01
NOTES:
368 Gasket lubricant to be compatible with gasket material and furnished by pipe manufacturer.
369 Where corrosion protection is required, underground ductile iron pipe and fittings shall be installed with polyethylene encasement per ASTM A674 and
manufacturer’s recommended procedures.
379 These valves shall be installed with valve boxes.
SERVICE:
• Treated / Untreated Process Water
• Treated / Untreated Waste Water
• Storm Runoff
• Reclaimed Water
• Oily Water Drain
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PIM-SU-5112 CLASS 150 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD01
REV
SERVICE: Fire Water (UL/FM Approved) MATERIAL: High Density Polyethylene
(U/G) (HDPE) (Notes 87, 88, 89, 380)
RATING CLASS: 150 psi (FM) DESIGN CODE: ASME B31.3-2012 / NFPA 24
TEMPERATURE LIMIT: 32°F to 140°F STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: Bronze Trim/EDPM Seats LIMITED BY: Service
PRESSURE - TEMPERATURE RATINGS (For Non-Shock Service) NOTE: HYDROTEST PER NFPA 24 (Note 145) ]
TEMP °F 32 to 73 100 120 140
psig 150 128 100 80
TEMP °C 0 to 23 38 49 60
kPag 1035 885 690 555
For NPS 2 through NPS 24
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PIM-SU-5112 CLASS 150 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD01
FLANGES 97
Convoluted Back-Up 93, 142 2 – 24 Class 150 FF DI w/radius for HDPE flange adapter, ASTM A536, grade range 60/40/18 to
Ring 65/45/12, ASME B16.42, FM approved, epoxy coated
Blind Flange 2 – 24 Class 150 FF ASTM A105 CS hot dip galvanized, ASTM B16.5
GASKETS 68
2 – 24 Class 150 FF 1/8" thick Neoprene, full face, 50 – 75 Durometer, Shore “A”
BOLTING 126
Machine Bolts 441 ASTM A307, Gr. B with ASTM A563, GR A heavy hex nuts
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PIM-SU-5112 CLASS 150 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD01
24 T
20 Q T
18 Q Q T
16 Q Q Q T
BRANCH SIZE
14 Q Q Q Q T
12 Q Q Q Q Q T
10 Q Q Q Q Q Q T
8 R R R R R R R T
6 R R R R R R R R T
4 R R R R R R R R R T
3 R R R R R R R R R R T
2 R R R R R R R R R R R T
24 20 18 16 14 12 10 8 6 4 3 2
HEADER SIZE
NOTES:
68 Bolting torque requirements shall be per gasket manufacturer’s recommendation. Retorquing shall be performed in
accordance with PNSC0036, Article 5.4
72 Not all components available from all manufacturers in size range shown.
87 HDPE pipe, molded fittings, fabricated fittings feedstock, and resin shall be manufactured by the same company. (Refer to Chevron Approved
Manufacturer Listing).
88 HDPE material shall not be used in hydrocarbon (2% concentration or greater) contaminated soil conditions.
89 HDPE shall be provided with long term UV protection (2 – 3% carbon black)
92 Flange adapters shall be provided with a serrated sealing surface.
93 One edge of back ring shall be radiused or chamfered. This edge fits against the back of the flange adapter.
97 Buried metallic components, if used, shall be protected from corrosion by coating, cathodic protection, or other acceptable
methods.
98 All fittings molded or fabricated shall meet the full pressure rating of the piping system (FM Class 150 or FM Class 200). Fiberglass reinforcement
(covered) of HDPE fittings is not acceptable.
115 Integral wire electrofusion installed per manufacturer’s instructions. Limit use to closure joints where butt fusion is not feasible.
126 Stainless steel flat washers shall be used between the nut and backup ring in accordance with the manufacturer’s recommendation.
142 Some manufacturers have received FM approval for their piping system based on using carbon steel lap joint flanges.
Carbon Steel lap joint flanges are acceptable for use in systems for which FM approval is based on use of carbon steel lap
joint flanges.
145 The piping system shall be installed and hydraulically tested in accordance with the requirements of NFPA 24. The test shall be performed with all fittings
uncovered at 200 psi or 50 psi over the maximum system working pressure, whichever is greater, for not less than 2 hours. The testing contractor shall not
exceed the values specified in NFPA 24.
379 These valves shall be installed with valve boxes.
380 Refer to PIM-PU-5124 for the installation of underground HDPE firewater lines.
441 Bolts and nuts shall be hot-dip galvanized in accordance with ASTM A153. Nuts shall be over-tapped to fit bolts.
SERVICE:
• Fire Water – 150 psig (Underground Only)
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PIM-SU-5112 CLASS 150 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD02
REV
SERVICE: Sanitary Sewer (U/G) MATERIAL: High Density Polyethylene
(HDPE) (Notes 87, 88, 89)
RATING CLASS: 160 psi DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: 32°F to 140°F STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: Bronze Trim/EDPM Seats LIMITED BY: Service
PRESSURE - TEMPERATURE RATINGS (For Non-Shock Service) NOTE: HYDROTEST @ AMBIENT = 250 psig per ASTM F2164
TEMP °F 32 to 73 100 120 140
psig 160 125 100 80
TEMP °C 0 to 23 38 49 60
kPag 1103 862 690 552
For NPS 2 through NPS 24
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PIM-SU-5112 CLASS 150 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD02
24 T
20 Q T
18 Q Q T
16 Q Q Q T
BRANCH SIZE
14 Q Q Q Q T
12 Q Q Q Q Q T
10 Q Q Q Q Q Q T
8 R R R R R R R T
6 R R R R R R R R T
4 R R R R R R R R R T
3 R R R R R R R R R R T
2 R R R R R R R R R R R T
24 20 18 16 14 12 10 8 6 4 3 2
HEADER SIZE
NOTES:
68 Bolting Torque requirements shall be per Gasket manufacturer’s recommendation. Retorquing shall be performed in accordance with PNSC0036,
Article 5.4
72 All components may not be available from all manufacturers in size range shown.
87 HDPE pipe, molded fittings, fabricated fittings feedstock, and resin shall be manufactured by the same company. (Refer to Chevron Approved
Manufacturer List).
88 HDPE material shall not be used in hydrocarbon (2% concentration or greater) contaminated soil conditions.
89 HDPE shall be provided with long term UV protection (2 – 3% carbon black)
92 Flange adapters shall be provided with a serrated sealing surface.
93 One edge of back ring shall be radiused or chamfered. This edge fits against the back of the flange adapter.
97 Buried metallic components, if used, shall be protected from corrosion by coating, cathodic protection, or other acceptable methods.
115 Integral wire electrofusion installed per manufacturer’s instructions. Limit use to closure joints where butt fusion is not feasible.
126 Stainless Steel flat washers shall be used between the nut and backup ring in accordance with the manufacturer’s recommendation.
379 These valves shall be installed with valve boxes.
441 Bolts and nuts shall be hot-dip galvanized in accordance with ASTM A153. Nuts shall be over-tapped to fit bolts.
SERVICE:
• Sanitary Sewer (Underground Only)
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PIM-SU-5112 CLASS 200 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD03
REV
SERVICE: Fire Water (UL/FM Approved) MATERIAL: High Density Polyethylene
(Underground) (HDPE) (Notes 87, 88, 89, 380)
RATING CLASS: 200 PSI (FM) DESIGN CODE: ASME B31.3-2012 / NFPA 24
TEMPERATURE LIMIT: 32°F to 140°F STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: Bronze Trim/EDPM Seats LIMITED BY: Service
PRESSURE - TEMPERATURE RATINGS (For Non-Shock Service) NOTE: HYDROTEST PER NFPA 24 (Note 145)
TEMP °F 32 to 73 100 120 140
psig 200 162 132 100
TEMP °C 0 to 23 38 49 60
kPag 1380 1117 910 690
For NPS 2 through NPS 24
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PIM-SU-5112 CLASS 200 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD03
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PIM-SU-5112 CLASS 200 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD03
24 T
20 Q T
18 Q Q T
16 Q Q Q T
BRANCH SIZE
14 Q Q Q Q T
12 Q Q Q Q Q T
10 Q Q Q Q Q Q T
8 R R R R R R R T
6 R R R R R R R R T
4 R R R R R R R R R T
3 R R R R R R R R R R T
2 R R R R R R R R R R R T
24 20 18 16 14 12 10 8 6 4 3 2
HEADER SIZE
NOTES:
68 Bolting Torque requirements shall be per Gasket manufacturer’s recommendation. Retorquing shall be performed in
accordance with PNSC0036, Article 5.4
72 Not all components available from all manufacturers in size range shown.
87 HDPE pipe, molded fittings, fabricated fittings feedstock, and resin shall be manufactured by the same company. (Refer to Chevron Approved
Manufacturer List).
88 HDPE material shall not be used in Hydrocarbon (2% concentration or greater) contaminated soil conditions.
89 HDPE shall be provided with long term UV protection (2 – 3% carbon black)
92 Flange adapters shall be provided with a serrated sealing surface.
93 One edge of back ring shall be radiused or chamfered. This edge fits against the back of the flange adapter.
97 Buried metallic components, if used, shall be protected from corrosion by coating, cathodic protection, or other acceptable
methods.
98 All fittings molded or fabricated shall meet the full pressure rating of the piping system (FM Class 150 or FM Class 200). Fiberglass reinforcement
(covered) of HDPE fittings is not acceptable.
115 Integral wire electrofusion installed per manufacturer’s instructions. Limit use to closure joints where butt fusion is not feasible.
126 Stainless Steel flat washers shall be used between the nut and backup ring in accordance with the manufacturer’s recommendation.
142 Some manufacturers have received FM approval for their piping system based on using carbon steel lap joint flanges.
Carbon steel lap joint flanges are acceptable for use in systems for which FM approval is based on use of carbon steel lap
joint flanges.
145 The piping system shall be installed and hydraulically tested in accordance with the requirements of NFPA 24. The test shall be performed with all fittings
uncovered at 200 psi or 50 psi over the maximum system working pressure, whichever is greater, for not less than 2 hours. The testing contractor shall not
exceed the values specified in NFPA 24.
379 These valves shall be installed with valve boxes.
380 Refer to PIM-PU-5124 for the installation of underground HDPE firewater lines.
441 Bolts and nuts shall be hot-dip galvanized in accordance with ASTM A153. Nuts shall be over-tapped to fit bolts.
SERVICE:
• Fire Water – 200 psig (Underground Only)
December 2014 © 2013–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 250 HIGH DENSITY POLYETHYLENE PIPING CLASS 12PD04
REV
SERVICE: Fire Water (UL/FM Approved) MATERIAL: High Density Polyethylene
(Underground) (HDPE) (Notes 87, 88, 89, 380)
RATING CLASS: 25 0 PSI (FM) DESIGN CODE: ASME B31.3-2018 / NFPA 24-2019
TEMPERATURE LIMIT: 32°F to 140°F STRESS RELIEF: Not Applicable
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: Per ASME B31.3
VALVE TRIM: Bronze Trim/EPD M Seats LIMITED BY: Service
PRESSURE - TEMPERATURE RATINGS (For Non-Shock Service) NOTE: Hydrotest as perNFPA 24, Sections 10.10.2.2 and 10.10.2.3
TEMP °F 32 to 80 100 120 140
psig 250 200 175 150
TEMP °C 0 to 23 38 49 60
kPag 1723 13 8 1206 1034
For NPS 2 through NPS 24
Stud Bolts Teflon coated ASTM SA193, Gr. B7 studs with SA194, Gr. 2H hex nuts
24 T
20 Q T
18 Q Q T
16 Q Q Q T
BRANCH SIZE
14 Q Q Q Q T
12 Q Q Q Q Q T
10 Q Q Q Q Q Q T
8 R R R R R R R T
6 R R R R R R R R T
4 R R R R R R R R R T
3 R R R R R R R R R R T
2 R R R R R R R R R R R T
24 20 18 16 14 12 10 8 6 4 3 2
HEADER SIZE
NOTES:
68 Bolting Torque requirements shall be per Gasket manufacturer’s recommendation. Retorquing shall be performed in accordance with PNSC0036,
Article 5.4
72 Not all components available from all manufacturers in size range shown.
87 HDPE pipe, molded fittings, fabricated fittings feedstock, and resin shall be manufactured by the same company. (Refer to Chevron Approved
Manufacturer List).
88 HDPE material shall not be used in Hydrocarbon (2% concentration or greater) contaminated soil conditions.
89 HDPE shall be provided with long term UV protection (2 – 3% carbon black)
92 Flange adapters shall be provided with a serrated sealing surface.
93 One edge of back ring shall be radiused or chamfered. This edge fits against the back of the flange adapter.
97 Buried metallic components, if used, shall be protected from corrosion by coating, cathodic protection, or other acceptable methods.
98 All fittings molded or fabricated shall meet the full pressure rating of the piping system (FM Class 250). Fiberglass reinforcement (covered) of HDPE
fittings is not acceptable.
115 Integral wire electrofusion installed per manufacturer’s instructions. Limit use to closure joints where butt fusion is not feasible.
126 Stainless Steel flat washers shall be used between the nut and backup ring in accordance with the manufacturer’s recommendation.
142 Some manufacturers have received FM approval for their piping system based on using carbon steel lap joint flanges.
Carbon steel lap joint flanges are acceptable for use in systems for which FM approval is based on use of carbon steel lap
joint flanges.
145 The piping system shall be installed and hydraulically tested in accordance with the requirements of NFPA 24. The test shall be performed with all
fittings uncovered at 200 psi or 50 psi over the maximum system working pressure, whichever is greater, for not less than 2 hours. The testing
contractor shall not exceed the values specified in NFPA 24.
379 These valves shall be installed with valve boxes.
380 Refer to PIM-PU-5 124 for the installation of underground HDPE firewater lines.
441 Bolts and nuts shall be hot-dip galvanized in accordance with ASTM A153. Nuts shall be over-tapped to fit bolts.
SERVICE:
Fire Water – 250 psig (Underground Only)
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = 5625 PSIG (38785 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800
TEMP °C -29 to 38 93 149 204 260 316 371 427
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.9.)
psig 3750 3750 3610 3465 3325 3025/1925 (H 2 )* 2840/1350 (H 2 )* 2540/1225 (H 2 )*
kPag 25855 25855 24890 23890 22925 20855/13270 (H 2 )* 19580/9310 (H 2 )* 17515/8445 (H 2 )*
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ11
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ11
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure
limit may be lower than flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off
valves, and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
414 Orbit valve with type “H8” seats limited to 650°F (343ºC)
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon/H2 mixture
• H2
• High Temperature Process Air
• Non-sour services
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ21
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.9.)
psig 3750 3750 3610 3465 3325 3025/1925 (H 2 )* 2840/1350 (H 2 )* 2540/1225 (H 2 )*
kPag 25855 25855 24890 23890 22925 20855/13270 (H 2 )* 19580/9310 (H 2 )* 17515/8445 (H 2 )*
October 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ21
October 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ21
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only.
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
411 Use buttweld end valves in services where flange connection should be kept to a minimum.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
414 Orbit valve with type “H8” seats limited to 650°F (343°C)
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
• Sour H2
October 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ22
REV
SERVICE: Process (NACE) MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 1500 RF/RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800°F to 1000°F** STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = 5625 PSIG (38785 kPag)
TEMP °F 800 850 900 950 1000
TEMP °C 427 454 482 510 538
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.9.)
psig 2540/1225 (H 2 )* 2435/1200 (H 2 )* 2245/1180 (H 2 )* 1595/830 (H 2 )* 1080/520 (H 2 )*
kPag 17515/8445 (H 2 )* 16790/8275 (H 2 )* 15480/8135 (H 2 )* 11000/5720 (H 2 )* 7450/3585 (H 2 )*
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ22
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ22
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All butt-welded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on P&ID.
55 If gate and globe valves are insulated, extended bonnets may be required to prevent oxidation of the packing if anti-oxidizing packing is not used.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
311 Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature up to 950°F (510°C). Flanges should not be
insulated at process service temperatures above 850ºF (454ºC) to avoid bolting thermal fatigue cracking. At temperatures greater than 850ºF (454ºC),
weather shields over flanges are acceptable.
315 1-1/4 chrome materials are susceptible to creep embrittlement in service temperatures above 850°F (454ºC).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only.
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
412 Flanges above 850ºF (454ºC) shall not be insulated to prevent oxidation of the gasket graphite filler. If insulation is required above 850ºF (454ºC), contact
Chevron Gasket and Sealing SME for recommended gasket materials.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
• Sour H2
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ23
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = 5625 PSIG (38785 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800
TEMP °C -29 to 38 93 149 204 260 316 371 427
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.9.)
psig 3750 3750 3610 3465 3325 3025/1925 (H 2 )* 2840/1350 (H 2 )* 2540/1225 (H 2 )*
kPag 25855 25855 24890 23890 22925 20855/13270 (H 2 )* 19580/9310 (H 2 )* 17515/8445 (H 2 )*
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ23
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ23
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All butt-welded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 (2758 kPa) psi differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
411 Use butt-weld end valves in services where flange connection should be kept to a minimum.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
414 Orbit valve with type “H8” seats limited to 650°F (343 ºC)
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon/H2 mixture
• H2
• Non-sour services
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ24
REV
SERVICE: Process MATERIAL: 1-1/4 CR - 1/2 MO
RATING CLASS: 1500 RF/RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: 800°F to 1000°F** STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS HYDROTEST @ AMBIENT = 5625 psig (38785 kPag)
TEMP °F 800 850 900 950 1000
TEMP °C 427 454 482 510 538
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.9.)
psig 2540/1225 (H 2 )* 2435/1200 (H 2 )* 2245/1180 (H 2 )* 1595/830 (H 2 )* 1080/520 (H 2 )*
kPag 17515/8445 (H 2 )* 16790/8275 (H 2 )* 15480/8135 (H 2 )* 11000/5720 (H 2 )* 7450/3585 (H 2 )*
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ24
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PIM-SU-5112 CLASS 1500 1-1/4 CR - 1/2 MO PIPING CLASS 15CJ24
12 T
10 E T
B 8 E E T
6 E E E T
R
4 W E E E T
A 3 W W W E E T
N 2 W W W W E E T
C 1-1/2 S S S S S S S T
H 1 S S S S S S S E T
3/4 S S S S S S S E E T
12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All butt-welded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on P&ID.
55 If gate and globe valves are insulated, extended bonnets may be required to prevent oxidation of the packing if anti-oxidizing packing is not used.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of
-50°F (-28°C) and -50 psi (-345 kPa).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
311 Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature up to 950°F (510°C). Flanges should
not be insulated at process service temperatures above 850ºF (454ºC) to avoid bolting thermal fatigue cracking. At temperatures greater than
850ºF (454ºC), weather shields over flanges are acceptable.
315 1-1/4 chrome materials are susceptible to creep embrittlement in service temperatures above 850°F (454ºC).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
412 Flanges above 850°F (454ºC) shall not be insulated to prevent oxidation of the gasket graphite filler. If insulation is required above 850°F (454ºC), contact
Chevron Gasket and Sealing SME for recommended gasket materials.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICE:
• Hydrocarbon/H2 mixture
• H2
• Non-sour services
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PIM-SU-5112 CLASS 1500 2-1/4 CR - 1 MO PIPING CLASS 15CK11
REV
SERVICE: Process (NACE) MATERIAL: 2-1/4 CR - 1 MO
RATING CLASS: 1500 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 800°F STRESS RELIEF: Yes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5625 psig (38785 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800
TEMP °C -29 to 38 93 149 204 260 316 371 427
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.10)
psig 3750 3750 3640 3530 3325 3025 2840 2540
kPag 25855 25855 25100 24340 22925 20860 19585 17515
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PIM-SU-5112 CLASS 1500 2-1/4 CR - 1 MO PIPING CLASS 15CK11
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PIM-SU-5112 CLASS 1500 2-1/4 CR - 1 MO PIPING CLASS 15CK11
14 T
12 E T
10 E E T
B 8 E E E T
R 6 E E E E T
A 4 W W E E E T
N 3 W W W W E E T
C 2 W W W W W E E T
H 1-1/2 S S S S S S S S T
1 S S S S S S S S E T
3/4 S S S S S S S S E E T
14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
15 To be used when mating flanged valves to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to CES drawing
[PIM] GF-L14298 for details.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICES:
• Sour Hydrocarbon/H2 mixture
• Sour H2
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 2-1/4 CR - 1 MO PIPING CLASS 15CK12
REV
SERVICE: Process (NACE) MATERIAL: 2-1/4 CR - 1 MO
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20ºF to 800ºF STRESS RELIEF: All Sizes
NOMINAL CORROSION ALLOWANCE: 0.063 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges/Pipe
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5625 psig (38785 kPag)
TEMP ºF -20 to 100 200 300 400 500 600 700 800
TEMP ºC -29 to 38 93 149 204 260 316 371 427
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.10)
psig 3750 3750 3640 3530 3325 3025 2840 2540
kPag 25855 25855 25100 24340 22925 20860 19585 17515
For NPS 8 through NPS 14 (Note 01)
psig Calc Calc Calc Calc Calc Calc Calc Calc
kPag Calc Calc Calc Calc Calc Calc Calc Calc
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PIM-SU-5112 CLASS 1500 2-1/4 CR - 1 MO PIPING CLASS 15CK12
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PIM-SU-5112 CLASS 1500 2-1/4 CR - 1 MO PIPING CLASS 15CK12
14 T
12 E T
10 E E T
B 8 E E E T
R 6 E E E E T
A 4 W W E E E T
N 3 W W W W E E T
C 2 W W W W W E E T
H 1-1/2 S S S S S S S S T
1 S S S S S S S S E T
3/4 S S S S S S S S E E T
14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than
flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain and instrument connections.
15 To be used when mating flanged valves to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in a vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue
cracking. For uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use
process temperature as temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal
temperature above 700°F (371°C), up to 950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe
schedule shall be added to the valve tag when ordering valve material.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
SERVICES:
• Sour Hydrocarbon/H2 mixture
• Sour H2
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PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS11
REV
SERVICE Process MATERIAL: Carbon Steel
RATING CLASS: 1500 RJ/BW, ASME B16.5- 2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 425°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.050 in. MIN for NPS 18-24) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: Pipe < 200°F; Flanges ≥ 200°F &
Higher
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5375 psig (37060 kPag)
TEMP °F -20 to 100 200 300 400 425
psig 3570 3395 3270 3170/2400 (H 2 )* 3130/1600(H 2 )*
TEMP °C -20 to 38 93 149 204 218
kPag 24620 23410 22545 21860/16550 (H 2 )* 21585/11030 (H 2 )*
For NPS 3/4 through NPS 24 (For 200°F & higher, flange ratings per ASME B16.5 2-1.1)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS11
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PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS11
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
10 E E E E E E T
R
8 W E E E E E E T
A 6 W W W E E W E E T
N 4 W W W W W W E E E T
C 3 W W W W W W W W E E T
H 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixture
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS12
REV
SERVICE Process MATERIAL: Carbon Steel
RATING CLASS: 1500 RF/BW, ASME B16.5- 2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 425°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.063 in. (0.050 in. MIN for NPS 18-24) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API #12 (316SS & HF) LIMITED BY: Pipe < 200°F; Flanges ≥ 200°F
* LIMITATIONS: Pressure limits for steels in hydrogen service. See Note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5375 psig (37060 kPag)
TEMP °F -20 to 100 200 300 400 425
psig 3570 3395 3270 3170/2400 (H 2 )* 3130/1600 (H 2 )*
TEMP °C -20 to 38 93 149 204 218
kPag 24620 23410 22545 21860/16550 (H 2 )* 21585/11030 (H 2 )*
For NPS 3/4 through NPS 24 (For 200°F & higher, flange ratings per ASME B16.5 2-1.1)
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS12
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PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS12
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
8 W E E E E E E T
B 6 W W W E E W E E T
R 4 W W W W W W E E E T
A 3 W W W W W W W E E E T
N 2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
C
1 S S S S S S S S S S S S E T
H 3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Hydrocarbon/H2 mixture
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS21
REV
SERVICE: Process MATERIAL: Carbon Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 700 °F STRESS RELIEF: All Welds > 0.75” Wall Thickness
NOMINAL CORROSION ALLOWANCE: 0.125 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #8 (13CR & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5375 psig (37060 kPag)
TEMP °F -20 to 100 200 300 380 400 500 600 700
psig 3705 3395 3270 3190 3170 3015 2840 2655
TEMP °C -29 to 38 93 149 193 204 260 316 371
kPag 23440 23410 22550 22000 21860 20785 19580 18305
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-1.1), See Note 01
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS21
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS21
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
8 W E E E E E E T
R
6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “CALC” is shown, the pressure limit may be lower than
flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa) consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
382 Orbit valve with type “H” seats limited to 500°F (260°C)
383 Use restricted to thermowell assemblies.
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
403 Use Orbit valve with Type H8 seat for temperature range from 500°F (260°C) to 650°F (343°C).
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICE:
• Hydrocarbon gas, liquid
• LPG
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PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS22
REV
SERVICE: Process (NACE) (Note 446) MATERIAL: Carbon Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 425°F STRESS RELIEF: All Welds > 0.75” WT (Note 447)
NOMINAL CORROSION ALLOWANCE: 0.125 in. (0.10 in. MIN for NPS ≤ 1-1/2 ) EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Pipe < 380ºF; Flanges ≥ 380°F
*LIMITATION: Pressure limits for steels in hydrogen services. See note 302.
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5100 psig (35165 kPag)
TEMP °F -20 to 100 200 300 380 400 425
psig 3200 3200 3200 3190 3170/2250 (H2)* 3130/1600 (H2)*
TEMP °C -29 to 38 93 149 193 204 218
kPag 22060 22060 22060 22000 21860/15515 (H2)* 21585/11035 (H2)*
For NPS 3/4 through NPS 24 (For 380ºF and higher, flange ratings per ASME B16.5, Table 2-1.1)
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 3
PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS22
ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION REV
VALVES 02, 396 VALVE TAG
Gate 3/4 – 1-1/2 Class 1500 MSW/FSW CS body, API #12 trim, RP, WB, EXTD body, NACE GAEAMM1*
Gate 15 3/4 – 1-1/2 Class 1500 RF CS body, API #12 trim, BB, RP, NACE GAEARM3*
Gate 06 3/4 – 1-1/2 Class 1500 SW/THRD CS body, API #12 trim, WB, RP, NACE GAEACM1*
Gate 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, WB, RP, NACE GAEASM1*
Gate 325 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, WB, FP, NACE GAEASM2*
Gate 06 3/4 – 1-1/2 Class 1500 MSW/FNPT CS body, API #12 trim, RP, WB, EXTD body, NACE, GAEADM1*
Gate 06, 309 3/4 – 1-1/2 Class 1500 SW/THRD CS body, API #12 trim, Bellow seal, WB, NACE GAEACM1B*
Gate 309 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, Bellow seal, WB, RP, NACE GAEASM1B*
Gate 2–3 Class 1500 RF CS body, API #12 trim, BB, NACE GAEARM1*
Gate 2–3 Class 1500 BW CS body, API #12 trim, Sch. 160, PS, NACE GAEABM4*
Gate 4 – 24 Class 1500 RF CS body, API #12 trim, BB, NACE, GO GAEARM2*
Gate 4 – 24 Class 1500 BW CS body, API #12 trim, Sch. 160, PS, NACE, GO GAEABM8*
Globe 308, 309 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, Bellow seal, WB, Y-pattern, GLEASM1B*
NACE
Globe 308 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, WB, Y-pattern, NACE GLEASM1*
Globe 308 2–2 Class 1500 RF CS body, API #12 trim, BB, NACE, HW w/impactor GLEARM1*
Globe 308 3–8 Class 1500 RF CS body, API #12 trim, BB, NACE, GO GLEARM2*
Globe 308 2–2 Class 1500 BW CS body, API #12 trim, PS, Sch. 160, Y-pattern, NACE, GLEABM4*
HW w/impactor
Globe 308 3–8 Class 1500 BW CS body, API #12 trim, PS, Sch. 160, Y-pattern, NACE, GLEABM6*
GO
Check 61, 328 3/4 – 1-1/2 Class 1500 SW CS body, API #12 trim, WC, piston, Y-pattern, NACE CLEASM1*
Check 61, 328 2 – 12 Class 1500 BW CS body, API #12 trim, WC, piston, Y-pattern, NACE, CLEABM4*
Sch. 160
Check 62, 328 3 – 24 Class 1500 BW CS body, API #12 trim, Sch. 160, PS, tilting disk, CTEABM4*
NACE
Check 62, 328 3 – 24 Class 1500 RF CS body, API #12 trim, BB, swing, NACE CSEARM1*
Ball 26, 101, 2 – 10 Class 1500 BW CS body, T7 MOD trim, Type H seat, Sch. 160, FP, BREAB48*
382 Orbit or equal, NACE
Ball 26, 101 2 – 10 Class 1500 BW CS body, T7 MOD trim, Type H8 seat, Sch. 160, FP, BREAB44*
Orbit or equal, NACE
Ball 26, 101 2 – 10 Class 1500 RF CS body, T7 MOD trim, Type H seat, FP, ORBIT or BREAR42*
equal, NACE
FLANGES 02
Socket Weld 3/4 – 1-1/2 Class 1500 RF CS, ASTM A105N, ASME B16.5
Blind 3/4 – 24 Class 1500 RF CS, ASTM A105N, ASME B16.5
Figure-8 Blank 3/4 – 6 Class 1500 RF CS, ASTM A516-70N, ASME B16.48
Paddle Spacer 438 8 – 24 Class 1500 RF CS, ASTM A516-70N, ASME B16.48 D
Paddle Blank 437, 438 8 – 24 Class 1500 RF CS, ASTM A516-70N, ASME B16.48 D
Weld Neck 3/4 – 1-1/2 Class 1500 RF CS, ASTM A105N, ASME B16.5 D
Weld Neck 2 – 24 Class 1500 RF CS, ASTM A105N, ASME B16.5
Pair WN Orifice 2 – 18 Class 1500 RF CS, ASTM A105N, ASME B16.36, NPS 3/4 SW taps
GASKETS
386, 436 3/4 – 24 Class 1500 RF Spiral wound type 316L SS w/flexible inhibited graphite filler, w/316L SS D
inner ring, CS centering ring, ASME B16.20
BOLTING
Stud Bolts 3/4 – 24 ASTM A193 Gr. B7 stud w/2 heavy hex nuts ASTM A194 Gr. 2H
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PIM-SU-5112 CLASS 1500 CARBON STEEL PIPING CLASS 15CS22
90° BRANCH CONNECTION, Legend and Chart
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
B 10 E E E E E E T
8 W E E E E E E T
R
6 W W W E E E E E T
A 4 W W W W W W E E E T
N 3 W W W W W W W W E E T
C 2 W W W W W W W W W E E T
H 1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
05 Weld thickness of integrally reinforced branch connections shall be checked to determine if PWHT is required.
06 These valves shall be used for vent, drain and instrument connections only.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only when indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
101 To be used where tight shut-off is required.
302 Maximum hydrogen partial pressure for steels in hydrogen services. Pressure limits are based on Figure 1 in API 941 with a required safety factor of -50ºF
(-28°C) and -50PSI (-345KPA).
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa) consult with the valve manufacturer and Chevron Piping and Valve SME for suitability
309 Use bellow seal gate valves for all in-kind replacement only. Install new bellow seal valves when
required by project for permit purposes.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
382 Orbit valves with the “H” seat limited to 500ºF (260°C).
383 Use restricted to thermowell assemblies
386 Use of 304L, 304, and 316 SS gasket material is an acceptable alternate to 316L SS in spiral wound type gasket.
396 The asterisks (*) in the valve service field shall be replaced with either an “N” for NACE MR0103 compliance or an “S” for NACE MR0175 compliance
depending on process applications. Specified valve body and trim materials may not be suitable for all sour service severity levels, consult with Company
Metallurgist regarding suitability of valve body and materials specified for specific process application.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
446 Carbon steel piping components shall meet material requirements in PIM-SU-5112, section 7.0 item 3 for NACE MR0175/ ISO 15156 compliance and
item 4 for NACE MR0103 compliance.
447 Carbon steel piping material classes in services with Hydrogen partial pressure greater than 50 psia (345 kPa) and temperatures higher than 400°F (204°C)
require PWHT of all welds.
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour LPG
• H2 & Sour H2
• Sour Hydrocarbon/H2 mixture
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PIM-SU-5112 CLASS 1500 ALLOY 825 PIPING CLASS 15NS91
REV
SERVICE: Process-Sour (NACE) MATERIAL: Alloy 825 (UNS N08825) (Note 381)
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 700°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: Alloy 825/HF Seat LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5625 psig (38785 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700
psig 3750 3750 3640 3490 3325 3025 2840
TEMP °C -29 to 38 93 149 204 260 316 371
kPag 25855 25855 25095 24060 22925 20855 19580
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-3.8.)
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PIM-SU-5112 CLASS 1500 ALLOY 825 PIPING CLASS 15NS91
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PIM-SU-5112 CLASS 1500 ALLOY 825 PIPING CLASS 15NS91
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PIM-SU-5112 CLASS 1500 ALLOY 825 PIPING CLASS 15NS91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Highly Corrosive Sour Service
• Sour Hydrocarbon gas, liquid
• Sour Water (Ammonium Bisulfide > 10% WT.%)
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 304/304L PIPING CLASS 15SA01
REV
SERVICE: High Pressure Seal Oil MATERIAL: 304/304L Stainless Steel
RATING CLASS: 1500 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. (0.000 in. MIN) EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
Note: Use this pipe class for mating to existing RJ Flanges. Raised Face Flanges are preferred (15SA02)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 150 200 300 400
psig 3600 3300 3000 2690 2485
TEMP °C -29 to 38 66 93 149 204
kPag 24820 22755 20685 18545 17135
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-2.1)
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 304/304L PIPING CLASS 15SA01
6 T
B 4 E T
R 3 E E T
2 W E E T
A
1-1/2 W W E E T
N 1 W W W E E T
C 3/4 W W W W E E T
H 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• High Pressure Seal Oil
• High pressure seal oil – upstream and downstream of filters
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 304/304L PIPING CLASS 15SA02
REV
SERVICE: High Pressure Seal Oil MATERIAL: 304/304L Stainless Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 150 200 300 400
psig 3600 3300 3000 2690 2485
TEMP °C -29 to 38 66 93 149 204
kPag 224820 22755 20685 18550 17135
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-2.1)
6 T
B 4 E T
R 3 E E T
A 2 W E E T
N 1-1/2 W W E E T
C 1 W W W E E T
3/4 W W W W E E T
H
6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• High Pressure Seal Oil
• High pressure seal oil – upstream and downstream of filters
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 304/304L PIPING CLASS 15SA91
REV
SERVICE: Process (See Note 417) (NACE) MATERIAL: 304/304L Stainless Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 150 200 300 400
psig 3600 3300 3000 2690 2485
TEMP °C -29 to 38 66 93 149 204
kPag 224820 22755 20685 18550 17135
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.1)
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 304/304L PIPING CLASS 15SA91
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 304/304L PIPING CLASS 15SA91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
12 E E E E E T
10 E E E E E E T
B 8 W E E E E E E T
R 6 W W W E E E E E T
4 W W W W W W E E E T
A
3 W W W W W W W W E E T
N 2 W W W W W W W W W E E T
C 1-1/2 S S S S S S S S S S S S T
H 1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixtures
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 316/316L PIPING CLASS 15SD03
REV
SERVICE: High Pressure Seal Oil MATERIAL: 316/316L Stainless Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.000 in. EXAMINATION: 25% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 200 300 400
psig 3600 3095 2795 2570
TEMP °C -29 to 38 93 149 204
kPag 24825 21340 19275 17720
For NPS 3/4 through NPS 6 (Full flange ratings per ASME B16.5, Table 2-2.2.)
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PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 316/316L PIPING CLASS 15SD03
6 T
B 4 E T
R 3 E E T
A 2 W E E T
1-1/2 W W E E T
N
1 W W W E E T
C 3/4 W W W W E E T
H 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
SERVICE:
• High pressure seal oil
• High pressure seal oil – upstream and downstream of filters
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CPC-PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 316/316L PIPING CLASS 15SD9C
REV
SERVICE: Process MATERIAL: 316/316L Stainless Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2014
TEMPERATURE LIMIT: -20°F to 400°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.05 in (0.04 min NPS 1.5) EXAMINATION: 100% RT
VALVE TRIM: API Trim #12 (316SS & HF) LIMITED BY: Pipe NPS 1 1/2 (-20°F to 200°F),
ASME B16.5 Table 2-2.2(>200°F)
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST with Decene/Pao Oil @ AMBIENT = 4500 psig (31025 kPag)
TEMP °F -20 to 100 200 300 400
psig 3000 3000 2795 2570 Rated for full vacuum
TEMP °C -29 to 38 93 149 204
kPag 20685 20685 19275 17720
6 T
B 4 E T
R 3 W E T
A 2 W W E T
N 1-1/2 W W W E T
1 W W W W E T
C
3/4 W W W W E E T
H 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
C1 Nickel 200 and Alloy 400 are both acceptable gasket materials.
C3 BW connections are preferred, use of flange should be minimized.
C4 Where local jurisdiction requires, spiral wound gaskets to B16.20 shall be certified for TA-Luft emission control requirements.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to Manufacturer's recommended pressure-temperature limits.
15 To be used when mating to flanged nozzles.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Owner piping and valve SME for suitability.
318 Process side of threaded joints shall be seal welded.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
449 Seal welding of orifice flange threaded instrument taps is required.
450 Where European Legislation requires EN conformity, all materials are to be supplied by a manufacturer verified by a European notified body and with an
EN 10204 3.1.B certificate.
451 Where local jurisdiction requires PED conformity, all pressure equipment shall comply with the Pressure Equipment Directive 97/23/EC, have a CE
marking and require a declaration of conformity.
SERVICE:
Dry BF3
BF3 Process
GAELRM1F: Gate Valve - Cast 316 Stainless Steel, FP, RF (2" - 3")
Type: .................................. GATE
Class: ................................ ASME CLASS 1500
Ends: ................................. FLANGED – RAISED FACE
Body/Bonnet: ..................... CAST 316 STAINLESS STEEL PER ASTM A351 GR CF8M
Trim: .................................. API #12 (316 STAINLESS STEEL/STELLITE)
Design: ............................. OUTSIDE SCREW & YOKE
Bonnet Type: .................... CONFINED JOINT BOLTED BONNET
Stem-Packing: ................... FLEXIBLE GRAPHITE PACKING
Wedge Type: ..................... FLEXIBLE WEDGE
Bore: .................................. FULL PORT
Bolts/Nuts: ......................... MFG STD
Operation ........................... HAND WHEEL
Design Standard: .............. ASME B16.34, CERTIFIED LOW EMISSIONS PER VALVE STEM PACKING SECTION OF PIM-SU-
5104 (5.8.1.b)
Additional NDE: .................. CONFORM TO ASME B16.34 SPECIAL CLASS
Testing: .............................. API 598
Ends ................................... ASME B16.5
Dimensional ....................... ASME B16.10
Service: .............................. BF3
GLEMBM1F: Globe Valve - Forged 316/316L Stainless Steel, Y-pattern, API #12 trim (3/4" - 1½")
Type: ................................. GLOBE
Class: ................................ ASME CLASS 1500
Ends: ................................. BUTT WELD - SCHEDULE 80S
Body/Bonnet: .................... FORGED 316/316L STAINLESS STEEL PER ASTM A182 GR F316/316L
Trim: ................................. API #12 (316 STAINLESS STEEL/STELLITE)
Design: ............................. OUTSIDE SCREW & YOKE
Operation ........................... HANDWHEEL
Body Type: ........................ Y - PATTERN
Bonnet Type: ..................... WELDED BONNET
Stem Packing: .................. FLEXIBLE GRAPHITE PACKING
Bolts/Nuts: ......................... MFG STD
Design Standard: .............. API 602, CERTIFIED LOW EMISSIONS PER VALVE STEM PACKING SECTION OF PIM-SU-5104
(5.8.1.b)
Testing ............................... API 598
Ends ................................... ASME B16.25
Dimensional ....................... ASME B16.10
Service: .............................. BF3
CLEMBM1: Check Valve - Forged 316/316L Stainless Steel, Y-pattern, API #12 trim (¾" - 1½")
Type: ................................. CHECK
Class: ................................ ASME CLASS 1500
Ends: ................................. BUTT WELD - SCHEDULE 80S
Body/Bonnet: ..................... FORGED 316/316L SS PER ASTM A182 GR F316/316L
Trim: .................................. API #12 (316 STAINLESS STEEL/STELLITE).
Design: .............................. PISTON
Body Type: ........................ Y - PATTERN
Cover: ................................ WELDED
Bolts/Nuts: ......................... MFG STD
Installation: ........................ HORIZONTAL WITH COVER UP
Design Standard: ............. API 602
Testing ............................... API 598
Ends ................................... ASME B16.25
Dimensional ....................... ASME B16.10
Service: .............................. BF3
CSELRM1: Check Valve - Cast 316 Stainless Steel, Swing, API #12 trim (2" - 6")
Type: ................................. CHECK
Class: ................................ ASME CLASS 1500
Ends: ................................. FLANGED - RAISED FACE
Body/Bonnet: ..................... CAST 316 STAINLESS STEEL PER ASTM A351 GR CF8M OR FORGED 316 STAINLESS STEEL PER
ASTM A182 GRADE F316
Trim: ................................. API #12 (316 STAINLESS STEEL/STELLITE)
Design: .............................. SWING
Cover: ............................... CONFINED JOINT BOLTED
Bolts/Nuts: ......................... MFG STD
Installation: ........................ HORIZONTAL W/ COVER UP OR VERTICAL W/ UPWARD FLOW
Design Standard: ............. API 594
Additional NDE: .................. CONFORM TO ASME B16.34 SPECIAL CLASS
Special Requirements: ....... SEAL WELD EXTERNAL THREADED PLUGS (PIN RETAINERS)
Ends ................................... ASME B16.5
Dimensional ....................... ASME B16.10
Service: .............................. BF3
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 1500 RJ, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 900 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 100% (PIM-SU-5112 Sec D
4.6)
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS 1NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800 900
TEMP °C -29 to 38 93 149 204 260 316 371 427 482
For NPS 3/4 through NPS 12 (Full flange ratings per ASME B16.5, Table 2-2.4.)
psig 3600 3240 2975 2760 2580 2435 2330 2255 2210
kPag 24820 22340 20510 19030 17790 16790 16065 15550 15235
For NPS 14 through NPS 24 (Note 01)
psig Calc. Calc. Calc. Calc. Calc. Calc. Calc. Calc. Calc.
kPag Calc. Calc. Calc. Calc. Calc. Calc. Calc. Calc. Calc.
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ91
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
3 W W W W W W W W E E T
H
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ91
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown without a note, the
pressure limit may be lower than flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain, and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer's recommended pressure-temperature limits.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only if indicated on P & ID.
55 If gate and globe valves are insulated, extended bonnets may be required to prevent oxidation of the packing if anti-oxidizing packing is not used.
56 Do not substitute seamless pipe for EFW pipe without calculating, since seamless pipe over 0.375 inch wall has a lower allowable than EFW pipe.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
311 Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature up to 950°F (510°C). Flanges
should not be insulated at process service temperatures above 850ºF (454°C) to avoid bolting thermal fatigue cracking. At temperatures
greater than 850ºF (454°C), weather shields over flanges are acceptable.
314 For services where chlorides can accumulate in low areas, Alloy 625 valve, nipple and sockolet are required for low point drains to prevent chloride stress
corrosion cracking. PWHT of 300 series stainless steels has not been successful in preventing chloride stress corrosion cracking on low point drains.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to Chevron drawing
[PIM] GF-L14298 for details.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe schedule
shall be added to the valve tag when ordering valve material.
417 If chlorides (even at the ppm level) are present in the process:
1) Consult with material engineer to ensure stainless steel is the appropriate material for the service due to the risk of chloride stress corrosion cracking, and
2) Identify valves which have potential dead legs due to body cavity design. Potential dead legs should be eliminated where possible. If not possible,
identify valve as a dead leg on the P&ID. See Note 314 for low point drains.
423 Type 321 stainless steel piping, fittings and flanges shall be solution annealed and pickled.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICES:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixtures
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 4 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ92
REV
SERVICE: Process (See Note 417) MATERIAL: 321 Stainless Steel
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012 D
TEMPERATURE LIMIT: -20 °F to 800 °F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.050 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6) D
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800
TEMP °C -29 to 38 93 149 204 260 316 371 427
For NPS 3/4 through NPS 12 (Full flange ratings per ASME B16.5, Table 2-2.4.)
psig 3600 3240 2975 2760 2580 2435 2330 2255
kPag 24820 22340 20510 19030 17790 16790 16065 15550
For NPS 14 through NPS 24 (Note 01)
psig Calc. Calc. Calc. Calc. Calc. Calc. Calc. Calc.
kPag Calc. Calc. Calc. Calc. Calc. Calc. Calc. Calc.
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 5
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ92
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 5
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ92
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
3 W W W W W W W W E E T
H
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown without a note, the
pressure limit may be lower than flange rating.
02 All buttwelded component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet instrument take-off valves,
and to match equipment.
06 These valves shall be used only for vent, drain, and instrument connections.
09 Pressure and temperature rating may be limited for these valves. Refer to manufacturer's recommended pressure-temperature limits.
15 To be used when mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only if indicated on P & ID.
56 Do not substitute seamless pipe for EFW pipe without calculating, since seamless pipe over 0.375 inch wall has a lower allowable than EFW pipe.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up to
950°F (510°C).
314 For services where chlorides can accumulate in low areas, Alloy 625 valve, nipple and sockolet are required for low point drains to prevent chloride stress
corrosion cracking. PWHT of 300 series stainless steels has not been successful in preventing chloride stress corrosion cracking on low point drains.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assemblies.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
413 Minimum wall shall be calculated based on maximum design pressure and temperature of each system. A suffix showing the wall thickness or pipe schedule
shall be added to the valve tag when ordering valve material.
417 If chlorides (even at the ppm level) are present in the process:
1) Consult with material engineer to ensure stainless steel is the appropriate material for the service due to the risk of chloride stress corrosion cracking, and
2) Identify valves which have potential dead legs due to body cavity design. Potential dead legs should be eliminated where possible. If not possible,
identify valve as a dead leg on the P&ID. See Note 314 for low point drains.
423 Type 321 stainless steel piping, fittings and flanges shall be solution annealed and pickled.
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML) under
“Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model numbers
other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that the benefits
provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking exception to the use of
low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound Gaskets – ASME B16.20”
section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 4 of 5
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 321 PIPING CLASS 15SJ92
SERVICES:
• Hydrocarbon gas, liquid
• Hydrocarbon/H2 mixtures
December 2014 © 2009–2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 5 of 5
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 347 PIPING CLASS 15SL91
REV
SERVICE: Corrosive Process – Hydrocarbon (NACE) MATERIAL: 347 Stainless Steel
(Note 417)
RATING CLASS: 1500 RF, ASME B16.5-2013 DESIGN CODE: ASME B31.3-2012
TEMPERATURE LIMIT: -20°F to 850°F STRESS RELIEF: None
NOMINAL CORROSION ALLOWANCE: 0.031 in. EXAMINATION: 100% (PIM-SU-5112 Sec 4.6)
VALVE TRIM: API Trim #17 (347SS & FHF) LIMITED BY: Flanges
PRESSURE - TEMPERATURE RATINGS NOTE: HYDROTEST @ AMBIENT = 5400 psig (37230 kPag)
TEMP °F -20 to 100 200 300 400 500 600 700 800 850
psig 3600 3310 3085 2880 2710 2580 2485 2435 2425
TEMP °C -29 to 38 93 149 204 260 316 371 427 454
kPag 24820 22820 21270 19855 18685 17790 17135 16790 16720
For NPS 3/4 through NPS 24 (Full flange ratings per ASME B16.5, Table 2-2.5.)
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 1 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 347 PIPING CLASS 15SL91
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 2 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 347 PIPING CLASS 15SL91
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 3 of 4
PIM-SU-5112 CLASS 1500 STAINLESS STEEL TYPE 347 PIPING CLASS 15SL91
24 T
20 E T
18 E E T
16 E E E T
14 E E E E T
B 12 E E E E E T
R 10 E E E E E E T
A 8 W E E E E E E T
N 6 W W W E E E E E T
C 4 W W W W W W E E E T
H 3 W W W W W W W W E E T
2 W W W W W W W W W E E T
1-1/2 S S S S S S S S S S S S T
1 S S S S S S S S S S S S E T
3/4 S S S S S S S S S S S S E E T
24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4
HEADER SIZE
E Reducing tee (Note 81)
S Sockolet
T Equal tee
W Weldolet
NOTES:
02 All butt-welded component thicknesses shall match the pipe thickness.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match
equipment.
06 These valves shall be used only for vent, drain, and instrument connections.
15 These valves shall be used if mating to flanged nozzles.
17 Threaded-outlet branch-weld fittings shall be used only for unvalved hydrostatic test connections.
26 To be used only if indicated on the P&ID.
61 Install in horizontal position with cover up.
62 Install in horizontal position with cover up or in vertical position with upward flow.
81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection.
305 Use restricted to orifice flange tap connections.
306 Butt-weld valves preferred; flanged valves may be used where required for engineering or maintenance reasons
308 Limited to throttling services up to 400 psi (2758 kPa) differential pressure. For service applications with differential pressures greater than 400 psi
(2758 kPa), consult with the valve manufacturer and Chevron Piping and Valve SME for suitability.
310 ASME A193/SA193 Gr. B7 stud bolting is limited to 700°F (371°C) based on actual flange metal temperature to avoid thermal fatigue cracking. For
uninsulated flanges, refer to ASME B31.3, section 301.3.2 (b) to determine flange temperature. For insulated flanges, use process temperature as
temperature limit. Use ASME A193/SA193 Gr. B16 stud bolting with ASTM A194 Gr. 7 nuts for flange metal temperature above 700°F (371°C), up
to 950°F (510°C).
314 For services where chlorides can accumulate in low areas, Alloy 625 valves, nipples and sockolets are required for low point drains to prevent chloride
stress corrosion cracking. PWHT of 300 series stainless steels has not been successful in preventing chloride stress corrosion cracking on low point
drains.
318 Process side of threaded joints shall be seal welded.
325 Use full port valves in locations requiring full openings such as upstream and downstream of relief valves or in horizontal lines containing hazardous
liquids.
328 Sizing and location of check valves is critical for reliable operation. See Section 6.0 items 27–29 in PIM-SU-5112 for more information.
383 Use restricted to thermowell assembly only.
384 To be used only to match a new piping segment connection flange with an existing ring joint (RJ) flanges.
385 To be used only to match a new piping segment connection flange with an existing Class 2500 RJ flange at an existing control/relief valve and on
existing equipment.
408 Threaded plugs used in unvalved hydrotest vents and drains shall be seal welded after completion of testing.
410 Male ring joint paddle spacers and paddle blanks may be used for in-kind replacement or as required for a specific reason. Refer to Owner drawing
[PIM] GF-L14298 for details.
414 Orbit valve with type “H8” seats limited to 650°F.
417 If chlorides (even at the ppm level) are present in the process:
1) Consult with material engineer to ensure stainless steel is the appropriate material for the service due to the risk of chloride stress corrosion cracking, and
2) Identify valves which have potential dead legs due to body cavity design. Potential dead legs should be eliminated where possible. If not possible, identify
valve as a dead leg on the P&ID. See Note 314 for low point drains
436 Gaskets shall meet Chevron’s requirements for low emissions. Gasket model numbers listed in Chevron’s Approved Gasket Manufacturers List (AML)
under “Spiral Wound Graphite Filled Gaskets – Low Emissions (SWLE)” meet Chevron’s requirements for low emissions gaskets. SWLE gasket model
numbers other than those specified in Chevron’s AML are not acceptable for applications requiring low emissions gaskets. Facilities may determine that
the benefits provided by low emission gaskets are not required for their application. Such facilities may write addenda to the Pipe Classes taking
exception to the use of low emissions gaskets. Conventional spiral wound gaskets shall conform to the model numbers listed in the “Spiral Wound
Gaskets – ASME B16.20” section of the AML.
437 The paddle blank shall be furnished with Tee shape handle per manufacturer’s standard for safe lifting.
438 Paddle blanks and spacers with thickness of 3” and greater shall be furnished with lugged type drilled thru bolt holes.
SERVICE:
• Sour Hydrocarbon gas, liquid
• Sour Hydrocarbon/H2 mixture
December 2014 © 2014 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access Page 4 of 4